PJ1000M

User Manual
Volume 2: Technical Appendix

Manufactured by Italy
 PJ1000M

Appendix A Piani di montaggio, schemi elettrici, liste componenti / Component layouts, schematics, bills of material
Questa parte del manuale contiene i dettagli tecnici riguardanti la costruzione delle singole schede componenti il PJ1000M. L’appendice è composta dalle seguenti sezioni:

This part of the manual contains the technical details about the different boards of the PJ1000M. This appendix is composed of the following sections:

Description RVR Code Vers. Page

Boards Identification / / 1
Wiring diagrams KCABPJ1KMLCD 2.2 2
R.F. Power Amplifier Module SL042RF1001 1.1 7
Wilkinson “4-Way” Splitter Card SLSPPJ1KMLCD 2.1 9
Wilkinson “4-Way” Combiner Card CSCMB-OUT/A 2.0 11
CPU Section PROTPJ-HCLD 3.0 13
LPF + Directional Coupler SLLPFPJ1KSTR 2.0 19
Switching Power Supply PSSW5040 2.0 22
Soft Start Card SLSOFTSTR 2.0 29
Bias Control Card SLCTRLPJ1KLC 2.0 31
CPU Section Adaptor Board SLADPCNPRTPJ 2.1 35
Pass-Through Board SLFILPJ1KM 2.0 37

Document History
Date Version Reason Code Editor
02/07/03 2.0 First Release in A3 Format N.D. G. De Donno
04/09/03 2.1 Minor Corrections N.D. J.H. Berti
16/09/03 2.2 Add SLFILPJ1KM Board Informations N.D. J.H. Berti
12/12/05 2.3 Wiring Diagrams Update N.D. J.H. Berti
01/02/06 2.4 SL042RF1001 board upgrade RM0206 J.H. Berti

Rev. 2.4 - 01/02/06

 PJ1000M PJ1000M
Boards Identification

[1] Soft Start Card (SLSOFTSTR) [1] Wilkinson “4-Way” Splitter Card (SLSPPJ1KMLCD)
[2] CPU Section (PROTPJ-HCLD) [2] Directional Coupler (SLLPFPJ1KSTR)
[3] Switching Power Supply (PSSW5040) [3] Bias Control Card (SLCTRLPJ1KLC)
[4] Cooling Fan (2x VTL7450) [4] R.F. Power Amplifier Module (SL042RF1001)
[5] Transformer (1x TRFPJ1KM50LT + 2x TRFPJ1KMMTT) [5] Wilkinson “4-Way” Combiner Card (CSCMB-OUT/A)
[6] Low Pass Filter (SLLPFPJ1KSTR)
[7] Voltage changer
[8] Mains voltage box

Technical Appendix Rev. 2.4 - 01/02/06  / 38

 Wiring Diagram PJ1000M
KCABPJ1KMLCD
    

  

 


 
  



 
   
 
 
 
 
 
 
 
   
   
 
   
 
 

   
 


 
  
   

 
 
 
   
 

 
   
   
  
  


 

 

       

     

     

    

Technical Appendix Rev. 2.4 - 01/02/06  / 38

 Wiring Diagram PJ1000M
KCABPJ1KMLCD

 
 


 
   


  
    
  

   



 
 

  

   



      
 
    

     
  
    



     
  



       

  

 


 




 
   



  

  
 

 
  
 





 






 

 

  


 

 

 


 

 






 
 

 



       

     

     

    

Technical Appendix Rev. 2.4 - 01/02/06  / 38

 Wiring Diagram PJ1000M
KCABPJ1KMLCD
    

 
 
  
  
    
   
  
    
   
      
 
    
   
         
 
 
    

 
  
  



  
   
  
  
 
 
  
   
 
  
 
     
  
    
  
       
      
    
 
   
 
   









   
  
   
  
  
      
 
  
    
        


 



 
    

   
  
   
   
 




 
 
  


  
 
 
  
  
 





















   

 
 

 
 
 
  
   

       
   
   
  

    
      
     
   
   
    
      
      

    
   
    
    
 
   
     


     
     
  
  
  
  




   
      
  
 


       





















     
 
     

    
    

Technical Appendix Rev. 2.4 - 01/02/06  / 38

 Wiring Diagram PJ1000M
KCABPJ1KMLCD

Photo 1 Photo 3

Photo 2 Photo 4

Technical Appendix Rev. 2.4 - 01/02/06  / 38

 Wiring Diagram PJ1000M
KCABPJ1KMLCD

PJ1000M Vers. LCD Multitensione

Revised: 31/01/2006
Revision: 2.2

Item Quantity Reference Part

1 1 CN1 CNTMSTB6P
2 1 CN2 CNTDFKMSTB6P
3 1 CN3 CNTDB25MS
4 1 CN4 CNTDB9FS
5 1 CN5 CNTDB9MSF
6 1 CN6 CNT25MBC6
7 1 CN7 CNTBOCF7ROS
8 1 CN8 CNTBOCF7NERA
9 2 CN9, CN10 CNTRCAMVL
10 1 CN11 CNTDB25FS
11 4 CN12, CN13, CN14, CN17 CNTBNCFPV
12 2 CN15, CN16 CNTBNCMRG58C
13 1 CN18 CAV1 1/4-12,6
14 1 CN19 CNTBNCFPV58C
15 1 CN20 CNTNFPFQ58C
16 2 CN21, CN22 CNTRCAFP
17 1 C1 220nF
18 2 C2, C3 1nF
19 4 C4, C5, C6, C7 47nF
20 2 D1, D2 1N4007
21 1 D3 12V 5W
22 2 FAN1, FAN2 VTL7450
23 1 FL1 FLTPJ1KMLC02
24 1 FL2 FLTPJ1KMLC01
25 4 F1, F2, F4, F5 FUS10X38RP16
26 2 F3, F8 FUS10X38RP6
27 2 F6, F7 FUS10X38RP25
28 1 F9 FX040
29 1 F10 FUSAUTRX0.4A
30 1 K1 RLD2V12V5A

Photo 5
31 1 LIN1 CAVRG58
32 1 LIN2 CAVRG303
33 1 MO1 MORSWDKS10
34 1 MO2 CNTHDFKGR (2) + CNTHDFKGV
35 1 MO3 CNTHDFKGR (12)
36 1 MO4 MORSWDK3/12 (5/6)
37 1 MO5 MORSWDMK3/12 (1/3)
38 1 MO6 MORSWDK3/12 (1/3)
39 2 MO7, MO9 MORSVL2P
40 1 MO8 MORSVL4P
41 6 PF1, PF2, PF3, PF4, PF5, PF6 PFS10X38PAN
42 1 R1 49R9
43 1 SW1 DEVM2062
44 1 SW2 SETBIMET90NA
45 1 SW3 SETBIMET75NA
46 2 TR1, TR2 TRFPJ1KMMTT
47 1 TR3 TRFPJ1KM50LT

Photo 6

Technical Appendix Rev. 2.4 - 01/02/06  / 38

 R.F. Power Amplifier Module PJ1000M
SL042RF1001

R18 2H2
R16 47 1 2
1 2
L2
PAD2 filo 2 mm in ferrite
1 2 Input_Bias 1 R19 2H2
1 2
R20 NC PAD
1

1
R13

1
C R14 C19 D3 C8 C9 C21

3
10 K 1 nF 8k2 1 nF 1 nF 470 nF C20 C10 C11 C12 L4
4004 R15 R21 680 nF 100 nF 100 V 470 pF 470 pF 10 sp 2 mm d. 6 mm

cw

cw
FIX6

2
R12
1K NC
2

2
1 2 2 2
1

270 H
FIX35 D1
C7 C13

1
470 pF
6V8 1 W +50V FST1
2 2

1 D5 1 nF FASTON VERT. C14 470 pF

D2 R11
4004 1 K
4004 C5 1 nF
2

R10
FIX4
1

1K5 C15
FIX60

C6 1 nF L5 470 pF
240 mm 25 ohm
C16
1 2
R9 100 H C4
C3 470 pF 470 pF RF OUT

4
3
470 pF D T3
1 Q1 120 mm RG 303
1/2 BLF 278 PZ2
R1 5H6 R3 5H6 T1 1 2

2
1 5
PAD3 C1 L1

1
Piaz.

4
1 6 R7 R8 L3
R2 5H6 R4 5H6 22 H 22 H FIX9
LINK a U 60 mm
4 8
PAD 150 pF 6 sp. d. 4,5

2
C2 FIX35
R5 R6 1 Q2
56 pF D 1/2 BLF 278
820 H 820 H

4
C17
1 2

470 pF
L6
240 mm 25 ohm C18

470 pF

C22 C23
1 nF 4,7 nF

PAD1
1

PAD

FIX5 FIX1 FIX11 FIX10 FIX2 FIX3 FIX7 FIX8

FIX35 FIX35 FIX35 FIX35 FIX60 FIX60 FIX60 FIX60

CS1

CSRF0040R2
Nome Progetto: FINALE RF PJ1000M Pagina: 1 di 1 Size: A3

Autore: Gasperini Luca Data: Monday, October 03, 2005 Codice Progetto: 042

Nome PC in Rete: \\UTSRV Revisione: 1.1 Nome Parte: FINALE PJ1000 6U

File/Cartella: / Autorizzazione: Codice: SL042RF1001

Technical Appendix Rev. 2.4 - 01/02/06  / 38

 R.F. Power Amplifier Module PJ1000M
SL042RF1001






     

     

     
     
     
     
     
     
     
     
     
     
    
    
   
    
   
    
    
   
   
   
     
     
     
     
     
     
     
     
     
     
     
     
     
    
    
   
   
    

Technical Appendix Rev. 2.4 - 01/02/06  / 38

 Wilkinson “4-way” Splitter Board PJ1000M
SLSPPJ1KMLCD

ST4

TO R.F. MODULE 1

70 Ohm ST8
50 OHM

R4 R5 R6
330# 330# 330#
ST2

ST9
50 OHM
70 Ohm ST5

TO R.F. MODULE 2

ST1 70 Ohm
50 OHM
INPUT R.F. R10 R11 R12
330# 330# 330#

ST6

TO R.F. MODULE 3

ST3

70 Ohm ST10
50 OHM

70 Ohm

FWD PWR R7 R8 R9
330# 330# 330#

D1 R1
HP2800 4K7CH
TR1
ST11
220CH 50 OHM
C1 C8 ST7
47PFCH 1NFHQ

TO R.F. MODULE 4

70 Ohm

+15V

R2 U9 R3
220CH LM50CIM3 51CH
1 2 OUT TEMP
+VCC VOUT

GND
D2
C2 C6 C5 C3 C4 C7
10uFCH 16V 4N7FCH 470NFCH Z9V1 4N7NFCH 4N7FCH 4N7FCH

  PJ1000M Vers. LCD Multitensione  1  1  A3

 Ufficio Tecnico  03/09/03   PFPJ1KLCDMLT

    \\UT_SRV\PROGETTI  2.1   Wilkinson "4-WAY" Splitter Card

 MANUALI\PJ1KLCD\SLSPPJ1KMLCD\SPLITTER.DSN   SLSPPJ1KMLCD

Technical Appendix Rev. 2.4 - 01/02/06  / 38

 Wilkinson “4-way” Splitter Board PJ1000M
SLSPPJ1KMLCD





    



    
    
    
    

    
    
    
    
    
    
    
    
    

Technical Appendix Rev. 2.4 - 01/02/06 10 / 38

 Wilkinson “4-way” Combiner Board PJ1000M
CSCMB-OUT/A

Technical Appendix Rev. 2.4 - 01/02/06 11 / 38

 Wilkinson “4-way” Combiner Board PJ1000M
CSCMB-OUT/A






    



    

    
    
    
    
    
    
    
    



Technical Appendix Rev. 2.4 - 01/02/06 12 / 38

 CPU Section PJ1000M
PROTPJ-HCLD
470R 4K7 470R 4K7
4K7 FWD_PWR RP2A RFL_PWR RP1B 33K R60 C3
470R 470R
RP1A 1 2 IN_CH2 3 4 IN_CH3 INP_PWR IN_CH4 VPA 2 1 RFL_I
R31 R35
1 2IN_CH1 J1 CD4K7PF
DSS306 DSS306 R39 DSS306 R55

4
TS914 TS914 TS914 RFL_I TEMP C4
DSS306 TR3 VPA 1 2 IPA
TS914 1 f 3 3 + 1 f 3 10 + 1 f 3 12 + 3 4 2 1 VPA
1 f 3 5 87X-20K 1 8 14 FWD_PWR CD4K7PF
+ U6A 87X-20K U6C 87X-20K U6D 5 6
7 CH2 2 CH3 9 CH4 13 RFL_PWR OC_FAULT C5
TR1 U6B F2 - F3 - F7 - 7 8

2
1

1
CH1 6 470R OC_ECC_X OC_SET3 2 1 RFL_PWR
F1 - 9 10
2

1
R34 100K R38 330R R54 OC_SET4 INP_PWR CD4K7PF
11 12

11
R30 3K3 2 -5V 2 2 IN_OFF C6
IN_ON 13 14
2 D15 D16 D20 15 16 2 1 OC_ECC_X
D14 33K 33K 33K OC_SET1 OC_SET2 CD4K7PF
OC_WAIT 17 18 OC_LOC
33K C7
IN_RST 19 20 VNS
R33 R37 R53 21 22 2 1 OC_SET4

3
5V1/0.5 TR2 5V1/0.5 5V1/0.5 TR4 OC_OFF OC_ON CD4K7PF
R25 C42 1 C43 1 C47 1 23 24

3
5V1/0.5 2 CH2 2 CH3 4K7 2 CH4 IN_INH C8
C32 1 CH1 25 26
2 CP.22uF RP2D 2 1 IN_ON

1
4K7 4K7 CP.22uF 7 8IN_CH8 CP.22uF CON26A C50
87X-20K 470R CD4K7PF
CP.22uF RP2C TEMP RP1D C9
470R
470R 5 6IN_CH6 7 8IN_CH7 RFL_I MAIN CD4K7KPF 2 1 OC_SET1
R47

2
4K7 IPA
DSS306 DSS306 R51 DSS306 CD4K7PF

4
RP1C TS914 TS914 TS914 C10
R43

2
5 6IN_CH5 1 f 3 3 + 1 f 3 10 + 1 f 3 12 + 2 1 OC_WAIT
87X-20K 1 87X-20K 8 87X-20K 14 C57
DSS306 U5A U5C U5D
TS914 CH6 2 - CH7 9 - CH8 13 -
CD4K7PF C11 CD4K7PF
F5 F6 F8

1
1

1
1 f 3 5 + 2 1 IN_RST
7 R46 5K6 R50 100K R58 2K2 TR8 J3
87X-20K U5B CD4K7PF

11
CH5 6 - 2 -5V 2 2 VNS VNS C12
F4 1 2
2

D18 D19 D21 +5V 3 4 +5V 2 1 OC_OFF

R42 470R 33K 33K 33K GND GND
CH1 5 6 CH2 CD4K7PF
2 C13
CH3 7 8 CH4 IN_INH
D17 R45 R49 R57 9 10 2 1

3
33K 5V1/0.5 TR6 5V1/0.5 TR7 5V1/0.5 CH5 CH6
C45 1 CH6 C46 1 C48 1 CH8 CH7 11 12 CH8 CD4K7PF
2 2 CP.22uF 2 13 14
FOLD_L GND
R41 15 16
3

5V1/0.5 CP.22uF CP.22uF GND SCL C14

TR5 C44 1 17 18
2 CH5 R29 OC_PSSW OC_FAN 2 1 TEMP
RIS_IO 19 20 SDA
21 22 CD4K7PF
CP.22uF 5V1/0.5 IN_CLIK IN_PRES C15
23 24

1
D1 R59 22R K1 IN_INH OC_OFF 2 1 IPA
DZ2 25 26
BAT VNS +5V C35 11 IN_RST OC_WAIT CD4K7PF
OC_SET1 27 28 IN_ON
U1 13 C16
29 30

2
1N4004 RXE040 LM7805 CM100PF 9 SCL OC_SET4 OC_ECC 2 1 FWD_PWR
OC_ON 31 32 OC_LOC
1 VI VO 3 33 34 CD4K7PF
6 OC_SET2 OC_FAULT C17
WL02 I2C R28 4 OC_SET3 35
37
36
38
IN_OFF 2 1 OC_FAULT
GND
+

8 SDA PD1 PD0 CD4K7PF

39 40

1
C2 C1 VNS 1 C18
C49
1

1
AC1 + C56 + 22R 16 FLAT 40P 2 1 OC_SET3
D3
2

C31 J2 DZ1
CM.1uF CD4K7PF

2
1000/35 1 2 CM100PF 5V1/0.5 ZFH-12V C19
+ +
2

2
CM.1uF 100/25 3 4 2 1 INP_PWR
+ +
-

5 + + 6 CD4K7PF
AC2 7 8 R6 C52
+ + CH7
9 + + 10 2 1 IN_OFF
11 + + 12 CM100PF 10K CD4K7PF
13 14 C20
D4 + +
D2 C24 15 + + 16 100R R26 2 1 OC_SET2
1N4004 + 100/25 17 18
+ + 100R
R1 19 20 R27 C21 CD4K7PF
1N4004
MAIN 1 1 JP2
+ +
C41
D12 2 1 OC_LOC

1
CON20AP OC_ECC_X OC_PSSW
U7 33K 2 CH7 C39 F21 C22 CD4K7PF
1 3 CM100PF 1N4004 DSS306 2 1 VNS
VIN VOUT

2
JUMPER3 OC_ECC 1 f 3
LM317L 2 C23 CD4K7PF
3

2 F17
ADJ R61
7V5-0.5
U4
C38
CT1/16 DSS306 2 1 OC_ON

2
237R DZ3 1 2 IN_PRES 1 f 3

+
CT1/16 C1+ V+ +5V
R62 F18 CD4K7PF

+
U3C C36
10 + 3 6 DSS306
C1- V-

2
8 4 IN_CLIK 1 f 3 JP1

+
CT1/16 C2+ C40
1K1 9 F19

+
- CT1/16 1
+5V TS914 C37 5 DSS306
C2- 2

2
PD1 11 14 TXD RIS_IO 1 f 3
T1IN T1OUT 3
10 7 F20
T2IN T2OUT 4
1

PD0 12 13 RXD DSS306

R1OUT R1IN 5

2
C25 C33 C34 C54 C55 9 8 FOLD_O 1 f 3
R2OUT R2IN 6
1

CM.1uF CM.1uF CM.1uF CM.1uF CM.1uF F22

7
2

C62 DSS306 IN_CH8

ICL232 8

2
CM.1uF OC_PSSW 1 f 3 IN_CH7
9
2

IN_CH6
SENS TEMP U3D IN_CH5 10
12 + 11

2
14 FOLD_L F23 IN_CH4
IN_CH3 12
13 - DSS306
OC_FAN IN_CH2 13
D11 R10 TS914 1 f 3
CH1 R22 IN_CH1 14
C28 15
CM.1uF 10K R23 VNS
16

2
N.C. N.C. C61 1M D22
1N4004 17

1
D10 R11 1 2 BL02 AC1
CH2 AC2 18
F16 19
20V-0.5 3,9V VNS BAT
20

2
5K6 TR10 TR9 CD4KPF
D9 R8 87X-20K 87X-20K
R12 MASCON20
CH3 3 1 3 1
-5V
CM.1UF EARTH +5V
N.C. N.C. 10K
2

PD1 R13 SOGLIA 1 2

D5 GND VDD
CH4 OFFSET STATICO
4K7

1
C60 U3B VSS VCC RP2B
4

LUNENO BAT83 5K6 U3A 5 + R18 C53 C51 C63 3 4

PD2 R14 3 R3 7 FOLD_O CM.1uF CM.1uF CM.1uF
+

2
CH5 D6 1 6 -
1

G=3.9 2 - TS914 470R U2

LUNENO BAT83 5K6 TS914 33K 1 8
BST VCC
PD3 R15 2 7
D7 CAP+ OSC
11

CH6 -5V C26 + 3 6 -5V

TP1 GND LOW

1
R4 CT10/25 4 5 C58
TP CAP- VOUT CT1/25
LUNENO BAT83 5K6 R9
PD4 R16 39K TC7660

2
CH7 D8 33K C27   HC5-10  1  1  A3
C59 R20 C30 R19 C29 CT10/25
+
LUNENO BAT83 5K6 1 2 1 2 1 2  Uff. Tec.  09/12/03   014

CP1OKPF R CP10KPF R CP10KPF     \\UT_SRV\PROGETTI  3.0   Analogic Section Circuit Diagram
ESECUTIVI\Schemi Elettrici\SLPROTPJ-HCL\schana.dsn
   SLPROTPJ-HCL

Technical Appendix Rev. 2.4 - 01/02/06 13 / 38

 CPU Section PJ1000M
PROTPJ-HCLD





   

   
   
   

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   

   
   
   
   
   
   
   
   
   
   

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   

Technical
CPU Section
Appendix Rev. 2.4 - 01/02/06 14 / 38
 CPU Section PJ1000M
PROTPJ-HCLD

   
   
   
   
   
   
   
   

Technical Appendix Rev. 2.4 - 01/02/06 15 / 38

 CPU Section PJ1000M
PROTPJ-HCLD

Technical Appendix Rev. 2.4 - 01/02/06 16 / 38

 CPU Section PJ1000M
PROTPJ-HCLD





   

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   

Technical Appendix Rev. 2.4 - 01/02/06 17 / 38

 CPU Section PJ1000M
PROTPJ-HCLD

Technical Appendix Rev. 2.4 - 01/02/06 18 / 38

 LPF + Directional Coupler PJ1000M
SLPFPJ1KSTR

R3 D2 BAT83
270R 1206
RCA RFL PWR

C5
1nF
C4 R2 C3
4n7 0805 100k 0805 47p 0805

RV2

200R SMD

cw
(Su PJ plug-in utilizzare R 100H SMD 0805)

CSLPFPJ1KM
L1 L2 L3 L4
From Coupler Card Outut BBR30000219 BBR30000219 BBR30000219 BBR30000219 TO ANTENNA

L5
BFS10002018

CS1

C7
STRIP C8 C9 C10 C11
CAPACITOR STRIP STRIP STRIP STRIP
CAPACITOR CAPACITOR CAPACITOR CAPACITOR

CSBLPFPJ1KM CSBS1 CSBS1 CSBS1 CSBS1

R4 D1 BAT83
270R 1206
RCA FWD PWR RV1

200R SMD

cw
C6
1nF C2 R1 C1
4n7 0805 100k 0805 47p 0805 (Su PJ plug-in utilizzare R 100H SMD 0805)

CSDCLPFPJ1KM

Nome Progetto:
PJ1000M Vers. LCD Multitensione Pagina: 1 di 1 Size: A3

Autore: Ufficio Tecnico Data: 29/05/03 Codice Progetto: PFPJ1KLCDMLT

Nome PC in Rete: \\UT_SRV\PROGETTI Revisione: 2.0 Nome Parte: LOW PASS FILTER + MEASUREMENT

File/Cartella: MANUALI\PJ1KLCD\SLLPFPJ1KSTR\TESTIN~1.DSN Autorizzazione: Codice: SLLPFPJ1KSTR

Technical Appendix Rev. 2.4 - 01/02/06 19 / 38

 LPF + Directional Coupler PJ1000M
SLPFPJ1KSTR

Technical Appendix Rev. 2.4 - 01/02/06 20 / 38

 LPF + Directional Coupler PJ1000M
SLPFPJ1KSTR

LOW PASS FILTER

SLLPFPJ1KSTR
Revision: 2.0

Item Q.ty Reference Part Note

1 1 L5 BFS10002018
2 1 CS1 CSDRCPPJ1KM
3 2 C3,C1 47p 0805
4 2 C4,C2 4n7 0805
5 2 C5,C6 1nF
6 2 C7,C11 27pFTFL
7 3 C8,C9,C10 54pFTFL
8 2 D2,D1 BAT83
9 4 L1,L2,L3,L4 BBR30000219
10 2 RV2,RV1 200R SMD NOTA_1
11 2 R2,R1 100k 0805
12 2 R3,R4 270R 1206

NOTA_1 (Su PJ plug-in utilizzare R 100H SMD 0805)

Technical Appendix Rev. 2.4 - 01/02/06 21 / 38

 Switching Power Supply PJ1000M
PSSW5040

JP9
WL02 U2
4
3 VIN VOUT 2 3 MOLEX4
F2 2

+
ADJ 1 1
NC
T1 R9
JP1 D3 LM317 R105
C41 PWM
2 C18 R12
NC NC 3K3
1 15V 820R 820R
JP6 +

-
KB2 237R R104
1 R13
F3 C50
2 LED V
NC 2K61 +
NC C52
D12
IS2

5
470UF/40 47UF/25
6
C42
NC R40 NC

4
NC 1N4004 MKP1nF/600
D10 D2 R4 D11 10R/4W L5
VOUT R6 C4 130uH
NC
30V/1W 100R MKP-1UF/250 L6
POS 130uH
JP8 Q3 HTM50
DL1 IRFP250 C34 L1
1 VOUT
50RIA20 2 1 2
LED R
3 U4 BFT0740
D1 10R/4W
EKE470/100 MKP-1UF/250 4 R28 5K62 10R/4W
+ V0 -
Q1 MOLEX4 C11 EKE1000/63 EKE1000/63 C13
C51 27V/1W R33
+ C10 + + + +

5
JP13 R32 C15 C16
C8 C44 EKE1000/63 EKE1000/63
1 D5 D6
+ Q4 VCC + + + +
MKP-1UF/250 C54 2 IRFP250 EKE1000/63 C14 C17
EKE470/100 C49 3
C12 EKE1000/63 EKE1000/63
4 C24
R3 RV1
L10 R29 C23
CP.22UF MOLEX4
R41 R14 V120ZA6
BFV0710
NEG 5K62
100R MKP1nF/600 MKP1nF/600 EKE1000/63
22K/1W HFA50PA60C HFA50PA60C 10K/1W
4K7/2W 4
F4 L8
POS JP4 3
Q5 2
JP2 JP10
NC IRFP250 1
FF25A C20
4 1
KRA4 + +
3 2 C22
2 3 C59 EKE1000/63
1 R30 5K62 4 EKE1000/63
F5 L9 CP.1UF + +
EKE470/100 EKE470/100 EKE470/100 C19 EKE1000/63
KRA4 MOLEX4 R60
C47 C48 DG3 C21
NC C46
FF25A + + + JP5
JP11
C6 C7 Q6 4
C5 IRFP250 1 3
+ + +
2 2
C45 C43 EKE470/100 EKE470/100 EKE470/100 3 1
JP3 VOUT
NC 4 EKE1000/63
R31 KRA4
4
NC MOLEX4
3 NEG
2 5K62 R36 R44
1 VCC 47K5 NC
2M7
KRA4 SS VCC
INIBIT F1 R17 1N4004
R23
1

BL02 1K IS1
6 C55
C35 C36 CM VCC
CM100PF D4
1M C37 PER VOUT 24V R21=3K52 R20=1K0
2

CM.1UF TP1
4N26 R18
BC237
CM100PF
Q2
R15 R27 CM1KpF C29
LM358 TP
SLP.COMP. U1 R21
R55 150R R22 2K49
LM358 TP2 1 INV. VREF 16
22K
8

VADJ 2 15
D13 U5A 180R 5K11 50KHZ N.I. VCC PWM
JP7 VCC 3 R54 TP 3 14
+ 392R E/A OUT OUT
4 1 5 + 4 CLK VC 13
R50 1N4148 2 7 R16 5 12
3 F6 - 10K U5B RT PWRGND R2
2 6 - Q7 R25 6 CT ILMREF 11 R19
7 0 4K02 VADJ
1 BL02 2.2UF/16 IRFD120 RAMP GND
20K0 + 8 9
4

D14 R52 TP3 S.START ILS.D.

KB4 C60 R26
R51 40K2 UC3823 1V 87W-500R
TP VCC 87W-10K
C40 C39 87W-2K SS
100PF 100PF 40K2 1K0
R58 R35 C30
C58 100PF 13K3 R59 C3 C27 1K0
1N4148 R53 R56 R57 +
R20 CM.1UF
C57 R8 R1 C33 +
NC 549R 2K0
R24 2K49 CP10KPF C32
20K0 C28
80R2 6k81 C31
TP3= 1.6V CM.1UF

R43 VCC 4n7UF

JP14 CM1UF CM100pF CT1/16 CT1/16 VOLTAGE
D7 U3 R10 2.5%
3 2 ADJ.
1 VIN VOUT TP4
2 22R/1W 3K3 D8
1N4004 ADJ 1 TP
KB2 R7 + C2 TP3=1,6V R56=13K3 R57=1K6
C53 + C1 LM317 C26
R11 237R 100UF/25 CM.1UF
CP.1UF 470uF/40
2K61

LED V
NEG

  
PJ1000M Vers. LCD Multitensione  1  1 Custom

 Ufficio Tecnico  29/05/03    PFPJ1KLCDMLT

    \\UT_SRV\PROGETTI   2.0    Main Section PSS5040

  MANUALI\PJ1KLCD\PSSW5040\P5040.DSN   PSSW5040

Technical Appendix Rev. 2.4 - 01/02/06 22 / 38

 Switching Power Supply PJ1000M
PSSW5040

POWER SUPPLY main card

PSSW5040
Versione: 2.0

Item Quantity Reference Part

_____________________________________________________________________________

1 4 Q3, Q4, Q5, Q6 IRFP250

2 2 C1,C50 470UF/40
3 1 C2 100UF/25
4 1 C3 4n7UF
5 3 C4,C23,C24 MKP1nF/600
6 8 C5,C6,C7,C8,C46,C47,C48,C51 EKE470/100
7 3 C10,C44,C54 MKP-1UF/250
8 12 C11,C12,C13,C14,C15,C16,C17,C19,C20,C21,C22,C34 EKE1000/63
9 12 IS2,F2,F3,L8,L9,D10,C18,R40,C42,R44,C45,R57 NC
10 4 C26,C30,C37,C57 CM.1UF
11 1 C27 CM1UF
12 3 C28,C35,C36 CM100PF
13 1 C29 CM1KpF
14 2 C31,C32 CT1/16
15 1 C33 CP10KPF
16 3 C39,C40,C58 100PF
17 3 JP6,C41,C43 NC
18 1 C49 CP.22UF
19 1 C52 47UF/25
20 2 C53,C59 CP.1UF
21 1 C55 CM
22 1 C60 2.2UF/16
23 1 DL1 LED R
24 1 D1 27V/1W
25 1 D2 30V/1W
26 1 D3 WL02
27 3 D4,D7,D11 1N4004
28 2 D6,D5 HFA50PA60C
29 2 D12,D8 LED V
30 2 D13,D14 1N4148
31 2 F6,F1 BL02
32 2 F4,F5 FF25A
33 1 IS1 4N26
34 2 JP1,JP14 KB2
35 4 JP2,JP3,JP4,JP5 KRA4
36 1 JP7 KB4
37 5 JP8,JP9,JP10,JP11,JP13 MOLEX4
38 1 JP12 JUMPER2
39 1 L1 BFT0740
40 2 L5,L6 130uH
41 1 L10 BFV0710
42 1 Q1 50RIA20
43 1 Q2 BC237
44 1 Q7 IRFD120
45 1 RV1 V120ZA6
46 2 R21,R1 2K49
47 1 R2 4K02
48 2 R3,R4 100R

Technical Appendix Rev. 2.4 - 01/02/06 23 / 38

 Switching Power Supply PJ1000M
PSSW5040

49 3 R6,R32,R33 10R/4W
50 2 R7,R12 237R
51 1 R8 80R2
52 2 R9,R10 3K3
53 2 R11,R13 2K61
54 1 R14 22K/1W
55 1 R15 150R
56 1 R16 392R
57 1 R17 1K
58 1 R18 1M
59 1 R19 87W-500R
60 1 R20 2K0
61 1 R22 5K11
62 1 R23 2M7
63 1 R24 6k81
64 1 R25 87W-2K
65 2 R35,R26 1K0
66 1 R27 22K
67 4 R28,R29,R30,R31 5K62
68 1 R36 47K5
69 1 R41 4K7/2W
70 1 R43 22R/1W
71 2 R50,R53 20K0
72 2 R51,R52 40K2
73 1 R54 10K
74 1 R55 180R
75 1 R56 13K3
76 1 R58 87W-10K
77 1 R59 549R
78 1 R60 10K/1W
79 2 R105,R104 820R
80 4 TP1,TP2,TP3,TP4 TP
81 1 T1 15V
82 1 U1 UC3823
83 2 U3,U2 LM317
84 1 U4 HTM50
85 1 U5 LM358

Technical Appendix Rev. 2.4 - 01/02/06 24 / 38

 





Technical Appendix





 




 
 

 




 
 
  

 
 



  








      

   
      

       

    

PSSW5040

Rev. 2.4 - 01/02/06

Switching Power Supply

25 / 38
PJ1000M
 Switching Power Supply PJ1000M
PSSW5040





   


   
   
   
   
   
   
    

Technical Appendix Rev. 2.4 - 01/02/06 26 / 38

Technical Appendix
 



 

   

  
   
 

  
  


     
     
  
      
  



     
   
 
  
   
 
   
  

 




   




 




 
 
  






   





   
 
  
  
 





      

   
      

      

    

PSSW5040

Rev. 2.4 - 01/02/06

Switching Power Supply

27 / 38
PJ1000M
 Switching Power Supply PJ1000M
PSSW5040





   



   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   

Technical Appendix Rev. 2.4 - 01/02/06 28 / 38

Technical Appendix
RLY1

L1 L2 L3 NC A1+ SIRIUS 3RT101

TELERUTTORE
T1 T2 T3 NC A2-

D4
1N4007 R3

1
D1
W04M 10K0 1%
R1 R2 Q1 R4
M1 BD681
4 - + 3
1 120 5W 10K0 1% 10H0
2
3
4

2
C2 D3 C1
47uF 50V 1N4007 470uF 35V
LUMBERG 4P

D2

1N4007

  PJ1000 Vers. LCD Multitensione 1  1  A4

 Ufficio Tecnico  29/05/03   PFPJ1KLCDMLT

    \\UT_SRV\PROGETTI  2.0   SOFT START CARD

Manuali\PJ1000M\SLSOFTSTR\SFTSTR380.DSN   SLSOFTSTR

SLSOFTSTR

Rev. 2.4 - 01/02/06

Soft Start Card

29 / 38
PJ1000M
 Soft Start Card PJ1000M
SLSOFTSTR





   


   
   
   
   
   
   
   
   
   
   

Technical Appendix Rev. 2.4 - 01/02/06 30 / 38

 BIAS Control Card PJ1000M
SLCTRLPJ1KLC
    
    
 
  
   


























 
  
    
    
   

  

  
  
  
 
 

   

    

    
 
  
   
  
  
  
  

  
 


   

   
     
  
 
  


 
    
 


     



   
 
    


      
  
 
    
 


        


  
 
   

   
  
 
  


    
      
  
        
     
    
  


      
     
  
    
 
 
 
   

  


  
  

 
  



  
     
     
    
 
        
  
  


 
    

  
     
   
 

   
   
 


  
  
  
  
 


     
 
  
 
     
 



  
 
 
   
 
    


      
   


   
  
 
   
  


     

  
 
    
 



 

    



   

    


     

    
    

          

        

       

    

Technical
Bias Control
Appendix
Card Rev. 2.4 - 01/02/06 31 / 38
 BIAS Control Card PJ1000M
SLCTRLPJ1KLC





 





   

  
 
 



      
  





 





  
  




  
  
     
    
    
 



   




 



  
  
 



     
  





  





    
  

  
   
 
 





    




     
      
   


     

   



        



  
  

 
  
       



 




 
  
  



   
 













  
 
 

  




     
     
    
          
  
    


   
  

     
    
    

 

   


   
   



    








  

  




  



          

        

       

    

Technical
Bias Control
Appendix
Card Rev. 2.4 - 01/02/06 32 / 38
 BIAS Control Card PJ1000M
SLCTRLPJ1KLC

Technical Appendix Rev. 2.4 - 01/02/06 33 / 38

 BIAS Control Card PJ1000M
SLCTRLPJ1KLC

     

     
     
    
    
         
     
    
         
         
     
     
         
         
         
         
         
     
         
     
 
     
     
         
     
    
    
    

    
    
    
    
    

    
    

    
    
    



    
    
    
    
    
    

    
    
    
    
    
    
    
    

    

Technical
Bias Control
Appendix
Card Rev. 2.4 - 01/02/06 34 / 38
        

 

  
  
  
  
    
  
  
  
  
  
 

Technical Appendix

  
  
  
  
  
  
  
  
 
 

 

    

    

         






    
    






    

         






    
    
    






         






         
         






 

    






         
    






    
    



 


       

     


    

    

       

Rev. 2.4 - 01/02/06

SLADPCCNPRTPJ
CPU Section Adaptor Board

35 / 38
PJ1000M
 CPU Section Adaptor Board PJ1000M
SLADPCCNPRTPJ






    

    

    

    
    
    
    


Technical Appendix Rev. 2.4 - 01/02/06 36 / 38

 SW1
.
+50Vdc A +50Vdc A

Technical Appendix
C.P.

C1
1nFHQ

SW2
.
+50Vdc B +50Vdc B
C.P.

C2
1nFHQ

SW3
.
+50Vdc C +50Vdc C
C.P.

C3
1nFHQ

SW4
.
+50Vdc D +50Vdc D
C.P.

C4
1nFHQ

  HC5-10  1  1  A4

 Ufficio Tecnico  29/10/03   014

    \\UT_SRV\PROGETTI  2.0   SCHEDA PASSA PARETE

HC5-10\SLFILPJ1KM\CSFILPS.dsn   SLFILPJ1KM

SLFILPJ1KM

Rev. 2.4 - 01/02/06

Pass-Through Board

37 / 38
PJ1000M
 Pass-Through Board PJ1000M
SLFILPJ1KM

      

  


   

      

      

Technical Appendix Rev. 2.4 - 01/02/06 38 / 38