Workshop Manuals for Engines Used in Olympian Generator Sets

The table below lists the part numbers for engine workshop/service manuals. To
order the manuals listed below, contact Olympian Generator Sets at (803) 321-
1100.

PART
NUMBER DESCRIPTION ENGINE BUILDS
952-730 Ford CSG649 Service Manual
953-097 Ford ESG642 Service Manual
952-732 Ford LRG425 Service Manual
952-731 Ford LSG875 Service Manual
952-920 Ford WSG1068 Service Manual
941-012 Lister LPW Workshop Manual LPA, LPW, LPWS, LPWG
929-002 Perkins 3.1524 Series Workshop Manual
929-003 Perkins 4.236 Series Workshop Manual
998-589 Perkins 400 Series Workshop Manual 403C-11, 403C-15, 404C-22, 404C-22T
929-189 Perkins 900 Series Workshop Manual CP and CR
929-005 Perkins 1000 Series Workshop Manual AA to AH, YA to YE
934-695 Perkins NEW 1000 Series Workshop Manual AJ to AS, YG to YK
998-756 Perkins 1100 Series Workshop Manual RE, RF, RG, RH, RJ and RK
979-115 Perkins 1300 Series HEUI Workshop Manual WK to WS
929-006 Perkins 1300 Series Workshop Manual WD to WJ
Parts Manuals for Engines Used in Olympian Generator Sets
The table below lists the part numbers for parts manuals that are available for
some engines used in Olympian Generator Sets. For other generator set parts
or for other engines, see the IMPACT Parts Identification Software available from
Cat Media -- LERF2499-01.

Part no. Engine Model Engine Build

941-573 Lister LPWT4
979-088 Lister LPW To order these manuals,
979-070 Perkins 1004-4G AA50497 contact Olympian
998-618 Perkins 1004-4 AA50842 Generator Sets at
979-071 Perkins 1004-4TG AB50498 (803) 321-1100.
979-122 Perkins 1004G AG50797
997-804 Perkins 1004-40N AG51040
979-121 Perkins 1004-40TN AH50798
997-291 Perkins 1004-40TN AH50846
997-829 Perkins 1004-40TN AH51042
979-091 Perkins 1004-40T AK50724
998-625 Perkins 1004-40T AK50848
979-072 Perkins 1004-40TW AM50611
998-590 Perkins 1004-40TN AM50850
979-073 Perkins 3.1524 CM50330
997-820 Perkins 3.1524 CM50838
997-276 Perkins 3.1524 CM51035
979-092 Perkins 903-27 CP50740
998-630 Perkins 903-27 CP50840
915-010 Perkins 403 HL51123
998-686 Perkins 404C-22 HP51120
998-310 Perkins 400S404C-22 HP51145
996-310 Perkins 400 series KR30333
979-074 Perkins 4.236 LD50317
979-075 Perkins T4.236 LJ50418
979-076 Perkins 1300 series WH1298
979-105 Perkins 1306-9TG1 WH3888
979-077 Perkins 1300 series WJ1296
979-078 Perkins 1300 series WJ1297
979-079 Perkins 1306-9TAG3 WJ3512
979-080 Perkins 1300 series WJ3889
979-081 Perkins 1306-9TAG3 WJ3890
979-114 Perkins/HEUI I-308 WS4418
979-113 Perkins/HEUI 1306E87TA300 WS4486
979-083 Perkins 1006-6TG YB50495
979-084 Perkins 10066TG2 YB50496
979-085 Perkins 1006-6TG YB50604
997-277 Perkins 1006-6T YB50852
998-607 Perkins 1006 series YB50856
997-827 Perkins 1006 series YB51044
997-124 Perkins 1006-6TG YB51047
979-086 Perkins 1006-6TAG YD50517
979-106 Perkins 1006 series YD50701
997-273 Perkins 1006-60TW YD50858
998-076 Perkins 1006-6CC YD50862
998-290 Perkins 1006-6CC YD51130
OLYMPIAN Parts and Service Support Manual Product Information
5.3

The Genpart Specialist

Tool Catalogue for
Perkins and Lister
Engines

Part No. 928-205

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OLYMPIAN Parts and Service Support Manual Product Information
5.3

GENPART Service Tools

In order to keep your engine running to its highest standard, it is important to have the
right tools for the job. This catalogue details the tools that are available through your
GENPART distributor for Perkins and Lister engines.

CONTENTS:
Tools Index page
Cylinder Head .............................................................1
Fuel System .................................................................2
General Tools ..............................................................3
Timing Tools................................................................3
Cylinder Block and Crankcase.....................................4
Crankshaft and Flywheel .............................................4

Engine Series Tools

Multi Engine Family Tools.........................................5
3.152 and 4.236 Series Tools......................................8
1000 Series Tools........................................................9
1300 Series Tools.......................................................10
2000 and 3000 Series Tools.......................................12
4000 Series Tools.......................................................15
Lister Engine Tools....................................................18

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 OLYMPIAN Parts and Service Support Manual Product Information
5.3

Tools Page Index

! Represents use with corresponding engine

Cylinder Head
Description Part No 3.152 4.236 1000 1300 2000 3000 4000 Page
Adaptor replacer inlet valve guide 992-840 ! 9
Adaptor, Valve guide remover 980-042 ! ! ! ! ! 5
Adaptor, Valve spring compressor 929-360 ! 12
Adaptor, Valve spring compressor 929-358 ! 12
Adaptor, Valve spring compressor 980-081 ! 12
Adaptor, Valve spring compressor 980-082 ! 12
Adaptor, Valve spring compressor 980-051 ! ! 8
Adaptor, Valve spring compressor 980-052 ! ! 8
Adaptor, Valve spring compressor 980-053 ! 5
Adaptor, Valve spring compressor 980-054 5
Adaptor, Valve spring compressor 992-836 ! 8
Angle gauge, Cylinder head set screws 930-077 ! ! ! 5
Compressor, Valve springs 980-003 ! ! ! ! ! ! 5
Exhaust valve guide adaptor replacer 992-841 ! 9
Gauge, Piston height and Valve head 980-049 ! ! ! ! ! ! 5
Injector Bush Coning Tool 973-896 ! 17
Injector Bush Depth Gauge 973-898 ! 17
Injector Bush Expanding Tool (lower) 973-984 ! 17
Injector Bush Expanding Tool (upper) 973-985 ! 17
Injector Bush Facing Cutter 973-899 ! 17
Injector Bush Inserting Tool 973-897 ! 17
Set of combined reamer/cutters 992-842 ! 9
Valve Guide Inserting Tool 930-261 ! 17
Valve guide remover main tool 908-041 ! ! ! ! ! ! 5
Valve Seat Grinder Kit 992-852 ! 17

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 OLYMPIAN Parts and Service Support Manual Product Information
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Fuel System
Description Part No 3.152 4.236 1000 1300 2000 3000 4000 Page
Adaptor for injector unit sleeve remover 992-846 ! 10
Adaptor for slide hammer 992-847 ! 10
Adaptor kit, Injector remover 980-107 ! 13
Adaptor, Injector sleeve puller 929-688 ! 10
Ballizer, Injector sleeve 980-110 ! 13
Cleaning tool, Injector seats sleeve 929-362 ! 12
Cutter, Injector sleeve face 980-085 ! 13
Fuel pump drive gear retaining tork
992-851 ! 9
screws
Injector Analyser 992-830 ! ! 6
Installer for injector unit seals 992-849 ! 10
Installer for injector unit sleeve 992-848 ! 10
Installer, Nozzle injector sleeve 930-083 ! 10
Puller, Injector 930-081 ! 10
Reamer, Injector sleeve face 973-305 ! 13
Remover Injector 980-119 ! 12
Remover kit, Injector sleeve 930-078 ! 10
Remover, Injector and Injector sleeve 980-115 ! 12
Remover, Injector sleeve 980-087 ! 13
Remover/replacer Sleeve 992-835 ! 12
Socket, H.P. pipe nut 930-080 ! 10
Special Tap 992-845 ! 10
Tap, Injector sleeve remover 980-088 ! 13
Timing Pin for Bosch 992-843 ! 9
Timing pin for Lucas and Stanadyne 992-844 ! 9
Tool holder for Injector sleeve face
973-303 ! 13
cutter and reamer
Tube expander (Pattern "C" type) 980-089 ! 13
Wrench' Drive coupling 980-144 ! 12
Wrench, Fuel pump solenoid 992-832 ! ! ! 5
Wrench, Governor drain 980-113 ! 13
Wrench, Injector sleeve 929-604 ! 12
Wrench, Plug sleeve 980-166 ! 12

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 OLYMPIAN Parts and Service Support Manual Product Information
5.3

General Tools
Description Part No 3.152 4.236 1000 1300 2000 3000 4000 Page
Dial gauge 980-047 ! ! ! ! ! ! ! 6
Driving Handle 992-833 ! ! 6
Engine Turning Tool 930-141 ! 15
Remover/F.I.P. gear and cam gear 929-698 ! 6
Slide hammer 929-602 ! ! 14

Timing Tools
Description Part No 3.152 4.236 1000 1300 2000 3000 4000 Page
Adaptor, Fuel pump timing gauge 929-696 ! 8
Adaptor, Timing gauge 929-695 ! 6
Checking gauge, Fuel pump timing 929-699 ! ! 7
Finger, Fuel pump timing gauge 980-058 ! ! ! 6
Fuel pump and camshaft gear remover
980-026 ! ! ! 7
bolts
Fuel Setting Tool (early engines) 930-272 ! 15
Fuel Setting Tool (later engines) 930-140 ! 15
Injector Clamp and Fuel Feed Adaptor 930-704 ! 15
Plunger, Timing pin 929-692 ! 11
Set of Spare O rings 930-269 ! 15
Socket, Lower idler gear 929-691 ! 11
Socket, Upper idler gear 929-690 ! 11
Timing Pin 929-693 ! 11

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 OLYMPIAN Parts and Service Support Manual Product Information
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Cylinder Block and Crankcase

Description Part No 3.152 4.236 1000 1300 2000 3000 4000 Page
Adaptor, Cylinder liner remover 930-082 ! 11
Adaptor, Remover/replacer, Cylinder
980-017 ! ! 8
liner
Distance piece, cylinder liner clamp 980-101 ! ! 14
Gauge, Piston groove (0.090") 980-068 ! 11
Gauge, Piston groove (0.115") 980-069 ! 11
Guide stud, flywheel to crankshaft 980-121 ! 14
Kit, Liner holding 930-079 ! 11
Lapping tool, cylinder liner 980-117 ! ! 14
Liner Extractor 973-765 ! 16
Piston Crown Handle 930-260 ! 16
Piston Ring Compressing Tool 992-626 ! 16
Remover/replacer, Cylinder liner 980-118 ! ! 14
Sleeve, piston replacer 980-091 ! 14
Sleeve, piston replacer 980-102 ! 14

Crankshaft and Flywheel

Description Part No 3.152 4.236 1000 1300 2000 3000 4000 Page
Adaptor spacer, Timing gauge 980-060 ! ! 8
Adaptor, Crankshaft oil seal 992-831 ! 8
Centraliser, Timing cover (3 cyl) 980-028 ! 7
Centraliser, Timing cover (4 cyl) 980-007 ! ! 7
Crankshaft front oil seal replacer 980-037 ! ! 9
Crankshaft Pulley Extractor 973-767 ! 16
Front Oil Seal Insertion Kit (4006) 973-768 ! 16
Front Oil Seal Insertion Kit (4008) 992-664 ! 16
Installer, front oil seal 930-085 ! 11
Installer, rear oil seal 930-084 ! 11
Locking pin for crankshaft 992-850 ! 9
Plate, Crank front oil seal 980-034 ! ! ! 7
Plate, Crank front oil seal 980-036 ! ! 8
Rear Oil Seal Insertion Kit 973-769 ! 16
Remover, Crank pulley 929-689 ! 11
Replacer, Crank front oil seal, Main
980-033 ! ! ! 7
Tool
Replacer, Crank rear oil seal 980-014 ! ! ! 7
Sleeve, Crank front oil seal 980-035 ! ! ! 7
Spanner, Crankshaft hub nut 980-095 ! 14

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5.3

Multi Engine Family Tools

Tool Kit (all tools shown below) Part No. 992-899

Cylinder Head
Part No. Description Use With

Valve guide remover main

All engines
908-041 tool
except 4000

All engines
Adaptor, Valve guide
980-042 except 1000
remover
and 4000

Gauge, Piston height and All engines

980-049 Valve head height except 4000
use with 980-047

All engines
980-003 Compressor, Valve springs
except 4000

Angel gauge, Cylinder head 4.236,

930-077
set screws 1000,2000

Adaptor, Valve spring

980-053 compressor 1000
use with 994-984

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OLYMPIAN Parts and Service Support Manual Product Information
5.3

Fuel System
Part No. Description Use With

Injector Analyser
992-830 3.152, 4.236,
(Not kept in stock)

3.152, 4.236,
992-832 Wrench, Fuel pump solenoid
1000

General Tools
Part No. Description Use With
Remover/F.I.P. gear and cam
929-698 4.236
gear

980-047 Dial Gauge All engines

992-833 Driving Handle 2000, 3000

Timing Tools
Part No. Description Use With

Adaptor, Timing Gauge

929-695 4.236
(929-699)

Finger, Fuel pump timing

3.152, 4.236,
980-058 gauge
1000
(929-699)

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OLYMPIAN Parts and Service Support Manual Product Information
5.3

Timing Tools Continued

Parts No. Description Use With

Fuel pump and camshaft 3.152, 4.236,

980-026
gear remover bolts 1000

Checking gauge, Fuel pump

929-699 3.152, 4.236
timing

Crankshaft and Flywheel

Parts No. Description Use With

3.152, 4.236,
980-014 Replacer, Crank rear oil seal
1000

Centraliser, timing cover

980-028 3.152
(3cyl)

Replacer, Crank front oil 3.152, 4.236,

980-033
seal. Main Tool 1000

Plate, Crank front oil seal 3.152, 4.236,

980-034
use with 980-033 1000

Sleeve, Crank front oil seal 3.152, 4.236,

980-035
use with 980-033 1000

Centraliser, timing cover

980-007 4.236, 1000
(4cyl)

Multi Engine tools should be used with the engines named in the "use with" column.
The tools with which it should be used are named in the description column.

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OLYMPIAN Parts and Service Support Manual Product Information
5.3

3.152 and 4.236 Series

Tool Kit (all tools shown) Part No. 992-900

Cylinder Head
Part No. Description Use With
Adaptor, Valve spring
980-051 compressor 980-003

Adaptor, Valve spring

980-052 compressor 980-003

Adaptor, Valve spring

992-836 compressor 980-003
#Also 4.236

Cylinder Block and Crankcase

Part No. Description Use With
Adaptors, Cylinder liner
980-017 980-019
remover/replacer

Crankshaft and Flywheel

Part No. Description Use With
Plate, Crank front oil seal
980-036 980-033
#Also 4.236 and 1000
Adaptor spacer, Timing
980-060 929-699
gauge

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5.3

1000 Series
Tool Kit (all tools shown below) Part No. 992-901

Cylinder Head
Part No. Description Use With
Adaptor replacer inlet valve
992-840
guide
Exhaust valve guide adaptor
992-841
replacer
Set of combined
992-842 reamer/cutters for valve
guides and seats

Fuel System
Part No. Description Use With

992-843 Timing Pin for Bosch

Timing Pin for Lucas and

992-844
Stanadyne

Fuel pump drive gear

992-851
retaining tork screws

Crankshaft and Flywheel

Part No. Description Use With

Crankshaft front oil seal

980-037 980-033
replacer

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OLYMPIAN Parts and Service Support Manual Product Information
5.3

1300 Series
Tool Kit (all tools shown below) Part No. 992-902

Fuel System
Part No. Description Use With

930-081 Puller, Injector

930-080 Socket, H.P. pipe nut

930-078 Remover kit, Injector sleeve

Adaptor, Injector sleeve

929-688
puller
Installer, Nozzle injector
930-083
sleeve

992-845 Special Tap

Adaptor for injector unit

992-846
sleeve remover
992-846 and
992-847 Adaptor for slide hammer
973-302
Installer for injector unit
992-848
sleeve

Installer for injector unit

992-849
seals

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5.3

Timing Tools
Part No. Description Use With
929-693 Pin, Timing

929-690 Socket, Upper idler gear

929-691 Socket, Lower idler gear

929-692 Plunger, Timing pin

Cylinder Block and Crankcase

Part No. Description Use With
Gauge, Piston groove
980-068
(0.090")
Gauge, Piston groove
980-069
(0.115")
Adaptor, Cylinder liner
930-082
remover

930-079 Kit, Liner holding

Crankshaft and Flywheel

Part No. Description Use With
930-085 Installer, front oil seal

930-084 Installer, rear oil seal

929-689 Remover, Crank pulley

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OLYMPIAN Parts and Service Support Manual Product Information
5.3

2000 and 3000 Series

Tool Kit (all tools shown below) Part No. 992-903

Cylinder Head
Part No. Description Use With
Adaptor, Valve spring
929-360
compressor, 3000

Adaptor, Valve spring

929-358
compressor, 3000

Adaptor, Valve spring

980-081
compressor, 2000

Adaptor, Valve spring

980-082
compressor, 2000

Fuel System
Part No. Description Use With
Wrench, Injector sleeve,
929-604
2000
Cleaning tool, Injector Seats
929-362
sleeve, 2000

980-119 Remover Injector, 2000

Remover/replacer Sleeve,
992-835
2000 SI
Wrench, Plug sleeve, 3000
980-166
SI
Wrench, Drive coupling,
980-114
3012 Only
Remover, Injector and
980-115
Injector sleeve, 2000

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5.3

Fuel System Continued

Part No. Description Use With
Tool holder, Injector sleeve
973-303
face cutter reamer, 3000

Cutter, Injector sleeve face,

980-085
3000

Reamer, Injector sleeve face,

973-769
3000
Remover, Injector sleeve,
980-087
3000

Tap, Injector sleeve remover,

980-088
3000

Tube expander (Pattern "C"

980-089
type), 3000

Adaptor kit, Injector

980-107 929-602
remover, 3000

Ballizer, Injector sleeve,

980-110
3000

Wrench, Governor drain,

980-113
3012 Only

General Tools
Part No. Description Use With
Spanner, Crankshaft hub and
980-095
nut, 2000

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Cylinder Block and Crankcase

Part No. Description Use With

980-091 Sleeve, piston replacer, 2000

Remover/replacer, Cylinder
980-118
liner, BOTH

Guide stud, flywheel to

980-121
crankshaft, 3000

Distance piece, cylinder liner

980-101
clamp, BOTH

980-102 Sleeve, piston replacer, 3000

980-117 Lapping tool, cylinder liner,

BOTH

Crankshaft and Flywheel

Part No. Description Use With
Spanner, Crankshaft
980-095
hub nut, 2000

Tools used in both the 2000 and 3000 Series engines have the word "BOTH" in place
of the engine family number.

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4000 Series

General Tools
Part No. Description Use With

930-141 Engine turning tool

Timing Tools
Part No. Description Use With
Injector Clamp and Fuel
930-704
Feed Adaptor
930-269 Set of Spare O rings

Fuel Setting Tool

930-272
(early engines)

Fuel Setting Tool

930-140
(later engines)

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Cylinder Block and Crankcase

Part No. Description Use With
Piston Ring Compressing
992-626
Tool

973-765 Liner Extractor

930-260 Piston Crown Handle

Crankshaft and Flywheel

Part No. Description Use With

973-769 Rear Oil Seal Insertion Kit

Front Oil Seal Insertion Kit

973-768
4006

Front Oil Seal Insertion Kit

992-664
4008

973-767 Crankshaft Pulley Extractor

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5.3

Cylinder Head
Part No. Description Use With

973-896 Injector Bush Coning Tool

Valve Seat Grinder Kit

992-852
(Not kept in stock)

930-261 Valve Guide Inserting Tool

973-898 Injector Bush Depth Gauge

973-897 Injector Bush Inserting Tool

973-899 Injector Bush Facing Cutter

Injector Bush Expanding

973-985
Tool (upper)

Injector Bush Expanding

973-984
Tool (lower)

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5.3

Lister Engine
Lister Tools
Part No. Description Use With
941-433 Jacking Screw 941-092
941-086 Slide Hammer
941-087 Valve Guide Base Tool
941-088 Valve Seat and Recess Cutting Tool
941-089 Flywheel Locking Tool
941-090 Valve Guide Pilot 941-088
941-091 Adaptor 941-087
941-092 Universal Puller Plate 941-433
941-093 Gear End Oil Seal Tool
941-094 Flywheel End Oil Seal Tool
941-095 Front Pulley Tool
941-096 Camshaft Bush Tool 941-086
941-097 Tappet Compressing Tool
941-098 Valve Guide Depth Stop 941-087
941-099 Valve Collet Plate
941-100 Main Bearing Tool
941-102 Piston Lifting Tool
941-103 Fuel Pump Rack Setting Gauge
941-104 Governor Setting Gauge
941-106 Fuel Injector Test Rig
Includes - 941-093 ,
941-094, 941-096,
941-105 Service Kit 941-097, 941-100,
941-101, 941-102
941-103, 941-104

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Section 4: LEXF1706
Entire manual: LEXF1701