1 BRIEF TECHNICAL SPECIFICATIONS OF OPERATOR

I/F UNIT
The Operator I/F unit is a part of Controller work position (CWP) of Voice Communication &
Control System (VCCS) for use in ATC. The Operator I/F unit is an interface between
Headset & Controller work position (CWP). The Headset is connected to Operator I/F unit
which in turn is connected to RT MUX UNIT. The unit supports volume control potentiometer
for the Left Ear-piece.

Specifications Value

Power Requirement +/-12 V

Consumption 1.8 W

2 BRIEF PRINCIPLES OF OPERATION OF OPERATOR

I/F UNIT
This section provides the functional block diagram of the OPERATOR I/F Unit and describes
the theory of operation of these units.

2.1 Functional Block Diagram

Figure 2-1: Functional Block Diagram of OPERATOR I/F Unit

TM-I: MAFI VCCS, Rev C OPERATOR I/F Unit Page |3

2.2 Principles of Operation of OPERATOR I/F Unit
The principles of operation is explained with respect to Figure 2-1: Functional Block
Diagram of OPERATOR I/F Unit. This unit is connected with RT MUX unit and headset. It
takes two unbalanced audio signals and amplifies them to drive the speakers of the headset.
It also takes microphone input from the headset and preamplifier the signal and feeds it into
the RT MUX UNIT. There is a volume Potentiometer to control the speaker volume.

3 DETAILED CIRCUIT THEORY OF OPERATOR I/F UNIT

The operator interface card is designed to amplifier the microphone signal. The amplified
microphone signal is transmitted by CWP on the selected channel. The audio signal
received on selected Radio channel & Intercom is passed to Operator I/F unit. The Operator
I/F unit supports buffer amplifier for the received audio and passes on to respective Ear-
piece of Headset. The unit supports volume control potentiometer for the Left Ear-piece.

Figure 3-1: Interconnection diagram of OPERATOR I/F Unit

TM-I: MAFI VCCS, Rev C OPERATOR I/F Unit Page |4

3.1 Detailed Circuit Theory of Sub-assemblies
This section explains the detailed circuit theory about the various sub-assemblies of the
OPERATOR I/F unit:

3.1.1 Operator I/F Card (AEM 79046-02)

The operator interface card is designed to amplifier 3 channel unbalanced audio signal. Two-
channel are used for the speakers and 3rd channel is used as a mic preamplifier.
The amplification is mainly done by is single dual low noise operational amplifier.

TM-I: MAFI VCCS, Rev C OPERATOR I/F Unit Page |5

4 DIAGRAMS OF OPERATOR I/F UNIT
This chapter covers the Circuit Diagram and the Wiring Diagram/Cable form Diagram of the
whole OPERATOR I/F unit.

4.1 Circuit Diagram

The Circuit Diagram of the sub-assemblies are shown in the following order:

• OPERATOR I/F Card (AEM 79046-02)

TM-I: MAFI VCCS, Rev C OPERATOR I/F Unit Page |6

 5 4 3 2 1

C1 100pF

R1 180K

8
U1B P1 P2
MIC+ C2 470nF R2 10K 6 -
7 C3 470nF R3 33E MIC_PRE ERP_L+ 1 MIC+ 1
D 1 1 D
5 + 2 2
R4 NE5532 ERP_R+ 2 2
3 3
100K R5 8.2K 3 3
4 4
+12V PTT1 4 4

4
5
PTT2 5
6
C4 100NF 6 CONN: 4PIN, 2.5mm
R9 CONN: 6PIN, 2.5mm
1K

8
U1A
Q1 - 2 R6 1.2K
R7 51E R8 1.5K 1
+12V D S 3 R10 1.2K
+ +1.2V
G R28 1.5K NE5532
FDV304P C5
22uF/16V C6

4
R11 10K R12 10K C7 100NF 10uF/16V

R13 4.7K
-12V

R14
2

4.7K
C
JUMPER C
JP1 MIC_SEL

R15 10K
1

Q2 U4 LM1117-ADJ
BC847 3 2
+12V VIN VO +1.2V

GND
R17 R18 +12V
10K C8 R27
22K 100pF C9 100NF C10 200E C11 C12
0.1uF 0.1uF 47uF/10V

1
P3

8
R19 10K U2A ERP_L+ 3
3
2 - 2
C19 100pF 2
1 1
1 R21
3 +
R20 10K NE5532 CONN: 3PIN, 2.5mm PITCH 10E

R22

4
C14 100NF
C13
22K 100pF
-12V

B B

J1
1
6 MIC_SEL
2
7 PTT1
3
8 +12V
4
9 -12V R23 +12V
5 MIC_PRE C15
22K 100pF C16 100NF

CONN: 9D(R) PCM, RT ANGLE

8

R24 10K U3A

2 -
1 C20 100pF ERP_R+
3 +
R25 10K NE5532

A A
4

R26 C18 100NF

C17
22K 100pF APPLIED ELECTRO-MAGNETICS PVT. LTD.
-12V
Title
OPERATOR INTERFACE BOARD

Size Document Number Rev

B 79046-00 B

Date: Wednesday, November 26, 2014 Sheet 1 of 1

5 4 3 2 1
4.2 Overlays
The Overlays of the sub-assemblies are shown in the following order:

• OPERATOR I/F Card (AEM 79046-02)

TM-I: MAFI VCCS, Rev C OPERATOR I/F Unit Page |7

4.3 Wiring Diagram/Cable form Diagram
The below mentioned Harness and their respective connections are shown:

Harness Part Number Connection From Connection To

79095H01 P2, P1 J1 Headset Connector

79095H02 P3 Volume Controller

TM-I: MAFI VCCS, Rev C OPERATOR I/F Unit Page |8

 5 4 3 2 1

HARNESS: OPERATOR I/F UNIT - 79095H01

ERP_L+ BROWN
D 1 5 D

ERP_L- BLACK
2 6
ERP_R+ RED
3 1
P1 OF 79046-02 ERP_R- BLACK
4 2 J1 HEADSET

5 7
C C
6 8

HOUSING: 6PIN, JST 2.5mm PITCH GREEN

4
PART NO.:XHP-6
STK CODE: 235-0292

MIC+
1 CONN: 10PIN CIR, (R) PANEL MOUNT LEMO
PART NO.: EGG.2B.310.CLL
MIC-
2 STK CODE: 236-0144
B B
P2 OF 79046-02 GND
3
CHASSIS GND
4

HOUSING: 4PIN, JST 2.5mm PITCH

PART NO.: XHP-4
STK CODE: 235-0290
LENGTH = 100mm

A A

NOTE:
APPLIED ELECTRO-MAGNETICS PVT. LTD.
1. USE 7/36 PVC WIRE. Title
INTERNAL HARNESS: OPERATOR I/F UNIT
2. USE 2 CORE 7/36 PVC SHIELD CABLE FOR MIC CONNECTION
Size Document Number Rev
3. QTY- 01 NO. B 79095H01 -

Date: Wednesday, March 02, 2022 Sheet 1 of 1

5 4 3 2 1
 5 4 3 2 1

HARNESS: OPERATOR I/F UNIT - 79095H02

D D

BLACK
1 1
BROWN
2 2
P3 OF 79046-01 VOL.
RED 3
C
3 C

POT 10K (1/10W) CARBON LOG

HOUSING: 3PIN, JST 2.5mm PITCH
PART NO.: PDB181-E420K-103A2
PART NO.:XHP-3
STK CODE: 190-0055
STK CODE: 235-0289

LENGTH = 100mm

B B

1 2 3
VAR POT
(BACK VIEW)

A A

NOTE: APPLIED ELECTRO-MAGNETICS PVT. LTD.

Title
1. USE 7/36 PVC WIRE. INTERNAL HARNESS: OPERATOR I/F UNIT
2. QTY- 01 NO. Size Document Number Rev
B 79095H02 -

Date: Wednesday, March 02, 2022 Sheet 1 of 1

5 4 3 2 1
5 ILLUSTRATIONS OF OPERATOR I/F UNIT
This chapter accommodated the view of operation of the complete system, view of the
assemblies and sub-assemblies, and the exploded view of the OPERATOR I/F Unit.

5.1 View of complete system installed for operation

Front Panel of OPERATOR I/F Unit
Figure 5-1 shows the front view of the OPERATOR I/F Unit. The components are mentioned
below:

Figure 5-1: Front view of OPERATOR I/F Unit

Components Description

HEADSET J1 Connected to Headset with Mic

VOL Knob to increase/decrease volume

Rear Panel of OPERATOR I/F Unit

Figure 5-2 show the rear view of the OPERATOR I/F unit. The components are mentioned
below:

Figure 5-2: Rear view of OPERATOR I/F Unit

Components Description

J2 9 pin D-Sub connected to the RT MUX Unit

TM-I: MAFI VCCS, Rev C OPERATOR I/F Unit Page |9

5.2 View of Assemblies and Sub-assemblies
OPERATOR I/F complete unit

Figure 5-3: OPERATOR I/F full unit

OPERATOR I/F card

Figure 5-4: OPERATOR I/F card

TM-I: MAFI VCCS, Rev C OPERATOR I/F Unit P a g e | 10

5.3 Exploded View

Figure 5-5: Exploded View of OPERATOR I/F Unit

TM-I: MAFI VCCS, Rev C OPERATOR I/F Unit P a g e | 11