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Corresponding author. ABSTRACT
TEL: 663-421-9361;
FAX: 663-427-2194; Protein is a by-product of rice starch production. The major component of rice
EMAIL: thdoungjai@yahoo.com protein found in endosperm is glutelin, an alkali-soluble protein. Pure glutelin
film could not peel off from the casting plate; however, glutelin films containing
Received for Publication August 1, 2012
starch were easily removed from the plate. Various ratios of rice starch and glutelin
Accepted for Publication June 13, 2013
at 100:0, 92:8, 75:25, 50:50 and 25:75 (w/w) were applied for casting film. Sorbitol
doi:10.1111/jfpp.12149 was used as a plasticizer. Morphology was studied by scanning electron micro-
scope. The mechanical properties and water vapor permeability (WVP) were
evaluated. The results were found that rice starch and glutelin-based composite
films became thinner with smoother surface as starch content increased. Elonga-
tion and flexibility of composite films containing glutelin could be improved by
incorporation of rice starch at a considerable amount without affecting on tensile
strength and WVP.
PRACTICAL APPLICATIONS
This research had an objective to study the surface morphology, mechanical prop-
erties and WVP of composite films based on glutelin (by-products from produc-
ing rice starch) and rice starch. Those properties are important for the
applications used as edible films/coatings. Edible films and coatings could be used
to protect the product from mechanical damage, physical and chemical. In this
paper, we did not add any antimicrobial agent. So, this film cannot protect the
product from microbiological activities. The applications of edible films and
coating have been successfully applied in fresh foods and processed foods.
Journal of Food Processing and Preservation 38 (2014) 1799–1806 © 2013 Wiley Periodicals, Inc. 1799
COMPOSITE FILMS BASED ON GLUTELIN AND RICE STARCH D. THIRATHUMTHAVORN and W. THONGUNRUAN
There are many reports on composite films made by the composite films based on rice protein concentrate and
mixing protein with polysacchride for example; rice protein pullulan (Shih 1996).
concentrate/pullulan (Shih 1996); whey protein isolate This research had an objective to study the surface mor-
(WPI)/mesquite gum (Oses et al. 2009); WPI/pullulan phology, mechanical properties and WVP of composite
(Gounga et al. 2007); casein/starch (Jagannath et al. 2003); films based on rice starch and glutelin.
soy protein/starch (Zeng et al. 2011); soy protein isolate
(SPI)/carboxylmethyl cellulose (Su et al. 2010); SPI/ MATERIALS AND METHODS
propyleneglycol alginate (PGA) (Shih 1994); SPI/PGA
(Rhim et al. 1999); SPI/cellulose (Wu et al. 2009); soybean Materials
flour protein/pectin (Liu et al. 2007); gelatin/starch
(Arvanitoyannis et al. 1998; Jagannath et al. 2003); gelatin/ Glutelin was extracted from rice flour by modified method
sago starch (Al-Hassan and Norziah 2012); gelatin/gellan of Ju et al. (2001). Rice flour was first defatted by hexane.
(Lee et al. 2004); gelatin/pectin (Liu et al. 2007); gelatin/ Rice proteins, albumin, globulin and prolamin were sequen-
chitosan (Cheng et al. 2003); egg white/dialdehyde starch tially extracted as described (Ju et al. 2001). After that, glute-
(Gennadios et al. 1998); albumen/starch (Jagannath et al. lin was extracted using 0.1 N NaOH and then precipitated
2003; Wongsasulak et al. 2006); zein/starch (Zeng et al. by adjusting pH to 4.8 (an isoelectric point of glutelin). The
2011); gliadin/starch (Zeng et al. 2011). The interaction of extracted glutelin contained 64.39% protein and 4.72% car-
proteins and polysaccharides produced better strength and bohydrate. Native rice starch (1.08% protein) and rice flour
moisture barrier film properties (Shih 1994). The associa- (7.53% protein) were from Cho Heng Co., Ltd., Nakhon
tion among the polymers can be achieved through blend- Pathom, Thailand. Sorbitol was purchased from Siam Sor-
ing, laminating or coating with other polymers with bitol Co., Ltd., Bangkok, Thailand. Sodium hydroxide was of
desirable properties. Blending is an easier and more effective American Chemical Society reagent grade.
way to prepare compatible multiphase polymeric materials
(Zhong and Xia 2008). Methods
Rice is the most widely consumed basic food in the
world. The Office of Agricultural Economics (2012) Film Preparation. Aqueous dispersions of rice starch or
reported that Thailand could produce about 22 million glutelin were prepared. Rice starch (3% w/w dry basis of
tons per year. Rice grain consists of rice starch (90%) and total solution) and sorbitol (40% w/w dry basis of total
others such as protein (7–8%), fat (0.4–0.6%), fiber (0.3– solid) were dispersed in distilled water for 5 min. Glutelin
0.6%) and ash (0.4–0.9%). Rice starch is a promising (3% w/w dry basis of total solution) was dissolved in
material for making film because of its low cost and 0.1 M NaOH for 1 h. Each dispersions were prepared in the
renewability, as well as possessing good mechanical proper- following proportions of rice starch to glutelin (100:0, 92:8,
ties (Xu et al. 2005). The blending of starch and protein 75:25, 50:50 and 25:75 w/w). The mixture was stirred at
can improved water barrier of the films and increased TS 500 rpm for 5 min using magnetic stirrer. The pH was then
(Jagannath et al. 2003). adjusted to 11 with 0.1 M NaOH. After that, the mixture
Rice proteins are considered valuable because they are was heated to 80C for 20 min on a hot plate and then
colorless, rich in essential amino acids, possess a bland taste, degassed. The solution was poured onto plastic plate and
and are hypoallergenic and hypocholesterolemic. Glutelin, a dried at 40 ± 1C for 16 h in a convection oven (model WTB,
major protein found in rice endosperm, can be extracted Binder, Tuttlingen, Germany). The films were peeled manu-
from regular rice flour by alkali method (Shih and Daigle ally and stored in a closed container at 25 ± 5C and 50 ± 5%
2000). Glutelin of rice is a protein of high molecular weight relative humidity (RH) for 2 days for further evaluation.
(6 × 104–6 × 105) and composed of subunits bound by
disulphide linkages (Tecson et al. 1971; Ju et al. 2001). The Film Properties. Surface Morphology. The dried film
denaturation temperature of glutelin was 82.2C (Ju et al. samples were mounted on a metal stub with double-sided
2001). The most abundant amino acids in rice glutelin are adhesive tape and sputter coated with a layer of gold prior
glutamine, asparagine, arginine, glycine and alanine. The to imaging. The morphological structures of the films were
amide groups in glutamine and asparagine side chains studied by a JSA-541QLV (SEM, JEOL Ltd., Tokyo, Japan)
promote aggregation of glutelin (Wen and Luthe 1985; and the images were taken at accelerating voltage 10 kV and
Paraman et al. 2007). Glutelin is extremely insoluble in a magnification 1,000 times of origin specimen size.
water because of hydrophobic, hydrogen and disulfide
bonding (Agboola et al. 2005). There are some researches Color and Opacity. The samples were cut 20 mm wide
regarding rice protein films that are the effect of pH on and 20 mm long. The color and opacity of film samples
defatted rice bran films (Gnanasambandam et al. 1997) and was determined with a colorimeter (HunterLab, model
1800 Journal of Food Processing and Preservation 38 (2014) 1799–1806 © 2013 Wiley Periodicals, Inc.
D. THIRATHUMTHAVORN and W. THONGUNRUAN COMPOSITE FILMS BASED ON GLUTELIN AND RICE STARCH
Miniscan XE, Reston, VA), working with D65 (day light) and ing amounts of glutelin in the formulation resulted in films
measure cell with opening of 30 mm, using the CIELab with greater roughness. This was related to the unfolded
color parameters. The color of films was expressed (Eq. (1)) proteins (glutelin) that underwent the aggregation through
as the difference of color (ΔE*). hydrogen, ionic, hydrophobic and covalent bonding
(Prodpran and Benjakul 2005). The protein-protein interac-
ΔE * = ( ΔL*)2 + ( Δa*)2 + ( Δb*)2 (1) tion in the film samples increases with a large proportion of
protein; causing the higher aggregation and yields films
Where ΔL*, Δa*, Δb* are the differentials between the color with rougher surface (Oses et al. 2009). Excessive hydropho-
parameter of the samples and the color parameter of the bic and disulphide interactions of rice protein were the
white standard (L* = 93.64, a* = −1.19, b* = 1.09) used as prime cause of protein insolubility (Paraman et al. 2007). In
the film background. The opacity (Y) was calculated as the addition, the presence of polysaccharide in the film contain-
ratio between the opacity of each sample on the black stan- ing protein enhanced protein aggregation (Oses et al. 2009).
dard (Yb) and the opacity of each sample on the white stan- The compatibility of polymers can be evaluated through
dard (Yw). Three replicates of each film sample were the microstructural analysis (Liu et al. 2007; Jiménez et al.
determined randomly for Yb and Yw. The results were 2012; Zhang et al. 2013). A continuous phase of the
expressed as: Y = Yb/Yw. glutelin-starch films without noticeably different phases was
observed, indicating that both polymers are compatible.
Film Thickness. Film thickness was measured at five differ- The similar results have been reported in other blended
ent locations with a micrometer (No. 7326, Mitutoyo polymers, such as gelatin-starch (Zhang et al. 2013), pectin-
Manufacturing, Kanagawa, Japan) to the nearest 0.0001 fish skin gelatin (Liu et al. 2007) and pectin-soybean flour
inch (0.0025 mm.). protein (Liu et al. 2007).
Journal of Food Processing and Preservation 38 (2014) 1799–1806 © 2013 Wiley Periodicals, Inc. 1801
COMPOSITE FILMS BASED ON GLUTELIN AND RICE STARCH D. THIRATHUMTHAVORN and W. THONGUNRUAN
a b
c d
e
FIG. 1. SCANNING ELECTRON MICROGRAPHS OF COMPOSITE FILMS BASED ON RICE STARCH AND GLUTELIN AT 100:0 (A), 92:8 (B), 75:25 (C),
50:50 (D) AND 25:75 (E) (W/W)
1802 Journal of Food Processing and Preservation 38 (2014) 1799–1806 © 2013 Wiley Periodicals, Inc.
D. THIRATHUMTHAVORN and W. THONGUNRUAN COMPOSITE FILMS BASED ON GLUTELIN AND RICE STARCH
TABLE 1. THE L*, A*, B*, ΔE* AND OPACITY OF COMPOSITE FILMS BASED ON RICE STARCH AND GLUTELIN AT VARIOUS RATIOS
related to the denatured proteins that can be increasingly length, geometry, molecular weight distribution and the
reconnect to network or aggregation more than protein- type and position of its lateral groups (Guilbert and
starch interaction and distributed throughout the films as Gontard 1995).
seen in scanning electron micrographs (Fig. 1). Pure rice starch-based films exhibited the greatest TS and
E at break (Table 2). The fact that film with just starch was
founded to have the greatest TS, suggests that intermolecu-
Mechanical Properties lar forces between the starch chains were the responsible of
the film strength.
Films must be generally resistant to breakage and abrasion The films containing higher amount of glutelin exhibited
(to strengthen the structure of a food filling, to protect it more rigid film. With the addition of more glutelin, film
and to ease handling) and flexible (enough plasticity to strength decreased and so did the brittleness. The addition
adapt to possible deformation of the fillings without break- of glutelin into the film formulation reduced flexibility and
ing) (Gontard and Guilbert 1994). TS is the maximum TS increased stiffness. It indicated that rice starch-based films
which a material can sustain. E is as a measure of the film’s containing glutelin were stiffer that related to molecular
ability to stretch and an indication of the films’ flexibility entanglement and interactions (Zhong and Xia 2008; Su
and stretchability (extensibility). EM is a measure of the et al. 2010). The denaturation of the protein promotes the
intrinsic stiffness of the film (Robertson 1993; Bourtoom interaction between protein chains by intermolecular
and Chinnan 2008). Plasticizers are used to overcome starch disulphide and hydrogen bonds, resulting in a rigid matrix
film brittleness and improve flexibility and extensibility with low E (Mchugh et al. 1994; Mariani et al. 2009; Oses
(Arvanitoyannis et al. 1997; Sothornvit and Krochta 2005). et al. 2009). Protein has a tendency to keep its rigid and
Sorbitol is one of the plasticizers commonly used to strong structure, being made of disulfide and hydrogen
improve the flexibility of starch films. It has the advantage bond (Mariani et al. 2009). The same trend was found in
of improving mechanical properties, with less increase in the films made from carboxymethyl cellulose/SPI (Su et al.
permeability compared to other plasticizers (Mchugh and 2010) and mesquite gum/WPI (Oses et al. 2009).
Krochta 1994; Mchugh et al. 1994; Sothornvit and Krochta
2000, 2001; Laohakunjit and Noomhorm 2004). Therefore,
sorbitol was used as a plasticizer in this study. In addition,
WVP
the type of film-forming material affects the mechanical
properties of edible or biodegradable films depending on WVP remained unchanged for films with glutelin concen-
the structure of the polymer and especially molecular tration as high as 50% (Fig. 2). This was due to the larger
TABLE 2. THICKNESS, TENSILE STRENGTH (TS), % ELONGATION AT BREAK (%E) AND ELASTIC MODULUS (EM) OF COMPOSITE FILMS BASED ON
RICE STARCH AND GLUTELIN AT VARIOUS RATIOS
Starch :
Glutelin Thickness (μm) TS (MPa) %E EM (MPa)
100:0 65.29 ± 4.32b1/ 4.14 ± 0.37a 149.74 ± 14.36a 26.22 ± 3.66bc
92:8 67.83 ± 5.02b 3.38 ± 0.30b 144.52 ± 10.78ab 18.04 ± 3.35c
75:25 68.58 ± 4.08ab 3.77 ± 0.40ab 124.24 ± 15.26b 29.65 ± 6.63bc
50:50 70.28 ± 3.61ab 3.02 ± 0.54b 92.93 ± 8.77c 46.35 ± 8.74b
25:75 74.00 ± 7.40a 3.46 ± 0.51b 50.51 ± 10.67d 83.04 ± 17.12a
1/
Means values with different letters in the same column are significantly different (P < 0.05).
Journal of Food Processing and Preservation 38 (2014) 1799–1806 © 2013 Wiley Periodicals, Inc. 1803
COMPOSITE FILMS BASED ON GLUTELIN AND RICE STARCH D. THIRATHUMTHAVORN and W. THONGUNRUAN
1804 Journal of Food Processing and Preservation 38 (2014) 1799–1806 © 2013 Wiley Periodicals, Inc.
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