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Yamazumi Process Modeling Tool

see Charts
provided by www.AdaptiveBMS.com Issue 2.01

Yamazumi Process Modeling Tool

Prepared By: Chris Coles Department: Adaptive BMS Date: 3/1/2005
Process Name: Build Process Process Type: Product Measurement Method: Video
W
a
Time Unit secs Process Step/Station Process Step/Station Process Step/Station Process Step/Station Process Step/Station Process Step/Station s
Task Work Type Setup Parts Produce Parts Buff Three Parts Mount Wheels Attach Bracket Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> t
e
Warm pressing machine Waste 5.00
Clean press tool NVA 10.00
Setup next pressings NVA 5.00
Align rivnuts NVA 9.00
Align studs NVA 9.00
Load plate VA 10.00
Activate press VA 6.00
Deactivate press NVA 9.00
Remove 2 pressed parts NVA 10.00
Clean up tool Waste 7.00
Buff covers top VA 8.00
Buff cover bottom VA 9.00
Pick next part NVA 9.00
Buff covers top VA 5.00
Buff covers bottom VA 7.00
Pick Next NVA 8.00
Buff covers top VA 9.00
Buff covers bottom VA 10.00
cover and Pick Next NVA 8.00
Replenish stock material NVA 10.00
Pick screws and position NVA 5.00
Secure 4 Screws VA 7.00
Pick Casing NVA 7.00
Position Wheel and Secure VA 9.00
Next Wheel and Secure VA 6.00
Arrange Small Stack Waste 10.00
Apply First label VA 7.00
Apply Second label VA 6.00
Apply Final label VA 7.00
Attach belt VA 5.00
Mount Bracket VA 5.00
Secure Bracket VA 10.00
Inspect First shaft assy Waste 7.00
Inspect second shaft assy Waste 9.00
Pick gear and assemble NVA 10.00
Pick fitting and Secure VA 7.00
Assemble Spacer VA 10.00
Pick second fitting and Secure VA 6.00
Inspect and cover Waste 5.00
Assemble shaft assy VA 7.00
Assemble flipper unit VA 5.00
Cover with protective wrap VA 6.00
51 <Select>
52 <Select>
53 <Select>
54 <Select>
55 <Select>
56 <Select>
57 <Select>
58 <Select>
59 <Select>
60 <Select>
61 <Select>
62 <Select>
63 <Select>
64 <Select>
65 <Select>
66 <Select>
67 <Select>
68 <Select>
8
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70.00 see data Yamazumi Chart

60.00
VA - Apply First label

50.00
Waste - Arrange Small Stack

Waste - Inspect second shaft assy

VA - Load plate
VA - Next Wheel and Secure
40.00
Cycle Time

NVA - cover and Pick Next

VA - Buff covers top Waste - Inspect First shaft assy
NVA - Align studs VA - Position Wheel and Secure
30.00
Waste - Clean up tool VA - Buff covers bottom
VA - Secure Bracket
NVA - Pick Casing
NVA - Align rivnuts

20.00 NVA - Remove 2 pressed parts VA - Buff covers top VA - Mount Bracket
VA - Buff covers top
VA - Secure 4 Screws
NVA - Setup next pressings
VA - Attach belt
NVA - Pick next part
NVA - Pick screws and position
NVA - Deactivate press NVA - Pick Next
10.00 NVA - Clean press tool VA - Apply Final label

VA - Buff cover bottom NVA - Replenish stock material

VA - Activate press VA - Buff covers bottom VA - Apply Second label
Waste - Warm pressing machine
0.00
Setup Parts Produce Parts Buff Three Parts Mount Wheels Attach Bracket Gear Assembly
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Setup Parts Produce Parts Buff Three Mount Attach Gear As-
Parts Wheels Bracket sembly
Total VA Total VA Total VA Total VA Total VA Total VA

Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste

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VA - Cover with protective wrap

k
VA - Assemble flipper unit
Waste - Inspect second shaft assy
e VA - Assemble shaft assy

Waste - Inspect First shaft assy

Waste - Inspect and cover
ure
VA - Pick second fitting and Secure
VA - Secure Bracket

VA - Assemble Spacer
VA - Mount Bracket

VA - Attach belt
VA - Pick fitting and Secure
on
VA - Apply Final label

ial NVA - Pick gear and assemble

VA - Apply Second label

Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> <fill

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Gear As- Shaft As- <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>
sembly sembly
Total VA Total VA Total VA Total VA Total VA Total VA Total VA Total VA

Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste
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Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste
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<fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in> <fill in>
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Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste Total Waste
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Total NVA Total NVA Total NVA Total NVA Total NVA

Total Waste Total Waste Total Waste Total Waste Total Waste
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