Offer No

Offer Date 2024-11-18

COMPLETE SOLUTION OF 24000CPH ENERGY DRINK

PRODUCTION LINE FOR ALUMINUM CAN

PROJECT OFFER

张家港市新冠科机械有限公司
ZHANGJIAGANG CITY NEW CROWN MACHINERY CO., LTD.

1
 CATALOGUE

Part 1, Whole line summary

I, Basic information of complete production line
Ⅱ, General price list

Part 2, Equipment list & Detailed price List

I,-water treatment system
II-Energy drink processing system
III-Cleaning system for complete line
IV-Energy drink can filling system
V-Canned packing system
VI-Conveyor system
VII, Delivery item

Part 3, Whole line flow chart

I, Flow chart

Part 4, Main products description

I,-water treatment system
II-Energy drink processing system
III-Cleaning system for complete line
IV-Energy drink can filling system
V-Canned packing system
VI-Conveyor system

Part 5, Design of whole project

I, Workshop
II, Warehouse
III, Water, electronic, gas (Compressor air, steam)

2
 Part 7, After-sales services
I, Installation & commissioning
II, Training
III, Preparation
IV, Extra expense

Part 6, Introduction of company

I, Brief introduction
II, Certificate
III, Competitive machines

Part 1, Whole line summary

Complete solution of energy drink canning production line,

including:
- Water treatment system
- Energy drink processing system
Project name
- Cleaning system for complete line
- Energy drink can filling system
- Canned packing system
- Conveyor system

Capacity 24000 cans per hour

Bottle type Aluminum can (330ml)

Can lid 202

Max/Min diameter No limitation

Max/Min height No limitation

Filling liquid Energy drink

Filling method Cold filling at 3℃-5℃

Labeling manner pre-printed

Packing manner Film shrink wrap packing

Juice processing
See below flow chart
equipment
Cleaning method CIP cleaning (alkaline liquid - hot water - acid liquid – hot water –

3
 pure water)

Cleaning range All tanks, pipe lines and filling tank

Machine voltage 380V 3phase 60HZ

Ⅱ, General price list

Complete Solution of 24000CPH energy drink Production Line
Installation Steam Air
Amount
power consumption consumption
Part 1: Energy drink processing system 359,703 / / /
Part 2: Cleaning system for complete line 68,800 / / /
Part 3: can filling system 285,590 / / 0.8m3/8kg
Part 4: packing system 223,380 / / 1m3/8kg
TOTAL EXW : USD937,473 / / 1.8m3/8kg
Part 6: Conveyor system 108,750 / / /
USD1,046,22
TOTAL PRICE EXW: / / 1.8m3/8kg
3
USD1,056,22
TOTAL PRICE FOB:
3

Part 2, Equipment list & Detailed price list

Part 1: 8000LPH energy drink processing system

Total amount Total power Steam consumption Air consumption

USD359,703 /kw /kg /

Part 2: Cleaning system for complete line

Total amount Total power Steam consumption Air consumption

USD68,800 /kw / kg /

4
 Material Volume
Height Price Amount
Item Description Diameter Thickness Qty.
(mm) USD USD
(mm) (mm)
SUS 316 (in)
CIP (Steam
SUS 304 2800*800*1300
1 heating) / 1set 68,800 68,800
(out) Steam: 400kg
Automatic type
3000L

Part 3: energy drink/beer can filling system

Total amount Total power Steam consumption Air consumption

USD 285,590 / / 0.8m3 / 8kg

Amount
Items Description Model Size(mm) Qty.
USD
Automatic aluminum can
1 12000CPH 4644*3684*3700 1 set 28,000
de-palletizer
Tunnel type can washer with water
2 XG-1 1500*300*1500 1 set 4,500
tank

3 Liquid nitrogen doser / / 1 set 22,200

Can filler and seamer 2-in-1 with DCGF48-6 2200*1800*2300 1 set 203,500
door open protective(COUNTER
PRESSURE FILLER)
4
500ml can and lid change set / / 1 set 4500

5 Liquid level online inspector 12000CPH / 1 set 22,890

Part 4: Canned energy drink packing system

Total amount Total power Steam consumption Air consumption

USD 223,380 / / 1m3 / 8kg

5
 Amount
Items Description Model Size(mm) Qty.
USD
Pastuerizing tunnel 27000*2000*200
1 NCR-27 1 set 109,230
0
YFC-2
2 Bottle dryer 2100*670*1800 1set 3,900
15kw
Automatic carton boxing and PE
3 25packs/min 5050*1100*2100 1 set 110,250
film shrink wrapping machine

Part 5: Conveyor system

Total amount Total power Steam consumption Air consumption

USD108,750 / / /

Amount
Items Description Model Size(mm) Qty.
USD
1 Belt conveyor 500m / 1 set 100,000
2 motor 0.75KW / 25stes 8,750

Ⅱ, Delivery item

40% by T/T deposit paid to NEW CROWN

Payment method
60% by T/T paid before shipping.

Delivery time 90 working days;

Warranty 24 month after machine installation and commissioning

Condition Need sample bottle, cap, label and carton box;

Port of loading: Shanghai port

Shipping issue Discharge port: Pending
Container: 40HC * 9sets (suggest to calculate again before shipment)

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Part 4: Main products description

Part 1: energy drink processing system

QT br a
item model Spec
Y nd

High speed sugar melting Double layer heat preservation

pot 1500L square tank is made of high speed
emulsifying head, 1450rpm, with
respirator, with manhole, with CIP NC
1set
nozzle, 3MM304 stainless steel R

ABB motor, temperature display

and low level protection

High speed sugar meting Double layer heat preservation

tank 3000L square tank is made of high speed
Sugar
emulsifying head, 1450rpm, with
melti
respirator, with manhole, with CIP NC
ng 1set
nozzle, 4MM304 stainless steel R
pot

ABB motor, temperature display

and low level protection

Sanitary grade stainless SUS304 sanitary syrup pump, flow NC

1set
steel syrup pump 15T R

Sanitary syrup double Sanitary syrup double filter, manual NC

1set
filter sanitary butterfly valve switch R

NC
Control valve system 1set Sanitary class manual valve
R

7
 304 stainless steel
NC
chemical material 1set Includes valve control, not piping
R
feeding platform

Stainless steel square tube/patterned

plate, with stair and handrail, high NC
Control box 1set
strength,Button box, linked to the R
master control

4 ton hot water tank (pump

circulation)

SUS304, 2.5mm wall thickness,

with thermal insulation
4000LPH hot water
system
Hot Top and bottom conical head,
water bottom inlet and outlet, top center NC
1set
syste CIP cleaning ball R
m
With manhole, digital thermometer,
breathable cap, anti-eddy plate,
adjustable support foot

With plate heating, 12 ㎡ , with

steam control valve

8
 5 ton mixing tank (with mixing)

SUS304, 2.5mm wall thickness

5000L mixing tank

Top and bottom conical head,
bottom inlet and outlet, top center
CIP cleaning ball
NC
2set
R
Top offset stand stirring 60rpm,
special external coupling

Sealed manhole, digital

Syrup thermometer, sampling valve,
premi breathable cap, anti-eddy plate,
x adjustable support foot
syste
Sanitary grade pipe filter, to filter NC
m Sanitary grade pipe filter 1set
the debris falling into the operation R

Sanitary stainless steel SUS304 sanitary syrup pump, flow NC

1set
material pump 5T R

Sanitary stainless steel US304 sanitary self-priming pump, NC

1set
CIP return pump flow 10T R

Sanitary grade pneumatic valve

NC
Control valve system 1set
R
Includes valve control, not piping

304 stainless steel

Stainless steel square tube/patterned NC
dispensing operation 1set
plate with stair and handrail R
platform

9
 Button box, linked to the master NC
Control box 1set
control R

5000L/h, 121℃~135℃ sterilization,

sterilization time 15~30s, room
temperature discharge
5000LPH Tubular UHT
Constant pressure discharging
NC
1set
R
Spissark steam valve

UHT
Yuan 'an pump, south hot water
pump, yuan 'an pneumatic valve and
constant pressure valve

Glass reinforced plastic cooling NC

Cooling tower 80T 1set
tower R

NC
Recycle pump 1set Steel casing pump
R

10
 5 ton mixing tank (with mixing)

SUS304, 2.5mm wall thickness

5000L mixing tank

Top and bottom conical head,
bottom inlet and outlet, top center
CIP cleaning ball
NC
1set
R
Top offset stand stirring 60rpm,
special external coupling

Sealed manhole, digital

thermometer, sampling valve,
Syrup
breathable cap, anti-eddy plate,
buffer
adjustable support foot
syste
m Sanitary grade pipe filter, to filter NC
Sanitary grade pipe filter 1set
the debris falling into the operation R

Sanitary stainless steel SUS304 sanitary syrup pump, flow NC

1set
material pump 5T R

Sanitary stainless steel SUS304 sanitary self-priming pump, NC

1set
CIP return pump flow 10T R

Sanitary grade pneumatic valve

NC
Control valve system 1set
R
Includes valve control, not piping

304 stainless steel

Stainless steel square tube/patterned NC
dispensing operation 1set
plate with stair and handrail R
platform

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 Button box, linked to the master NC
Control box 1set
control R

3000L semi automatic

CIP cleaning system
3 tons insulation CIP tank (acid and
NC
1set alkali tank with insulation and
R
mixing)

Floating ball type liquid level NC

Liquid level detection 3set
detection R

Acid and base NC

1set Conductivity detection method
concentration detection R
CIP
cleani NC
Acid base adding pump 2set Inlet diaphragm pump
ng R

syste
Sanitary class manual valve
m Three tank inlet/drain NC
1set
valves R
Includes valve control, not piping

Sanitary class manual valve

NC
Discharge/return valve 1set
R
Includes valve control, not piping

Yuan 'an brand SUS304 sanitary

syrup pump, flow 15T
NC
Sanitary discharge pump 1set
R
Frequency conversion constant
voltage control

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 Plate heat exchanger and 304 plate heat exchanger, stainless
NC
heat exchange system 1set steel support, Mosaic seal, 16 ㎡ ,
R
16M² steam heating

Steam valve control With steam relief valve/trap/steam NC

1set
system filter R

Automatic pneumatic steam

regulating valve
Temperature stabilization NC
1set
control Automatic temperature detection R

AirTAC pneumatic valve

Sanitary grade pipe filter, to filter NC

Sanitary grade pipe filter 1set
the debris falling into the operation R

NC
Discharge transfer tube 1set Stainless steel sanitary drawing tube
R

NC
Return transfer tube 1set Stainless steel sanitary drawing tube
R

304 stainless steel

Stainless steel square tube/patterned NC
dispensing operation 1set
plate with stair and handrail R
platform

Control box
Button box, linked to the master NC
1set
control R

Mixer 6 tank type QHS13000B high power NC

QHS13000B mixer 1set
syste mixer R

13
m

4mm thick 304 stainless steel tank,

Horizontal double NC
1set with baffle in the middle, with
degassing tank R
atomizing nozzle

Degassing vacuum pump

NC
1set Siemens water ring vacuum pump
R

Sanitary pump, double mechanical

Double sealing sanitary seal NC
2set
pump R

Float flow level control, with level

detection, with automatic liquid inlet NC
Sugar pot 1set
valve, with GOB three tank constant R
pressure control

Float flow level control, with level

detection, with automatic liquid inlet NC
Water tank 1set
valve, with GOB three tank constant R
pressure control

Proportional valves 2set Mechanical proportional needle NC

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 valve, design ratio 1:2~1:3 R

With mixing tube, with level

NC
Mixing tank 1set control, with automatic liquid inlet
R
valve

Increase mixing tank, double

NC
Carbonation tank 1set insulation tank, add bottom and
R
upper feed cutting pipe

4+20 square stainless steel plate NC

PHE 1set
exchanger stack (dual channel) R

South vertical stainless steel NC

Mixing pump 1set
ultra-high pressure pump R

Liquid level/temperature Automatic liquid level NC

1set
detection detection/temperature detection R

Domestic famous brand, prevent the NC

Ice water switching valve 1set
board from icing R

Pneumatic sanitary ball

NC
Tube valve parts 1set valve/butterfly valve/manual
R
butterfly valve and pipe valve parts

304 stainless steel drawing square NC

Frame 1set
tube hollow frame R

SMC back pressure valve +AirTAC NC

Pneumatic components 1set
pneumatic R

Stainless steel vertical electrical/gas

cabinet, Siemens PLC, Siemens low NC
Electrical control system 1set
voltage appliances, Siemens touch R
screen, Siemens analog module,

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 remote Internet module

Standard cooling capacity:

310116cal/h (360.6kW)

Compressor power: 60.6× 2KW

(Taiwan Hanzhong compressor)
180WDL chiller

PLC Siemens program controller NC

1set
large screen touch screen operation R

-5℃ effluent, the lowest -7℃

Chille effluent

r
syste Upgrade economizer (increase

m cooling capacity)

Assembled cooling tower, 200 tons NC

Cooling tower 1set
normal temperature cooling tower R

Large flow low head iron shell NC

20HPrecycle pump 3set
pump, double loop R

5 tons buffer tank with thermal

insulation
NC
Cold water tank 1set
R
The customer provides 1.7 tons of
ethylene glycol

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 Pipe This is the estimated price and the

system final price is calculated based on the

floor plan

NC
1set Sanitary grade pipe valve
R

Pipe
National standard cable
syste
m
304 stainless steel bridge

Stainless steel vertical electric

cabinet, Siemens PLC, Siemens low
NC
Control box 1set voltage electrical appliances,
R
Siemens touch screen, Siemens
analog module

Boile 1
1ton
r set

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 Part 2: Cleaning system for complete line
1 CIP cleaning system

1. Usage and scope

This product is used for dairy items in-place cleaning of pipes and vessels, can also
apply to the brewery, beverage plants, and general food production materials of pipes
and equipment cleaning. Normally it contains three tanks, acid liquid tank, alkali
liquid tank, water tank separately. It is up to our customer’s requirement.
A centrifugal pump is used in CIP to convey cleaning liquid into material pipe and
equipment, circulate to equipment circularly. Therefore, the equipment utilization can
be improved without the disintegration of the equipment and the pipeline, and reduce
labor intensity of workers. Therefore, this product is an advanced of cleaning process
equipment.
Using this equipment need a closer cooperation with the workshop, piping
arrangement, cleaning head and so on.

1. Main Technical Parameters

Capacity: 3000L/H
Material: SUS304 for outside, SUS 316 for inside
Working pressure: normal pressure in tank, in steam pipe 0.3-0.7Mpa
Working temperature：A: In acid and alkaline tank 0-80℃
B: Water pipe normal pressure
C: steam pipe ≤138.8℃
Material name Acid and alkaline liquid tank 2% tric acid solution .2% caustic
liquid

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Total volume Acid and alkaline liquid tank；2×1Ma
Steam pipe: 0.25Ma
Filling coefficient 80%
Capacity categories : Atmospheric Tank
Each cleaning time: free
The order of cleaning fluid: hot water – alkaline water – hot water – acid water – hot
water – pure water
The import and export thread of centrifugal pump
Maximal centrifugal pressure head: 24m
Motor power: 2.2kw
Weight: 700KG
Size: L3000×W1500×H1850mm

2. Description:
This equipment is mainly composed of Acid and alkaline liquid tank, clear water
tanks, racks, three – way plug valve, globe valve, and comprised of centrifugal pump.
1. Acid and alkaline tank used to store cleaning fluids, the ingredients, concentration
of the cleaning fluid should be prepared by cleaning process requirement,
The cleaning fluid can be heated to the desired temperature by steam heating coil in
acid and alkaline tank, tank is a normal pressure vessel, made up with stainless steel
plates. You can display the appropriate temperature of the tank. There is a output
interface that exports of centrifugal pump under the cylinder(a.) two hole on the
top(8). The entry of cleaning fluid.(b). with condensing water outlet (f1,f2) The water
tank set import(d)and exports(g), emissions can be achieved.

1. Rack be made of stainless steel materials, support that addition to wash tank of all
institutions, make the equipment compact structure and easy to transport and install.
Rack has eight retractable feet below, make the whole facility secured by rack
stability based on the floor. Above the left end of the backplane mounted centrifugal
pump, the acid and caustic tank are placed in the middle of the rack, the clear water
tank and a
Platforms are placed right above of the rack, for observation of the cleaning
conditions.

1. Install silicone rubber at the both ends of plug, so that formed sealing at the valve
seat, this silicone rubber elastic good, high temperature acid and alkali-resistant, good
sealing performance.

3. According to the actual needs ,native by manual operation, press the centrifugal

19
 pump” start” button, water pump can be sent put wash, cleaning time ,as need,
pump send a caustic alkali washing ,according to the size of the cleaning vessels
and the condition of the pollution structure set the alkali washing time
accordingly ,alkali recovery.

Part 3: energy drink can filling system

1, Automatic aluminum can de-palletizer

1. The purposes and principles.

20
BWXD800 automatic destacking machine is mainly suitable for the whole crib tin
(cans) automatic destacking empty cans, it will be stacked on the pallet empty cans,
bottom-up layers of ascension and layered pushed to the path of the conveyor chain,
with empty cans of spray cans machine use, replace artificial row of cans and
traditional empty cans of unloading tank machine, can save a lot of artificial, increase
production capacity.

Work by forklift will fold full pallet on the pallet conveyor, conveyor then will to host
the pallet lift tables. Pallet lifting platform is the empty cans of pallet after will locate
in sent to the discharge tank height, when after unloading the empty cans, then puts
the empty pallet fall on the conveyor. All the rise and fall of action by the elevator
system control device, and can adjust the speed of rising or falling alone, to meet the
operational needs. Discharge empty cans is pushed by cylinder device cans, sky can
sent to discharge tank height sensors in place after tank cylinder began to press, can
push the whole layer of empty cans to net on the conveyor, and then return to prepare
position, will continue to the next layer out. After unloading the empty cans empty
pallet, by empty pallet conveyor transferred to empty pallet vertebral product, then on
the stack to a certain height, reoccupy forklift pallet will be moved out.

The machine into the crib direction, the direction of the tank, the work station location
can vary according to the requirements of customers.

Main parameter
Model BWXD800
Capacity 100~800 can/min
Motor power 5.5kw
Weight 3500kg
Diameter 4644*3684*3700mm (change according to
different products)

3, the main machine parts

This machine consists of driving part, in and out of the tank parts, chassis parts,
elevator parts, pushing jars of parts, network components, work station, automatic
folding plate parts, electrical system, etc.

4, material
A. into the crib transport rack: stainless steel rectangular tube.
C. b. host transport rack: carbon steel hierarchical destacking host room: carbon steel

21
frame structure, the three sides of the panel for 2 mm thick stainless steel plate, clad
door for stainless steel plate.
D. tank transportation platform: framework for stainless steel; Conveyor chain for
POM net belt (6 meters long).
E. can of conveyor belt: lateral plate of stainless steel; Conveyor chain for POM chain
plate differential (4).
F. pushed the tank institutions, contact with the body of 304 stainless steel, the rest is
carbon steel structure.
G. lifting system: steel structure.
H. automatic laminated components: carbon steel structure.
I. board placed platform, work station, the ladder: stainless steel (work station 800
mm wide).

Electrical configuration
No. Item Model spec. Qty Brand
Power
1 PMC-024V050W1AA 220V AC 1 TAIDA
switch
TAIWAN
2 PLC FX1N-14MR 220V AC 1
TAIDA
3 Air switch IC65N 3P25A 25A 3P 1 DELIXI
4 Air switch IC65N 1P4A 4A 1P 1 DELIXI
5 Contactor LC1-D09M5C 220V AC 6 DELIXI
Circuit
6 GV2-ME08C 3 DELIXI
breaker
Light
7 YW1L-MF2E10Q4G 24V DC LED 3 IDEC
button
Indicate
8 YW1P-2TUQ4G 24VDC LED 1 IDEC
light
Limit JAPAN
9 Erect type D4V Roller rocker type 2
switch OMRON
Relay+bas
10 RJ2S-CL-D24 24VDC 6 IDEC
e
Scram TAIWAN
11 TN2BKR-2C 1
button TIANDE
Photoelect
12 BR200-DDTN 24VDC 1 AUTONICS
ric switch
13 Photoelect BR4M-TDTD 24VDC 2 AUTONICS

22
 ric switch

Automatic cribbing electric list

No Item Item spec. Qty. Brand
Power
1 PMC-024V050W1AA 220V AC 1 TAIDA
switch
TAIWAN
2 PLC FX1N-14MR 220V AC 1
TAIDA
3 Air switch YW1P-2TUQ4G 24VDC LED 2 DELIXI
4 Air switch YW1P-2TUQ4R 24VDC LED 2 DELIXI
5 Contactor YW4S-2E11 1 DELIXI
Circuit
6 RJ2S-CL-D24 24VDC 4 DELIXI
breaker
7 Light button BR200-DDTN 24VDC 3 IDEC
Indicate
8 BR4M-TDTD 24VDC 1 IDEC
light
JAPAN
9 Limit switch PR18-8DN 24VDC 2
OMRON
10 Relay+base IC65N 3P25A 25A 3P 1 IDEC
Scram TAIWAN
11 IC65N 1P4A 4A 1P 1
button TIANDE
Photoelectri
12 LC1-D09M5C 220V AC 3 AUTONICS
c switch
Photoelectri
13 GV2-ME08C 1 AUTONICS
c switch

23
24
Filling and packing line for ref

25
 2 Tunnel type can washer

Principle:
This can washer is revolution inclined type can washer;
One end of the cabinet is entrance of the cans, usually it need to work together with
unpiler, if the client do not have unpiler, he will need to set up one high flat roof for
manual loading of cans;

After the cans loading, they will be reversed 90 degree and pass the cabinet quickly
with gravity when can mouth face to ground. The cabinet is inside set with 12 pcs of
shower to spray water inside the cans to wash. After washing, the cans will be
reversed again 90 degree to loaded on conveyor connected to filler.

The cabinet is connected with pump for water discharge. And the cabinet is with
checking winder to check if any problem happen inside. And the roof of the cabinet is
removable for repair and cleaning.

Parameters:
Power: 0.37KW
Dimension: 1500* 300*400mm

Components:
Pump: domestic;

26
Description:
It is used for washing, filling and sealing for PET cans and aluminum cans;

4. Monoblock 2 in 1 energy drink can filler-sealer with can lifter

Description:
It is used for filling and sealing for beer and gas drink packed in aluminum cans and
also other cans;
The cans can be connected with can washer with belt conveyor.
Filler:

27
1) Adopted Germany tech anti-corrosion non-maintaining bearing that can reduce
the pollution of filling to the environment.
2) The pressure mechanical valve is introduced the advanced foreign design with a
fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid
level control. The whole valve is made of 304 stainless steel.
4) The filling system can connect a CIP circulation system to wash the
pipeline .This system can clean the liquid pipe, liquid tank and filling valve etc.
effectively.
5) This filling system has an automatic temperature control system.
6) The filling valve opens and begins filling when it moves down and touches the
bottleneck, the filling valve move up and leave the bottleneck when it finishes filling.
7) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level
switch to control the liquid tank automatically.

28
8) The motivation of the filler is derived from the driven system in the framework
and passed by gear.

Seamer:

Sealing construction for ref

1, Ingenious lid loading device to make sure no can, no lid loading, no sealing;
2, Energy saving model, one motor can process all actions;
3, Full sealing effect make sure to be suitable for liquid packing can;
4, The machine suitable for all kinds of cans with same diameter, height can be
adjusted easily;

29
5, Twice sealing tech to make well sealing effect, no leakage;

Parameter
Model DCGF48-6
Capacity (C/H) 24000CPH(330ml)
Water Pressure 0.18-0.25Mpa
Water consumption(kg/h) 2000
Filling precision ＜+5MM
Air pressure 0.5Mpa
Air consumption 0.3m3/min
Power(kw) 15.5
Weight(kg) 6000
Dimension(L*W*H) 2200*1800*2300 mm

Components:
Name Brand Name Brand
Touch Screen Siemens Contactor Schneider
PLC Siemens Air switch Schneider
Inverter Mitsubishi Stabilized voltage supply MingWei-TaiWa
n
photoelectric OMRON Approach switch OMRON
Pneumatic Schneider Emergency stop Schneider
components

Gear system

30
 Liquid level checker

31
Principle: by X - ray emission tunnel of tank, by using X ray through the principle of
different level product in the ray receiver form different projection, and displays
different numerical size, bad product signal receiving, according to the definition of
the user to set parameters to determine whether the level of qualified, if confirm
product detection system automatically eliminate assembly line.
Equipment features
1 non-contact on-line detection, has no damage to the tanks
2 counting encoder, installed in the chain of bad cans in the synchronous
motor, as long as the bad record to the tank number, eliminating the effect is not
affected by the line body pause, variable speed, high accuracy
3 can automatically adapt to different production line speed, dynamic
detection
4 separation test cabinet, control cabinet, the signal is not affected by
electromagnetic interference between electronic components, performance more
stable
5 stainless steel shell, the host seal design and manufacture, prevent mist
steam, waterproof, environmental adaptation ability
6 automatic blocking X-ray emission during my free time
7 using hardware circuit implementation, the embedded operating system, can
guarantee the stability of long time running
8 sound and light alarm at the same time, and automatically weed out
unqualified containers.
9 using 7 inch touch screen display, provide simple and reliable
human-machine interface, flexible replacement tank type
10 big screen Chinese language display, LED backlight LCD, clear, bright,
man-machine dialogue mode operation.
11 do not contain isotope source, ray protective safe and reliable.
12 mau transmitter (Japan) and the receiver (Japan), man-machine interface
(Taiwan), cylinder (norgren) and electromagnetic valves (MAC) and the core parts are
imported, good performance, can be compared with the foreign brands such as the
United States feida, detection effect is similar, with real case, such as han, supply the
power group, high cost performance.
Technical indicators
13 production line conveyor belt speed: 1.3 m/s or less
14 vessel diameter: 20 mm to 120 mm (container material density, diameter,
different device to select different)
15 dynamic container resolution: + / - 1.5 mm (foam, shaking that may
influence the accuracy of detection), about 3-5 g
16 static container resolution: plus or minus 1 mm
17 rate of eliminating unqualified at the container: 99.99% or more
(detection speed reaches 1200 / min)
18 using conditions: temperature: 0 ℃ to 40 ℃, relative humidity: 95% or
less (40 ℃), the power supply: + 20 v ~ 220 v, 50 hz

32
 Part 4: Canned energy drink packing system
1, pastuerizing Tunnel

Description
The principle is: Conveyor brings bottles into the cooling tunnel, there will be cooling
water generated from side holding tanks to spray by spray nozzles on the top of tunnel
onto passing bottles. With heat exchange principle, the bottles temperature will be low
down to normal room temperature to increase product shelf time.

The cooling water will be recycled and heat transferred by the heat exchanger. And
the the chiller will be need as well to offer the refrigerant to heat exchanger.

The water tank temperature zone will be finalized according to capacity request. The
pump system will send water in and out.

All body material is high quality SUS304; The transportation is by engineering plastic
chain.

The machine can be used for cooling bottle packed hot filling juice and warming
bottle packed carbonated drink. The machine can be switched to carbonated drink
warming sterilizer by change inter coming liquid source.

High efficiency blow dryer can be set at the end of the tunnel to make bottles
completely dry before labeling. It will make labeling more convenient.

33
 Spray nozzle for ref

Control panel for ref

Advantage
1, It can be used for various of bottle shapes and volumes;
2, Easy construction for easy maintenance;
3, Speed adjustable;
4, Transparent glass window at entrance and end will make clear of view if any
problem happening inside tunnel and open able top will help for easy problem
solving;
5, the recycle water system will help for reducing water consumption;
6, engineering plastic chain can be both cold and heat resistant; it can prolong

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 machine life time. Conveyor is by high intensity plastic chain belt, is with high
intensity, acid resistant, rot resistant and abrasion resistant.
7, Spray angel can be 360°adjustable; spray to every position of bottles averagely, it
will make full use of spray water and it will increase spray area. Spraying nozzles is
from Spraying systems-USA，spray averagely；
8, Main motor is with overload protection, can protect conveyor and conveying
devices safely. Main driver adopts stepless motor, conveyor speed is changed
freely.

Parameter:
Capacity：24000CPH

Bottle inlet temp ：0-5 deg C

Bottle outlet temp ：25-30 deg C

Suggested water zone qty：2 pcs

Motor Consumption：0.75KW

Pump consumption: 0.37KW*5

Weight：3500kg

Steam consumption: 300kg/h

Water tank volume: 500L *5

Working area:18.5m2

Working time: 75 degree pastuerizing for 10 minutes

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More description
1, Stainless steel material

The plate on top and side: 1.5mm

The plate on top and side: 1.5mm
in thickness
in thickness

Connection pipe: 2mm thickness Recycled water tank: 2mm in

thickness; volume: 2m3

The conveyor is engineering plastic, the pins to connected with each plate are
stainless steel.

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2, Water pump

Water pump: Brand is Nanfang Pump which is the best pump in China.

Driving motor: Brand is domestic brand;

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 2, Can dryer

1. This machine is mainly used for the drying outside of bottles before or after the
processing that the machine requires the bottle without water outside.
2. This type of machine adopts advanced technology of air knife, can work at low
temperature, featuring stable performance, high visibility and fine drying effect. And
it is suitable for the production line of medium & high speed.
3. The air knives of the machine can be adjusted in any direction and the drying area
can be adjusted according to the actual needs. All the operations are very easy.
4. This type of machine is suitable for various shapes of bottles. There is no secondary
pollution resulted from brush, free of maintenance.
5. Low energy consumption. Each heating fan can be controlled separately according
to the actual conditions and it is the ideal drying machine in all wine packing lines.

Parameter
Model CG-2
Capacity 24000 CPH
Applicable bottle height 50-350mm
Power 7.5kw * 2sets
Dimension 2100*670*1800mm

Components:
Air blower: ShangHai Fengyou ;

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4, Carton boxing shrink wrapping machine

ⅰTechnical parameter :
●. Power supply. Total power : 380/220V ,60KW (three-phase 三相)
● External gas source : 4-6kgf/cm2
● main motor: 380V 3300W
● Bottle separate electricity motor: 380V 820W*2
● Exit belt motor : 380V 750W
●Film cutting electricity motor ：380V 820W
● Film feeding electricity motor: 3.3W
● Bottle entry plate chain electricity motor : 380V 1100W
●Whole bottle motor :380V 250W
●Machine size (L*W*H) :12500*1215*2150mm
(Can make according to special requirement).
●Package piece speed : 5≦25package /minute
●Package product size : can according to client special requirement.
●Working platform height ： L1150+50mm (can making according to special
requirement).
●Conveyor belt : shanghai
●Usage film type : PE film and can use color film
●PE film width PE: according to client requirement , film thickness:

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0.07mm-0.13mm;
●Film shrinkage ratio : length wise direction 70-80%, cross wise 20-30%.
●Circumstance condition: humidity≦98%, temperature:20-40℃.
●Noise: at working circumstance, noise ≦75DB.
●Whole machine all set safe protection device

●While package type not change, just need to change bottle height and bottle neck
diameter, just need 20 minute; while not change bottle neck diameter and bottle
height, just change package specification, not more than 10 minute.

● Bottle entry belt drive by frequency motor, adopt to plastic chain net belt
conveyor; in addition, match one set of frequency transducer controlling and
facility connecting conveyor chain, ensure bottle smoothly enter into each
channel tunnel; according to product package type, via vibrate parse device divide
product; each channel bottle arrange and number control by conveyor belt top
sensor; can control entrance bottle stream pressure according to entrance bottles
streams; bottle entrance place set inspection device of bottle full and lacking
situation, can let bottle efficiency separation.

● Bottle hander film wrapping: via bottle handing pole control each group bottle
movement distance, let it synchronization with film lifting pole, and let bottle
push to film wrapping section belt; film lifting pole and film lifting device
match torsion limit stopper, while bottle drop or bottle block, limit stopper
movement let machine auto stop, after failure solve, then turn limit stopper
hand wheel reset.

● Mechanism rotation: the machine rotation drove by servo motor, adopt to

synchronous belt and chain rotation assembly method, ensure rotation harmony,
the place that adopt to chain ration all add protection covet and lubricate device,
ensure worker safe and circumstance clean.

● Have the function: while lack bottle, the machine will alarm, no bottle no film
feeding function

● Controlling system: adopt to PLC and touch screen controlling, have manual.
Auto move method, touch screen have full machine manipulation function, can
display instant and accumulated package quantity, and enable can print with
the connected printer. Setting procedure is more quick and precise;
controlling panel adopt to electronics touch and control button controlling, can
directly input and revise package type parameter, also can save different
package specification parameter; timely supervise facility operation whole
process. All the working procedure all have sensor checker, have ego diagnose

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 function, if have any breakdown, facility will auto stop, alarm light blink,
display breakdown type indication on the touch screen; common type reducer
motor matching frequency transducer, whole machine limitless speed adjust,
move transmission is very steadily; can as above situation change, auto control
machine movement speed.

● Mechanism character: mechanism spare parts adopt to stainless steel, chroming

steel and strong anti-corrode character aluminum alloy ect material; surface
good quality spray printing, whole machine have strong anti-rust character.

● The facility accord with safe manipulation and safe operation related criterion
and standard. All the lubricate part connect central place, for convenient to
handle, lubricate part all ensure have no pollute on the product.

● Performance character: high automatic degree, the machine choose PLC

programmable control, electricity part all adopt to import reliable pneumatic
device and super electricity controlling technology, have steadily character,
easy to handle, low failure, high automatic degree ect advantage; easy to
handle; the machine belong to full auto production, and can limitless speed
adjust and whole line synchronization operation.

●Working flow: open power supply switch, cross film, choose manual film
cutting, after one time film cutting success, then choose auto, machine start to
operate. Product via bottle split flow facture, guiding fracture, bottle separate
fracture, bottle handing film lifting up fracture, film wrapping fracture, at last
via shrink tunnel, then finish whole film wrapping package working.

ⅱ.Facility parts introduction:

● Bottle entry plate chain guiding direction adjust

a). Loose left and right guiding direction inside screw, let left and right direction
move to corresponding location.

b). Left and right guiding direction inside width small than about bottle
combination 10mm

●.Bottle sorting blocking board width adjustment:

41
●. Cardboard system

42
 ●. Load new pusher dog (2).

Sorting film + Hot glue machine

●.Bottle separation tunnel blocking board width adjustment:

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 a). Use spanner to move adjustment screw of bottle separation board, adjust
distance to corresponding place.
b). Bottle separation blocking board distance: bottle max place direction
+2-3mm;
c). Record number of number location displayer, convenient to next time
adjustment.

Finished product photos:

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Ⅱ. Main Electricity collocation list

No Name Specification Number

Br and Place of or igin

Touch screen 9.7 1set SIEMENS German

1

Servo electric motor 1set

2

Servo controller 1set

3

PCC controlling system 1pcs

4

Manipulation plate 1pcs

5

Bus connector interface RS-232. 1pcs

6

Input and output module 3piece

7

Photocell SICK German

8

Pneumatics
9

Gear box 4pcs Transmission China

10 Equipment Co.,Ltd

Force conveyor 2pcs Transmission China

electricity motor Equipment Co.,Ltd
11

Back Electricity shrink 3pcs Transmission China

12 tunnel motor Equipment Co.,Ltd

Weather belt 2-3pcs Habsit American

13

Fr equency conver ter Schneider France

14

Hot glue machine Robatech Swiss

15

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 Bearing SKF or same Swiss
16 Grade product

Linear bearing SKF or same Swiss

17 Grade product

Synchronous belt 1pcs American American

18

Pneumatic shaft/axis 2pcs Zhongguo Hangtian China

19

Conveyor chain Shanghai lilai China

20

Electricity component Schneider France

21

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Conveyor system
Belt conveyor:

- The conveyor belt is used engineering plastics

with good quality of water proof, wear
resistance, and corrosion resistance.
- The height of conveyor support can be freely
adjusted, and cooperated with different kinds
production line. Or fixed height according to
customer.
- The conveyor is adopted variable speed motor
which can change the speed of the line.
- Clear and simple structure.
- Easy operation and maintenance.

Composition:
- Stainless steel 304 rack;
- Stainless steel 304 feet;
- Green rail;
- Two side aluminum guide;
- Engineering plastic belt 82.6mm;
- Stainless steel 304 electric wire tray;
- Various speed motor;

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 Air conveyor – Bottle shifting device

This is installed in the middle of the air

conveyor between PET bottle blowing
machine and filling machine.

When one line is full, it will be

automatically shifted to the other line.

It is controlled by the PLC and

pneumatic parts;

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 Air conveyor

Automatically connected with PET

blowing machine and filling machine.

All the parts are made by stainless steel

304

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 Chapter Ⅶ After-sales Service

Port of loading: Shanghai port, China

Shipping  Port of discharge: Pending
Container: Pending

Technician: 2 technicians
Installation and commissioning Duration: around 60 days
Daily salary: USD 150 / day / technician

The Buyer should arrange workers who work on the

Training
production line to work with the Seller’s technician

Sample preform, cap, bottle, labels, shrinking film, the

Preparation water and electricity shall be ready before technician
arrives

Client should be responsible for the round-way flight

Extra expense
tickets, local transportation, local hotel and eating;

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Chapter Ⅷ More Products

Beer Filling machine / Carbonated

Aluminum can filling machine CO2 Mixer
drink filling machine

De-palletizer machine Carton packing machine Pasteurizer machine

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52
Chapter Ⅸ Company Introduction

Factory appearance (8000 square meters)

Staff photos

Display plants
 Sales and design team

Brief Introduction
ZhangJiaGang City New Crown Machinery Co.,Ltd. which was originally set up as an factory in 1999,the
company is growing up time by time in research and design, quality and production, sales and after sale
service. Our machineries are sold to more than 50 countries and over cross domestic.

We specialize in producing beverage filling-packing equipments and water treatment equipments. The
quality already pass drinkable standard.
At present we produce: production lines for mineral water, pure water, fruit juice,tea drink,milk drink and
carbonated drink with capacity 1000-20000bottles/hour; production lines for vinegar, soy sauce and wine
1000-20000bottles/hour; 3-5 gallon barreled water with capacity 60-1200 barrels per hour and water
treatment plants 1-30 ton/hour; We provide separate machinery or turnkey project.

Our products pass quality inspection executed by Bureau of Quality and Technical Supervision every year.
We pass Italy CE inspection in 2011.

We have full-time development and design engineer team, we absorb technologies from Germany, Japan,
France, Italy, Switzerland, combined with international technologies to develop high starting point and
advanced technology filling equipments, degree of automation to achieve the advanced level.

We own 3700 square meters modern factory in accordance with ISO9001: 2000 certification system
standards with all kinds of advanced processing equipment and testing equipment, experienced technicians,
scientific and strict management, all constitute New Crown excellence in product manufacturing system,
which provides the professional protection for New Crown product quality.

We believe in New Crown’ s future while you choose us!

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Cooperated Brand

55
Chapter Ⅹ Company Certificate

Company license and CE certificate

Stainless steel certificate

56
Schneider certificate and lubrication system certificate

57
 END

WELCOME TO VISIT NEW CROWN FACTORY

Zhangjiagang City New Crown Machinery CO., LTD

Add: Zhenbei Road, Leyu Town, Zhangjiagang City, Jiangsu Province, China

TEL: 0086 512 58539526 FAX: 0086 512 58539522

Contact person: Muse Jiang(sales manager)

MOB (whatsapp): 0086 18962226721

www.newcrownmachinery.com
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