Professional Documents
Culture Documents
compliance in industrial
operations
Examine the impact that new emissions reporting rules are having on industrial
stakeholders, identify pathways to navigate regulation and identify the tools
you can use to achieve trouble-free compliance.
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02
INTRODUCTION
Sustainability is on everyone’s lips as North America and The irony is that accurate accounting of carbon emissions
Europe reel from record-breaking heatwaves and deadly and other sustainability measures can have a positive
wildfires, exemplified by the hottest month ever recorded in impact on corporate operations as well as compliance and
July. And the heat is on company executives, too, as reputation. Furthermore, companies can take advantage of
regulators race to bring in new rules around environmental a range of technology tools to simplify and improve report-
reporting. ing.
A lack of transparent reporting on climate and other This paper, produced in association with industrial technolo-
sustainability measures is creating new risks for leadership gy leader Siemens, examines the impact new emissions
teams. reporting rules specifically are having on industrial stake-
holders, pathways to navigate regulation and the tools
The number of court cases related to climate change has companies can use to achieve trouble-free compliance in
more than doubled in the last half decade and regulators their manufacturing processes.
from the United States to Australia clamping down on
greenwashing—misleading claims about sustainability.
In Europe, meanwhile, March 2023 saw the European Alongside these regulatory sticks, industrial leaders are
Commission adopting a proposal for a Directive on Green being lured by a growing array of carrots for improved ESG
Claims that aims to address a 53% of corporate claims on reporting. The most important of these is the 2022 U.S.
the environment that are vague, misleading or based on Inflation Reduction Act (IRA), a $369 billion package of
unfounded information. incentives to encourage industrial decarbonization.
This means claims such as ‘Packaging made of 30% In March 2023, the European Commission responded to
recycled plastic,’ ‘Company's environmental footprint the IRA with a Net Zero Industry Act, part of a wider Green
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Deal Industrial Plan. The act targets production of clean reporting requirements are in place in Hong Kong, Taiwan,
technologies such as electric vehicle batteries, solar panels Japan, India and Australia, with fund-related regulations
and wind turbines. under development across the Association of Southeast
Asian Nations.
In Asia, China is regulating carbon through the world’s
largest emissions trading scheme and ESG or climate
“The carrots and the sticks of regulations and incentives credits for climate change mitigation measures over and
are becoming a key factor in making climate-conscious above compliance requirements.
decisions,” says Eryn Devola, head of sustainability at
Siemens Digital Industries. “Understanding the positive Voluntary, compliance and support schemes all offer
impacts of sustainability can help executives secure potentially lucrative benefits but come with the need for
funding. On the other hand, using rules and regulations clear reporting on carbon footprints and similar measures.
puts pressure on decision makers even if sustainability isn’t
top of mind. In addition, the [European] Corporate Sustain- Lawmakers have recognized the complexity of the
ability Reporting Directive requires companies to not only environmental reporting requirements being imposed on
disclose what they're doing, but to also create a strategy industry, with the European Commission promising “a
and a plan, to understand their impact. The good news is simpler, faster and more predictable framework” within its
more and more companies are looking at sustainability as Green Deal Industrial Plan.
long-term profitability. They realize if they don't start
acting now, they will be left behind.” The reality for most companies, however, is a growing
need to provide environmental reporting to a level
In addition, consumer demand for sustainable products is practically equal to that required for financial
driving the growth of voluntary carbon markets in which accounts—yet without a view of the final rulebook or the
companies trade resources that the finance industry has been able to
develop over the course of many decades.
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Overview of Greenhouse Gas Protocol scopes and emissions across the value chain. Source: Greenhouse Gas Protocol.
07
For all Scopes, firms must have the necessary sustainability Enterprises should consider leveraging various tools to aid
data available, and they need to have the ability to process in the process, since collecting and analyzing energy use
that data in an efficient, pragmatic and compliant way. across the entire supply chain, including end-use applica-
tions, is likely to be beyond the scope of manual
For Scope 3, the data should cover a product’s entire life techniques.
cycle, from before raw materials find their way to a
manufacturer to production and beyond.
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The leading standards for life cycle assessments and to lowering industrial emissions, but standardization will
product carbon footprints (PCFs), ISO 14040, 14044 and be hard to achieve unless there is a clear common under-
14067, "provide high-level guidance and rules for how to standing of the reporting benefits.
approach an assessment," says circular economy body the
Estainium Association, but “practitioners are left with many In Zaragoza, Spain, for example, the mattress maker Pikolin
subjective choices to make.” has used a globally accepted and applied standard for
environmental management systems.
Taking on this challenge, a number of initiatives are
pursuing the goal of increasing comparability of PCF study ISO 14001 and ISO 50001-compliant tracking and manage-
results and wide adoption of standardized data formats for ment technology not only allows the company to gain a
PCF exchange along the value chain. better view of energy use but also cut electrical power
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demand by 14% and natural gas consumption by 40%, thinking about a new factory, the state of the art—and the
while increasing production capacity 30%. expectations of an open society—would be that you
design it from the beginning with the lowest climate
The improvements were achieved through the implemen- impact.”
tation of a Siemens Simatic WinCC V7 supervisory control
and data acquisition system and a Simatic Energy Manager However, improved environmental oversight and report-
PRO energy management platform tracking 30,000 data ing can also improve existing operations, for instance
points across Pikolin’s Plataforma Logística de Zaragoza helping companies to design products and services that
manufacturing center. remain profitable with higher rates of circularity than at
present.
Also in Spain, utility giant Acciona has used Simatic Energy
Manager PRO to cut energy consumption at its Canal de “The objective is to keep a product in use as long as
Isabel II water treatment plant by 15%, reducing CO2 possible, except where putting a new product in place has
emissions 10% in the process. a higher energy efficiency,” Beitinger says. In adopting
more sustainable operations, “There’s definitely an advan-
“The potential for ESG measures to improve operational tage from the cost point of view,” he says.
performance is greatest in greenfield sites where sustain-
ability can be addressed early in design,” says Gunter
Beitinger, senior vice president of manufacturing, factory
digitalization and Sigreen at Siemens. “When you are
Supply chain visibility is the Achilles' heel of product carbon footprints because critical supply chain data is inaccessible, despite its significant impact
on the PCF. To determine an accurate product carbon footprint, it is imperative to shed light on the complexity of the supply chain and facilitate
seamless data exchange through a secure and easy-to-use tool.
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This is seen as critical for decarbonization efforts since With Sigreen, Stoelzle can request emission data from its
supply chains account for up to 90% of the carbon direct suppliers and combine it with data from its own
emissions associated with industrial production. To value creation to obtain a product’s true carbon footprint.
identify an actual PCF, exchanging CO2 values across the For such tools to be effective it is important for industrial
value chain is crucial. companies to recognize the value of partnering on
emissions reporting and reduction schemes.
The Sigreen tool from Siemens allows just this: companies
can request emissions data from their direct suppliers and In the chemical industry, for example, 47 companies have
combine it with their own emissions data to derive a PCF joined forces in an initiative called Together for Sustainabil-
that is based on real values. This allows companies to ity, sharing product carbon footprint data in an attempt to
quantify the effectiveness of their decarbonization efforts. improve the sustainability of the sector.
Sigreen ensures full control over data by using Trustworthy
Supply Chain Exchange, a distributed ledger-based Supplier emission data in form of a PCF comprises more
technology. Sensitive information remains protected since than a single value – PCF data formats published by
data is only shared upon request and along existing leading PCF standardization initiatives require reporting of
business relationships. additional attributes and meta-data describing the
product and assessment scope, applied methodology, and
Additional trust is created by the fact that CO2 values can quality of the result. Sigreen implements and frequently
be verified by an independent third party, such as certifica- updates the available data formats, thereby enabling users
tion companies, at any point in the value chain. to report according to varying standards. At the same
time, Sigreen supports cross-checking any entered or
Austrian glass manufacturer Stoelzle Glass Group uses received PCF for completeness, and guides users through
Sigreen and a Simatic Energy Manager PRO system as the the interpretation of results by providing methodological
centerpiece of its holistic optimization efforts. The compa- background information to specific attributes.
ny’s current sustainability goals are to reduce carbon
emissions by 50% and energy use by 20% by 2030.
ISO 14001 The international standard specifies requirements for an environmental SIMATIC Energy
management system that an organization can use to improve its Manager PRO
environmental performance, meet legal and other obligations, and
achieve environmental goals
ISO 14040 General life cycle assessment (LCA) principles for product systems SiGREEN (reporting PCF
according to standard)
ISO 14044 Specification of life cycle assessment (LCA) principles for product systems SiGREEN (reporting PCF
(complementary to ISO14040), incl. methodological requirements for according to standard)
describing life cycle stages, scope of the study, environmental impact
calculation and reporting
ISO 14067 Specific ruleset for product carbon footprint (PCF) accounting and reporting SiGREEN (reporting PCF
according to ISO14040/44 LCA principles according to standard)
ISO 50001 The international standard ISO 50001 defines requirements for the SIMATIC Energy Manager
introduction, management and improvement of energy consumption and PRO
energy efficiency.
ISO 50001 helps facilities evaluate and prioritize the adoption of new energy
efficient technologies and improve energy efficiency, energy use and
consumption. It also creates transparency and facilitates communication
about the management of energy resources.
It promotes best practices and behaviors in energy management, provides
a framework for promoting energy efficiency throughout the supply chain,
and facilitates energy management improvements for greenhouse gas
emission reduction projects.
EU regulation Ecodesign requirements for electric motors and variable speed drives SINAMICS drives
1781/2019
WBCSD Pathfinder Pathfinder framework for product carbon footprint accounting accross all SiGREEN (reporting PCF
industries according to standard)
Together for TfS Guidelines for product carbon footprint accounting for the chemical SiGREEN (reporting PCF
Sustainability industry according to standard)
Catena-X Catena-X rulebook for product carbon footprint accounting for the SiGREEN (reporting PCF
automotive industry according to standard)
Technology tools available to address emissions standards in industrial production. Source: Siemens.
12
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