CONSULTANT COPY [Sanne consTRUETIONPVTLT. ‘QUALITY RECORDS. TELS Team = TRU [swwtevconsmvcron) [Re : Ds of be aS Page No 1OFt PROIECT: | Consvucon of Headquarters Buing for Colon Elecety Board (SKEB) ‘CONTRACTOR'S REQUEST FOR APPROVAL (RFA) Fs cb | 70 The Enghee Sato FramadingtopinabtrSrtannaT ba Jou Nownher Donn ‘ATIN ‘Me Samitha | { “Ref RPA No, BD! DWREA-0 cc wisn SMO HTT ret mtn CLA RE + ; i Bi { t > Document Ref Contractors west L J Local dest veporls ie nonshrnk gust need ta Comments pronced fir appmvetl Gon be used upts sermm de Phy [te teter Docmentin VW] Fer tfaoation Feed Foe Payment Application For Shop Drawing [lim cmsetion Dv For asion/atenton For Tecnica Date Other iron ems ‘ACKNOWLEDGEMENT BY ADDRESSEE [Jt ren [Drews ater the [] ow canete Oo Chanpeable [re rept secie CC ewtite [ror inpsion (1 ree sae (tw tien [ie erence (1 Few carve (1 Fe comets [J roeess rae [ro Ptinony ast [res re oO over aM SIGNATURE ate TARROVED OF NOT APRROVED NAME LV. G8 Cherecmason, pate ; 202l/ hog Arroes ‘ogre wih comments ee wenn, Resse Not Approved Nae: frm shot oe haga pr pponl af QM gon nminSR ARTETA a (ssnawconsreocrion. | [Rane ; TROIEGT? | anf acannon Eo Bor RE CONTHACTOW’S REQUEST FOR APPROVAL. (RFA) ———} 70 Te Enna, Sa Erp Cxpwaloapip can a3 November 2021 ‘ATIN MrSamiha | idl 1 Ref RFA No: ED! DWREA-063 cc Ms San) 44 \ ‘Prepared by: Nimatan_(M) i {tr Nov 20-—} { i SKEB PROJECT T Docume Re BPRS enrots | Htocomb reparatn and Applicaton wet aon fr appro ene [Attached material product data sheet and test report herwith, Comments OOOQO#O For ac For Tes Cowes ACKNOWLEDG! NAME For Tender Documentation For retention Rew Afr Use [_] Nonchareabe For ntti end For review For Avtult Chargeable For Payment Apletion For sample est Rept Progress Photo Fer Shop Dring For dasieaion Sette For Poininay For Comtton Dg [rer etence FT] caiteae [7] As rete on atetion For catalogue — [1] For approval Test Result ical Dats For comment For inspeation other eon remarks iEMENTBY ADDRESSEE Girobana, sionature SAK — _ pare softly | “APPROVED OR NOT APPROVED NAME: bate Approved aaa TaN ETT Approved wth comments Rest Not Approved Nate hi frma sid charg wth prio aoa of LAS Organon205, D R Wijewardene Mawatha, Colombo ~ 10 Honeycombs preparation and application. ‘Materials to be used. ‘+ Mixbond SBR © Conbextra GI 2 > Hack and Remove all loose and weakened concrete to depth until all defective concrete is removed, > Study the existing reinfor brushing. > Application surfaces should be clean, sound and free from oil, grease or loosely adhering particles, > Hot, exposed or very absorbent surfaces should be dampened prior to application or primed with a mix of I: 1 / Mixbond SBR : Water > When laying to existing concrete, surface must be rough. > Lightly scale or scrabble the smooth surfaces prior to application of the fresh mix. When repairing damaged concrete, ensure that existing concrete is cut back to sound material > Mixbond SBR is compatible with manual mixing or mixers of rotating blades. > Agitation should be minimized to maintain good density and avoid penetration of air > For better effects, all applications other than those sprayed on renders, a bonding primer coat I: 1 / Mixbond SBR: Water is recommended, > This can be brushed into the prepared surface and fresh grout should be applied while such bonding primer is still tacky. ement and clean the reinforcement from corrosion by wire Mixing of Conbextra GP2 Grout > For best results a mechanically powered grout mixer should be used, When quantities up to S0kg are used, a heavy duty slow speed drill (400-500 rpm) fitted with « paddle is suitable. Larger quantities will require @ heavy-duty mixer > To-enable the grouting operation to be carried out continuously itis essential that sufficient mixing capacity and labor are available. Consistency of grout mix > The quantity of clean water required to be added to a 25kg bag to achieve the desired Consistency is given below: 2) Pourable : 4.125 liters b) Flowable: 4.5 liters> ‘The selected water content should be accurately measured into the mixer. The total content of the Conbextra GP2 bag should be slowly added and continuous mi 5 minutes. This will ensure that the grout has a smooth even consistency, Placing of grout mix > Place the grout within 20 minutes of mixing to gain full benefit of the expansion process. > Conbextra GP2 can be placed in thicknesses up to 100mm in a single pour when used as an under plate grout. For thicker sections itis necessary to fill out Conbextra GP2 with well graded silt free aggregate 10 minimize heat buildup. Typically, a 10mm aggregate is suitable, 50 - 100% Agaregate by weight of Conbextra GP2 can be added.CContbextra GP2 Conbextra GP2 . wal, constructive solutions iy Free flow, high strength, non-shrink, comentitious precision grout Uses. Conbextra GP2is usedforprecision grouting whereitis essential towithstand staticand dynamicloads. Typicalapplications would be the grouting of base plates of turbines, compressors, boller feedpumpsetc,, Itcanalso be used for anchoring a wide range offixings. These include masts, anchor bolls and fence posts. Advantages 1 Gaseous expansion system compensates for shrinkage and settlement inthe plastic state 11 No metalic ron content to cause staining 1 Pre-packed material overcomes onsite batching variations Develops high early strength without the use of chlorides 1 High ultimate strength ensure the durability ofthe hardened grout | Free flow ensures high level of contact with load bearing rea Description Conbextra GP? is supplied as a ready to use dry powder. The addition of controlled amount of clean water produces a free ‘lowing, non-shrink grout for gap thicknesses up to 100mm. Conbextra GP2 is a blend of Portland cement, graded filers ‘and chemical additives which impart controledexpansioninthe plastic state whilst minimising water demand, The low water demand ensures high eatly stngth. The graded filers are designed to assist uniform mixing and produce a consistent grout Technical support ‘An experienced technical advisory team is available to give technical service on request. Properties Compressive strength : (BS 1881 - Part 116: 1983) (Compressive stronath (Nim) ‘ge (days) Consistency i 3 7 2 ‘Compressive strength with addition of aggregates Age Compressive strength (Nim) WHF 0.18, (ays) % of aggregates ‘0% 75% 7 8 30 2 3 50 52 56 7 0 6 68 28 0 15 78 Flexural strenath ( BS 4561, 1998) Age Floxutl stenath (umm) (says) WP 0.18 1 25 3 0 7 90 28 100 Tensile strength (wer -0.18) 3.5N/mm? @ 28 days Pullout bond strength 17 Nimm? @ 7 days (we -0.18) 20 Nimm? @ 28 days Time for expansion Start: 20 minutes (alter mixing ) Finish: 120 minutes Freshwet density ‘Approximately 2220kgim* ‘depending on actual consistency used Young's modulus 28 KNimm? (ASTM D469 - 94) Dynamic load resistance Specimens of Conbextra GP2 remained undamaged even after subjecting them to altemate loads of SNimm? & 25Nimm atthe rate of 500 ‘eycles / minute fortwo milion cycles. page 1 ofConbextra GP2 Coeticient of thermal expansion 11 x 107°C. Unvestrained expansion 2-4 % in the plastic state enables to 7 overcome shrinkage. Pressure to restrain 0.004 Nim? approx Flow characteristics” ‘The maximum distance of flow is governed by the gap width and the head of the grout. Typical data for low design assuming groutis poured immediately after mixing is given in the table below Grout Max. flow distance in mm consistency Gapwidth 50mm 100mm 250mm (mm) head head head Flowabie 30 350 1000 1500 40 500 15002000 3000+ 50 90 2000 Note; This table is bases on te folowing factors temperature = 30°C ; Water saturated substrate; Minimum unrestricted flow width is 300mm, Specification Clauses Performance specification All grouting shown on the drawing must be carried out with a pre packed cement based product which is chloride free It hall be mixed with clean water to the required consistency. ‘The grout must nat bleed or segrogate. ‘A positive volumetric expansion shall occur while the grout Is plastic by means of gaseous system ‘Typical detail of stanchion base plate pal, cntnciv sone ‘The compressive strength of the grout must exceed 50 Nimm# ‘at 7 days and 60 Nim? at 28 days. ‘The flexural strength of grout must exceed 8Nimm? @ 28 days. The reshwetdensity ofthemixed groutmustexcoed2150kg/m* The storage, handling and placement of the grout must be in strict aceardanee with the manufacturer's instructions Application instructions Preparation Foundation surface ‘The substrate surface must be free from oll, grease or any loosely adherent material, Ifthe concrete surface is defective ‘ras laitence,itmust be cut back to a sound base. Bolt holes and fixing pockets must be blown clean of any dirt or debris, Pre-soaking ‘Several hours prior to placing, the concrete substrates should be saturated with fresh water, Immediately before grouting takes place any free water should be removed with particular care being taken to blow outall bolt holes and pockets. Ris essential that this is clean and free from oil, grease or scale Ar pressure relief holes should be provided to allow venting of any isolated high spots Levelling shims It these are to be removed ster the grout has hardened, they should be treated wih a thin layer of grease. Formwork The formwork should be constructed to be leakproof. This ccan be achieved by using foam rubber strip or mastic sealant beneath the constructed formwork and between joints. In come cases it is practical to use a sacrificial semi-dry sand ‘and cement formwork. The formwork should include outlets for pre-sosking page 2 0f4Conbextra GP2 Unrestrained surface area This must be kept fo a minimum, Generally the gap width between the perimeter formwork and the plate edge should rot exceed 150mm on the pouring side and 50mm on the op- posite side. It is advisable, where practical, to have no gap atthe flank sides. ing and placing Mixing For best results a mechanically powered grout mixer should bbe used. When quantities up to 60kg are used, a heavy duty slow speed dri (400-500 rpm fitted with a paddle is suitable. Larger quantities wil equire @ heavy duty mixer. To enable the grouting operation to be carried out continu ously, itis essential that sufficient mixing capacity and labour are avsilable. The use of a grout holding tank with provision to gently agitate the grout may be require. Consistency of grout mix The quantiy of clean water required tobe added to a 25kg bag to achieve the desiced consistency is given below Pourable 4.128 tires Flowable 45 itres The selected water content should be accurately measured into the mixer. The total content of the Conbextra GP2 bag should be slowly added and continuous mixing should take place for 5 minutes. This will ensure that the grout has a smooth even consistency Placing ‘At 30°C place the grout within 20 minutes of mixing to gain {ull benefit of the expansion process. Conbextra GP2 can be placed in thicknesses up to 100mm in a single pour when used as an underplate grout For thicker sections it is necessary to fil out Conbextra GP2 with well graded sil free aggregate to minimise heat build up. ‘Typically a 1Omm aggregate is suitable, 50- 100% aggregate by weight of Conbextra GP2 can be added constructive solutions ‘Any bolt packets must be grouted prior to grouting between the substrate and the base plate Continuous grout flow is essential. Sulficient grout must be prepared before starting. The time taken to pour abatch must be regulsted to the time to prepare the next one. ‘Typical hopper system Removable hopper : For large pours the grout may be hand placed or pumped into a removable hopper (trough) 20mm thik phywood re tormors PP 0.75 mem tenbor es 260 me Pouring should be from one side ofthe void to eliminate any air cor presoaked water becoming trapped under the base plate. It is advisable to pour the grout across the shortest distance of travel, The grout head must be maintained at all imes so that a continuous grout front is achieved ‘Where large volumes have to be placed Conbextra GP2 may be pumped. A heavy duty diaphragm pump is recommended for this purpose. Screw feed and piston pumps may also be suitable. Curing (On completion ofthe grouting operation, exposed areas should be thoroughly cured. This should be done by the use of Con- ‘cure WE curing membrane, continuous application of water ‘andlor wet hessian, poge sofConbextra GP2 Limitations Low temperature wort When the airor contact surface temperatures are 10°C or below (on @ falling thermometer, warm water ( 30 - 40°C) is recom- mended to accelerate strength development. For ambiont temperature below 10°C the formwork should be Storage Shelf life Conbextra GP2 has a shel life of & months itkeptin a dry store in sealed bags. Ifstored in high temperature and high humility locations, the shelf ife may be reduced Precautions Health and Safety instructions kept in place for at least 36 hours, Conbextra GP2 is alkaline and should not come into contact, with ekin and eyes. Inhalation of dust during mixing should be avoided Normal precautions for winter working with cementitious materi- als should then be adopted, High temperature working Gloves, goggles and dust mask should be worn Atambienttemperatures above 40°C, cool water (below 20°C) should be used for mixing the grout prior to placement If contact with skin occurs, it shall be washed with water. Splashes to eyes should be washed immediately with plenty Estimating of clean water and medical advice sought Packaging rire Conbextra GP2 i supplied in 25kg moisture resistant bags, tamale, Yield Additional information Allowance should be made for wastage when estimating quant- ties required. The approximate yield per25 kg bag for diferent F2F futher details about the use and selection of grouts refer to the Fosree Information module entitle "Precision grouting consistency is In the Construction industry’ Consistency Pourable Flowable Yield (tres) 125 133 Important note Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice, recommendation specification oF information it may give Ie accurate and correct, it cannot, because it has no direct of Continuous control over where or how its products are applied, accept any liability either directly oF indirectly arising fom the use of ifs products whether or nat in accordance with any advice, specification, recommendation or information given by it Fosroc Chemicals (India) Pvt. Ltd. Head office “Sapthagin Palace’, No.38, UWS Floor, 12th Crose, (BI Road, Ganganagar North, Bangalore 560 024 twlophone +991 00-42521900 fax e-mail +91 g0.29551510 cenguiryindia@tosroe.com ‘Ragional Offices Chenni Mumbai Noida Kolkata No, 26(0d no 32). 1 Floor, {at Stoel Postal Colony, Wiest Mambalam, Chennai 600 023, Ph: +91 44 24890040.04 Fx: 064-24896841 www.fosroc. MBC Park, 12th floor, Ofte No.128, ‘0 Block Neat G Corpiiyper City Kesarwadawal, Ghodbunder Road, Thane (West) 400 615, Ph: +91 22.6229 6800 Fax: 022 62206809 page 4 of 4 Uni No. 601, Highway Tower: ‘A137, 8 Floor, Sector 62 Goutarn Buddha Nogsr, Noida 201 300, Uttar Pradesh Ph: #91 1206121900 304, Jodhpur Park Kolkata 700 068, Phot 3365340108 Fax: 033-2490-0280Introduction Mixbond SBR is Butadiene Rubber latex designed bonding agent high performance Styrene and multipurpose admixture for cementitious system which enhances physical properties of OPC system, This admixture increases water and abrasion resistance. Mixbond SBR may be used in applications which require greater strength and flexibility characteristics given by SBR modified mixes. This enhances bonding strength and chemical resistance, Appropriation For external rendering and water proofing works Bonding concrete, GRC, bricks, copings, ceramic tiles ond slabs For general concrete repair For plaster in swimrring pools, fountains and water storage tanks For laying hi-grade industrial flooring, screeding and flooring Characteristics High bond strengths and tenacious adhesive properties Reduced shrinkage cracking Increcsed abrasion resistance Multipurpose application, economical, easy to use Improved strength and flexiily Lower WC ratio and increased durability Generally good chemical resistance Non toxic, used with potable water User friendly and quick drying Compatibiity: All types of Portland cement Technical Data and Properties ‘Appearance: White color Specific gravil 1,00 at 25 °C pH 710105 Chloride content Nil Flammabilt Non-flammable Solid Content PYCHEM Product Management Dosage & Functional Prescription: General Mix mortar Cement: 25 kgs Sand: 75 kgs Mixbond SBR: 5 litres Minimum water to altain desired workability: 1 1 / Mixbond SBR: Water Where improved properties are required, like thick bed mortar and renders above 15mm thickness, Increase the latex use in the above allo with Mixbond SBR to 7.5 litres Whete chemical resistance is required, tke battery fom, water treaiment areas etc., increase Mikbond SBR according to the above falio fo 10 ftres Whete only thin bedding is required, mortars should employ richer CS ratio, approaching 1: 1/2 S and Mxbond SBR@ 5 liters/ 25kg cement. Water to the desired consistency when laying slabs or screeds to existing concrete, sutface must be rough. Lightly scale smooth surfaces prior to appiication of the fresh mix, When repaiing damoged concrete, ensure that existing concrete is cut back 10 sound material. Apply bonding slurry and whilst sii wet, lay the Screed at a thickness of 8 ~ 40mm. compact firmly and level. Close the surface using a wooden or sleel float. All existing joints must be cortied through the new screed. Where a repair to concrete is required, apply priming coat @ 1:1 / Mixbond SBR: Water and callow being tacky. Proceed to patch up repairs using a standard mix @ 1: 25 / Portland ‘cement : Sand (clean, washed sharp} mixed to ‘approximate consistency. This mix to be added with 1:1 / Mitoond SBR : Water Where plaster bonding agent for gypsum, light weight gypsum and anhydrous plasters is the requirement, seal surfaces as requied and prime with a solution of 1: 1 / Mixbond SBR Water fill it becomes tacky and plaster straight ‘on to the tacky surfaces in usual mode i kcueecucadid oa TA SHEETWhere heavier rendering, cementitious rendering and cementitious toppings key coat (slury bond coat) is required, key coat is prepared @ 1: 1 / Mixbond SBR : Cement with minimum makeup water to provide brushable consistency. Apply to form a tacky coat and plaster straight on the tacky surface Mixing: Mortar preparation & Applicator Application surlaces should be clean, sound and free from oil, grease or loosely adhering particles. Hot, exposed or very absorbent surfaces should be dampened prior 10 application or primed with a mix of 1: 1 / Mixbond SBR : Water. When laying to existing concrete, surface must be rough. Ughtly scale or scabble the smooth surfaces prior fo application of the fresh mix. When repairing damaged concrete, ensure that existing concrete is cut back fo sound material, Mixbond SBR is compatible with manual mixing or mixers of rotating blades. Agitation should be minimized to maintain good density and avoid penetration of air, For better effects, all applications other than those sprayed on renders, a bonding primer coal 1: 1 / Mixbond SBR: Water is recommended. This can be brushed into the prepared surface ‘and fresh mortar should be applied while such bonding primer is stil tacky. If it is water resisting renders, please ensure that two priming coats are applied at right ‘angles to a minimum thickness of 1.Smm Packing & Storage Up fo 12 months in manufacturer's sealed containers stored in a cool {preferably at 18 to 28 °C) and dry place Available in 20iitres and 200 litres container. Reseal the container atter use and ensure product is stored as instructed on the label Health & Safety ‘As with il chemical products, caution should always be exercised, such as gloves and goggles should be worn. Treat any splashes fo the skin or eyes with tresh water immediately. For more details, please refer to the MSOS released on each Mix product. ei, bey ian are ist ieee ee omit ery EPareGnecince tos reataceBeehecen tem eee 6a ll dl; wile Material Lab> REPORT ON INTIAL ADHESION STRENGTH OF MIX BOND SBR Page tof? tent Pychon Go, LLC Roport No: PNTR-4a atress Dubai, UAE Lab Project No: P1621 contractor Np Lab Ret, No: PNTO-180672502 Consutent NP Typo of epoxy used 1 test: Aralite Steel Epoxy Project, NP Dele sample received : 11/06/2018 Project No. Np Dae of Casting; 19082018 Semple Oescrption —_: MIKBOND SER Date test stared: 1310602018 Source of sample he Date test completed : 1407:2018 ‘Age on tt da 28 Days Roport Date: 1207/2018 Substiate Used Concrete Tested by: JR Hix details Tos Test Data: Pal OF ‘Area of Dolly | Maximum Loa i Lab Ref. No. Test Location * y | 4) Strength Failure Mode (omy Oo) " (sina) 25002" 500 A : Cohesive failure within PNTa-1806'2502/1 2500 200 182 eee : 7 : Cohesive faire within Pwro-1606/250272| Conerete 2500 2380 194 cate Fle ra Cohesive feare wlhin PTO. 180072602 2500 3875 143 nceeiaee Average=| 3575 143 Test Method BS EN 12004 : 2007 + Al : 2012, BS EN 1340 : 2007 Section 8.2 “Test method varialon- None. Remarks Pull off test was carriod out using a digital Positost Adhesion Tester Specimans were cured @ standard condition for 28 days perreec an a0 SG _Saaid Hussain Seals pen Ressler toe fem estas “Tver shal ete reproduced eccplin fa winautnten apex ef te asso PVC T eer e vey soa atv Cre coh Gulia ANOVA age gets Sa Dae Save weesene sake NAVIN toe get nagd gl nse ceped eaall Sonat OW Do tee Savy eesre cys sls bate ease te paki SAPS gl ngs) al) ask Sate Materia Lab Al Quoz = Bubal- PO, Box: 114717, Tet O71 8 40676, Fan: + 871 43409677 Materiat Lab Testing Services LL. -DIP Dubai PO Box: 14717. Tek 714 9339562 il Lab esting Servic Abs Dhabi PO, BGS oP 28804 FI ZS! En abo. Na Raw aeat WX all dha Lrssile Material Lab) REPORT ON BOND STRENGTH OF MIX BOND SBR USED WITH CONCRETE BY SLANT SHEAR en Aadevess Contractor lsat Project name ‘Sample Descriation Batch No. Semple brought ie by Source Sender's Ref Sampled by Actual Age of Concrote @ the dete of Test Pychom Co LLG Ropor No. : PNTR-1806!4622 Dubs, UAE, Lab, Samsle No: Peat NP Lab RefNo, © PNTO-1808"2502 Ne Gate of sampling + NP NP Dale Sample Receled © 110612018 MIXBOND SBR Date of casting: 13/0872018 Np Date of test stared * 137082018 Client ale of test completed < 271062018 at Repon Date: 12/07/2018 NP Curirg conditions > Moist Cure Client Mixéelals » TDS 28 days Coating Thickness: 3 mm Diameter of Specimen + 75 mn Actual Age of Material sadays ‘Sant Height of Specimen. > 140 me Temperature of Epoxy 2x0 Compressive Stength of Cyinder 30KIP= Rate of Loeding 0.25 Ninwfses Teslodby : JR Test Data Bonded Area | Maximum Load | Bond Strength Lab Ret. No i 7 Mode of Failure trom?) (ia) (Wimm’) PNTO-1808/2502/1 ont6 1102 1209 Faure on te tabene SB PRTO-1806/250212 one 1143 1254 Fie ea te Rebona SBR PNTO-18082502/3, one 1016 "47 Faure on the Water 88% = ‘Average =| 12.08, Load _- Mixbond SBR = Conerate Test Method | Preparation of Specimen ‘Capping of Concrote Cykncter Method variation Remarks —— Tron at be ee ela eating Services LC. -Aby Una Es 9 2S Fa, tare AST € 861804 Mets Section 1.5, ASTIN C 882-99 STAC 882-99 Section 10 dsm cor78 Sahn Cyinaetspeceon way yt engl of 20 Spocimon ware ced ff fonda consi 14 dys“ (GTi a Saqib Hussain| = SF Se A OT EPCOT TORE SRT wi vote iauas aviv Pope Gis NA Doone Gavi C reeneur Soba WULvNY cigs ngitegs ah ga eh gael Seat ae TN hacerees gad enavcy svofetc rea Sar ee Sar fet pan cual oa tote tab “Aloe Dubat-P Gor 4717 ah eaTtSs4sGres Fon at 4 a0567F Hatori Lab tesingSevcas LLC. -OIP-Dubal 20 Gon Ha7V7, i vGt1 AS89802 ea Eos waedenee tte namo