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A guide to emissions reporting

compliance in industrial
operations
Examine the impact that new emissions reporting rules are having on industrial
stakeholders, identify pathways to navigate regulation and identify the tools
you can use to achieve trouble-free compliance.

Produced in partnership with:

02 Connected Claims USA 2023

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INTRODUCTION
Sustainability is on everyone’s lips as North America and The irony is that accurate accounting of carbon emissions
Europe reel from record-breaking heatwaves and deadly and other sustainability measures can have a positive
wildfires, exemplified by the hottest month ever recorded in impact on corporate operations as well as compliance and
July. And the heat is on company executives, too, as reputation. Furthermore, companies can take advantage of
regulators race to bring in new rules around environmental a range of technology tools to simplify and improve report-
reporting. ing.

A lack of transparent reporting on climate and other This paper, produced in association with industrial technolo-
sustainability measures is creating new risks for leadership gy leader Siemens, examines the impact new emissions
teams. reporting rules specifically are having on industrial stake-
holders, pathways to navigate regulation and the tools
The number of court cases related to climate change has companies can use to achieve trouble-free compliance in
more than doubled in the last half decade and regulators their manufacturing processes.
from the United States to Australia clamping down on
greenwashing—misleading claims about sustainability.

Fear of falling foul of swathes of sustainability-related


regulations is even forcing leaders to keep quiet about
sustainability achievements, a practice dubbed greenhush-
ing. The practice underscores the fact that accurately
reporting sustainability measures is hard, yet increasingly
necessary for compliance reasons.
03

EXPECTATIONS AND BARRIERS


In June 2023, the International Sustainability Standards reduced by 20% since 2015’ or ‘CO2 emissions linked to
Board proposed a set of G20-backed rules aimed at this product halved as compared to 2020’ should only be
helping regulators crack down on greenwashing, adding made based on legally recognized methodologies.
to the growing burden that industrial stakeholders face
from environmental regulations around the world. Comparisons should be based on equivalent data, which
means companies must have fully transparent and
Canada, Britain, Japan, Singapore, Nigeria, Chile, Malaysia, standards-compliant measurement systems in place. The
Brazil, Egypt, Kenya and South Africa are considering the need to introduce such systems is growing as regulations
rules, which could come into effect for listed company transcend territorial boundaries.
annual reports from 2024 onwards.
In April 2023, for example, the European Union approved
North America and Europe have hitherto led the charge in an extension to its greenhouse gas mitigation measures
terms of sustainability reporting requirements, with the called the Carbon Border Adjustment Mechanism (CBAM),
U.S. Securities and Exchange Commission planning the which from 2026 will impose a levy on imports of high-car-
introduction of a range of environmental, social and bon goods ranging from aluminum and cement to
governance (ESG) requirements to its rulebook. fertilizers and hydrogen.

In Europe, meanwhile, March 2023 saw the European Alongside these regulatory sticks, industrial leaders are
Commission adopting a proposal for a Directive on Green being lured by a growing array of carrots for improved ESG
Claims that aims to address a 53% of corporate claims on reporting. The most important of these is the 2022 U.S.
the environment that are vague, misleading or based on Inflation Reduction Act (IRA), a $369 billion package of
unfounded information. incentives to encourage industrial decarbonization.

This means claims such as ‘Packaging made of 30% In March 2023, the European Commission responded to
recycled plastic,’ ‘Company's environmental footprint the IRA with a Net Zero Industry Act, part of a wider Green
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Deal Industrial Plan. The act targets production of clean reporting requirements are in place in Hong Kong, Taiwan,
technologies such as electric vehicle batteries, solar panels Japan, India and Australia, with fund-related regulations
and wind turbines. under development across the Association of Southeast
Asian Nations.
In Asia, China is regulating carbon through the world’s
largest emissions trading scheme and ESG or climate

Summary of global ESG regulatory regimes. Source: BDO United States.

“The carrots and the sticks of regulations and incentives credits for climate change mitigation measures over and
are becoming a key factor in making climate-conscious above compliance requirements.
decisions,” says Eryn Devola, head of sustainability at
Siemens Digital Industries. “Understanding the positive Voluntary, compliance and support schemes all offer
impacts of sustainability can help executives secure potentially lucrative benefits but come with the need for
funding. On the other hand, using rules and regulations clear reporting on carbon footprints and similar measures.
puts pressure on decision makers even if sustainability isn’t
top of mind. In addition, the [European] Corporate Sustain- Lawmakers have recognized the complexity of the
ability Reporting Directive requires companies to not only environmental reporting requirements being imposed on
disclose what they're doing, but to also create a strategy industry, with the European Commission promising “a
and a plan, to understand their impact. The good news is simpler, faster and more predictable framework” within its
more and more companies are looking at sustainability as Green Deal Industrial Plan.
long-term profitability. They realize if they don't start
acting now, they will be left behind.” The reality for most companies, however, is a growing
need to provide environmental reporting to a level
In addition, consumer demand for sustainable products is practically equal to that required for financial
driving the growth of voluntary carbon markets in which accounts—yet without a view of the final rulebook or the
companies trade resources that the finance industry has been able to
develop over the course of many decades.
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DRIVING GROWTH THROUGH


COMPLIANCE
The flip side of this growing compliance challenge is that if
companies can master environmental reporting, then they Last year saw 76% of U.S. and European fund managers
can also unlock bottom-line benefits in terms of stakehold- incorporating ESG criteria into their fixed-income invest-
er engagement and operational efficiency. The case for ments, up from 42% in 2021. Conversely, funds that
operational efficiency should be self-evident since efficien- purposefully eschew ESG considerations have suffered
cy reduces costs. declining returns, research firm Morningstar said in June
2023.
To take just one example within the production environ-
ment, it is estimated that if the more than 300 million While there will always be room for contrarian investors,
industrial electric motor-driven systems currently in such trends indicate that sustainability reporting is
operation were replaced with higher efficiency versions, increasingly becoming a non-negotiable ask from main-
global electricity use could be reduced by up to 10%, with stream shareholders.
a corresponding cut in power costs.
This is unsurprising given evidence that ESG performance
Meanwhile, stakeholder engagement is growing in correlates with value and profitability, with overtly
importance as corporations strive to maintain their social anti-ESG investments falling from favor.
license to operate, which risks being questioned as citizens
feel the worsening impacts of climate change and environ- One such investment vehicle, the Constrained Capital ESG
mental degradation. Orphans exchange-traded fund, was liquidated and closed
in June 2023 after failing to attract support for a portfolio
McKinsey & Company notes that “a precondition for including firearms, tobacco and oil and gas assets.
sustaining long-term value is to manage, and address,
massive, paradigm-shifting externalities ... with societal “With the advent of climate change awareness over the
support, in a sustainable, environmentally viable way.” last few years, so-called ESG exchange traded funds have
grown to become more popular and widely selected
Clearly, there are bottom-line benefits to sustainability amongst the investment community,” commented Seeking
reporting, and the purpose of many regulatory proposals Alpha, a financial markets information service.
from the SEC, European Commission and others is precise-
ly to help channel billions of dollars of ESG-focused capital.
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DATA AND TRANSPARENCY: THE


KEY TO NAVIGATING ESG
REGULATIONS
This growing regulatory and stakeholder pressure requires by a company’s supply chain and the use of its products.
industrial companies to record and disclose emissions More than 70% of a company’s emissions may fall under
which are under their direct control (known as Scope 1 Scope 3 in many sectors.
emissions), as well as emissions from energy generated or
purchased outside the company (Scope 2). While Scope 1 and 2 emissions may be relatively easy to
quantify, since they are related to operations under a
In addition, there is a growing move to account for company’s purview, Scope 3 footprints are notoriously
so-called Scope 3 emissions. These are all the emissions hard to estimate.
that fall beyond the first two Scopes, such as those created

Overview of Greenhouse Gas Protocol scopes and emissions across the value chain. Source: Greenhouse Gas Protocol.
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For all Scopes, firms must have the necessary sustainability Enterprises should consider leveraging various tools to aid
data available, and they need to have the ability to process in the process, since collecting and analyzing energy use
that data in an efficient, pragmatic and compliant way. across the entire supply chain, including end-use applica-
tions, is likely to be beyond the scope of manual
For Scope 3, the data should cover a product’s entire life techniques.
cycle, from before raw materials find their way to a
manufacturer to production and beyond.
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ISO 50001-COMPLIANT ENERGY


MANAGEMENT FOR INDUSTRY
The International Organization for Standardization's ISO The WBCSD Pathfinder sets cross-sectoral rules for PCF
50001 standard focuses on emission Scopes 1 and 2. accounting and reporting, complemented by the
Energy monitoring systems are the central tool for achiev- WBCSD-hosted PACT initiative, which sets out a technical
ing the goals formulated in this global standard. ecosystem approach for exchanging actual carbon
emission values. For the chemical sector, the Together for
They enable the energy flows of a company to be recorded Sustainability initiative defines an aligned PCF framework
in detail across all production and ancillary facilities with including the definition of exchange formats. In the
software support. This data can then be used to analyze automotive sector, Catena-X drives similar efforts towards
and evaluate energy consumption and determine what alignment of rules and reporting principles. The Estainium
potential savings can be achieved through continuous Association works closely with all initiatives on defining an
improvements across the company. overall aligned data format that allows for a seamless
exchange of PCF values across the entire value chain .
Within Scope 3 emissions reporting, one of the most Estainium also tackles the technological challenge of data
critical prerequisites for data-driven decarbonization of the exchange by providing solutions applying the Trusted
upstream supply chain is the existence of widely recog- Supply Chain (TSX) approach using verifiably credentials.
nized data exchange formats. Standardized hardware and data for reporting are critical

The leading standards for life cycle assessments and to lowering industrial emissions, but standardization will
product carbon footprints (PCFs), ISO 14040, 14044 and be hard to achieve unless there is a clear common under-
14067, "provide high-level guidance and rules for how to standing of the reporting benefits.
approach an assessment," says circular economy body the
Estainium Association, but “practitioners are left with many In Zaragoza, Spain, for example, the mattress maker Pikolin
subjective choices to make.” has used a globally accepted and applied standard for
environmental management systems.
Taking on this challenge, a number of initiatives are
pursuing the goal of increasing comparability of PCF study ISO 14001 and ISO 50001-compliant tracking and manage-
results and wide adoption of standardized data formats for ment technology not only allows the company to gain a
PCF exchange along the value chain. better view of energy use but also cut electrical power
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demand by 14% and natural gas consumption by 40%, thinking about a new factory, the state of the art—and the
while increasing production capacity 30%. expectations of an open society—would be that you
design it from the beginning with the lowest climate
The improvements were achieved through the implemen- impact.”
tation of a Siemens Simatic WinCC V7 supervisory control
and data acquisition system and a Simatic Energy Manager However, improved environmental oversight and report-
PRO energy management platform tracking 30,000 data ing can also improve existing operations, for instance
points across Pikolin’s Plataforma Logística de Zaragoza helping companies to design products and services that
manufacturing center. remain profitable with higher rates of circularity than at
present.
Also in Spain, utility giant Acciona has used Simatic Energy
Manager PRO to cut energy consumption at its Canal de “The objective is to keep a product in use as long as
Isabel II water treatment plant by 15%, reducing CO2 possible, except where putting a new product in place has
emissions 10% in the process. a higher energy efficiency,” Beitinger says. In adopting
more sustainable operations, “There’s definitely an advan-
“The potential for ESG measures to improve operational tage from the cost point of view,” he says.
performance is greatest in greenfield sites where sustain-
ability can be addressed early in design,” says Gunter
Beitinger, senior vice president of manufacturing, factory
digitalization and Sigreen at Siemens. “When you are

Supply chain visibility is the Achilles' heel of product carbon footprints because critical supply chain data is inaccessible, despite its significant impact
on the PCF. To determine an accurate product carbon footprint, it is imperative to shed light on the complexity of the supply chain and facilitate
seamless data exchange through a secure and easy-to-use tool.
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ENABLING GROWTH, DELIVERING


DECARBONIZATION
Companies wishing to meet sustainability rules and tools can help identify assets with potential for cost and
embrace more efficient operations may be fazed by the emissions reduction.
range of requirements and tools on offer, although in
practice the steps to take on environmental reporting are More generally, platforms such as the Simatic Energy Suite
relatively straightforward. can help industrial players recognize peak loads and keep
them as low as possible, further saving costs and reducing
Businesses that are not already familiar with greenhouse emissions.
gas accounting can build up expertise on the matter by
implementing an internal carbon price. This involves Siemens also offers a tool called the Simatic Energy
setting a price on emissions and incorporating it into Manager, an ISO 50001-certified energy management
business decision making, without the need for disclosure system that displays process energy flows and consump-
outside the organization. tion values—and allows them to be assigned to loads or
cost centers for procurement optimization.
“Internal carbon prices are useful tools in preparing
organizations for formal greenhouse gas reporting
regimes because they force the organization to quantify As electric motor-driven systems account for 70% of
and manage internal and supply chain emissions,” says energy consumption in industry, regulators worldwide
Beitinger. “It’s going ahead of future regulation. Internally, have turned attention to using efficient hardware. But
you set a carbon price based on your strategy. This could even greater impact can be achieved by optimizing
be a big opportunity to better understand your supply applications through digital drive train systems. Digitaliza-
chain.” tion across the shop floor can also deliver significant
energy savings. Siemens offers tools to gain transparency
As part of moves to reduce emissions, gauging energy use of energy consumption and facilitate the optimization of
is relatively easy thanks to measurement devices such as drive systems.
the Siemens Simatic ET 200SP AI Energy Meter distributed
input-output system, which has been deployed in a range Tools such as these can provide in-depth insights into
of industrial settings. energy use and flows within an organization, but increas-
ingly for greenhouse gas reporting there is also a need to
This data can be analyzed using platforms such as the quantify the emissions profiles of third-party actors within
Siemens S7 Energy Efficiency Monitor, which evaluates the supply chains.
efficiency of machines used in industrial production. Such
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This is seen as critical for decarbonization efforts since With Sigreen, Stoelzle can request emission data from its
supply chains account for up to 90% of the carbon direct suppliers and combine it with data from its own
emissions associated with industrial production. To value creation to obtain a product’s true carbon footprint.
identify an actual PCF, exchanging CO2 values across the For such tools to be effective it is important for industrial
value chain is crucial. companies to recognize the value of partnering on
emissions reporting and reduction schemes.
The Sigreen tool from Siemens allows just this: companies
can request emissions data from their direct suppliers and In the chemical industry, for example, 47 companies have
combine it with their own emissions data to derive a PCF joined forces in an initiative called Together for Sustainabil-
that is based on real values. This allows companies to ity, sharing product carbon footprint data in an attempt to
quantify the effectiveness of their decarbonization efforts. improve the sustainability of the sector.
Sigreen ensures full control over data by using Trustworthy
Supply Chain Exchange, a distributed ledger-based Supplier emission data in form of a PCF comprises more
technology. Sensitive information remains protected since than a single value – PCF data formats published by
data is only shared upon request and along existing leading PCF standardization initiatives require reporting of
business relationships. additional attributes and meta-data describing the
product and assessment scope, applied methodology, and
Additional trust is created by the fact that CO2 values can quality of the result. Sigreen implements and frequently
be verified by an independent third party, such as certifica- updates the available data formats, thereby enabling users
tion companies, at any point in the value chain. to report according to varying standards. At the same
time, Sigreen supports cross-checking any entered or
Austrian glass manufacturer Stoelzle Glass Group uses received PCF for completeness, and guides users through
Sigreen and a Simatic Energy Manager PRO system as the the interpretation of results by providing methodological
centerpiece of its holistic optimization efforts. The compa- background information to specific attributes.
ny’s current sustainability goals are to reduce carbon
emissions by 50% and energy use by 20% by 2030.

The company wanted a system that could offer full


transparency of energy use at all levels, from group and
factory to plant and line. To prove and document regulato-
ry compliance, Stoelzle needed high-quality, validated
data with standardized key performance indicators.
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STANDARD DESCRIPTION TECHNOLOGY


TOOL

ISO 14001 The international standard specifies requirements for an environmental SIMATIC Energy
management system that an organization can use to improve its Manager PRO
environmental performance, meet legal and other obligations, and
achieve environmental goals

ISO 14040 General life cycle assessment (LCA) principles for product systems SiGREEN (reporting PCF
according to standard)

ISO 14044 Specification of life cycle assessment (LCA) principles for product systems SiGREEN (reporting PCF
(complementary to ISO14040), incl. methodological requirements for according to standard)
describing life cycle stages, scope of the study, environmental impact
calculation and reporting

ISO 14067 Specific ruleset for product carbon footprint (PCF) accounting and reporting SiGREEN (reporting PCF
according to ISO14040/44 LCA principles according to standard)

ISO 50001 The international standard ISO 50001 defines requirements for the SIMATIC Energy Manager
introduction, management and improvement of energy consumption and PRO
energy efficiency.
ISO 50001 helps facilities evaluate and prioritize the adoption of new energy
efficient technologies and improve energy efficiency, energy use and
consumption. It also creates transparency and facilitates communication
about the management of energy resources.
It promotes best practices and behaviors in energy management, provides
a framework for promoting energy efficiency throughout the supply chain,
and facilitates energy management improvements for greenhouse gas
emission reduction projects.

EU regulation Ecodesign requirements for electric motors and variable speed drives SINAMICS drives
1781/2019

WBCSD Pathfinder Pathfinder framework for product carbon footprint accounting accross all SiGREEN (reporting PCF
industries according to standard)

Together for TfS Guidelines for product carbon footprint accounting for the chemical SiGREEN (reporting PCF
Sustainability industry according to standard)

Catena-X Catena-X rulebook for product carbon footprint accounting for the SiGREEN (reporting PCF
automotive industry according to standard)

Technology tools available to address emissions standards in industrial production. Source: Siemens.
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OUTLOOK AND CONCLUSIONS


The nascent nature of mandatory and voluntary emissions These schemes are only set to grow in importance, and
reporting means the rules are changing and can vary by despite differences between regions and sectors the
sector and by geography. underlying requirements for transparency tend to be the
same across the board.
This lack of consistency creates challenges for industrial
players that may still be grappling with the question of Thus, companies that delay the implementation of internal
how much resource to dedicate to sustainability account- sustainability measurement and reporting processes are
ing. just setting themselves up for a bigger fall later on. “The
regulations are coming,” says Beitinger at Siemens.
Against this backdrop, it may be tempting for industry
leaders to adopt a wait-and-see approach to emissions “If you want to be a pioneer, you will have to deal with it as
measurement and reporting, standing by to see which a company, that’s for sure,” he says. And already, he claims,
schemes and regulations take the lead. Experts caution “We have the knowledge, and we have the technology.
against this, however. This is no future vision. These are market-ready products,
software that you can implement today.”
Compliance schemes are already in operation in much of
North America and Europe, and increasingly incentive
schemes are being linked to sustainability measures.
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