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SMO-Based Position Sensorless SRM Drive For Battery-Supported PV Submersible Pumps
SMO-Based Position Sensorless SRM Drive For Battery-Supported PV Submersible Pumps
Abstract— The position sensor is a major cost contributing permanent magnet (PM) motors, such as PM brushless dc
factor of switched reluctance motor (SRM) drive and it is highly motors and PM synchronous motors [3]. SRMs are highly
unreliable in the case of submersible pumps. Therefore, this economical since they neither have windings on the rotor nor
article aims at the development of sliding mode observer (SMO)-
based position sensorless control for SRM drive for PV-battery uses magnets. Operational advantages of SRM include: being
standalone submersible pumps. Unlike lookup table-based dc fed machine SRM does not use brushes, zero maintenance
methods or artificial intelligence-based algorithms, SMO-based cost; SRM phases are magnetically isolated, and therefore,
algorithm offers simple and robust architecture and does not its operation is unaffected in case of phase faults; unlike
require any prestored magnetic data. In this article, the SMO voltage source converters, SRM converters are fault-tolerant
algorithm employs instantaneous online calculation of phase
inductance, constructed as a function of both rotor position and inherently. These advantages of SRM drives can motivate a
measured phase current, and uses the derivative of the same to researcher to develop a reliable irrigation system at a low cost.
serve as an error function for the observer. Besides implementing Even though the SRM drive facilitates a highly reliable
SMO for position estimation, a two-phase excitation-based system at a low cost, its immature and comparatively complex
algorithm is integrated into SRM control to guarantee the control technology is a major concern. These drives require
unidirectional operation during starting. A laboratory-scale
prototype is developed and the performance of the drive is position information of the rotor at every instant to control the
discussed to justify its suitableness for submersible pumps. motor. The position information can be obtained by employing
a resolver, encoder, or Hall-effect sensors. However, this
Index Terms— Battery energy storage, sensorless control, slid-
ing mode observer (SMO), solar water pump, switched reluctance comes with an additional cost, and also this approach is
motor (SRM). unreliable in a harsh environment like submersible pumps.
Moreover, position sensor accounts for 10%–30% cost of the
I. I NTRODUCTION overall drive system and are highly sensitive to temperature
and shaft vibrations. Hence, the elimination of mechanical sen-
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3918 IEEE JOURNAL OF EMERGING AND SELECTED TOPICS IN POWER ELECTRONICS, VOL. 10, NO. 4, AUGUST 2022
overlapping portion of phase inductance [16]. Each has its II. S YSTEM D ESCRIPTION
own merits and demerits. Of all these methods, sliding mode The overall standalone-sensorless SRM water pump drive
observer (SMO)-based methods are simple and intolerant to consists of a PV array, a BDDC, midpoint SRM converter
system dynamics. There are numerous modifications to the (MPC), 4-ph SRM, and a water pump, as shown in Fig. 1. The
SMO-based SRM position estimation technique available in converter with device pairs (S A , D A ), (SB , D B ), (SC , DC ), and
the literature. Divandari et al. [17] have presented a hybrid (SD , D D ) constitutes MPC. Each leg (semiconductor switch
model, which employs two-running algorithms of both and a diode) is employed for controlling the corresponding
flux-based and current-based SMOs for wide-speed range phase. The system also includes battery storage to support
operation. Khalil et al. [18] have presented a four-quadrant pumping when the solar is unavailable. The switches (S1 , D1 )
operation with an SMO-based algorithm. However, pumping and (S2 , D2 ) constitute BDDC to regulate the dc-link voltage
is a unidirectional operation in which, care must be taken and for battery power management. The system eliminates
to avoid reverse rotation of the shaft. Islam et al. [19] have the speed/position sensor employing a sensorless control of
used a flux model-based SMO using magnetizing curves the reluctance motor, which reduces the cost and complexity
and assuming the monotonically increasing function for of the system. To validate the model experimentally, a pump
flux linkages. Islam et al. [19] have used a strictly positive emulator is designed to mimic pump characteristics. The pump
position-dependent periodic function with even symmetry, emulator consists of a conventional boost converter, which
for estimating the phase current and the error is fed to controls the armature current, whose reference is updated from
the observer model. Li et al. [20] have also used a flux- the shaft speed formulated by using the affinity laws of the
model-based SMO and developed a Fourier expression for pump. This forces the coupled dc machine to exert the pump
flux linkages using flux-excitation-position data. In [20], torque characteristics on the shaft.
an error in flux measurement is fed to the observer model
for rotor position estimation. However, none of the sensorless III. C ONTROL A LGORITHMS
algorithms includes provision for starting the drive.
In this article, a current model-based SMO is implemented Every converter in the system has its own dedicated algo-
by assuming phase inductance as a function of both measured rithm for uninterrupted operation of the overall drive system.
phase current and estimated rotor position. For successful The control architecture of each converter is discussed in detail
operation, the drive must employ two independent algorithms in Section III-A–III-C.
for starting and running conditions. There are several sen-
sorless starting schemes available in the literature and each A. Sensorless Control of SRM
of them has its own limitations. Those methods are majorly The SMO estimates the desired unknown state variables by
categorized as: open-loop method [21], inductance profile- using the plant model. The states are estimated by feeding
based methods [22], flux-characteristics-based methods [23], the measured input quantities of the plant. For SRM, phase
pulse injection-based method [24], and current model-based voltage fed by the converter is served as input and phase
methods [25]. Apart from initial rotor position detection tech- currents are treated as reference quantities. To design an
niques, there are rotor position initialization methods in which, observer model of a system, initially one needs to define
the rotor is excited such that it reaches the aligned position, states by developing a plant model from system differential
and then the motor is started [21]. Even this method faces equations. The electromechanical dynamic equations of SRM
discontinuity at an unaligned position. The major concern of with independent phases are given as
sensorless operation of SRM is starting hesitation, which is dλk
also addressed in this article. = Vk − i k Rk (k = 1, 2, . . . , N) (1)
The major contributions of this article are as follows. dt
dω 1
= [(Te − TL ) − Bω] (2)
1) Development of modified SMO-based position/speed dt J
N 2
sensorless SRM drive for solar water pumping appli- where Te = (1/2) k i k (d L k (i k , θ )/dθ )
cation with improved response.
dθ
2) Modeling of online phase inductance profile calculation =ω (3)
function eliminating the use of prestore magnetic data. dt
3) Adding a battery energy storage through bidirectional i k = L −1
k (i k , θ )λk (4)
dc–dc converter (BDDC) to support pumping at the where N is the number of phases.
rated operation during PV-shaded conditions or after- To develop a plant model of SRM, one requires an induc-
light operations. tance model of the machine, as shown in Fig. 2. Therefore,
4) Eliminating starting hesitation and also preventing phase inductance of SRM is assumed as a Fourier series
reverse rotation by facilitating two-phase excitation of expression of cosine terms by considering the coefficients as
SRM. dependant on phase current. The L-function is given by
5) Design of a pump emulator to imitate the pump load
m
characteristics on the SRM shaft to validate the drive L ph = f (i, θ ) = An cos(n Nr θ ). (5)
model experimentally. n=0
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YALAVARTHI AND SINGH: SMO-BASED POSITION SENSORLESS SRM DRIVE FOR BATTERY-SUPPORTED PV SUBMERSIBLE PUMPS 3919
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3920 IEEE JOURNAL OF EMERGING AND SELECTED TOPICS IN POWER ELECTRONICS, VOL. 10, NO. 4, AUGUST 2022
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YALAVARTHI AND SINGH: SMO-BASED POSITION SENSORLESS SRM DRIVE FOR BATTERY-SUPPORTED PV SUBMERSIBLE PUMPS 3921
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3922 IEEE JOURNAL OF EMERGING AND SELECTED TOPICS IN POWER ELECTRONICS, VOL. 10, NO. 4, AUGUST 2022
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YALAVARTHI AND SINGH: SMO-BASED POSITION SENSORLESS SRM DRIVE FOR BATTERY-SUPPORTED PV SUBMERSIBLE PUMPS 3923
Fig. 13. Starting of SRM drive. (a) Transition from two-phase excitation to
single-phase excitation. (b) Convergence of SMO algorithm.
Fig. 14. Showing estimation of states (λ̂a , θ̂ , and ω̂) and phase inductance
Fig. 11. Estimation of SMO states. (a) During starting. (b) During steady- function at steady state (@1500 rpm).
state operation @1500 rpm. (c) During change in speed from 1500 to
1200 rpm. (d) During steady-state operation @1200 rpm. accounts for fixed directional operation, as shown in Fig. 13(a).
It can be seen from Fig. 13(b), that SMO takes a few initial
cycles to converge the estimated position with the actual
position of SRM. It is designed such that, when the estimated
position is converged, the control of the SRM is instantly
transferred from starting algorithm to the running algorithm.
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3924 IEEE JOURNAL OF EMERGING AND SELECTED TOPICS IN POWER ELECTRONICS, VOL. 10, NO. 4, AUGUST 2022
Fig. 17. PV array parameters at different insulations. (a) 1000 W/m2 with
99.8% tracking efficiency. (b) 750 W/m2 with 99% tracking efficiency.
Fig. 16. Showing response of SMO current estimation during the change in
speed from 1200 to 1000 rpm.
Fig. 19. Performance of the overall water pump drive in the presence of PV
power. (a) Showing power-sharing between PV and battery storage system
performance of the drive at different modes is discussed in during partial shading or cloudy conditions. (b) Increase in battery charging
current when pump reference speed is decreased. (c) Decrease in battery
Sections VI-C.1 and VI-C.2. charging current when pump speed is increased. (d) Showing the change
1) Operation of Drive When PV Generation is Available: in SRM phase current and change in battery charging current when speed
The PV emulator is set to deliver the designed rated values of reference is changed.
the system, the parameters of which are given in the Appendix.
Fig. 17 shows the PV parameters and the tracking efficiency of the sources with smooth change in behavior of the battery
the MPP. The PV array delivers 300 V and 3.8 A at standard corresponding to the change in PV power, as shown in Fig. 18.
atmospheric conditions with 99.8% MPP tracking efficiency, When PV power is reduced, the battery comes in aid of PV
which is shown in Fig. 17(a). Similarly, Fig. 17(b) shows that array with the net required energy to meet the pump demand
the PV system delivers 288 V and 2.98 A at 750 W/m2 with as shown in Fig. 19(a). When the SRM speed reference is
99% tracking efficiency. Figs. 18 and 19 show the response reduced, the net change in demand results in increasing the
of the drive corresponding to the change in system dynamics charging current of the battery as shown in Fig. 19(b). Sim-
when the PV array power is available. Before turning ON the ilarly, when the pump speed increases (increases the energy
PV power, the battery is supplying the pump load. At the demand), the charging current of the battery decreases or may
instant of availability of PV power, the battery starts charging even enter discharging mode to meet the load demand as
and the PV array is supplying both the pump and the battery. shown in Fig. 19(c). Fig. 19(d) shows the SRM phase current
Therefore, it establishes an effective communication between profile when speed changes from 1000 rpm to 1500 rpm.
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YALAVARTHI AND SINGH: SMO-BASED POSITION SENSORLESS SRM DRIVE FOR BATTERY-SUPPORTED PV SUBMERSIBLE PUMPS 3925
Fig. 22. Response of the different SMO techniques during system dynamics.
750 rpm and then back to 1000 rpm. The SRM phase current
Fig. 20. Performance of drive in the absence of PV power. (a) Initiating waveforms during this change are shown in Fig. 21(b) and (d),
discharging mode when PV is turned-off. (b) Increase in battery discharge respectively. This arrangement resembles the pump model,
current when pump speed is increased. (c) Decrease in battery discharging whose power demand is dependent on the speed of the shaft.
current during decrease in pump speed. (d) Change in SRM phase current
and increase in battery current when pump speed is increased.
E. Comparison With Existing Methods
The dynamic response of the proposed method is compared
with the existing SMO algorithms applied for SRM drives and
is presented in Fig. 22. It is observed that the presented model
shows a relatively quick response and also fast convergence
in comparison to some of the existing SMO techniques during
the system dynamics.
VII. C ONCLUSION
The battery integrated PV standalone position sensorless
SRM drive is tested in the laboratory and the response of the
drive at different operating modes is discussed in detail. The
pump load profile is achieved experimentally by the armature
control of the dc machine to validate the drive performance.
The drive is tested for the speed range of 750–1500 rpm, which
is suitable for low-power pumping and the performance of the
Fig. 21. Armature control of coupled dc generator showing the change in drive is found to be promising especially during the dynamics.
reference current corresponding to change in speed and measured armature SRM together with position sensorless scheme cuts the cost
currents of dc machine. (a) When speed is reduced from 1200 to 750 rpm.
(b) SRM phase currents during the speed change, showing transition from of the overall drive by 15%–30%. Furthermore, this system
SPM to CCM. (c) When speed is increased from 750 to 1000 rpm. (d) SRM eliminates the extra wiring required for position information
phase currents during the speed change, showing transition from CCM to and is highly suitable for submersible applications where the
SPM.
motor has to be employed for underground operation and is
2) Operation of Drive when PV Power is Unavailable: unreachable for maintenance. A simple and reliable two-phase
When PV generation is unavailable, the battery starts discharg- starting scheme is implemented for the fixed directional oper-
ing, acting as a primary source for pump operation, as shown ation of the pump and a seamless transfer of control from start
in Fig. 20(a). Fig. 20(b) shows the decrease in discharging to the running algorithm is observed. Moreover, the battery-
current when pump speed decreases and the corresponding supported system has provided uninterrupted operation of
change happens when the pump speed increases, as shown the drive during low-light conditions. Finally, the proposed
in Fig. 20(c). The SRM phase current and the battery response SMO model is compared with some of the existing methods,
are shown in Fig. 20(d) when the speed is increased from which shows a better performance during system changes.
1000 to 1500 rpm. The inherent advantages of the SRM drive along with the
presented sensorless control make the system the best solution
D. Pump Emulation
for domestic and irrigation applications.
To obtain the pump load characteristics, the armature
current of the dc machine is controlled using a boost converter. A PPENDIX
The reference value of the armature current is set by (22). Solar Array Parameters @1000 W/m2 :
It can be observed from the waveforms shown in Fig. 21 that Open circuit voltage (module) = 350 V, short circuit current
whenever the speed of the shaft changes, the reference (module) = 4 A, voltage @MPP (module) = 300 V, current
armature current is updated to exert the pump load on the @MPP (module) = 3.79A, and peak PV power @MPP
shaft. In Fig. 21(a) and (c), the speed is changed from 1200 to (module) = 1.15 kW.
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3926 IEEE JOURNAL OF EMERGING AND SELECTED TOPICS IN POWER ELECTRONICS, VOL. 10, NO. 4, AUGUST 2022
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