‘SANKEN GONSTRUCTIONPVT.LTD. au RECORDS) LEVELS
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PROIECT: | Gonstucton of Hesdquerers Buiding for Ceylon Eletioty Board(SKEB)
CONTRACTOR'S REQUEST FOR APPROVAL (RFA)
To. The Engineer Slate Enginesring Corporation of Si Lanka Due: Mh February 2022
ATIN ‘Me Samitha ReERFA No: EDY DWREA-093
cc 1 MeSanja| Prepared by : Ami
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Document Ref. \
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Contractors |
Method statement forthe rack repairing for Approval {
on sta pairing for Approval |
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ACKNOWLEDGEMENT BY ADDRESSEE
NAME, SIGNATURE, DATE
‘APPROVED OR NOT APPROVED
NAME ; EV. Withee mesels Dare.
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PISANKEN ‘CONSTRUCTIONPVT.LTD. QUALITY RECORDS. LEVELS
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‘ROECT: | Consraton of Headquarters Guiding for Ceylon Eleciy Board (SHES)
CONTRACTOR'S REQUEST FOR APPROVAL (RFA)
TO “The Engineer Slate Engineering Corporation of Si Lanka ‘Daw Mth Febroay 2022
ATIN Me Samitha ReERFA No: ED DWIRFA.O93
cc E_ MsSanja| Prpare_by Aria
RE Hi
Document Ref,
Contractors
Method statement forthe crack repairing for Approval
Request nea
‘Comments
For Tender Documentation
VW] For information second
For Payment Application
For Shop Dawing
For Constastion Bue
For aetion/atention
1 Technical Data
ter instruction remarks
ACKNOWLEDGEMENT BY ADDRESSEE
For rstention ReturAfr Use Non-Chargeable
For review For Aebuit Chargeable
For sample Test Report Progress Photo
For laieation Schade For Preliminary
For reference ‘cenente ‘As requested
For catalogue [¥ ] For approval Test Result
For comments For inspection ter
MAME sDaganeyale rH suowarune : (Y. DATE: (Jina foeo22
‘APPROVED OR NOT APPROVED
NAME.
Approved
Approved with comments
Resubmit
Not Approved
DATE
[Notes Thr formal shod nt be chan wiht rar proof OMS. Orang ComoeFinex Repairing system R2
Proposed Products
MASTERFLOW 810 / MAPEFILL GP. - Nonshrink, comentitious grout for use engineering
works
GALVANY 800 - Zinc rich, single component, high molecular weight primer
EMACO 157D PRIMER - SBR acrylic based bonding and polymer modifying agent for concrete and mortars
MASTERKURE 181 - Acrylic based, concrete curing compound
Manufacturer
BASF South East Asia Pvt Ltd, Singapore.
Mapei Far East Pvt Ltd, Singapore.
Application Methodology
1. Remove the existing plaster(if any) and chip & remove loose materials, loose particles, ete
and expose the sound concrete surface.
2 Using angle grinder form 25 mm x 25 mm "U" groove along the erack.
3 Apply bonding agent EMACO 157 D primer as per Manufacturer's Specifications
4 Mix and pour high strength non shrink MASTERFLOW 810 / MAPEFILL GP
according to the Manufacturer's Specifications.
ERKURE 181.
5 Cure the repaired area with MAS
6 Final finishing - Plastering work.
Detailed data sheets of the products proposed to be used have been enclosed for your
perusal
FINEX ENGINEERING PVT LTDFINEX ENGINEERING
FINEX CONSTRUCTION GROUT GP.
Non-shrink,cementitious grout for use in general civil engineering works
FINEX CONSTRUCTION GROUT GP is ready to
use, non-shrink, natural aggregate cementitious grout
for use in general civil engineering works. FINEX
CONSTRUCTION GROUT GP provides extended
working life and high early and ultimate strengths.
INEX CONSTRUCTION GROUT GP is recommended for:
+Stanchion base-plates and columns
+Prefabricated concrete panels and beams
+Bridge bearing plates,
“Anchor bolts and bars
*Underpinning
+Patch repair works
sHigh strength-Provides good early and ultimate
‘strengths which ensure quick return to service and
long term durability
Non shrink-Hardens free of bleeding, settlement and
“ving shrinkage when placed at _ flowable
eunsistency
“Flowable consistency-Ensures complete filing of
even intricate voids often without the need for
pumping and strapping
sAmple working time-Remains placeable up to 1
hour, even at high ambient temperatures
‘Dense, impermeable grout-Provides a good
watertight seal
-Economical-Greater volumes of grout can be mixed
and handled with less labour
+Easy to use-Requires no special mixing equipment,
it can be mixed in a pail using a grout stirrer
*No added Chloride-Does not add to Chloride load
on structure
sProvides complete non shrink performance-When
tested in accordance with simulated Bedplate
technique
+Versatile-Can be placed from flowable to trowelable
consistency
Flowable
Compressive strength (ASTM C109)
‘day 30. Nimm2
days 40 Nimm2
Tdays 50 Nimm2
28days 60 Nimm2
Setting Time
Initial 5:30hr
Final 6:30hr
Note: Tested using cubes of size: 50 mm x 50mmx
50mm, restrained for 24 hrs, cured by immersion in
water.
‘Supply form Powder
Colour ‘Cement grey
Water addition
Flowable 18%
Trowelable 128-126%
Density (wet)
Flowable 2.48 Kalk
Trowelable 2.26 Kgl
Date - 06/06/2019
Revision -03FINEX CONSTRUCTION GROUT GP
Non-shrink,cementitious grout for use in general civil engineering works
FINEX CONSTRUCTION GROUT GPcan be mixed
to a flowabale or trowelable consistency. The
quantity of water required for a 25 kg bag is
approximately as shown below:
Flowable:4 6 ters
Trowelable: 3.2-3.4 liters
Water addition may be affected by temperature
conditions on site, Trials are recommended to
determine the correct water requirement. FINEX
CONSTRUCTION GROUT GP should be mixed using
a suitable mixer, For flowable consistency, use a hand
drill and paddle for small works up to two bags at a
time and specialize grout mixers for larger volume.
Drum type mixers may not provide sufficient mixing
efficiency to derive the optimum performance from the
grout
‘The correct volume of water should be added to the
mixer followed by the powder. Mixing should continue
Until the grout has @ smooth, lump-free appearance.
This will normally be between 3-5 minutes after mixing
has started
For best results, FINEX CONSTRUCTION GROUT
GP should be usedwithin 30 minutes once mixed.
The substrate should be properly prepared and
should be free from contamination, laitance and loose
material. Thoroughly saturate the substance with
water at least 2-3 hours prior to pouring the grout. All
free water ponding should be blown out of the void
just before pouring the grout.
As for all cementitious materials, curing is essential to
prevent rapid drying out of the grout and shrinkage
caused by the water loss. Curing should be effected
by accepted methods such as curing compounds,
polythene sheets, wet hessian or water ponding
Ifa shaped shoulder is required, it should be formed
before the grout has reached its final set
Carefully remove the formwork once the FINEX
CONSTRUCTION GROUT GP is self-supporting and
cut the shape of the shoulder with a trowel. Preferably
the shoulder should be cut to a 450 angle to minimize
stresses
Clean tools and equipment with water, before FINEX
CONSTRUCTION GROUT GP has hardened,
otherwise mechanical cleaning will be required
‘A 25 kg bag of FINEX CONSTRUCTION GROUT
GPwhen mixed to a flowable or trowelab!
consistency will yield the following volumes:
Flowable:
Add 4.5 liters water Yeild: 13.5 liters grout
Add 3.4 liters water Yeild: 12.5 liters grout
FINEX CONSTRUCTION GROUT GP is packaged
in 28kg_multi-ply paper sacks.
FINEX CONSTRUCTION GROUT GP has a shelf
life of approximately 12months when stored in a cool
dry place in unopened sacks
For detailed Health, Safety and Environmental
recommendations, please consult and follow all
instructions on the product Material Safety Data
Sheet
Date - 06/06/2019
Revision -03FINEX ENGINEERING (P
FINEX CONSTRUCTION GROUT GP
Non-shrink,cementitious grout for use in general civil engineering works
All FINEX Technical Data Sheets are updated on
regular basis.It is the user's responsibility to obtain,
the most recent issue. For additional
information contact FINEX representative.
Corporate Office :- 291, ModeraStreet, Colombo 01500
T : 014 254 6052, 011 751 3500, F : 011 254 6056, E : info@finexengineering.com,W :www.finexengineering.com
‘The technical information and application advice given in this Finex Engineering (Pvt) Ltd, publication are based on the
era sent ‘ur best sciontiic and pracieal knowledge, As the infarmaion herein is of a general nature, no assumption
STATEMENT OF present state of cur best scenic and practical knowledge. As the infomation herein is ofa general nature, pt
fan be made 28 to a products sullabilty for @ particular use oF application and no warranty as to is accuracy, reliably or
‘completeness eter expressed or implied ie given other than those required by law, The user is responsible for checking the
‘Suitability of products for ther intended use.
Flold sence where provided does not constitute supervisory responsibly. Suggestions made by Finex Engineering (Pvt)
Lid ether oraly or In ting may be flowed, madited or rejectes by the ower, engineer or contractor sinco they, and not
Finex Engineering (Pv) L1d, are responsibie for carrying aut procedures appropriate to a specific application
Page 30f3 Date - 06/06/2019,
a Revision -03