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Desarmado Del Transfer
Desarmado Del Transfer
Cat
a. remove driveshaft assembly (output gear to gear group-transfer)
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b. remove rear driveshaft group (gear group-transfer to center axle)
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c. disconnect rear driveshaft group (mid bearing to rear axle)
3. Remove hose and fitting (4) from gear transfer group (5).
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6. Using Tool (A) push bearing support (6) clear of transfer gear group (5). The weight of the
NOTE: Set lower bearing support out of the way. See topic Disassemble And Assemble Gear
8. Install Tool (A) to carrier (8). Reposition carrier (8) as far forward as possible.
NOTE: The repositioning of the carrier allows sufficient clearance for the gear group-transfer to be
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12. Remove eleven nuts (11) and locking plate assembly (12).
15. Remove gear group-transfer (5) with Tool (C) and Tool (D).
NOTE: Refer to Topic, Disassemble & Assemble Drive Hitch Shaft Group if further disassemble of
16. Remove hitch seal (13) and inspect for possible damage. If necessary, install a new seal during
assembly.
NOTE: For installation of the gear group-transfer, reverse the removal steps.
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End By:
Start By:
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1. Remove circlip (2) using Tool (A). Remove thrust washer (1) from lower bearing support (3).
NOTE: The lower bearing support was removed during removal of the gear group-transfer.
2. Remove bearing (4) using Tool (B) and Tool (F) from lower bearing support (3).
3. Remove gear (5) from lower bearing support (3) using a hydraulic press and Tool (F).
4. Use Tool (D) to remove circlip (6) from lower bearing support (3) for removal of bearing (7).
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5. Remove bearing (7) (not shown) using a hydraulic press and Tool (F).
6. Remove circlip (8) using Tool (D) to allow removal of lip-type seal (9) (not shown).
7. Remove lip-type seal (9) (not shown) using a hydraulic press and Tool (F).
8. Remove two bolts and attach Tool (E) and hoist to the gear group-transfer case. Remove four
bolts securing Tool (C) to gear group-transfer case (10). Set gear group-transfer case to suitable
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10. Install Tool (G). Remove upper bearing support (14). Remove two bolts (13) and retaining plate
(12).
11. Remove circlip (15) using Tool (D) for removal of idler gear pin (16).
12. Use plate (12) and Tool (H) with two bolts to remove idler gear pin (16).
13. Slide idler gear (17) in direction of arrow to large opening and remove.
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15. Remove circlip (21) using Tool (A) and thrust washer (20) from upper bearing support (19).
16. Remove bearing (22) using Tool (B) and Tool (F).
17. Turn upper bearing support (19) over and use Tool (B) and Tool (F) to remove bearing support
18. Use Tool (D) to remove circlip (24) from upper bearing support (19) for the removal of bearing
(25).
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PIP
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19. Remove bearing (25) (not shown) using a hydraulic press and Tool (F).
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Cat
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20. Remove circlip (26) using Tool (D) to allow removal of lip-type seal (27) (not shown).
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21. Remove lip-type seal (27) using a hydraulic press and Tool (F).
22. Inspect two bearings (28) in idler gear (17). If necessary, remove and replace bearings before
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23. Attach Tool (E) to gear group-transfer case (10). Turn the gear case over for additional
disassembly.
26. Remove circlip (32) using Tool (D). Remove collar (33).
27. Remove bearing carrier (35) and hitch thrust flange (34) as one piece using Tool (I) and Tool
(J).
28. Remove hitch thrust flange (34) from bearing carrier (35).
NOTE: Use care not to damage the threads on either the bearing carrier or the hitch thrust flange.
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29. Remove lip-type seal (36) and tapered roller bearing assembly (37) from bearing carrier (35).
NOTE: For assembly of the gear group-transfer case, reverse the disassembly steps.
End By:
PIP-11207044
2023/07/20
01:36:01-04:00
SENR86920022
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