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CONCRETE FORMWORK

SALES & HIRE


TRADE CENTRES
SALES & HIRE TRADE CENTRES

CONCRETE FORMWORK
SALES & HIRE
TRADE CENTRES

Sydney – New South Wales / ACT

CENT
ENA
& 02 9642 2200

RY
DR
LIVE
& 02 9642 2199 RPO
OL
RD
(HU
ME
royalnsw@formworksolutions.com.au HW
Y)

ROBERTS RD

COSGROVE
Address: 6-14 Cosgrove Road
Strathfield South NSW 2136

RD
Melbourne - Victoria

& 03 9359 1150


& 03 9359 1190 TRAWAL
LA AVE

royalvic@formworksolutions.com.au

INDUSTRIAL AV
Address: 25-27 Trawalla Avenue METROPO
LITAN RI
NG RD

Thomastown VIC 3074 MAHONEYS


RD
E

Brisbane - Queensland
RD
NA
WE
& 07 3276 8500 RIA
NOR

& 07 3276 8005


BUR
Y

royalqld@formworksolutions.com.au
ST
BEA
UDE

ALTON ST

Address: 27 Norbury Street (Cnr Alton Street)


SER

Coopers Plains QLD 4108 MUSG


TR

RAVE R
D
D

DARWIN

Perth - Western Australia


Adelaide - South Australia
Darwin - Northern Territory
BRISBANE

Hobart – Tasmania
PERTH
SYDNEY

& Mobile Service 0419 494 144


ADELAIDE

MELBOURNE

royalmail@formworksolutions.com.au HOBART

www.formworksolutions.com.au

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INTRODUCTION
INTRODUCTION

WHO IS ROYAL?
Royal is a trusted and dedicated Australian, one-stop-shop, supplier of formwork materials and systems.

Founded in 1975 to meet the demands of the growing formwork industry, Royal’s exceptional industry knowledge and expertise has
since made it a market leader. Our formwork solutions are available for sale or hire to suit a wide range of construction projects,
including commercial, residential, industrial, civil and mining. With Australia-wide delivery, affordable prices and good old-fashioned
service, Royal is your formwork sales and hire specialist.

WHAT ROYAL PROVIDES?


Royal provides expert formwork and falsework solutions with options for SALES or HIRE with trade centres in Sydney, Brisbane and
Melbourne.

We deliver high quality materials straight to the trade in a timely manner. With extensive industry experience and over 50 years in
formwork supply, our team is well-equipped to assist customers with helpful advice so that poured concrete has the right dimensions,
shape, location and surface finish. We take into consideration all your project requirements including design, delivery, assembly,
stripping, reuse, removal and off-site storage. We are engaged in continuous product research and development to deliver increasingly
efficient, economical and safe work methods and quality solutions for all your formwork needs.

Royal is pleased to be partnering with the Italian owned, global formwork system manufacturer, Condor, as their exclusive Australian
distributor. Designed and made in Italy, Condor formwork systems combine quick assembly with high-quality, lightweight materials,
ensuring the customer a product designed to last in time. Condor’s engineering excellence, combined with our on the job experience,
will help the customer build in a more efficient, economical and safe way. Please visit www.condorteam.com.au for more information.

WHAT IS FORMWORK AND FALSEWORK?

Formwork comprises the moulds and temporary structures used to hold and shape wet concrete until it sets. It has been used in
concrete construction since Ancient times, including in the construction of the Pantheon in Rome. Timber, plastic, aluminium and/or
steel formwork systems are used in the pouring of concrete slabs, including for floors, columns, walls, slab edges, ceilings, balconies,
staircases and ramps, etc. Formwork is generally temporary and removed once the concrete has cured. Good formwork practice often
enables formwork systems to be reused reducing time and cost.

Falsework comprises the structures, footings and foundations used to support a permanent structure until it is self-supporting. It
provides support for materials, plant, equipment and people while construction is underway, as well as formwork for in situ concrete,
prefabricated concrete and steel sections.

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TABLE OF CONTENTS

CONTENTS

FORMWORK SOLUTIONS
Plywood Formply 6
Film Faced Plywood 7
Non Film Faced Plywood 7

Timber Formwork LVL 8


Concreters LVL Edgeboards 10
Scaffold LVL Planks 10
Oregon 11
Pine 11
Hardwood Sole Boards 11

Permanent Steel Decking Condeck 12


Bondek 12

FALSEWORK SOLUTIONS
Propping ROYAL Steel Props & Accessories 12
ROYAL Wall Bracing Props 13
CONDOR Aluminium Props 15

Slab Shoring Systems ROYALframe50 Series – conventional falsework system 15


ROYAL Shoring Components & Accessories 17
ROYALframe60 Series – conventional falsework system 18
ROYALformstage – formwork scaffold system 20

Modular Aluminium ROYALdek System – slab panels on fixed head system 22


Panel Systems ROYALribdek – aluminium rib structure frame 24
CONDOR Aludeck – slab panels on drop head system 25

VERTICAL ELEMENTS FORMWORK SOLUTIONS


Wall & Column Ties Z Bar System 26
Coil Tie Wall System 28
Column Clamps 30

Modular Wall & Steel CONDOR Comax – Steel framed shutters system 31
Column Systems Aluminium CONDOR Adatto – Aluminium framed shutters system 34

Circular Column Tubes ROYALtube PVC Column Forms 39

CONCRETE FORMWORK ACCESSORIES SOLUTIONS


Fillet Mould Chamfers Timber & Plastic 42
Fillet Cutters 42
Plywood Repair Plugs Drill Hole Plastic Repair Plugs 42
Release Agents Concrete Mould Release Agents 42
Industrial Sprayer 43
Permanent Formwork Screedmaster Chair 42
Soffit Spacers 43
Pecafil 43
Polystyrene Void Formers 44
Construction Joint Rib Mesh 44

44
TABLE OF CONTENTS
CONCRETE FORMWORK ACCESSORIES SOLUTIONS continued
Concrete Formwork Stakes Steel Star Posts 44
Hardwood Timber Pegs 44
Slip Joints/Expansion Joints Galvanised Slip Joints 45
PVC Keyjoint Former 45
Expansion Joints 45
Waterstop Hydrotite – Swell waterstop 46
Fosroc Supercast PVC Waterstops 46
Concrete Underlay Sheeting Plastic Sheet Membrane 46
Tapes 47
Concrete Repair Materials Concrete Patching Mortars 48
Rubbing Stones 48

ROYAL FORMSAFE SYSTEMS SOLUTIONS


Metal Planks ROYALformstage Steel Planks 49
Handrail Post Systems ROYAL Safety Posts 49
Penetration Cover ROYALguard 49
Storage Stillages ROYALstorage - steel pallets, cages / boxes 50

HARDWARE
Cutting & Drilling Blades & Drill Bits 51
Fasteners Nails & Screws 53
Strapping Equipment Steel Strap & Plastic Wrap 56
Tools Site Tools & Equipment 56
Power Tools 62
Materials Handling Truck Tie Downs 64
Pallet Jack Trolley 65

SAFETY EQUIPMENT
Safety Gear Personal Protective Equipment 66
Site Safety 67

SAFETY SCAFFOLDING SOLUTIONS


Safety Scaffolding 72

INDEX
Index 73-74

DISCLAIMER
• All information in this catalogue is to be used as a guide only;
• Not all products are available in all Trade Centres;
• Products and sizes may vary between Trade Centres;
• Customers to confirm availability of stock with Trade Centre branch prior to ordering;
• Products or sizes may be changed or deleted without notice;
• Sizes or products not shown may also be available. Please enquire at one of our Trade Centre branches for your requirements;
• Images are for illustration purpose only; and
• Product weights are a guide only and may vary.

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FORMW ORK SOLUTIONS: PLYWOOD

PLYWOOD

FORMRITE – FORMPLY
This high quality, structural Australian plywood is manufactured by Carter Holt Harvey and holds EWPAA product certification and FSC Chain of Custody.
FORMrite plywood provides strong support for the forming of concrete walls, floors, roofs, frames and civil engineering structures. Its hard, durable,
resin-impregnated paper overlay produces a smooth, Class 2 concrete finish. FORMrite is tough and dimensionally stable, making it ideal for the rigours
of formwork construction.

Description Stress Grade Weight (kg/sheet) Code Number


FORMrite Ply 1800x1200x17mm G2S F14 21 CHH64F14
FORMrite Ply 1800x1200x17mm G2S F17 22 CHH64F17
FORMrite Ply 1800x1200x17mm G2S F22 22 CHH64F22
FORMrite Ply 1800x1200x17mm G2S F27 22 CHH64F27
FORMrite Ply 2400x1200x17mm G2S F14 28 CHH84F14
FORMrite Ply 2400x1200x17mm G2S F17 29 CHH84F17
FORMrite Ply 2400x1200x17mm G2S F22 29 CHH84F22
FORMrite Ply 2400x1200x17mm G2S F27 29 CHH84F27
FORMrite Ply 2400x1200x12mm G2S F11 20 CHH84F1112
FORMrite Ply 596x1200x17mm G2S F14 7 CHH24F14
FORMrite Ply 1198x1200x17mm G2S F14 14 CHH44F14

Due to quality control, the supplier may occasionally downgrade plywood sheets from Good 2 Sides (G2S) to Good 1 Side (G1S), Good 0 Sides
(G0S) or Factory Seconds (RJ), which may be available upon request.

ROYALPLY – FORMPLY
ROYALply is a film faced plywood made from high quality softwood and holds EWPAA product certification and PEFC Chain of Custody. Manufactured
to AS/NZS 6669 standards with a special phenolic resin-impregnated overlay to provide a smooth surface finish and allow multiple re-use of panels
in concrete pours. When used in conjunction with good formwork practices ROYALply achieves Class
2 or Class 3 off-form finish as per AS 3610-1995. It is ideal for both commercial and civil construction
applications

Description Stress Grade Weight (kg/sheet) Code Number


ROYALply 1800x1200x17mm G2S F17 23 PNG64F17
ROYALply 2400x1200x17mm G2S F17 32 PNG84F17
ROYALply 1800x1200x17mm G2S F22 23 PNG64F22
ROYALply 2400x1200x17mm G2S F22 32 PNG84F22

Due to quality control, the supplier may occasionally downgrade plywood sheets
from Good 2 Sides (G2S) to Good 1 Side (G1S), Good 0 Sides (G0S) or
Factory Seconds (RJ) and may be available upon request.

TPLY – FORMPLY
This high quality, structural Australian plywood is manufactured by Ta Ann Tasmania and holds EWPAA
and PEFC Chain of Custody certification. TPLY plywood panel is predominately produced from 100%
renewable Tasmanian log resource certified under PEFC Chain of Custody. It is graded as either
Eucalyptus hardwood or as a combination with softwood veneers. Its durable A-Type marine bond, hard
phenolic surface and high quality hardwood veneers offer an off-form Class 2 finish and make it durable
and reusable when used with good practice.

Description Stress Grade Weight (kg/sheet) Code Number


TPLY 1800x1200x17mm G2S F17 24-26 TPLY64F17
TPLY 2400x1200x17mm G2S F17 32-35 TPLY84F17
TPLY 1800x1200x17mm G2S F22 28-30 TPLY64F22
TPLY 2400x1200x17mm G2S F22 37-40 TPLY84F22

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FORMWORK SOLUTIONS: PLYWOOD
4MPLY – FORMPLY
4Mply is a high quality film faced plywood manufactured to the structural requirements of AS/NZS 6669. It
also holds Benchmark and JAS-ANZ accreditation. Its high density, phenolic overlay helps protect the face
veneer and provides a smooth surface for poured concrete and durability for multiple uses. Panel edges are
sealed with acrylic paint to minimise moisture uptake.
Description Stress Grade Weight (kg/sheet) Code Number
4Mply 1800x1200x17mm G2S F17 23 4M64F17
4Mply 2400x1200x17mm G2S F17 31 4M84F17

FILM FACED PLYWOOD


This 17mm thick film faced plywood has a similar appearance and dimension as formply but carries no
structural rating. It is ideal for non-structural, general purpose use.
Description Stress Grade Weight (kg/sheet) Code Number
Film Faced Ply 1800x1200x17mm Non-Structural 20 FF64

BENDING PLYWOOD
Non-structural, film faced plywood. 4mm and 9mm thick sheets are ideal for bending to curved forms
such as curved kerbs, edge boards, upstands, walls, circular stairs and formed construction joints.
Description Stress Grade Weight (kg/sheet) Code Number
Film Faced Ply 2440x1220x4mm Non-Structural 5 FF844
Film Faced Ply 2440x1220x9mm Non-Structural 13 FF849

NON FILM FACED – CD / DD PLYWOOD


Ecoply is manufactured by Carter Holt Harvey from sustainably-grown Australian and New Zealand plantation pine. It is a non film faced plywood available
with Structural or Non-structural ratings. With a range of uses throughout the building industry, it is commonly selected for uses such as bracing, non-
decorative interior linings such as floors and walls, temporary hoardings, general purpose construction and DIY projects. It is available in a range of surface
appearance grades and sheet thicknesses. Veneer quality C is a non-appearance grade with a solid surface, with all open defects, such as knot holes or
splits, filled and sanded. Veneer quality D is the lowest non-appearance grade of plywood with some open imperfections such as knot holes or splits.
Description Stress Grade Weight (kg/sheet) Code Number
EcoplyCD 2400x1200x7mm F8 11 CHH84F8CD7
EcoplyCD 2400x1200x9mm F8 14 CHH84F8CD9
EcoplyCD 2400x1200x12mm F11 19 CHH84F11CD12
EcoplyCD 2400x1200x15mm F11 24 CHH84F11CD15
EcoplyCD 2400x1200x17mm F11 27 CHH84F11CD
EcoplyCD 2400x1200x19mm F11 30 CHH84F11CD19
EcoplyCD 2400x1200x21mm F11 33 CHH84F11CD21
EcoplyCD 2400x1200x25mm F11 40 CHH84F11CD25
EcoplyCD 2400x1200x12mm Non Structural 19 CHH84CD12NS
EcoplyCD 2400x1200x17mm Non Structural 27 CHH84CDNS
Due to quality control, the supplier may occasionally downgrade plywood sheets from CD to DD grade and which may
be available upon request.

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FORMWORK SOLUTIONS: TIMBER – LVL

TIMBER

ROYAL FORM LVL


ROYALform is a strong, light and straight structural formwork LVL used as bearers, joists, soldiers and walers in concrete formwork.
Its uniform grain improves the quality of concrete finish and reduces formwork costs. It has chamfered edges for easy handling
and a yellow, water repellent paint finish. It is manufactured by Nelson Pine New Zealand to meet AS/NZS 4357.
It holds EWPAA product certification and is sourced from managed plantation forests with FSC Chain of Custody.
Description Length (mm) Weight (kg/length) Code Number
LVL ROYALform 95x45 1800 4.32 RF954518
LVL ROYALform 95x45 2400 5.76 RF954524
LVL ROYALform 95x45 3000 7.20 RF954530
LVL ROYALform 95x45 3600 8.64 RF954536
LVL ROYALform 95x45 4200 10.08 RF954542
LVL ROYALform 95x45 4800 11.52 RF954548
LVL ROYALform 95x45 5400 12.96 RF954554
LVL ROYALform 95x45 6000 14.40 RF954560
LVL ROYALform 95x63 1800 5.94 RF956318
LVL ROYALform 95x63 2400 7.92 RF956324
LVL ROYALform 95x63 3000 9.90 RF956330
LVL ROYALform 95x63 3600 11.88 RF956336
LVL ROYALform 95x63 4200 13.86 RF956342
LVL ROYALform 95x63 4800 15.84 RF956348
LVL ROYALform 95x63 5400 17.82 RF956354
LVL ROYALform 95x63 6000 19.80 RF956360
LVL ROYALform 150x75 1800 11.16 RF1507518
LVL ROYALform 150x75 2400 14.88 RF1507524
LVL ROYALform 150x75 3000 18.60 RF1507530
LVL ROYALform 150x75 3600 22.32 RF1507536
LVL ROYALform 150x75 4200 26.04 RF1507542
LVL ROYALform 150x75 4800 29.76 RF1507548
LVL ROYALform 150x75 5400 33.48 RF1507554
LVL ROYALform 150x75 6000 37.20 RF1507560
Lengths are available in increments of 600mm from 1.8m to 6.0m (1.8m, 2.4m, 3.0m, 3.6m, 4.2m, 4.8m, 5.4m, 6.0m).

NP FORM LVL
NP FORM is a consistently high performing structural formwork LVL used as bearers, joists, soldiers and walers in concrete formwork. Each length is
strong, light and straight with a uniform grain, improving the quality of concrete finish and reducing formwork costs. It has chamfered edges for easy
handling and an orange, water repellent paint finish. It is manufactured by Nelson Pine New Zealand to meet the requirements of AS/NZS 4357. It
holds EWPAA product certification and is sourced from managed plantation forests with FSC Chain of Custody.
Description Length (mm) Weight (kg/length) Code Number
LVL NP Form 95x47 1800 4.50 NP954718
LVL NP Form 95x47 2400 6.00 NP954724
LVL NP Form 95x47 3000 7.50 NP954730
LVL NP Form 95x47 3600 9.00 NP954736
LVL NP Form 95x47 4200 10.50 NP954742
LVL NP Form 95x47 4800 12.00 NP954748
LVL NP Form 95x47 5400 13.50 NP954754
LVL NP Form 95x47 6000 15.00 NP954760
LVL NP Form 95x65 1800 6.30 NP956518
LVL NP Form 95x65 2400 8.40 NP956524
LVL NP Form 95x65 3000 10.50 NP956530
LVL NP Form 95x65 3600 12.60 NP956536
LVL NP Form 95x65 4200 14.70 NP956542
LVL NP Form 95x65 4800 16.80 NP956548
LVL NP Form 95x65 5400 18.90 NP956554
LVL NP Form 95x65 6000 21.00 NP956560
LVL NP Form 150x77 1800 11.88 NP1507718
LVL NP Form 150x77 2400 15.84 NP1507724
LVL NP Form 150x77 3000 19.80 NP1507730
LVL NP Form 150x77 3600 23.76 NP1507736
LVL NP Form 150x77 4200 27.72 NP1507742
LVL NP Form 150x77 4800 31.68 NP1507748
LVL NP Form 150x77 5400 35.64 NP1507754
LVL NP Form 150x77 6000 39.60 NP1507760
Lengths are available in increments of 600mm from 1.8m to 6.0m (1.8m, 2.4m, 3.0m, 3.6m, 4.2m, 4.8m, 5.4m, 6.0m).

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FORMWORK SOLUTIONS: TIMBER – LVL
TRUFORM LVL
TruFORM is a structural formwork LVL manufactured by Carter Holt Harvey New Zealand for use as bearers, joists, soldiers and walers in concrete formwork applications.
It meets the requirements of AS/NZS 4357 and is independently audited and certified by EWPAA. It is painted bright orange for product identification and moisture
resistance and results in an improved concrete finish.

Description Length (mm) Weight (kg/length) Code Number


LVL Truform 95x47 1800 4.68 TF954718
LVL Truform 95x47 2400 6.24 TF954724
LVL Truform 95x47 3000 7.80 TF954730
LVL Truform 95x47 3600 9.36 TF954736
LVL Truform 95x47 4200 10.92 TF954742
LVL Truform 95x47 4800 12.48 TF954748
LVL Truform 95x47 5400 14.04 TF954754
LVL Truform 95x47 6000 15.60 TF954760
LVL Truform 95x65 1800 6.48 TF956518
LVL Truform 95x65 2400 8.64 TF956524
LVL Truform 95x65 3000 10.80 TF956530
LVL Truform 95x65 3600 12.96 TF956536
LVL Truform 95x65 4200 15.12 TF956542
LVL Truform 95x65 4800 17.28 TF956548
LVL Truform 95x65 5400 19.44 TF956554
LVL Truform 95x65 6000 21.60 TF956560
LVL Truform 150x77 1800 12.06 TF1507718
LVL Truform 150x77 2400 16.08 TF1507724
LVL Truform 150x77 3000 20.10 TF1507730
LVL Truform 150x77 3600 24.12 TF1507736
LVL Truform 150x77 4200 28.14 TF1507742
LVL Truform 150x77 4800 32.16 TF1507748
LVL Truform 150x77 5400 36.18 TF1507754
LVL Truform 150x77 6000 40.20 TF1507760

Lengths are available in increments of 600mm from 1.8m to 6.0m (1.8m, 2.4m, 3.0m, 3.6m, 4.2m, 4.8m, 5.4m, 6.0m).

E-FORM LVL
Engineered e-form LVL beams are designed for the high load-bearing and corrosive environment of the concrete formwork industry and are used as
formwork bearers, joists, soldiers and walers. The slow growing plantation timber veneers make e-form one of the highest load bearing formwork LVL
beams in Australia. A high wax loading in the moisture-repellent coating improves its dimensional stability and extends its life and cost effectiveness.
Australian made by Wesbeam, it holds EWPAA certification and is sourced from 100% plantation timbers.

Description Length (mm) Weight (kg/length) Code Number


LVL e-form 95x47 1800 4.86 EF954718
LVL e-form 95x47 2400 6.48 EF954724
LVL e-form 95x47 3000 8.10 EF954730
LVL e-form 95x47 3600 9.72 EF954736
LVL e-form 95x47 4200 11.34 EF954742
LVL e-form 95x47 4800 12.96 EF954748
LVL e-form 95x47 5400 14.58 EF954754
LVL e-form 95x47 6000 16.20 EF954760
LVL e-form 95x65 1800 6.84 EF956518
LVL e-form 95x65 2400 9.12 EF956524
LVL e-form 95x65 3000 11.40 EF956530
LVL e-form 95x65 3600 13.68 EF956536
LVL e-form 95x65 4200 15.96 EF956542
LVL e-form 95x65 4800 18.24 EF956548
LVL e-form 95x65 5400 20.52 EF956554
LVL e-form 95x65 6000 22.80 EF956560
LVL e-form 150x77 1800 12.78 EF1507718
LVL e-form 150x77 2400 17.04 EF1507724
LVL e-form 150x77 3000 21.30 EF1507730
LVL e-form 150x77 3600 25.56 EF1507736
LVL e-form 150x77 4200 29.82 EF1507742
LVL e-form 150x77 4800 34.08 EF1507748
LVL e-form 150x77 5400 38.34 EF1507754
LVL e-form 150x77 6000 42.60 EF1507760

Lengths are available in increments of 600mm from 1.8m to 6.0m (1.8m, 2.4m, 3.0m, 3.6m, 4.2m, 4.8m, 5.4m, 6.0m).
Special orders may be manufactured up to 12m long.

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FORMWORK SOLUTIONS: TIMBER – LVL

ROYALEDGE LVL
ROYALedge concreter’s board is made from cross-banded LVL, increasing strength and resistance to cupping and swelling. Its high wax yellow paint is
moisture resistant and facilitates easier concrete release. It has rounded edges and is used in concrete formwork applications such as edge boards and
pre-cast concrete edges. It is manufactured by Nelson Pine New Zealand, Product Certified by EWPAA and sourced from environmentally sustainable
plantation timber.

Description Length (mm) Weight (kg/length) Code Number


LVL ROYALedge LVL 100x36 6000 11.36 RE1003660
LVL ROYALedge LVL 120x36 6000 13.63 RE1203660
LVL ROYALedge LVL 150x36 6000 17.04 RE1503660
LVL ROYALedge LVL 170x36 6000 19.03 RE1703660
LVL ROYALedge LVL 200x36 6000 22.72 RE2003660
LVL ROYALedge LVL 240x36 6000 27.27 RE2403660
LVL ROYALedge LVL 300x36 6000 34.08 RE3003660

EDGEFORM LVL
EdgeFORM concreter’s board is strong, durable, straight, easier to handle and quicker to install then traditional
alternatives. It is manufactured by Carter Holt Harvey New Zealand, Product Certified by EWPAA and sourced from
environmentally sustainable plantation timber.

Description Length (mm) Weight (kg/length) Code Number


LVL EdgeFORM 100x36 6000 12.53 EDGE1003660
LVL EdgeFORM 150x36 6000 18.79 EDGE1503660
LVL EdgeFORM 170x36 6000 21.30 EDGE1703660
LVL EdgeFORM 200x36 6000 25.06 EDGE2003660
LVL EdgeFORM 240x36 6000 30.07 EDGE2403660
LVL EdgeFORM 300x36 6000 37.58 EDGE3003660

ROYAL LVL SCAFFOLD PLANK


ROYALplank is manufactured from Nelson Pine New Zealand. The structural uniformity of LVL makes it the perfect solution for a safer, lightweight scaffold
plank. Each ROYALplank is made by laminating thin veneers together, which increases the strength and structural reliability of the product. Each plank is
individually proof tested to AS 1577, in accordance with quality standards of AS/NZS 4357, and it is audited and certified by EWPAA. Veneers are sourced
from renewable FSC sources.

Description Length (mm) Weight (kg/length) Code Number


LVL ROYALplank 230x42 2400 12.96 RP2304224
LVL ROYALplank 230x42 3000 16.20 RP2304230
LVL ROYALplank 230x42 3600 19.44 RP2304236
LVL ROYALplank 230x42 4200 22.68 RP2304242
LVL ROYALplank 230x42 4800 25.92 RP2304248
LVL ROYALplank 230x42 5400 29.16 RP2304254
LVL ROYALplank 230x42 6000 32.40 RP2304260
Lengths are available in increments of 600mm from 2.4m to 6.0m (2.4m, 3.0m, 3.6m, 4.2m, 4.8m, 5.4m, 6.0m).

HYPLANK LVL SCAFFOLD PLANK


HyPLANK is a strong, safe, lightweight and reliable LVL scaffolding plank used extensively throughout the industry in place of conventional timber, and
where modular systems cannot accommodate the size and shape of scaffolding requirement. Each plank is individually proof tested to AS 1577 to verify
its strength. It is manufactured by Carter Holt Harvey New Zealand, with quality control and testing completed in accordance with AS/ NZS 4357 and is
audited and certified by EWPAA. Veneers are sourced from plantation-grown and renewable FSC resource.

Description Length (mm) Weight (kg/length) Code Number


LVL Hyplank 230x40 1200 6.84 HYP2304012
LVL Hyplank 230x40 1500 8.55 HYP2304015
LVL Hyplank 230x40 1800 10.26 HYP2304018
LVL Hyplank 230x40 2100 11.97 HYP2304021
LVL Hyplank 230x40 2400 13.68 HYP2304024
LVL Hyplank 230x40 3000 17.10 HYP2304030
LVL Hyplank 230x40 3600 20.52 HYP2304036
LVL Hyplank 230x40 4200 23.94 HYP2304042
LVL Hyplank 230x40 4800 27.36 HYP2304048
LVL Hyplank 230x40 5400 30.78 HYP2304054
LVL Hyplank 230x40 6000 34.20 HYP2304060
Lengths are available from 1.2m to 6m (1.2m, 1.5m, 1.8m, 2.1m, 2.4m, 3.0m, 3.6m, 4.2m, 4.8m, 5.4m, 6.0m). Other lengths may be available upon request.

10
FORMWORK SOLUTIONS: TIMBER
OREGON TIMBER
Canadian West Coast Oregon (also known as Douglas Fir Lumber) is roughly
sawn timber with stress grading F7 or better. It is moderately easy to work
with and sourced from environmentally sustainable plantation forests.

Lengths Available:
1.86m (6ft), 2.44m (8ft), 2.75m (9ft), 3.05m (10ft),
3.66m (12ft), 4.27m (14ft), 4.88m (16ft), 5.5m (18 ft),
6.1m (20ft), 6.67m (22ft), and 7.32m (24ft).

Description Weight (kg/m) Code Number


Oregon Timber 100x50mm (4” x 2”) 3.40 – 3.80 ORE42
Oregon Timber 100x75mm (4” x 3”) 4.00 – 4.90 ORE43
Oregon Timber 150x100mm (6” x 4”) 8.00 – 9.80 ORE64

PINE TIMBER
Merch Pine (Non-Structural Grade) is an Australian utility grade plantation pine used for non-structural applications. Machine Grade Pine (MGP10)
(Structural Grade) Machine Graded Pine is predominately produced using plantation pine from sustainably managed forests. Each piece is
manufactured to comply with AS/NZS 1748. It is an economical option for formwork supports and/or kickers. It is also used for temporary lightweight
structures, framing and as handrails around temporary works on site.

Description Weight (kg/m) Code Number


Pine Timber Merch 90mm x 45mm 2.43 PTM9045

Merch Pine is available in packs of random lengths.

Description Length (mm) Weight (kg/length) Code Number


Pine Timber MGP10 70x35 4800 7.06 PTM10703548
Pine Timber MGP10 70x35 6000 8.82 PTM10703560
Pine Timber MGP10 70x45 4800 9.07 PTM10704548
Pine Timber MGP10 70x45 6000 11.34 PTM10704560
Pine Timber MGP10 90x35 4800 9.07 PTM10903548
Pine Timber MGP10 90x35 6000 11.34 PTM10903560
Pine Timber MGP10 90x45 4800 11.66 PTM10904548
Pine Timber MGP10 90x45 5400 13.12 PTM10904554
Pine Timber MGP10 90x45 6000 14.58 PTM10904560
Lengths: MGP10 4.8m, 5.4m, 6.0m. Other sizes may be available upon request.

HARDWOOD TIMBER SOLE BOARDS


Sole boards provide a greater load bearing capacity by spreading over the ground. Used under falsework
supports and scaffold standards when sitting on the ground (with no concrete base).

Description Weight (kg/m) Code Number


Hardwood Sole board 225x38 9.83 HWSB22538
Hardwood Sole board 225x50 12.94 HWSB22550

Available in various lengths.

11
FALSEWORK SOLUTIONS: PROPPING

PERMANENT STEEL DECKING

CONDECK
Stramit’s CONDECK HP composite decking is a 300mm wide, galvanised metal profile sheet used to
support suspended concrete floors in steel or concrete construction or over-loaded masonry walls. It
is a lightweight and efficient system that is easy to handle and cut on site. Its engineered ribs have
excellent spanning capacities making it suitable as lost formwork. Engineers can also take advantage
of its composite action to optimise slab design, thereby saving on concrete and reinforcement costs.
Available in stock lengths or cut to required measurements, and as a low-glare option.

Description Weight (kg) Code Number


Stramit Condeck HP 0.75mm 3.04 CDEK075
Stramit Condeck HP 0.90mm 3.62 CDEK090
Stramit Condeck HP 1.00mm 4.00 CDEK100
Stramit Condeck HP Edgeforma - CDEKEF

BONDEK
Lysaght’s BONDEK is a 600mm wide, permanent metal sheet used in steel or concrete construction and with load-bearing masonry walls. It provides
a highly efficient, versatile and robust formwork, ceiling and reinforcement system for concrete slabs. Its wide profile steel sheeting is accepted by the
building and construction industry as offering efficiency and speed of construction.
Available in stock lengths or cut to required measurements, and as a low-glare option.

Description Weight (kg) Code Number


Lysaght Bondek 0.75mm thick 6.20 BDEK075
Lysaght Bondek 1.00mm thick 8.14 BDEK100

PROPPING

ROYAL STEEL PROP


ROYALprops provide a quick, easy, reliable and versatile temporary support in many construction applications. In falsework they are used under slabs/
beams, as raking shores for walls, and as temporary supports while forming columns, stair flights and other structures. Each prop consists of the
inner telescoping 48.3mm O.D. tube (with regularly spaced prop pin holes) that slides within the 60.3mm O.D. outer tube which is fitted with coarse
adjustable thread, a vertical slot on either side, and a heavy duty tough nut and long handle. These steel props have a load-bearing capacity of up to 35
kN (please refer to chart below).

Design chart of axial compression working load limits of ROYALprop

Description Closed height (mm) Open height (mm) Weight (kg) Code Number
ROYALprop MINI 660 1010 10.5 PROPMINI
ROYALprop No.0 1090 1870 14.0 PROP0
ROYALprop No.1 1620 2620 17.0 PROP1
ROYALprop No.2 1950 3200 21.5 PROP2
ROYALprop No.3 2540 4080 25.0 PROP3
ROYALprop No.4 3200 5010 30.0 PROP4

12
FALSEWORK SOLUTIONS: PROPPING
PROP TRIPOD
The ROYALprop tripod is a hinged three-legged brace that fits many types of props and is used to hold
the prop in the vertical position while bearers, joists, plywood and/or a modular slab system is fitted
and braced above. It may be removed once the prop is tied off and braced.

Description Weight (kg) Code Number


ROYALprop Tripod 12.50 PROPTP

PROP PIN
ROYALprop pins are high tensile, solid galvanised steel rods with a 16mm diameter. A ROYALprop pin is
placed through telescopic inner prop holes to sit on top of the prop nut and carry the weight of the load above.
Replacement prop pins, rings and chains are all available. There are four (4) types of prop pins:

Description Code Number


Prop Pin PROPP
Prop Pin & Chain PROPPC
Prop Pin Hook Lock PROPPH
Prop Pin Deformed PROPPD

SCAFFOLD COUPLERS
Scaffold couplers are fitted to scaffold tube to secure a prop. They brace inner to inner
props, or inner to outer props, with either fixed or swivel fittings depending on the
structural application which the scaffold tube and fittings require.

Standard Double (90 degree) Couplers (2”x2”) are used for coupling inner prop tube to
standard scaffold tube for horizontal bracing.

Standard Swivel Couplers (2”x2”) are used for coupling inner prop tube (48.3mm O.D.)
to standard scaffold tube for inclined bracing.

Double Reduction (90 degree) Couplers (3”x2” Fixed) are used for coupling outer prop
(60.3mm O.D) to standard scaffolding tube (48.3mm O.D) for horizontal bracing.

Swivel Reduction Couplers (3“x2“) are used for coupling prop outer tube (60.3mm O.D)
to standard scaffolding tube (48.3mm O.D.) for inclined bracing.

Description Weight (kg) Code Number


Scaffold Coupler 2x2 Fixed 0.99 SC22F
Scaffold Coupler 2x2 Swivel 1.08 SC22S
Scaffold Coupler 3x2 Fixed 1.46 SC32F
Scaffold Coupler 3x2 Swivel 1.52 SC32S
Ratchet Wrench 19mm – 23mm - WRENCH

ROYAL WALL BRACING PROP


The ROYALbracing prop is a lightweight, diagonal wall brace made of long-lasting galvanised steel.
They provide quick and easy formwork solutions for bracing walls and columns and for installing
lightweight, pre-fabricated sandwich plasterboard and plastic walling systems panels, such as AFS,
Dincel, Rediwall, Ritek or similar. The diagonal brace maintains alignment of the forms, the vertical
element plumb and braces for the pressure of wet concrete.

The ROYALbracing prop has a top turnbuckle for quick adjustment and has top and bottom plates
with nail/screw fixing holes for quick assembly and dismantling.

Description SWL (kN) Weight (kg) Code Number


ROYALbracingprop 30x30x2mm 12 6.0 BRPROP30
ROYAL Bracing Prop 40x40x3mm 18 13.0 BRPROP40

13
FALSEWORK SOLUTIONS: PROPPING

Italian designed, owned and made, Condor represents European


excellence in the manufacture of quality Formwork solutions.

CONDOR ALUMINIUM PROP


High capacity aluminium props, with a height of up to 6m and load-bearing capacity of up to 90kN, are lightweight and easy to use. They have a
special profile section on the outer onto which the bracing trestle fits to secure and brace. The inner has a continuous specific thread which allows
continual cleaning, preventing blockages of cement deposits.

Description Weight (kg) Code Number


Condor ALUCP 260 range 1800-2600mm 16.0 COND47001
Condor ALUCP 350 range 2400-3500mm 19.0 COND47002
Condor ALUCP 480 range 3400-4800mm 24.2 COND47003
Condor ALUCP 600 range 4450-6000mm 29.9 COND47004

Table of capability

Height ALU CP 260 ALU CP 350 ALU CP 480 ALU CP 600


Ext. tube in lower position Ext. tube in lower position Ext. tube in lower position Ext. tube in lower position
mm kN kN kN kN
1800 90.0
1900 90.0
2000 90.0
2100 82.4
2200 70.8
2300 64.7
2400 63.5 90.0
2450 62.9 90.0
2500 62.4 90.0
2600 60.8 90.0
2700 90.0
2800 81.8
2900 74.7
3000 68.2
3100 62.4
3200 55.9
3300 50.0
3400 44.1 79.4
3450 41.5 78.2
3500 39.0 75.8
3600 71.2
3700 67.1
3800 62.9
3900 59.0
4000 55.9
4100 52.4
4200 48.8
4300 45.9
4400 42.9
4450 41.5 57.1
4500 40.0 55.4
4600 37.1 53.1
4700 34.1 51.0
4800 31.0 48.5
4900 45.7
5000 43.0
5100 40.3
5200 37.7
5300 35.3
5400 33.3
5500 31.2
5600 29.1
5700 27.4
5800 25.3
5900 23.5
6000 21.8

14
FALSEWORK SOLUTIONS: SLAB SHORING SYSTEM - ROYALFRAME50 SERIES
ROYALFRAME50 SLAB SHORING SYSTEM

ROYAL FRAME 50
ROYALframe50 is a lightweight, improved alternate formwork
shoring frame. It has galvanised tube legs, each with a 51mm
outside diameter and a safe work load (SWL) of 40kN. The
ROYALframe50 series is manufactured and certified to Australian
Standards using seamless steel tube for increased tensile
strength, pressure ratings and durability. When steel tube is rolled
and welded, the weakest point in the tube is the welded seam.
A seamless steel tube eliminates this weakness, so that tensile
strength is uniform around the circumference.

These frames are strong, light and easy to handle, making them
quick to assemble and dismantle. The 1500mm – 2400mm high
frames have three (3) horizontal bars, rather than the conventional
two (2), making it safer and easier to achieve safe working
platforms.

The frames are 1200mm wide, facilitating ease of transport.


Frames may be stacked in bundles and laid flat side by side to
fit within the 2400mm wide truck tray. The ROYALframe50 has
an additional drop latch pin to assist with on-site frame spacing
flexibility and is compatible with other manufacturers’ pin locations.

Description Width (mm) Height (mm) Weight (kg) Code Number


ROYALframe50 1200 600 10.0 RF5006
ROYALframe50 1200 900 13.5 RF5009
ROYALframe50 1200 1200 17.0 RF5012
ROYALframe50 1200 1500 21.0 RF5015
ROYALframe50 1200 1800 24.0 RF5018
ROYALframe50 1200 2100 27.0 RF5021
ROYALframe50 1200 2400 30.0 RF5024

ROYAL FRAME 50 SLIM


This special 900mm, slim width shoring frame has the same features and benefits as the standard 1200mm wide ROYALframe50. These
unique frames are strong yet lighter to handle, making them faster and easier to work with, and further reducing labour costs in assembling
and dismantling. These frames may be used as a standard shoring frame system with the additional advantage of being narrower, giving
the flexibility for assembly around restricted areas such as between narrow rooms, or pre-cast or prefabricated plasterboard or plastic wall
bracing, or within corridors and stair case landings. They are easy to handle and manoeuvre through and around corridors, stair cases, and
pre-cast/prefabricated wall bracing.

This 900mm wide frame is the perfect solution for quickly and easily creating a bracing bay on the modular slab panel system (i.e. the
1800mm x 900mm wide aluminium ROYALdek system). These slim frames use the same components as the ROYALframe50 (including jacks,
crowns and braces).

Description Width (mm) Height (mm) Weight (kg) Code Number


ROYALframe50 Slim 900 600 9.0 RF50069
ROYALframe50 Slim 900 900 11.5 RF50099
ROYALframe50 Slim 900 1200 14.0 RF50129
ROYALframe50 Slim 900 1500 18.5 RF50159
ROYALframe50 Slim 900 1800 21.0 RF50189
ROYALframe50 Slim 900 2100 24.0 RF50219
ROYALframe50 Slim 900 2400 27.0 RF50249

15
FALSEWORK SOLUTIONS: SLAB SHORING SYSTEM - ROYALFRAME50 SERIES

ROYAL JACK 50
The ROYALjack50 is an adjustable screw jack with an effective height of 580mm. It has a 40mm diameter coarse rolled thread, which is inserted into
the ROYALframe50 legs to give an SWL of 25-40kN. The ROYALjack50 tube is manufactured using seamless steel tube, which has the benefit of
increased tensile strength, pressure ratings and durability.

These jacks have the same load capacity as the conventional shoring jacks (48mm OD), however ROYALjack50s are lighter making them faster and
easier to use and handle than the conventional shoring jacks.

The ROYALjack50 is available with three (3) styles of heads: a Double U head, which fits two (2) bearers, a Single U Head, which fits one (1) bearer, or
as a flat jack. The flat jack plate has a 30mm diameter hole to allow a spigot to be inserted for a ROYAL U Head
Hat attachment to convert a flat jack into a U Head jack and also allows the ROYALdek Crown to be inserted to be
used for modular aluminium slab panels.

These jacks have a long-handled nut which gives better leverage to use and turn on the coarse thread making
it easier to adjust at assembly stage to the desirable height and quick to release when dismantling. The nut is
manufactured from cast steel for durability and reduced hammer impacts.

The ROYALjack50 is used throughout the ROYALframe50 series, the ROYALformstage system, (modular
scaffolding system) and the open-ended, 51mm OD vertical standards.

Description Weight (kg) Code Number


ROYALjack50 Flat No. 2 4.8 RJ50F2
ROYALjack50 U Jack No. 2 5.0 RJ50U2
ROYALjack50 U Head No. 2 Small 4.5 RJ50U2S

ROYAL SPIGOT 50
The ROYALspigot50 is a 40mm diameter frame connector, spigot or joiner, made from galvanised steel tube to be long lasting.
They are light and easily inserted into the legs of the ROYALframe50 to connect frames vertically so that the frames may be
added on top each other so that the falsework may be extended to the desirable strutting height. They are also used in the
ROYALformstage (modular formwork and scaffolding) system when joining open-ended vertical standards to achieve the
desirable strutting height.

Description Weight (kg) Code Number


ROYALspigot50 Connector 0.43 RFS50

ROYAL ROCKET 50
The ROYALrocket50 is a simple and effective attachment used to extend the frame leg by either 300mm or 500mm. It is made
from galvanised steel tube, has a 51mm diameter and a welded 60mm OD outer sleeve, which slides over the top of frame
leg to maintain the leg’s vertical extension. The ROYALrocket50 is used to extend the ROYALjack50, reducing the need for
additional frames and base flat jacks and saving time and money.

Description Weight (kg) Code Number


ROYALrocket50 Frame Extension 300mm 2.30 RR503
ROYALrocket50 Frame Extension 500mm 3.25 RR505

ROYAL INNER 50
The ROYALinner50 is a telescopic inner extension made from seamless galvanised tube (38mm outside diameter x 1100mm long)
with regularly spaced, 16mm diameter prop pin holes and a 150mm x 150mm base plate.

It acts as a telescopic frame leg extension for the ROYALframe50 that uses the frame holes to secure the inner extension. It is an
ideal solution for achieving greater height range and flexibility over the adjustable screw jacks for those higher strutting structures.
Using the ROYALinner50 may reduce or eliminate the need for additional frames and/or rockets.

Description Weight (kg) Code Number


ROYALinner50 6.5 RFI50

16
ROYAL SHORING COMPONENTS
ROYAL SHORING COMPONENTS & ACCESSORIES
(SUITED FOR BOTH ROYALframe50 and ROYALframe60 Systems)

ROYAL FRAME BASE PLATES


ROYAL frame base plates are placed under the formwork shoring frame’s vertical legs. They distribute the load from vertical leg load-bearing
member to the supporting structure. They are fundamentally required to enable the falsework to remain stable, even when exposed to different load
combinations. They are used on flat surfaces where jacks are not required or on freshly laid concrete. Two
(2) types are available, including the base plate with spigot, which is secured under the leg during assembly,
or the flat base plate which may be slid under the frame’s leg after assembly.

Description Weight (kg) Code Number


ROYALframe Base Plate 0.70 RFBP
ROYALframe Base Plate with Spigot 1.00 RFBPS

ROYAL U HEAD HATS


The U Head hat is a versatile attachment into which the spigot fits. It fits into the top plate of the inner prop’s
head, and/ or the flat jack’s plate, creating a U shape (200mm x 200mmx 8mm) that fits over the flat 150mm
x 150mm plate to accommodate one or two 100mm wide timber bearers side by side, to act as a U Head.

Description Weight (kg) Code Number


ROYAL U Head Hat 3.2 RUHH

ROYAL BRACE SF – IMPERIAL BRACE SYSTEM


ROYALbraces are lightweight hinged 27mm diameter steel cross braces, used to support, space and brace falsework shoring frames by connecting two
frames to make a frame tower. These cross braces are locked in position at either end of the brace with drop latch pins.
The ROYALbrace SF is a traditional cross brace that uses the imperial measurement system (feet and inches).
Length measurements below are taken from centre line hole to centre line hole.

Description Dimensions Length (mm) Weight (kg) Code Number


ROYALbrace 34 3ft frame; 4ft span 1364 2.6 RB34
ROYALbrace 35 3ft frame; 5ft span 1642 3.2 RB35
ROYALbrace 36 3ft frame spans 6ft) 1929 3.7 RB36
ROYALbrace 44 4ft frame spans 4ft 1525 2.9 RB44
ROYALbrace 45 4ft frame spans 5ft 2046 3.4 RB45
ROYALbrace 46 4ft frame span 6ft 2046 3.9 RB46
ROYALbrace 54 5ft frame span 4ft 1725 3.3 RB54
ROYALbrace 55 5ft frame span 5ft 1953 3.8 RB55
ROYALbrace 56 5ft frame span 6ft 2199 4.2 RB56
ROYALbrace 64 6ft frame span 4ft 1953 3.8 RB64
ROYALbrace 65 6ft frame span 5ft 2157 4.1 RB65
ROYALbrace 66 6ft frame span 6ft 2382 4.6 RB66

ROYAL CANTILEVER BRACKET


The ROYALcantilever bracket is a fixed triangular support which is designed for supporting small
overhanging slabs. The bracket may be simply hooked onto the horizontal ledger bar and bearing on the
shoring frame leg of the ROYALframe50 or ROYALframe60. At the end of the triangle is a tubular end to
support an adjustable jack. An additional fixed angled spigot on the triangle allows for an additional prop
on angle to brace and support the bracket for extra support should it be required.

Description Weight (kg) Code Number


ROYAL Cantilever Bracket 50 12.5 RCB50
ROYAL Cantilever Bracket 60 13.5 RCB60

17
FALSEWORK SOLUTIONS: SLAB SHORING SYSTEMS – ROYALFRAME60 SERIES

SLAB SHORING SYSTEMS – ROYALFRAME60 SERIES

ROYAL FRAME 60
The ROYALframe60 is a heavy duty, conventional formwork
shoring frame. It has galvanised tube legs, each with a 60mm
outside diameter and a safe work load of 45kN, manufactured and
certified to Australian Standards. The frame uses
the Imperial System of measurement (feet and
inches) with a width of 50.39 inches (1280mm)
and heights ranging from 2ft – 7ft (610mm –
2134mm).

Two horizontal bars and a welded, V-shaped


tubular bracing system span between the two
vertical legs.The drop latch pins are located
above the top horizontal bar, 150mm from both
top and bottom of the legs (on a 6ft frame).

Description Height (Ft) Length (mm) Weight (kg) Code Number


ROYALframe60 2ft 2 610 11.3 RF602
ROYALframe60 3ft 3 915 15.8 RF603
ROYALframe60 4ft 4 1220 18.1 RF604
ROYALframe60 5ft 5 1525 22.1 RF605
ROYALframe60 6ft 6 1830 25.1 RF606
ROYALframe60 7ft 7 2134 28.1 RF607

ROYAL JACK 60
The ROYALjack60 is an adjustable screw jack with an effective height of 650mm.
It has a 48mm diameter coarse rolled thread seamless tube for increased tensile
strength, pressure ratings and durability. It is inserted into the ROYALframe60 legs
to give an SWL of 25-45kN.

The jacks are heavy duty and are available as either a Double U head, which fits
two (2) bearers, or as a flat base. The flat base has a 30mm diameter hole to
allow a spigot to be inserted, so as to allow the flat jack to be used as a U head
jack if required.

These jacks have a long-handled nut which improves leverage, making it easy to
turn on the coarse thread and easily adjust its height at assembly stage. It also
provides a quick release for dismantling. The nut is manufactured from cast steel
for durability and reduced hammer impact.

Description Weight (kg) Code Number


ROYALjack60 Flat No.2 8.0 RJ60F2
ROYALjack60 Flat No.3 10.0 RJ60F3
ROYALjack60 U Head No.2 10.2 RJ60U2
ROYALjack60 U Head No.3 11.0 RJ60U3

ROYAL SPIGOT 60
The ROYALspigot60 is a 48mm diameter frame connector, spigot or joiner, made from galvanised steel tube. It is
inserted into the leg of the ROYALframe60 leg to connect frames vertically and extend strutting height.

They are also used in open-ended standards and the ROYALformstage high strutting modular scaffolding system.

Description Weight (kg) Code Number


ROYALspigot60 Connector 0.65 RFS60

18
FALSEWORK SOLUTIONS: SLAB SHORING SYSTEMS – ROYALFRAME60 SERIES
ROYAL ROCKET 60
The ROYALrocket60 is a simple and effective attachment used to extend the ROYALframe60 by either 300mm or 500mm.
It is made from galvanised steel tube, has a 60mm diameter and a welded 60mm outer sleeve which slides over the top
of the frame leg to maintain the leg’s vertical extension. The ROYALrocket60 may also be inserted into the ROYALjack60
to achieve extra strutting height. Its use reduces the need for additional frames and base jacks while saving time and
money.

Description Weight (kg) Code Number


ROYALrocket60 Extension 300mm 3.25 RR603
ROYALrocket60 Extension 500mm 4.25 RR605

ROYAL ROCKET 60 ADJUSTABLE


The ROYALrocket60 Adjustable attaches to the leg of the shoring frame and allows the ROYALinner60 to be inserted and become a
telescopic extension. It is adjustable by the prop nut.

Description Weight (kg) Code Number


ROYALrocket60 Adjustable 5 RR60A

ROYAL INNER 60
The ROYALinner60 is a telescopic inner extension made from seamless galvanised tube.

It acts as a telescopic frame leg extension that uses the frame holes to secure the inner extension. It is an ideal solution for
achieving greater height range and flexibility over the adjustable screw jacks for those higher strutting structures. Using the
ROYALinner60 may reduce or eliminate the need for additional frames and/or rockets.

Description Length (mm) Weight (kg) Code Number


ROYALinner60 No.1 1610 8.5 RFI601
ROYALinner60 No.2 1930 10.0 RFI602

Available in other sizes upon request.

ROYAL BRACES M – METRIC SYSTEM


ROYALbraces are lightweight hinged 27mm diameter steel cross braces, used to support, space and brace falsework shoring frames. They connect two
(2) frames to make a frame tower. These cross braces are locked in position at the ends of the brace by the frame drop latch pins.

ROYALbraces M is a special METRIC brace system which spans shoring frames such as the
ROYALframe60. It allows the use of 1200mm, 1500mm and 1800mm modular aluminium slab
panels (such as the ROYALdek slab panel system (1800mm x 900mm) to be used on the shoring
frame towers. Metric metal captive deck planks such as the ROYALformstage hook planks may also
be used on shoring frames such as ROYALframe60.

Description Dimensions Weight (kg) Code Number


ROYALbrace M 34 3ft frame; 1200mm span 2.6 RBM35
ROYALbrace M 35 3ft frame; 1500mm span 3.1 RBM36
ROYALbrace M 36 3ft frame; 1800mm span 3.7 RBM36
ROYALbrace M 44 4ft frame; 1200mm span 2.9 RBM44
ROYALbrace M 45 4ft frame; 1500mm span 3.4 RBM45
ROYALbrace M 46 4ft frame; 1800mm span 3.9 RBM46
ROYALbrace M 54 5ft frame; 1200mm span 3.3 RBM54
ROYALbrace M 55 5ft frame; 1500mm span 3.7 RBM55
ROYALbrace M 56 5ft frame; 1800mm span 4.2 RBM56
ROYALbrace M 64 6ft frame; 1200mm span 3.7 RBM64
ROYALbrace M 65 6ft frame; 1500mm span 4.1 RBM65
ROYALbrace M 66 6ft frame; 1800mm span 4.5 RBM66

19
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS

ROYALFORMSTAGE MODULAR HIGH STRUTTING FORMWORK & SCAFFOLDING SYSTEM

ROYAL FORMSTAGE
ROYALformstage is a steel modular metric scaffolding system, used as falsework and/or safety scaffolding. Ideally used as:

• Standard strutting falsework 1m to 3m heights;

• High strutting falsework 3m to 20m with safety catch decks;

• Scaffolding with edge protection for fall prevention; and

• Working platforms at heights from 1m to 20m in 500mm increments.

The system is quickly and easily installed and dismantled in a modular grid and can be used with either ROYALdek panels or conventional formwork.

Similar to Kwikstage scaffolding but with vertical standards that have a larger diameter (51mm) and a thick 4mm tube wall “V” welded at a nominal
500mm. The standards are open ended to enable the ROYALjack50 and the ROYALspigot50 to be inserted at varying heights. The system works on a
metric grid so that that ROYALdek panels may be directly installed over the standards without the use of beam supports. Alternatively, LVL beams can
support ROYALdek panels or the system can be used as a simple traditional timber and plywood formwork construction.

Standard Kwikstage horizontal components such as ledgers and transoms are compatible and may be used together with ROYALformstage as the
same “V” press sections are used for connections of wedges, thus making it even more user friendly.

20
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS
FORMSTAGE SYSTEM MAIN COMPONENTS
FORMstage standards are made from galvanised tubing with a 51mm diameter, a thick 4mm wall and open ends. These
vertical supports are available at heights from 500mm to 2500mm in 500mm increments. ‘V’ pressed sections are welded
onto the tube to allow for easy interlocking of horizontal and diagonal components at various heights. The standards are
compatible with the ROYALspigot50 allowing for the use of U head and flat jacks.
Description Length (mm) Weight (kg) Code Number
FORMstage Standard 0.5m 500 3.7 RFSTD05
FORMstage Standard 1.0m 1000 6.8 RFSTD10
FORMstage Standard 1.5m 1500 10.0 RFSTD15
FORMstage Standard 2.0m 2000 13.1 RFSTD20
FORMstage Standard 2.5m 2500 16.5 RFSTD25

FORMSTAGE LEDGERS
Ledgers are 48mm diameter, galvanised tubes with cast wedge fixing device at each ends. They are positioned horizontally between two vertical
standards to give the metric length of the scaffold bay, at platform level and may be by fitted as outside handrail. The different size ledgers gives
flexibility on-site for various spacing restrictions.
Description Weight (kg) Code Number
FORMstage Ledger 0.3m 1.4 RFSLED03
FORMstage Ledger 0.45m 2.0 RFSLED045
FORMstage Ledger 0.6m 2.8 RFSLED06
FORMstage Ledger 0.9m 4.2 RFSLED09
FORMstage Ledger 1.2m 5.5 RFSLED12
FORMstage Ledger 1.5m 6.0 RFSLED15
FORMstage Ledger 1.8m 7.5 RFSLED18

FORMSTAGE TRANSOMS
FORMstage transoms support scaffold planks to determine the width of the scaffold bay.
Two angles are welded back-to-back to form an inverted ‘T’ Section for board seating.
Description Weight (kg) Code Number
FORMstage Transom 0.9m 7.5 RFSTRA09
FORMstage Transom 1.2m 10.0 RFSTRA12

FORMSTAGE PLANKS
FORMstage planks are 280mm wide metal scaffold planks that sit between ‘T’ section transoms. They have a SWL 210 kg.
Description Weight (kg) Code Number
FORMstage plank 1800mm x 280mm 13.30 RFSPLK18

FORMSTAGE HOOKED PLANKS


FORMstage hooked planks are 280mm wide metal mesh scaffold planks. The open mesh design is lightweight, easier to install and remove, and allows
natural sunlight through to prevent dark areas and the need for artificial lighting. The hooked ends secure tubular ledgers. They may also be used as
working platform planks and/or as a captive catch deck over conventional formwork frames such as the ROYALframe50 and ROYALframe60 (metric
brace) systems. They have a SWL of 210 kg.
Description Weight (kg) Code Number
FORMstage plank hooked ends 1200x280mm 9.5 RFSPLKH1228
FORMstage plank hooked ends 1200x450mm 11.0 RFSPLKH1245
FORMstage plank hooked ends 1500x280mm 11.0 RFSPLKH1528
FORMstage plank hooked ends 1500x450mm 13.0 RFSPLKH1545
FORMstage plank hooked ends 1800x280mm 13.0 RFSPLKH1828
FORMstage plank hooked ends 1800x450mm 15.5 RFSPLKH1845

BASE SCREW JACKS (ROYAL JACK 50)


Base screw jacks are made from fully threaded steel tube with an adjustable screw nut and a flat base plate (150mm x 150mm).
They are identical to the ROYALjack50 so the scaffold standard can be easily inserted for stability and height adjustment.
Description Weight (kg) Code Number
ROYALjack50 Flat No. 2 4.8 RJ50F2
ROYALjack50 U Head No. 2 5.0 RJ50U2
ROYALjack50 U Head No. 2 Small 4.5 RJ50U2S
ROYALspigot50 Connector 0.43 RFS50

21
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS

FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS

ROYALDEK MODULAR PANEL SLAB SYSTEM


ROYALdek is an aluminium modular slab panel system. Its
streamlined simplicity provides a cost effective formwork solution
that uses fewer components, making it faster and safer to use,
requiring less storage space and reducing transportation costs.
The system is compatible with traditional Australian materials
and shoring systems, making it more flexible on site. Its versatility
reduces costs, as it may be used as either a modular system or for
traditional timber formwork.

The standard aluminium ROYALdek Panels are 1800mm x 900mm


x 150mm high. They are lightweight and easy to handle, as they
are aluminium framed with either plywood or plastic infilled form
face. The panel may be supported by five (5) various falsework
systems, including:

1. Props and crowns;

2. 900mm wide ROYALframe50 Slim, flat jacks and crowns;

3. Shoring frames and 150mm x 77mm LVL timber bearer with aluminium alligator teeth section;

4. ROYALformstage (formwork scaffold system) with flat jacks and crowns; or

5. ROYALformstage (formwork scaffold system) with 150mm x 77mm LVL timber bearer with aluminium alligator teeth section.

Panels are simply and safely erected and dismantled from below the slab over crowns and/or alligators teeth section on timber bearers. They
raised by the ROYALrod and supported by the ROYALprop.

The ROYALcrown attachment is secured into the ROYALprop and locked into position with the ROYALcliplockpin.

ROYAL has developed the fastest bracing bay system by incorporating a special 900mm wide ROYALframe50 and standard ROYALjack50 with
ROYALbraces.

22
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS
This solution utilises conventional shoring frame towers with timber beams and panels
making it compatible with a variety of conventional falsework systems, saving time and
money. The ROYALframes are set-up in a grid and panels are simply installed from below
using platform ladders or planks, from mobile scaffold or scissor lifts. Panels may also be
used on high strutting falsework slabs using ROYALformstage.

ROYALdek panels are ideally used with ROYALformstage scaffold system for strutting
heights from 1.5m to 20.0m high. ROYALdek panels are lightweight and quick to
assemble and dismantle.

Also available: Bamboo Plywood.

Description Weight (kg) Code Number


ROYALdek Panel 1800x300mm 5.0 RDEKPAN183
ROYALdek Panel 1800x450mm 8.0 RDEKPAN1845
ROYALdek Panel 1800x600mm 11.0 RDEKPAN186
ROYALdek Panel 1800x900mm 16.0 RDEKPAN189
ROYALdek Panel 900x900mm 8.0 RDEKPAN99
ROYALdeck Bamboo Ply 1785 x 885 x 9mm 13.0 RDEKBPLY63

ROYALDEK CROWN
The ROYALcrown is a simple, cast-iron attachment used to support and secure the corners of a
ROYALdeck panel. It is easily inserted into:

• Props (including ROYALprop) or

• Flat jacks (including ROYALjack50)

The crown also supports the ROYALinfill beams which infill around columns/walls and join conventional
formwork decks to the ROYALdek system. The crowns are easily removed during stripping. Jacks and
props can be progressively wound to back-prop and hold the stripped concrete slab while upper floors
are being formed and poured.

Description Weight (kg) Code Number


ROYALdek Crown 2.2 RDEKCROWN

ROYALDEK INFILL BEAM


Where the ROYALdek panel doesn’t fit due to the location of a column and/ or wall,
ROYALdek steel infill beams provide joist support for plywood patching and decking. They
are supported at the ends by crowns, allowing a joist and formply infill deck to easily close
off around the column and wall infill.

They are available in two (2) lengths: 900mm and 1800mm.

Description Weight (kg) Code Number


ROYALdek Infill Beam 900mm 5.8 RDEKIBM09
ROYALdek Infill Beam 1800mm 10.0 RDEKIBM18

23
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS

ROYALDEK ALLIGATOR
ROYALdek alligator is an aluminium toothed section, which slips over a standard formwork LVL bearer as
supported on the conventional shoring frames. This tooth section secures the panels tightly into position to
prevent slurry loss. With the use of these alligators, panels may be used at any slab height.

Description Weight (kg) Code Number


ROYALdek Alligator 900mm 2.0 RDEKALL900
ROYALdek Alligator 1800mm 4.0 RDEKALL1800

ROYALDEK BEAM BASE JOINER


This aluminium section fits on the underside of a timber beam and is supported by
falsework below. This allows two timber bearers to be line and butt jointed, increasing
length, reducing the need for jacks and allowing the ROYALdek panels to fit above.

Description Weight (kg) Code Number


ROYALdek Base Beam 1600mm 4.8 RDEKBBJ

ROYALDEK WIND HOOK


The ROYAL wind hook secures the aluminium slab panel from displacement due to high wind uplift by locking through holes in the
aluminium frame and falsework below.

Description Weight (kg) Code Number


ROYALdek Wind Hook 4.0 RDEKWH

ROYALRIB DEK MODULAR RIB STRUCTURE SLAB SYSTEM


ROYALrib dek is a lightweight modular aluminium rib structure. The aluminium ribs have nail insertion points
and are spaced 100mm apart, making it safe to walk on when un-sheeted. The rib frame panel is safely
secured from below and film faced plywood is fastened on-site with nailing strips to obtain a smooth concrete
finish. The nailing strips do not pierce the aluminium with nail holes, increasing its life span.

The design allows for easy extension and patching with LVL between ribs. Ideal for use in exposed, off-form
soffit areas such as carparks and balconies, where selected plywood sheeting is fixed on site.The ROYALrib dek
may either be used with props and a unique drophead system or on a ROYALframe grid pattern.

Description Weight (kg) Code Number


ROYALribdek 1800x600mm 12.0 RDEKR186
ROYALribdek 1800x900mm 19.5 RDEKR189
ROYALribdek 1800x1200mm 27.0 RDEKR1812

24
FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS
CONDOR ALUDECK MODULAR SLAB SYSTEM WITH DROP HEAD SYSTEM

Italian designed, owned and made,


Condor represents European
excellence in the manufacture of
quality Formwork solutions.

ALUDECK
ALUDECK is a formwork system comprised of framing beams, aluminium panels, drop-heads or fixed-heads and a crevice cover. Drop-heads have
a quick-release locking system: the head goes into the prop and gets locked. To unlock, simply drop the prop. Advantages over standard systems
include the need for fewer props, reducing assembly time, and increasing manageability. Using the drop heads makes it easy to dismantle, remove
and recycle panels and beams in a short time, reducing the amount of materials on-site, and the cost of transport and storage.
The system is made of extremely light, high resistance aluminium. Being a standard-module system, it is not necessary to calculate the distance
between props, nor the inter-axe between beams.

ALUDECK PANEL
Description Weight (kg) Code Number
Condor Aludeck Panel 1500 x 750mm 15.6 COND 21100
Condor Aludeck Panel 1500 x 500mm 11.4 COND 21101
Condor Aludeck Panel 1500 x 375mm 8.3 COND 21102
Condor Aludeck Panel 750 x 750mm 8.6 COND 21103
Condor Aludeck Panel 750 x 500mm 6.2 COND 21104
Condor Aludeck Panel 750 x 375mm 4.5 COND 21105
MONOLITICH BEAM TMA
Description Height (mm) Weight (kg) Code Number
Condor Monolitich beam TMA 3030 30.3 COND 21120
Condor Monolitich beam TMA 2280 24.4 COND 21121
Condor Monolitich beam TMA 1500 13.0 COND 21122
Condor Monolitich beam TMA 750 8.8 COND 21123
DROP-HEAD ALUDECK STANDARD
Description Weight (kg) Code Number
Condor Standard Drop Head Aludeck 10.7 COND 21130
ALUDECK FIXED SUPPORT HEAD
Description Weight (kg) Code Number
Condor Aludeck Support Fixed Head 3.4 COND 21131
FRONT CONNECTION ADK
Description Weight (kg) Code Number
Condor Front connection ADK 2.0 COND 21136
COMPENSATION BEAM CLA93
Description Height (mm) Weight (kg) Code Number
Condor Compensation beam CLA93 2200 9.0 COND 21140
Condor Compensation beam CLA93 1500 6.0 COND 21141
Condor Compensation beam CLA93 750 2.6 COND 21142
PVC SLIT-COVERING
Description Height (mm) Weight (kg) Code Number
Condor PVC Split-Covering 3000 3.2 COND 21030
Condor PVC Split-Covering 2300 2.4 COND 21031
Condor PVC Split-Covering 1550 1.7 COND 21032
Condor PVC Split-Covering 1500 1.6 COND 21033
Condor PVC Split-Covering L 800 0.9 COND 21034
Condor PVC Split-Covering L 3050 3.2 COND 21035
Condor PVC Split-Covering 500 0.5 COND 21036
Condor PVC Split-Covering 750 0.8 COND 21037
PARAPET BAR COMPLETED OF EDGE
Description Weight (kg) Code Number
Condor Parapet Bar 5.1 COND 21156
DOUBLE EDGE SUPPORT
Description Weight (kg) Code Number
Condor Double Edge Support H=400mm L=1500mm 1.0 COND 21161

25
WALL & COLUMN TIES: ROYAL Z BAR SYSTEM

VERTICAL ELEMENTS FORMWORK SOLUTIONS

ROYAL Z BAR
The ROYAL Z Bar is a high tensile steel
Dywidag threaded rod system used to tie
wall forms together. It has a coarse, rounded
thread for speed of use and easy cleaning. The Z
bar’s nominal diameters are 15/17mm and it
is available as either hot or cold rolled. Z
bars are used with large wing nuts, washer
plates, spacer tubes and cones making them
completely removable and reusable.

Description Weight (kg) Code Number


Z Bar 1.5m Hot Rolled 2.16 ZB15HR
Z Bar 3.0m Hot Rolled 4.32 ZB3HR
Z Bar 6.0m Hot Rolled 8.64 ZB6HR
Also available in 20mm and 26.5mm diameter.

ROYAL Z BAR COUPLERS


Weldable 15mm Z Bar hexagon Couplers create a full-strength, mechanical joint between two Dywidag
threaded Z Bars, replacing the need for additional full length bars.

Description Weight (kg) Code Number


Z Bar Coupler 50mm 0.30 ZBJ50
Z Bar Coupler 100mm 0.41 ZBJ100

ROYAL Z BAR WING NUTS


The ROYAL Z Bar cast iron wing nut is used in the formation of walls. They are
designed to spin freely on the high speed course Dywidag thread by hand and may
be tightened using the length of a hammer. They are available with either a single or
double arm. The single arm provides resistance to movement during vibration whereas
the balanced double arms make it easier to turn when fitting and removing.

Description Weight (kg) Code Number


Z Bar Wing Nut Single Arm 0.25 ZBWNS
Z Bar Wing Nut Double Arm 0.32 ZBWND

Also available to suit: 20mm and 26.5mm diameter Z bars.

ROYAL Z BAR ROCK ANCHOR EXPANSION SHELL


The Z Bar Tie Anchor Expansion Shell is used for single-sided formwork shutters or for temporary tie-downs into
concrete. The anchor has a shell length of 105mm which is inserted into a 32mm diameter hole. A 15/17mm Z
bar is screwed tightly into the anchor shell until fully expanded. It is thread tested for a MWL 90kN.
NB. Client is to obtain Engineer’s advice to determine anchor depth and pull-out load.

Description Weight (kg) Code Number


Z Bar Concrete Anchor 105mm 0.20 ZBCA105

STEEL WASHER PLATE


The Steel Washer Plate is used to evenly distribute the load over form supports. It has an 18.5mm
diameter hole in its centre for a coil tie bolt or Z bar to feed through and two (2) smaller holes to securely
nail the washer to timber soldiers.

Description Weight (kg) Code Number


Washer 120x120x6mm Embossed 0.60 WASH120EMB
Washer 125x100x8mm 0.72 WASH125
Washer 150x150x10mm 2.00 WASH150

26
WALL & COLUMN TIES: ROYAL Z BAR SYSTEM
ROYAL CONDUIT
The ROYAL Conduit is a plastic spacer tube through which the Z bar feeds. Grout is prevented
from entering the tube, allowing the Z bar to be easily removed when stripping the forms. They
are supplied in full lengths and are cut down to the wall’s thickness and a cone is attached on
each end. Tubes have an O.D of either 25mm or 27mm. The 25mm tube uses the plastic push
in-and-fit cones whereas the cone fits on the outside of the larger 27mm tube.

Description Code Number


Z Bar Conduit 25mm 2.9m ZBCON29M
Z Bar Conduit 27mm 2.9m ZBCON29M27
Z Bar Conduit 25mm 4.0m ZBCOND2540
Z Bar Conduit 27mm 4.0m ZBCOND2740

ROYAL PVC Z BAR CONES


The ROYAL Z Bar PVC Cones are manufactured from a high grade, durable plastic and are fitted at the ends of tubes to the correct wall thickness to
prevent slurry filling up. Once the forms are removed the cones are exposed and removed using a cone remover tool.

Description Code Number


Z Bar Conduit 25mm Cone (Internal conduit fitting) ZBC25
Z Bar Conduit 25mm Cone Flanged (Internal conduit fitting) ZBC25F
Z Bar Conduit 27mm Cone Flanged (External conduit fitting) ZBC27F

CONCRETE PLUGS FOR Z BAR CONES HOLES


These pre-made Concrete Plugs are slipped into the recess left by the cone once removed from the
concrete wall. Available in concrete colour and commonly used as a flush or recessed architectural
finish on concrete feature walls, or simply to fill the recessed hole without fuss or mess.

Description Code Number


Concrete Plug Z Bar Grey Recess ZBCP25
Concrete Plug Z Bar Grey Flange ZBCP25F

27
VERTICAL ELEMENTS FORMWORK SOLUTIONS – WALL & COLUMN TIES

ROYAL COIL TIE WALL SYSTEM

COIL TIE SPRINGS

2 BAR STANDARD COIL TIE SPRINGS


Two (2) bars are welded to the coil tie springs which screw onto
removable plastic cones to set the desirable width of the concrete
wall to be formed. Coil tie bolts are screwed on either end to
secure the wall shutters together. On completion, the coil tie cones
are removed, leaving a neat hole in the concrete’s face.

4 BAR HEAVY DUTY COIL TIE SPRINGS


Four (4) bars are welded to coils giving greater strength than the two (2) bar springs. They
are used to space coil ties in the concrete further apart, to use fewer coil ties in a wall and
are ideal for matching an architectural pattern on the finished wall. Four (4) bar coil tie
springs allow coil ties to be used as an architectural feature.

Coil Tie springs remain buried in the concrete, creating an effective water barrier.

2 Bar 4 Bar
Tie size for 25mm Cones
(wall thickness)

Weight (kg) Code No Weight (kg) Code No


Coil Tie Spring 150mm 0.11 CTS150 0.14 CTS1504
Coil Tie Spring 175mm 0.12 CTS175 0.18 CTS1754
Coil Tie Spring 200mm 0.13 CTS200 0.19 CTS2004
Coil Tie Spring 225mm 0.14 CTS225 0.20 CTS2254
Coil Tie Spring 250mm 0.15 CTS250 0.22 CTS2504
Coil Tie Spring 275mm 0.16 CTS275 0.24 CTS2754
Coil Tie Spring 300mm 0.17 CTS300 0.26 CTS3004
Coil Tie Spring 325mm 0.18 CTS325 0.28 CTS3254
Coil Tie Spring 350mm 0.19 CTS350 0.30 CTS3504
Coil Tie Spring 375mm 0.20 CTS375 0.32 CTS3754
Coil Tie Spring 400mm 0.21 CTS400 0.34 CTS4004
Coil Tie Spring 425mm 0.22 CTS425 0.36 CTS4254
Coil Tie Spring 450mm 0.23 CTS450 0.38 CTS4504
Coil Tie Spring 475mm 0.24 CTS475 0.40 CTS4754
Coil Tie Spring 500mm 0.25 CTS500 0.41 CTS5004
Coil Tie Spring 525mm 0.26 CTS525 0.43 CTS5254
Coil Tie Spring 550mm 0.27 CTS550 0.45 CTS5504
Coil Tie Spring 575mm 0.27 CTS575 0.47 CTS5754
Coil Tie Spring 600mm 0.28 CTS600 0.49 CTS6004
Coil Tie Spring 625mm 0.29 CTS625 0.51 CTS6254
Coil Tie Spring 650mm 0.30 CTS650 0.53 CTS6504
Coil Tie Spring 700mm 0.32 CTS700 0.56 CTS7004
Coil Tie Spring 725mm 0.33 CTS725 0.58 CTS7204
Coil Tie Spring 750mm 0.34 CTS750 0.60 CTS7504
Coil Tie Spring 800mm 0.36 CTS800 0.64 CTS8004
Coil Tie Spring 850mm 0.38 CTS850 0.67 CTS8504
Coil Tie Spring 900mm 0.40 CTS900 0.71 CTS9004
Coil Tie Spring 950mm 0.42 CTS950 0.75 CTS9504
Coil Tie Spring 1000mm 0.43 CTS1000 0.79 CTS10004

28
VERTICAL ELEMENTS FORMWORK SOLUTIONS – WALL & COLUMN TIES
COIL TIE BOLTS
Strong, course, threaded bolts, with hexagonal head for positive contact can be fixed easily and quickly. They are used with steel washer plates and screwed
into coil springs to secure forms together. They are made from high tensile steel for exceptional strength. Various sizes are available from 100mm to 500mm.

Description Code Number


Coil Tie Bolt 100mm CTB100
Coil Tie Bolt 135mm CTB135
Coil Tie Bolt 150mm CTB150
Coil Tie Bolt 190mm CTB190
Coil Tie Bolt 235mm CTB235
Coil Tie Bolt 300mm CTB300
Coil Tie Bolt 350mm CTB350
Coil Tie Bolt 400mm CTB400
Coil Tie Bolt 500mm CTB500
Coil Tie Bolt 600mm CTB600
Ratchet Wrench 19mm – 23mm WRENCH

STEEL WASHER PLATE


The Steel Washer Plate is used to evenly distribute the load over form supports. It has an 18.5mm diameter hole in its
centre for a coil tie bolt or Z bar to feed through and two (2) smaller holes to securely nail the washer to timber soldiers.

Description Weight (kg) Code Number


Washer 120x120x6mm Embossed 0.60 WASH120EMB
Washer 125x100x8mm 0.72 WASH125
Washer 150x150x10mm 2.00 WASH150

COIL TIE THREADED ROD


The Coil Tie Threaded Rod has an identical thread and load capacity as the coil tie bolt (with a 12.5mm diameter).
It screws into the coil tie spring to create an extension of various lengths between coil tie springs. It may also be
anchored into rock or other existing structure and used with a coil tie spring for a single sided form application.

Description Code Number


Coil Tie Spring Thread Rod 3000mm CTSTHR3
Coil Tie Spring Thread Rod Cast Wing Nut CTSTHRWNC
Coil Tie Spring Thread Rod Wing Nut CTSTHRWN

PLASTIC COIL TIE CONES


These removable PVC cones are threaded onto the coil tie spring to complete the tie and seal the hole to prevent concrete leakage. The cone also acts as
a spacer of the concrete’s wall thickness. The cones are easily removed from the recessed hexagonal form with ROYAL’s cone removal spanner and are
suitable for multiple reuse.

Description Code Number


Coil Tie Spring Cone 13mm CTSC13
Coil Tie Spring Cone 25mm CTSC25
Coil Tie Spring Cone 37mm CTSC37
Coil Tie Spring Cone 50mm CTSC50

CONE REMOVAL KEY


Once concrete forms are removed, cone keys are used to remove the cones from the concrete without damaging either the concrete or the cone.
Two (2) types of cone key spanners are available:
1. The cone bolt spanner is designed to tighten and release the coil tie bolt in the form while the opposite side
provides the hexagonal key to turn and remove the cone;
2. The cone bolt spanner combo removes three (3) types of cones – the coil tie spring cone, the standard Z bar
cone and the larger Z bar cone.

Description Code Number


Cone Bolt Spanner CBS
Cone Bolt Spanner Combo CBSC

29
VERTICAL ELEMENTS FORMWORK SOLUTIONS – WALL & COLUMN TIES

CONCRETE PLUGS FOR COIL TIE CONE HOLES


Pre-made concrete plugs are used to slip into the recessed cone removed from the completed concrete
wall. Available in concrete colour, finishing flush or recessed in the hole. They are commonly used as an
architectural flourish on concrete feature walls or alternatively used as a faster and simpler method to fill
in the recessed cone holes without mess.

Description Code Number


Concrete Plug - Coil Tie Grey Flush CTSCPGF
Concrete Plug - Coil Tie Grey Recessed CTSCPGR
Concrete Plug - Coil Tie Off White Flush CTSCPOWF

ROYAL COLUMN CLAMPS


ROYAL Column Clamps are used in the construction of square and rectangular concrete columns.
The flat bars have cupped ends and staggered slots, providing for extensive adjustment within
the range of each clamp. The simple wedge connection provides for quick assembly and
stripping. There are three (3) arm lengths to cater for different column sizes.

Arm Length (y) (z)


Description Weight (kg) Code Number
(x) (mm) (mm) (mm)
ROYALcolumn clamp No 1 740 325 75 3.25 RCC1
ROYALcolumn clamp No 2 1030 510 75 4.50 RCC2
ROYALcolumn clamp No 3 1460 765 75 6.50 RCC3
ROYALcolumn clamp Wedge - - - 0.30 RCCW

ROYAL SHUTTERHOOK
ROYALshutterhooks are crane lifting hooks/lugs which attach to formwork timber shutters. Designed and
manufactured from steel section with a large round ring for crane hooks to be easily hooked. Each lug is
certified for a SWL of 500kg and is easily bolted to timber components to lift formwork shutters in and
out of position for safe and high productivity. Independent testing/tagging is required annually and shutter
design is by contractor’s engineer. Fits between twin vertical soldiers and has multiple bolt holes located
on the square 50mm x 50mm steel section for flexibility to fix on multiple positions.

Description Weight (kg) Code Number


ROYALshutterhook 4.0 RSH

30
VERTICAL ELEMENTS FORMWORK SOLUTIONS
Italian designed, owned and made, Condor represents European
excellence in the manufacture of quality Formwork solutions.

COMAX WALL FORMWORK


COMAX is a high-performance modular wall formwork system used to create
concrete columns and walls. It is versatile, robust and adaptable for both small and
large construction sites. It has been designed to be quick crane handled for fast
and safe production. Panels can be positioned both vertically and horizontally, and
quickly connected with clamps and Z bar ties. The steel-framed panels may be
powder-coated or galvanised and have a high twisting resistance. The panels allow for the use of push-pull props and pouring platforms with handrails
and the system is easy to maintain for multiple reuse. It has a pouring capacity of fresh concrete casting pressure rate of 80kN/m2.

Panel sizes (mm) Standard Panels Universal Jolly Panel


Panel Widths 2400/1200/1000/750/600/500/400/300/200 1200/900
Panel Heights 3300/3000/2700/1500/750 3300/3000/2700/1500/750
Profile Thickness 120 120

COMAX PANEL

Description Dimensions (mm) Weight (kg) Code Number


Condor Comax Panel 3000 x 2400 372.3 COND11500
Condor Comax Panel 3000 x 1200 200.5 COND11502
Condor Comax Panel 3000 x 1000 142.7 COND11503
Condor Comax Panel 3000 x 750 114.7 COND11504
Condor Comax Panel 3000 x 600 99.4 COND11505
Condor Comax Panel 3000 x 500 86.7 COND11506
Condor Comax Panel 3000 x 400 73.6 COND11507
Condor Comax Panel 3000 x 300 66.1 COND11508
Condor Comax Panel 3000 x 200 55.7 COND11509
Condor Comax Panel Jolly 3000 x 1200 219.7 COND11533
Condor Comax Panel Jolly 3000 x 900 185.4 COND11534
Condor Comax Panel 2700 x 2400 343.0 COND11600
Condor Comax Panel 2700 x 1200 161.4 COND11602
Condor Comax Panel 2700 x 1000 132.3 COND11603
Condor Comax Panel 2700 x 750 107.2 COND11604
Condor Comax Panel 2700 x 600 93.1 COND11605
Condor Comax Panel 2700 x 500 81.2 COND11606
Condor Comax Panel 2700 x 400 71.8 COND11607
Condor Comax Panel 2700 x 300 62.4 COND11608
Condor Comax Panel 2700 x 200 53.5 COND11609
Condor Comax Panel Jolly 2700 x 1200 182.3 COND11633
Condor Comax Panel Jolly 2700 x 900 128.9 COND11634
Condor Comax Panel 1500 x 1200 88.9 COND11510
Condor Comax Panel 1500 x 1000 77.9 COND11511
Condor Comax Panel 1500 x 750 61.7 COND11512
Condor Comax Panel 1500 x 600 53.5 COND11513
Condor Comax Panel 1500 x 500 45.4 COND11514
Condor Comax Panel 1500 x 400 39.7 COND11515
Condor Comax Panel 1500 x 300 34.2 COND11516
Condor Comax Panel 1500 x 200 28.5 COND11517
Condor Comax Panel Jolly 1500 x1200 105.4 COND11535
Condor Comax Panel Jolly 1500 x 900 74.2 COND11536
Condor Comax Panel 750 x 1000 50.2 COND11520
Condor Comax Panel 750 x 750 38.6 COND11521
Condor Comax Panel 750 x 600 33.1 COND11522
Condor Comax Panel 750 x 500 26.9 COND11523
Condor Comax Panel 750 x 400 23.1 COND11524
Condor Comax Panel 750 x 300 19.4 COND11525
Condor Comax Panel 750 x 200 15.6 COND11526
Condor Comax Panel Jolly 750 x 1200 58.2 COND11537
Condor Comax Panel Jolly 750 x 900 42.2 COND11538

31
VERTICAL ELEMENTS FORMWORK SOLUTIONS

COMAX FIXED CLAMP

Description Weight (kg) Code Number


Condor Comax/Vesto Fixed Clamp 3.8 COND19030

COMAX UNA ADJUSTABLE UNIVERSAL VICE

Description Weight (kg) Code Number


Condor Comax Una Adjustable Universal Vice 3.3 COND19000
300

300
COMAX UNIVERSAL SUPPORTING BRACKET

Description Weight (kg) Code Number


Condor Comax Universal Supporting Bracket 13.3 COND19043

COMAX ANGLE

Description Dimensions (mm) Weight (kg) Code Number


Condor Comax Angle 300 x 300 x 3000 94.3 COND11527
Condor Comax Angle 300 x 300 x 1500 49.2 COND11528
Condor Comax Angle 300 x 300 x 750 27.8 COND11529

COMAX DISARM ANGLE

Description Dimensions (mm) Weight (kg) Code Number


Condor Comax Disarm Angle 300 x 300 x 3000 182 COND11550
Condor Comax Disarm Angle 300 x 300 x 1500 102 COND11551
300
300

MAX HINGED CORNER

Description Dimensions (mm) Weight (kg) Code Number


Condor Max Hinged Corner 300 x 300 x 3000 78.7 COND11530
300

Condor Max Hinged Corner 300 x 300 x 1500 38.7 COND11531


Condor Max Hinged Corner 300 x 300 x 750 23.3 COND11532
300

WING NUT

Description Weight (kg) Code Number


Condor Wing Nut DW15 COUPERED PLATE 1.20 COND16006
Condor Wing Nut DW15 FIXED PLATE D100 0.87 COND16007
Condor Wing Nut DW20 FIXED PLATE 0.98 COND16025

32
300

VERTICAL ELEMENTS FORMWORK SOLUTIONS


COMAX EXTERNAL ANGLE

Description Dimensions (mm) Weight (kg) Code Number


Condor Comax External Angle 120 x 120 x 3300 69.0 COND11556
Condor Comax External Angle 120 x 120 x 2700 56.5 COND11552
Condor Comax External Angle 120 x 120 x 3000 62.8 COND11553
Condor Comax External Angle 120 x 120 x 1500 32.4 COND11554
Condor Comax External Angle 120 x 120 x 750 15.7 COND11555

ANCHOR FOR FIXING

Description Weight (kg) Code Number


Condor Anchor For Fixing 0.4 COND19048

ADJUSTABLE PROP

Description Length (mm) Weight (kg) Code Number


Condor Adjustable Prop 2100 - 3300 13.0 COND15000
Condor Adjustable Prop 2400 - 4200 16.6 COND15001

SC180 ADJUSTABLE ARM REG.

Description Weight (kg) Code Number


Condor SC180 Adjustable Arm Reg. 1100 - 2100 8.8 COND15002

SC750 EXTENSION PROP REG

Description Weight (kg) Code Number


Condor SC750 Extension Prop Reg 38.6 COND15003

SC ARM/BTS PROP COUPLING PLATE

Description Weight (kg) Code Number


Condor SC Arm/Bts Prop Coupling Plate 1.90 COND15004

ADJUSTABLE PROP

Description Length (mm) Weight (kg) Code Number


Condor Adjustable Prop BTS1-SC210 2100 - 3600 26.7 COND15055
Condor Adjustable Prop BTS2-SC210 2400 - 4200 30.3 COND15056
Condor Adjustable Prop SC210 1100 - 2100 22.5 COND15059
Condor Adjustable Prop 2BTS1 and ext.SC750 4650 - 7650 68 COND15057
Condor Adjustable Prop 2BTS2 and ext. SC750 5250 - 8850 75.2 COND15058

COMAX LIFTING HOOK

Description Weight (kg) Code Number


Condor Comax Lifting Hook 9.0 COND11571

33
CONDOR ADATTO MODULAR WALL SYSTEM

CONDOR ADATTO MODULAR WALL SYSTEM

Italian designed, owned and made, Condor represents European


excellence in the manufacture of quality Formwork solutions.

ADATTO WALL FORMWORK


The Condor Adatto is a high-quality aluminium modular wall formwork system with a high-performance pouring capacity and a fresh concrete casting
pressure rate of 60 kN/m2.

It is quick and easy to manhandle for fast and safe production. The steel-framed Comax panels may be combined with the aluminium framed Adatto
panels, as they have the same profile of 120mm thick frame.

Standard Panels Panel sizes


7 Panel Widths (mm): 1000/750/600/500/400/300/200
3 Panel Heights (mm): 3000/2700/1500
Profile Thickness: 120mm
Panel weight (largest panels) 1000 x 3000 being 70.50 Kg

34
VERTICAL ELEMENTS FORMWORK SOLUTIONS
ADATTO PANEL

Description Dimensions (mm) Weight (kg) Code Number


Condor Adatto Panel 3000 x 1000 70.5 COND11203
Condor Adatto Panel 3000 x 750 56.1 COND11204
Condor Adatto Panel 3000 x 600 46.8 COND11205
Condor Adatto Panel 3000 x 500 41.0 COND11206
Condor Adatto Panel 3000 x 400 34.6 COND11207
Condor Adatto Panel 3000 x 300 28.8 COND11208
Condor Adatto Panel 3000 x 200 23.1 COND11209
Condor Adatto Panel 2700 x 1000 65.6 COND11263
Condor Adatto Panel 2700 x 750 52.2 COND11264
Condor Adatto Panel 2700 x 600 43.5 COND11265
Condor Adatto Panel 2700 x 500 38.0 COND11266
Condor Adatto Panel 2700 x 400 32.0 COND11267
Condor Adatto Panel 2700 x 300 27.0 COND11268
Condor Adatto Panel 2700 x 200 21.5 COND11269
Condor Adatto Panel 1500 x 1000 37.3 COND11211
Condor Adatto Panel 1500 x 750 29.8 COND11212
Condor Adatto Panel 1500 x 600 24.6 COND11213
Condor Adatto Panel 1500 x 500 21.5 COND11214
Condor Adatto Panel 1500 x 400 17.8 COND11215
Condor Adatto Panel 1500 x 300 14.8 COND11216
Condor Adatto Panel 1500 x 200 11.8 COND11217

UNIVERSAL PILLARS
Description Dimensions (mm) Weight (kg) Code Number
Condor Universal Pillars 3000 x 1000 73.8 COND11232
Condor Universal Pillars 3000 x 750 58.5 COND11233
Condor Universal Pillars 1500 x 1000 38.6 COND11234
Condor Universal Pillars 1500 x 750 30.7 COND11235 300

Condor Universal Pillars 2700 x 1000 69.0 COND11270 300


300

Condor Universal Pillars 2700 x 750 54.5 COND11271


300

CORNER
Description Dimensions (mm) Weight (kg) Code Number
Condor Corner 200 x 250 x 3000 50.8 COND11126
Condor Corner 200 x 250 x 150 27.9 COND11127
Condor Corner 200 x 250 x 750 17.0 COND11128
300
300

HINGED ANGLE
Description Dimensions (mm) Weight (kg) Code Number
Condor Comax Hinged Angle 250 x 250 x 3000 53.1 COND11129
Condor Hinged Angle 250 x 250 x 1500 28.4 COND11130
Condor Hinged Angle 250 x 250 x 750 16.3 COND11131

EXTERNAL ANGLE
Description Dimensions (mm) Weight (kg) Code Number
Condor External Angle 120 x 120 x 3000 61.0 COND19040
Condor External Angle 120 x 120 x 1500 30.5 COND19041
Condor External Angle 120 x 120 x 750 15.2 CON19042

35
VERTICAL ELEMENTS FORMWORK SOLUTIONS

DISMANTLING ANGLE

Description Dimensions (mm) Weight (kg) Code Number


Condor Dismantling Angle 300 x 300 x 3000 167.0 COND11050
Condor Dismantling Angle 300 x 300 x 1500 83.4 COND11051

UNA ADJUSTABLE UNIVERSAL VICE

Description Weight (kg) Code Number


Condor UNA Adjustable Universal Vice 3.3 COND19000

FIXED VICE

Description Weight (kg) Code Number


Condor Fixed Vice 2.4 COND19031

“OMEGA PT”ADJUSTABLE STRUTS CUPLING COMPLETED


WITH ROD AND SLIT PIN

Description Weight (kg) Code Number


Condor “Omega Pt” Adjustable 90° 1.5 COND19001
Condor “Omega Pt” Adjustable 90° 1.5 COND19051

“OMEGA PT” CASTING RACKET COUPLING

Description Weight (kg) Code Number


Condor “Omega Pt” Casting 90° 1.5 COND19002
Condor “Omega Pt” Casting 90° 1.5 COND19050

OMEGA DW” DW15 TIE ROD UNIVERSAL

Description Weight (kg) Code Number


Condor “Omega Pt” DW 1.2 COND19003

HOOK TIE ROD DW15

Description Weight (kg) Code Number


Condor Hook Tie Rods DW15 1.3 COND19029

DW15 WING NUT WITH FIXED PLATE D70 MM

Description Weight (kg) Code Number


Condor DW15 Wing Nut 0.5 COND16016

DW15 ADJUSTABLE WING NUT

Description Weight (kg) Code Number


Condor DW15 Adjustable Wing Nut 1.2 COND16018

36
VERTICAL ELEMENTS FORMWORK SOLUTIONS
DW15 WING NUT WITH FIXED PLATE D100 MM

Description Weight (kg) Code Number


Condor DW15 Wing Nut with Fixed Plate 0.87 COND16007

SLANT PLATE

Description Weight (kg) Code Number


Condor Slant Plate 0.5 COND16008

ALIGNER

Description Weight (kg) Code Number


Condor Aligner 19.1 COND19005

HINGED ALIGNER 300

Description Weight (kg) Code Number

300
Condor Hinged Aligner 41.7 COND19006

300

SERVICE BRACKET CM 75
300

Description Weight (kg) Code Number


Condor Service Bracket CM 75 11.3 COND19028

300
300

COMPENSATION PLATE

Description Dimensions (mm) Weight (kg) Code Number


Condor Compensation Plate 3000 42.5 COND19032
Condor Compensation Plate 1500 22.2 COND19008
Condor Compensation Plate 750 12.0 COND19009

COMPENSATION

Description Dimensions (mm) Weight (kg) Code Number


Condor Compensation 3000 x 50 23.4 COND19019
Condor Compensation 1500 x 50 11.9 COND19020
Condor Compensation 750 x 50 6.0 COND19021
Condor Compensation 3000 x 30 20.5 COND19022
Condor Compensation 1500 x 30 10.4 COND19023
Condor Compensation 750 x 30 5.2 COND19024
Condor Compensation 3000 x 20 19.1 COND19025
Condor Compensation 1500 x 20 9.7 COND19026
Condor Compensation 750 x 20 4.9 COND19027

37
VERTICAL ELEMENTS FORMWORK SOLUTIONS

ADJUSTABLE PROP

Description Dimensions (mm) Weight (kg) Code Number


Condor Adjustable Prop BTS1 reg. 2100 - 3300 13.0 COND15000
Condor Adjustable Prop BTS2 reg. 2400 - 4200 16.6 COND15001

SC210 ADJUSTABLE ARM REG MM 1100÷2100

Description Dimensions (mm) Weight (kg) Code Number


Condor SC210 Adjustable Arm Reg 1100 - 2100 8.8 COND15002

SC750 EXTENSION PROP REG.

Description Weight (kg) Code Number


Condor SC750 Extension Prop Reg 38.6 COND15003

SC ARM/BTS PROP COUPLING PLATE

Description Weight (kg) Code Number

Condor SC Arm/BTS Prop Coupling Plate 1.9 COND15004

LIFTING HOOK

Description Weight (kg) Code Number


Condor Lifting Hook 7.1 COND19100

38
VERTICAL ELEMENTS FORMWORK SOLUTIONS: CIRCULAR COLUMN TUBES
ROYAL TUBE PVC COLUMN FORMS

ROYALtube is formed to the desired size from a specially designed plastic profile by
RIBLOC, with a unique snap joint lock. The specialised machine creates a continuous
helically wound, high performance tube ready for concrete.
SIZE: 250mm - 2000mm diameter. Refer to table below for safe pour heights.
BENEFITS:
ROYALtube PVC Column Tubes:
• are safe and user-friendly. They do not have razor sharp edges like steel tubes;
• are durable. They do not corrode like steel tubing;
• are environmentally friendly - the profile is recyclable;
• are more rigid than cardboard tubes;
• are waterproof*;
• do not require special weather protection*;
• save labour and construction time – they are easy use, strip and remove;
• are strong and lightweight;
• are the pioneer and market leader of circular column tubes in Australia.
*Please note details below regarding storage of Lined Column tubes.

Classes of Finish
There are two (2) finishes that can be achieved;
• Spiral Class 3 – which will show a spiral line on the finished column used for Jetty Piers, Bored Pier Liners and Bridge Voids ; or
• Architectural Class 2 – the tube is lined with a rigid plastic sheet to give an ultra-smooth finish to the column. (Depending on the diameter of
the column, one or more vertical lines will appear where the liner is joined), used for columns

Storage
ROYALtube Columns should be stacked vertically out of direct sunlight. It is recommended that Architectural Class 2, lined columns are protected
from wet weather and prolonged sunlight, as the moisture and sun will degrade the fibreglass tape used to secure the lining to the tube. Where
columns are to be stored horizontally, please ensure the following steps are taken;
• The ground must be flat, even and clear of debris;
• ROYALtube Column stacks should not exceed 1.5m in height; and
• ROYALtube Columns made from Heavy-duty Profile 140 should not be stored on top of the Standard Profile 98.

Profiles
ROYALtube Columns can be manufactured in to the Standard P98 Profile or the Heavy-Duty P140 Profile.
• P98 has a 98mm diameter and 5.5mm thick ribs
• P140 has a 140mm diameter and 14mm thick ribs

Installation
Both the top and bottom of the column must be secured into their designated positions. Typically, the base of the ROYALtube Column is secured by
surrounding it with four (4) equally spaced 4x3 timbers fixed into the floor slab. The top of the column is secured by the soffit formwork (formply).
Where there is no soffit formwork it is recommended that a “dummy” soffit be erected and back-propped using ROYALprops. Bracing is also
recommended for column tubes ≥3.5m tall with diameters larger than 450mm.
Please note: ALL ROYALtube Columns must stand with the arrow pointing upwards.
ROYALtube Columns are braced according to accepted industry practice. Bracing ensures the columns remain straight and reduces the chances of
bowing during pouring. It is especially important with tall, small diameter columns.

Stripping
Two (2) commonly used methods of stripping ROYALtube Columns are:
• Unwinding – Use a strong knife and pliers to break the spiral lock at the top of the column and unwind it by pulling it away from the concrete
column. Once started, the unwinding can be easily be continued by hand.
• Slab Stripping – Use an angle grinder or something similar to cut the ROYALtube Columns from top to bottom. They will spring them free from
the concrete. This method is typically quicker than unwinding, but if you cut too deep you will leave score marks on the finished column.

Ordering
ROYALtube Columns are custom made to the sizes ordered. Please check with individual branches if stock lengths are available.

39
VERTICAL ELEMENTS FORMWORK SOLUTIONS

ROYAL TUBE PVC COLUMN FORMS


ROYALtube Columns are ordered by specifying the diameter and length and whether lining is required. The height of the concrete pour will
determine which profile will be used.

NOTE: The rate of concrete pour affects the load on the formwork. Please refer to the ROYALtube Chart below for the maximum height of column
that can be poured. This information aims to give general guidance to experienced Formworkers in the use of ROYALtube PVC Columns. It should
be read in conjunction with relevant Standards, Specifications and Codes of Practice.

Profile 98mm Profile 140mm

40
VERTICAL ELEMENTS FORMWORK SOLUTIONS
ROYAL TUBE PVC COLUMN FORMS
Structural Spiral Finish Code Number Architectural Smooth Finish Code Number Weight (kg/m) Safe Pour
(Lined & Unlined) (Unlined) Height (m)
250mm Diameter CTP25098 250mm Diameter Lined CTP25098L 1.64 10.00
300mm Diameter CTP30098 300mm Diameter Lined CTP30098L 2.34 9.00
350mm Diameter CTP35098 350mm Diameter Lined CTP35098L 2.57 7.50
400mm Diameter CTP40098 400mm Diameter Lined CTP40098L 3.04 6.50
450mm Diameter CTP45098 450mm Diameter Lined CTP45098L 3.28 5.75
500mm Diameter CTP50098 500mm Diameter Lined CTP50098L 3.74 5.25
550mm Diameter CTP55098 550mm Diameter Lined CTP55098L 3.74 4.75
600mm Diameter CTP60098 600mm Diameter Lined CTP60098L 4.45 4.25
650mm Diameter CTP65098 650mm Diameter Lined CTP65098L 4.91 4.00
700mm Diameter CTP70098 700mm Diameter Lined CTP70098L 5.15 3.75
750mm Diameter CTP75098 750mm Diameter Lined CTP75098L 5.62 3.25
800mm Diameter CTP80098 800mm Diameter Lined CTP80098L 6.08 3.00
850mm Diameter CTP85098 850mm Diameter Lined CTP85098L 6.32 2.75
900mm Diameter CTP90098 900mm Diameter Lined CTP90098L 6.79 2.75
950mm Diameter CTP95098 950mm Diameter Lined CTP95098L 7.02 2.50
1000mm Diameter CTP100098 1000mm Diameter Lined CTP100098L 7.49 2.50
1050mm Diameter CTP105098 1050mm Diameter Lined CTP105098L 7.96 2.00

Structural Spiral Finish Code Number Architectural Smooth Finish Code Number Weight (kg/m) Safe Pour
(Lined & Unlined) (Unlined) Height (m)
450mm Diameter CTP450140 450mm Diameter Lined CTP450140L 6.16 10.00
500mm Diameter CTP500140 500mm Diameter Lined CTP500140L 6.78 9.00
550mm Diameter CTP550140 550mm Diameter Lined CTP550140L 7.45 8.20
600mm Diameter CTP600140 600mm Diameter Lined CTP600140L 8.01 7.75
650mm Diameter CTP650140 650mm Diameter Lined CTP650140L 8.68 7.25
700mm Diameter CTP700140 700mm Diameter Lined CTP700140L 9.86 6.50
750mm Diameter CTP750140 750mm Diameter Lined CTP750140L 10.56 6.00
800mm Diameter CTP800140 800mm Diameter Lined CTP800140L 11.09 5.75
850mm Diameter CTP850140 850mm Diameter Lined CTP850140L 11.78 5.50
900mm Diameter CTP900140 900mm Diameter Lined CTP900140L 12.32 5.00
950mm Diameter CTP950140 950mm Diameter Lined CTP950140L 13.00 4.75
1000mm Diameter CTP1000140 1000mm Diameter Lined CTP1000140L 13.55 4.50
1050mm Diameter CTP1050140 1050mm Diameter Lined CTP1050140L 14.78 4.25
1100mm Diameter CTP1100140 1100mm Diameter Lined CTP1100140L 16.11 4.00
1200mm Diameter CTP1200140 1200mm Diameter Lined CTP1200140L 17.57 3.75
1250mm Diameter CTP1250140 1250mm Diameter Lined CTP1250140L 18.30 3.50
1300mm Diameter CTP1300140 1300mm Diameter Lined CTP1300140L 19.04 3.25
1400mm Diameter CTP1400140 1400mm Diameter Lined CTP1400140L 20.50 3.00
1500mm Diameter CTP1500140 1500mm Diameter Lined CTP1500140L 21.96 2.90
1600mm Diameter CTP1600140 1600mm Diameter Lined CTP1600140L 23.43 TBA
1700mm Diameter CTP1700140 1700mm Diameter Lined CTP1700140L 24.89 TBA
1800mm Diameter CTP1800140 1800mm Diameter Lined CTP1800140L 26.36 TBA
1900mm Diameter CTP1900140 1900mm Diameter Lined CTP1900140L 27.82 TBA
2000mm Diameter CTP2000140 2000mm Diameter Lined CTP2000140L 29.29 TBA

41
FORMWORK & CONCRETE ACCESSORIES
CONCRETE FORMWORK ACCESSORIES SOLUTIONS

TIMBER FILLET MOULD Timber Profile


Unit:mm
Date:09/01/2017

Triangular timber fillet creates a neat chamfered edge on formed


corners on concrete structures such as columns, slabs and on top
of finished upstands/hobs. It is also used to create drip grooves in 19mm 19mm

exposed slab soffits.

Description Code Number


Fillet Mould Timber 2900mm FT29 25mm

PLASTIC FILLET MOULD Big Plastic Profile


4mm

Unit:mm 2mm
Small Plastic Profile
Triangular plastic fillet has sufficient flex to follow curves in Date:09/01/2017 Unit:mm
Date:09/01/2017

formwork. Made from solid plastic, it is recoverable and re-usable. 16mm 16mm
11mm 11mm
The fillet creates a neat chamfered edge on formed concrete
structures and halts grout loss whilst leaving an off-form smooth
finish. It is also used to create drip grooves in exposed slab soffits. 22mm 15mm

It is easy to fix and strip

Description Code Number


Fillet Mould Plastic 2.9m FP29
Fillet Mould Plastic 2.9m 12mm FP2912
Fillet Mould Plastic 4.0m FP4
Fillet Mould Plastic 4.0m Winged FP4W

FILLET CUTTERS
Hand held fillet cutters with heavy duty construction for durability . They are ideal
for cutting formwork timber fillets, PVC fillets and PVC conduits and are designed
for a fast straight cut or angled mitre cutting of fillet.

Description Code Number


Plastic Fillet Shears PFC

SCREEDMASTER CHAIR
The Screedmaster chair is an adjustable, multipurpose plastic chair used to
hold suspended formwork for set downs, rebates and steps on concrete slabs.
The Screedmaster chair is designed to hold forms on metal decks and/or
conventional formwork decks. The base can be fastened down using staples,
nails or screws. It has an adjustable threaded height range of 125mm - 245mm
and is lightweight yet sturdy and can be left in the concrete.

Description Code Number


Screedmaster SCREEDM

FORMPLY REPAIR PLUGS


Formply plastic repair plugs insert into plywood to plug unwanted drill holes and prevent concrete slurry slipping through.
This makes the sheet reusable and leaves the concrete flat.
Description Code Number
Formply Repair Plug 14mm FRP14
Formply Repair Plug 17mm FRP17
Formply Repair Plug 21mm FRP21
Formply Repair Plug 24mm FRP24

42
CONCRETE FORMWORK ACCESSORIES SOLUTIONS
FORM RELEASE OIL
ROYAL Mould oil is a bond-preventing formwork release agent applied as a thin coating to formwork prior to
concrete pour to prevent sticking or concrete build-up and to ensure clean stripping. This results in minimum
cleaning, and instant re-use. It protects wooden forms/ formply from water and alkalis, preventing grain raising and
breakdown of wood fibres, thus extending useful life. Applied by fine spray or applied by brush, or cloth.

Description Code Number


Mould Release Oil 20 Litres OIL20
Mould Release Oil 200 Litres OIL200

LANOTEC RELEASE AGENT


Lanotec is a natural, biodegradable, and environmentally friendly formwork release agent made from Lanolin. It lubricates and protects formwork,
pre-cast and tilt panes and falsework scaffolding components such jacks, fittings, tubes etc. It is available in either a concentrated or a pre-mixed
(1:6), ready to use solution. Apply with a fine spray, brush, or cloth.
Lanotec Concentrate (dilute with water 1:6)
Container Sizes Concrete Scaffolding Code Number
(mix @ 1:6 parts water) (mix @ 1:4 parts water)
Lanotec Release Agent 2.9L RA29 20L 15L
Lanotec Release Agent 5L RA5 35L 25L
Lanotec Release Agent 20L RA20 140L 100L
Pre-mixed Lanotec, ready to use concrete release agent.
Description Code Number
Lanotec Lano-Form 20L RALF20
Lanotec Lano-Form 200L RALF200

INDUSTRIAL SPRAYER
The Chapin Industrial Grade Concrete Sprayer is ideal for spraying form oil and concrete additives. It has a 13.25L tri-poxy lined
steel tank for triple protection against rust, corrosion and damage from denting. It features a large, 100mm mouth opening
for easy filling and cleaning, a brass wand, brass shut-off, and brass fan tip nozzle for even coverage. It also has a 48-inch
reinforced hose with threaded fittings, Viton seals for most concrete sealer applications and an open head tank with a unique
Tri-Lock seal that ensures the pump cap locks tightly into place.
Description Code Number
Chapin 1949 Industrial Sprayer CHAP1949

SOFFIT SPACERS
Made from galvanised sheet metal cut and bent to create a strong, fast, simple and accurate method spacer between the timber horizontal of
vertical forms, such as wall forms, step or set down areas on top of concrete slab, beams and columns. They are not recoverable once cast into
the concrete. Sizes are available from 50mm to 500mm in 25mm increments.

Description Weight (kg) per 25 bundle Code Number


Soffit Spacer 50mm 0.35 SOF050
Soffit Spacer 75mm 0.52 SOF075
Soffit Spacer 100mm 0.69 SOF100
Soffit Spacer 125mm 0.84 SOF125
Soffit Spacer 150mm 1.04 SOF150
Soffit Spacer 175mm 1.16 SOF175
Soffit Spacer 200mm 1.38 SOF200
Soffit Spacer 225mm 1.56 SOF225
Soffit Spacer 250mm 1.73 SOF250
Soffit Spacer 275mm 1.90 SOF275
Soffit Spacer 300mm 2.07 SOF300
Soffit Spacer 325mm 2.24 SOF325
Soffit Spacer 350mm 2.42 SOF350
Soffit Spacer 375mm 2.59 SOF375
Soffit Spacer 400mm 2.76 SOF400
Soffit Spacer 425mm 2.93 SOF425
Soffit Spacer 450mm 3.11 SOF450
Soffit Spacer 500mm 3.46 SOF500
Soffit Spacer 600mm 4.15 SOF600

43
CONCRETE FORMWORK ACCESSORIES SOLUTIONS

PECAFIL
Pecafil is a flat steel wire mesh sealed on both sides with a heat shrunk layer of stabilised polythene. It is fast
and easy to use and install as lost ground formwork in-lieu of traditional timber and/or steel formwork without
risk of polluting. It may also be used as a construction safety barrier guard.
Description Code Number
Pecafil 2250x600mm PECA2250600
Pecafil 2250x900mm PECA2250900
Pecafil 2250x1200mm PECA22501200
Pecafil 2250x1500mm PECA22501500
Pecafil 2250x1800mm PECA22501800

Project specific and custom sizes are available upon request.

POLYSTYRENE VOID FORMERS


Polystyrene is inexpensive, versatile and easy to use. Void Formers are used to fill in empty areas
beneath a ground concrete slab pour to reduce the volume of concrete required whilst maintaining the
overall strength of the slab. They are also used to create void areas where conventional formed areas
are not possible. Other sheet sizes available upon request.
Description Code Number
Polystyrene Sheet 2400x1200x10mm SL Grade POLY8410
Polystyrene Sheet 2400x1200x20mm SL Grade POLY8420
Polystyrene Sheet 2400x1200x50mm SL Grade POLY8450
Polystyrene Sheet 2400x1200x100mm SL Grade POLY84100
Project specific and custom sizes are available upon request.

ROYAL RIB MESH


Permanent steel ROYALrib Mesh is used to create construction joints and stop-ends in poured concrete. It may be
positioned before fixing any reinforcement, and is stiffened by V-shaped ribs for strength. The reinforcement bars can
be pushed through the mesh at any location. There is no need to strip and remove the mesh or to scabble the concrete
surface after the pour. This saves the mess and time-consuming hassle of cleaning after using plywood to form the
construction joint.

Description Dimensions Code Number


ROYALrib Mesh 2200x450x0.4mm RRIB2245

PENETRATION MESH
Galvanised steel welded mesh sheets are used to safely cover open slab penetrations during construction.
They are generally cut to size and fitted within a formed slab penetration box. The mesh overhangs
the sides of the penetration box and is cast into the concrete slab. Once the concrete cures and slab
penetrations are stripped, slab penetration mesh cast in the concrete slab safeguards any persons and/or
equipment by preventing them from falling through slab penetration.

Description Dimensions Code Number


Galvanised Mesh Sheets 3000x2400mm (25 x 25x 3.15mm Wire) MESHG32425315

STEEL STAR POSTS


Steel star posts are durable and lightweight pickets, made from high grade steel to be driven into the ground (hard/soft) to hold
formed concrete edges in position. They are also used for wire fencing and barrier mesh. Star caps are available to cover the
exposed steel ends.
Description Weight (kg) Code Number
Star Post 450mm 0.70 SP450
Star Post 600mm 1.00 SP600
Star Post 900mm 1.40 SP900
Star Post 1200mm 2.10 SP1200
Star Post 1350mm 2.40 SP1350
Star Post 1650mm 2.60 SP1650
Star Post 1800mm 2.90 SP1800
Star Post 2400mm 3.80 SP2400
Star Post Safety Caps 0.03 SPC

44
CONCRETE FORMWORK ACCESSORIES SOLUTIONS
HARDWOOD TIMBER PEGS / STAKES
Concreter’s Hardwood Timber Pegs (50mm x 50mm) are available with or without a steel collar, which provides increased strength and durability.
Stakes provide support for edgeboards when pouring concrete, keeping concrete edges in position. Surveyor’s stakes/pegs and Landscape and
Nursery Stakes are available upon request.

Description Code Number


Hardwood Peg 50x50x450mm PEGHW450
Hardwood Peg 50x50x600mm PEGHW600
Hardwood Peg 50x50x750mm PEGHW750
Hardwood Peg 50x50x900mm PEGHW900
Hardwood Peg 50x50x450mm Steel Band PEGHW450ST
Hardwood Peg 50x50x600mm Steel Band PEGHW600ST
Hardwood Peg 50x50x750mm Steel Band PEGHW750ST
Hardwood Peg 50x50x900mm Steel Band PEGHW900ST
Also available in 150mm, 225mm, 300mm, 375mm, 1.20m, 1.50m, 1.80m, 2.10m and 2.40m.

FORMWORK REBATE BRACKET


The adjustable Formwork Rebate Bracket fits over lower board timbers (35mm – 50mm thick) while the top
board creates a perimeter rebate. It is used to create a 90 degree angle when pouring concrete slabs.

Description Code Number


Adjustable Formwork Bracket AFB

GALVANISED SLIP JOINTS


Economical, pre-greased Galvanised Slip Joints use a graphite grease lubricant sandwiched between two layers of galvanised sheet metal to slide
concrete bearing structures over brick, masonry block, or corbels.
Available in Flat Strips: 90mm,110mm,150mm, 190mm, 200mm, 230mm, 250mm, 270mm or 300mm. Cavity Bridge: 250mm, 270mm

Description Code Number


Slip Joint 110 x 3.0m SLIPJOINT1103
Slip Joint 200 x 3.0m SLIPJOINT2003
Slip Joint 230 x 3.0m SLIPJOINT2303
Slip Joint 270 x 3.0m SLIPJOINT2703
Project specific and custom sizes are available upon request

PVC KEYJOINT FORMER


This reusable, PVC Keyjoint Former for timber formwork is used to establish key joints in concrete pavements,
particularly in checker-board layouts. It is lightweight and durable, nailed to timber with regular clouts and easy
to recover from concrete.

Description Code Number


PVC Keyjoint Former KJFPVC

FLEXIBLE EXPANSION JOINT


Closed Cell Polyethylene Expansion Joints are ideal as a 10mm gap filler or sealant in brick and blockwork isolation joints. They are lightweight
and flexible, allowing for formation around curved objects. They are easy to install and remove.
Available with either adhesive (sticky) or non-adhesive (plain) backing in 25m rolls.
Height: 100mm, 150mm, 200mm, 300mm.

Description Code Number


Flexible Expansion Joint EXPJF

STIFF EXPANSION JOINT


Stiff bitumen impregnated fibreboard is suitable for forming structural expansion and separation joints
in in-situ and pre-cast concrete construction. It is used for concrete pavements, floors, roads, ramps,
runways, pedestrian areas, retaining walls, bridges, concrete basement structures and subways.

Description Code Number


Stiff Expansion Joint EXPJS

45
WATERSTOP
CONCRETE FORMWORK ACCESSORIES SOLUTIONS - WATERSTOP

HYDROTITE – SWELL WATERSTOP


This premium grade, water swellable waterstop range is used as
a waterproofing sealant in cast in-situ concrete. Its self-adhesive
backing makes it easy to install and reduces construction time and
costs. It expands as it absorbs water, conforming to gap variation, and
creating an effective, waterproofing, compression seal in both vertical
and horizontal construction joints. Its delay coating helps to prevent
premature expansion.

Dimensions: 25mm x 7mm, 10m per roll, 40m per carton

Description Code Number


Hydrotite Swell Waterstop WSHYD

FOSROC SUPERCAST PVC WATERSTOPS


Centrally and externally placed PVC waterstop profiles for use in in-situ cast concrete.
Water-retaining for use in swimming pools, reservoirs, dams, canals, water towers,
sewage tanks, and bunded areas surrounding liquid retaining tanks. Water excluding
for use in basements, underground carparks, tunnels, subways, abutments, retaining
walls, roof decks and podium areas.

Description Code Number


Sure-Stop PVC Waterstop WSPVC

CPF LINER
Controlled Permeability Formwork (CPF) liners significantly enhance the durability
and finish of surface concrete during concrete pour. They are a cost-effective way of
potentially doubling the life of concrete structures. The CPF liner is a thermally bonded
polypropylene membrane that is placed to the internal face of formwork to provide
a high quality and durable surface. It is designed to retain majority of cement and
increases the potential service life of all concrete structures. It is generally used in civil,
mining, and marine projects.

Description Dimensions Weight (kg) Code Number


CPF Liner 35m x 2.5m x 2.2mm 59 CPFL

BUILDERS FILM PLASTIC SHEETING


Polythene Building Film, also known as Builder’s Plastic, provides a moisture barrier in
construction applications. Its 200UM medium impact membrane can be used as an underlay,
under slab on ground construction. The plastic membrane is overlapped and sealed by taping
the joints with duct tape. It can also be used as a plastic tarpaulin, protective floor cover,
temporary weather protection and more.

Description Code Number


Plastic Underlay Film 4x50m Med. Impact Black PUF450MIB

Other grades and sizes are available upon request.

SKELETON CAULKING GUN


The Skeleton Caulking Gun is used with 300mL silicone and sealant tubes,
such as the ROYALseal. Its comfortable pistol grip and steel rod quick-release
system achieves a continuous, smooth and steady flow of silicone, to seal and
fill joints and gaps in formwork.

Description Code Number


230mm Caulking Gun MED1400

46
CONCRETE FORMWORK ACCESSORIES SOLUTIONS
ROYAL SEAL – PREMIUM FORMWORK SILICONE
Premium, neutral curing formwork silicone with flexible waterproof sealant for formply sheet edges/
joints, and to create watertightness on the formed face. It prevents concrete moisture loss and/
or cement grout leaking through the formply joints or edges. This prevents honeycombing, ragged
edges and colour variation from hydration staining. ROYALseal is also ideal for sealing gaps within the
formwork and/or when formwork butts up against other materials such as masonry or stone walls.
Excellent adhesion to most common materials such as wood, brickwork, stone and metal.

Available in light grey (to blend with concrete finish) or clear.

Description Code Number


ROYALseal Grey 300mL SEALRGR300
ROYALseal Translucent 300mL SEALRTR300

TAPES

FOAM SEALING TAPE


Low density, grey, polyurethane, open cell, single-sided adhesive foam tape, seals
formply edges and joints from formwork. Its self-adhesive backing makes it easy to
place onto edges of formply joints and butt joint adjoining formply sheet to seal off
formply joints. Thicker foam tapes are also available to seal gaps under metal deck
sheeting such as Bondek or Condeck on formwork deck to limit slurry loss.

Description Code Number


Foam Sealing Tape FST

DUCT TAPE
Used for joining and repairing polyethylene plastic sheeting in
concrete and building construction, and as a strong, multi-purpose
tape for bundling and strapping.

Description Code Number


Duct Tape 48mm x 30m DT

CLOTH TAPE
This premium grade, strong rayon cloth with waterproof polyethylene
coating seals out moisture and has excellent adhesion to most surfaces.

Description Code Number


Silver Cloth Tape 48mm x 25m SCT4825

FILAMENT TAPE
Premium grade, cross direction, strong fibreglass reinforced filaments for extra
strength is used for heavy duty palletising, strapping, bundling and reinforcing.
Aggressive shear resistant adhesive

Description Code Number


Filament Tape FT

47
CONCRETE FORMWORK ACCESSORIES SOLUTIONS

CEMENTITIOUS REPAIR MORTARS


The FOSROC RENDEROC range comes in a ready to use blend of dry powders. Simply add clean water on site
to produce a highly consistent cementitious repair mortar.
FOSROC RENDEROC FC – Fairing mortar screed, polymer modified (0mm – 3mm thick) applied in thin layers
with a trowel to smooth and repair surface imperfections.
FOSROC RENDEROC HB – General purpose, economical, lightweight patch repair mortar for the reinstatement
of large areas of concrete and for small, localised repairs. Its alkaline nature protects embedded steel
reinforcement and the hardened concrete is strong, durable, resistant to chloride and carbon dioxide and has
excellent thermal and water repellent properties. Applied by trowel or spraying.
FOSROC RENDEROC HB25 – Cementitious repair mortar compatible with concrete 15-30 MPa applied by wet
spray or hand trowelling. High performance, lightweight with very low shrinkage.
FOSROC RENDEROC HB40 – Cementitious repair mortar for the reinstatement of large areas of reinforced
concrete where low permeability and high compression strength is required. Engineered for the repair of columns
and beams but also suitable for soffits and other overhead or patch repair work. Compatible with concrete 30-45
MPa, high performance, medium weigh with very low shrinkage. Applied by gloved hand or trowelled.
FOSROC RENDEROC LA55 – High performance, free flowing, low alkali, micro concrete reinstatement mortar for large structural sections of concrete and smaller
sections where trowelling is impractical. Its alkaline nature protects embedded steel reinforcement, it is resistant to chloride and carbon dioxide and suitable for
electro-chemical repairs. Applied in sections between 50mm to 200mm thick achieving 60 Mpa in 28 days.

FOSROC NITOBOND HAR – PRIMER


Nitobond HAR is a single component polymer emulsion systems designed as bonging agent for Renderoc concrete
repair products.

Description Code Number


Parchem Nitobond EP 1.5ltr PARNBEP1.5
Parchem Nitobond HAR 5ltr PARNB5
Parchem Nitobond HAR 20ltr PARNB20

CONCURE A99 – WATER BASED CONCRETE CURING COMPOUND


Recommended for applications to the surface of freshly laid concrete including renders, structural and mass concrete indoors and outdoors and
particularly in situations where other conventional means of wet curing are difficult to maintain.

Description Code Number


Parchem Renderoc FC 15kg PARFC15
Parchem Renderoc HB 15kg PARHB15
Parchem Renderoc HB25 15kg PARHB2515
Parchem Renderoc HB40 20kg PARHB4020
Parchem Renderoc HB70 20kg PARHB7020
Parchem RenderocLA55 20kg PARLA55

RUBBING STONE
Used for heavy-duty applications such as rubbing floors and concrete, cleaning and scouring casting, and
removing mould marks. Rubbing stone will help you to make your work look polished and professional.

Description Code Number


Concrete Rubbing Block Coarse 30 CRB30C
Concrete Rubbing Block Handle Coarse 30 CRB30
Concrete Rubbing Block Medium 60 CRB60C
Concrete Rubbing Block Handle Medium 30 CRB60

48
ROYAL FORMSAFE SYSTEMS

SAFETY SCAFFOLDING SOLUTIONS


ROYAL FORMSAFE CAPTIVE CATCH DECK SYSTEM
ROYALformsafe deck systems use ROYAL FORMstage hooked planks to
safely construct temporary working platforms. The steel planks are installed/
hooked over ledgers of conventional formwork frame systems, such as
ROYALframe50 and/or ROYALframe60 (metric brace), to create a safe and
captive catch deck for persons working above. ROYAL FORMstage hooked
planks are available in 280mm or 450mm widths.

The Metric System is compatible with the modern falsework grid.

Imperial lengths for use with the traditional falsework (imperial brace) grid
are available with special order

Description Weight (kg) Code Number


FORMstage plank hooked ends 1200x280mm 9.5 RFSPLKH1228
FORMstage plank hooked ends 1200x450mm 11.0 RFSPLKH1245
FORMstage plank hooked ends 1500x280mm 11.0 RFSPLKH1528
FORMstage plank hooked ends 1500x450mm 13.0 RFSPLKH1545
FORMstage plank hooked ends 1800x280mm 13.0 RFSPLKH1828
FORMstage plank hooked ends 1800x450mm 15.5 RFSPLKH1845

ROYAL CATCH DECK BAR


The ROYALcatch deck bar is an additional frame ledger bar that enable planks to
extend between sets of frame towers.

It fits between frame tower sets and hooks onto the formwork frame ledger bar
to provide the catch deck outside the frame tower set. It is adjustable to allow for
variance in frame towers.

Description Code Number


ROYALcatch deck bar RCDB

ROYAL HANDRAIL SAFETY POST


ROYAL Handrail Safety post systems provide the posts for handrails on formwork slab decks or
exposed concrete slab.

bRail Safety posts are fixed around protruding formwork bearers;


cRail Safety posts are near the of edge formwork supports or concrete slab;
iRail Safety posts are fixed on top of formwork decks or concrete slab; and
jRail Safety posts are clamped onto protruding formwork joist

Description Weight (kg) Code Number


bRail Safety Post 13.00 HPBR
cRail Safety Post 12.00 HPCR
iRail Safety Post 8.10 HPIR
jRail Safety Post 9.50 HPJR

49
SAFETY SCAFFOLDING SOLUTIONS

ROYAL GUARD
ROYALguard is a safety cover used to
safely seal column penetration holes
in formwork slab decks. The mesh
penetration cover is a 1200mm x
1000mm frame which is nailed to the
deck, alerting danger and preventing a
person from falling through the column
hole in the deck. It also allows natural
light to flow under the formed deck.

Description Weight (kg) Code Number


ROYALguard 1200x1000mm 23.0 RG1210

ROYAL STILLAGES
ROYALstillages are steel pallets used to hold materials for storage and
transportation. They are stackable and ideal for props, jacks, cross braces,
scaffold standards, ledgers, transoms etc.

Description Weight (kg) Code Number


Stillage 930x930x740mm 33.50 STS
Stillage 1300x930x740mm 35.15 STL
Stillage Mesh 930x930x740mm 62.00 STSM
Stillage Mesh 1300x930x740mm 65.30 STLM
Stillage Covered 930x930x740mm 84.90 STSC

ROYAL STEEL CAGES/ BOXES


Strong and durable steel cages/boxes used to contain materials for storage and
transportation. Ideal for jacks, base plates, nuts and bolts etc. Lifting lugs are provided for
crane handled loads with SWL of 800kg each. SWL for storage is 2t.

The open mesh design allows easy visual inspection of the contents and allows water to
drain from the cage, preventing/reducing water damage and increasing its longevity.

Description Dimensions Weight (kg) Code Number


ROYALbox HS32 1035x1035x1030mm 110 RBHS32
ROYALbox LS10 1035x1035x770mm 109 RBLS10
ROYALbox LS32 1035x1035x770mm 98 RBLS32

ROYAL STILLAGE FEET


Replacement steel pallet feet available in either square or round.

Description Weight (kg) Code Number


Stillage Feet Round Black 0.5 STFR
Stillage Feet Square Black 0.5 STFS
Stillage Feet Square Zinc 0.5 STFSZ

50
HARDWARE
SITE HARDWARE CUTTING & DRILLING

ROYAL SAW BLADES


Premium Formwork Blades

Embedded tungsten tip, hardened steel saw blade with expansion slots for super-fast cuts
of timber in Construction/ Formwork. Available for use with 9 ¼” and 7 ¼” Circular Saws,
Portable Saws, Panel/Bench Saws, Table Saws and Electric Mitre Saws.

Description Size (mm) Code Number


ROYALsawblade 24T 185 SBR24T7
ROYALsawblade 24T 235 SBR24T9
ROYALsawblade 36T 300 SBR36T12
ROYALsawblade 40T 300 SBR40T12

IRWIN SAW BLADES


Irwin saw blades have been designed to meet the pressures of the job site, providing long life and durability without sacrificing speed of cut. Its
razed construction grade carbide provides for longer life and increased durability.

Description Size (mm) Code Number


IRWINsawblade 60T 7” 185 SBI60T7
IRWINsawblade 18T 9” 235 SBI18T9
IRWINsawblade 20T 9” 235 SBI20T9
IRWINsawblade 40T 9” 235 SBI40T9
Irwin Saw Blade 60T 12” 300 SBI60T12
IRWINsawblade 72T 12” 300 SBI72T12

ROYAL DIAMOND CUTTING DISCS


Fast cutting concrete diamond blades suit angle grinders. With keyhole gullets with sintered
segmented or continuous design.

Description Size (mm) Code Number


ROYALdiamond blade 4” 110 DDISCR4
ROYALdiamond blade 5” 125 DDISCR5
ROYALdiamond blade 9” 230 DDISCR9

FLEXOVIT METAL CUTTING DISCS


Flexovit cutting wheel fits angle grinders and is ideal for cutting ferrous metals and steel,
including thin gauge sheet steel, plate and small section.

Description Size (mm) Code Number


Metal Cutting Disk 4” 100x2.5x16.0 MCD4
Metal Cutting Disk 5” 125x2.5x22.2 MCD5
Metal Cutting Disk 9” 230x2.5x22.2 MCD9
Inox Cutting Disc 5” 127x1.0x22.2 INOX5

FLEXOVIT METAL GRINDING DISCS


Iron-Free Grinding Wheel for Ferrous Metal Welds and Structural Steels

Description Size (mm) Code Number


Metal Grinding Disc 4” 100x6.8x16.0 MGD4
Metal Grinding Disc 5” 125x6.8x22.2 MGD5
Metal Grinding Disc 9” 230x6.8x22.2 MGD9
127x1.0x22.2 INOX5

51
HARDWARE

FLEXOVIT MASONRY CUTTING DISC


The Flexovit Masonry Cutting Disc is suitable for general purpose cutting of most masonry products. It
is ideal for cutting brick, concrete pavers, ceramic and stone and is suitable for cutting non-ferrous metals.

Description Size (mm) Code Number


Masonry Cutting Disk 4” 100x3.2x16.0mm MASCD4
Masonry Cutting Disk 5” 125x3.2x22.2 MASCD5
Masonry Cutting Disk 9” 235x3.2x22.2 MASCD9

FLEXOVIT MASONRY GRINDING DISCS


The Flexovit Masonry Grinding Disc is suitable for general purpose grinding of most masonry products and
non-ferrous metals. Ideal for grinding back concrete joints and imperfections on the concrete form face.

Description Size (mm) Code Number


Masonry Grinding Disk 4” 102x6.0x16.0mm MASGD4
Masonry Grinding Disk 5” 125x6.0x22.2 MASGD5
Masonry Grinding Disk 9” 235x6.0x22.2 MASGD9

ROYAL DIAMOND GRINDING BLADES


ROYAL diamond grinding discs are designed for dry grinding and smoothing of concrete, including
surface preparation and correcting concrete form imperfections. Suited to either grinding machines
or angle grinders.

Description Code Number


ROYAL diamond Cup Wheel 4" 105x16.0/ 22.2mm DCUPWR4
ROYAL diamond Cup Wheel 5" 125x22.2mm DCUPWR5

ROYAL WOOD DRILL BITS


Fast cutting ROYAL Drillbits, either auger or flat spade, to drill holes through timber and plywood.
The long, hex shank provides greater reach and firm grip, preventing slippage in chuck.

Description Code Number


ROYALdrillbit Wood Flat 16x150mm DBRWFL16150
ROYALdrillbit Wood Flat 19x150mm DBRWFL19150
ROYALdrill bit Auger 16x450mm DBAR16
ROYALdrill bit Auger 19x450mm DBAR19
ROYALdrill bit Auger 22x450mm DBAR22
ROYALdrill bit Auger 25x450mm DBAR25

ROYAL CONCRETE DRILLING BITS


ROYAL Concrete Drillbits with tungsten carbide tip and SDS Plus or SDS Max shank.

Description Code Number


SDS + Masonry Drill Bit 5.5x160mm MED66182
ROYALdrillbit SDS Plus 6x160mm Masonry DBRSDS+6160
ROYALdrillbit SDS Max 10x310mm Masonry DBRSDSM10310
ROYALdrillbit SDS Max 12x310mm Masonry DBRSDSM12310
ROYALdrillbit SDS Max 14x310mm Masonry DBRSDSM14310
ROYALdrillbit SDS Max 16x310mm Masonry DBRSDSM16310
ROYALdrillbit SDS Max 18x310mm Masonry DBRSDSM18310
ROYALdrill bit SDS Max 20mm x 310mm Masonry DBRSDSM20310

52
HARDWARE
ROYAL CONCRETE DEMOLITION BITS
Made of toughened steel with special surface treatment for improved performance.
Description Code Number
ROYALdemobit SDS Plus 14x400mm Chisel Point DBRSDS+14400CHP
ROYALdemobit SDS Plus 14x400mm Chisel Flat DBRSDS+14400CHF
ROYALdemobit SDS Max 18x400mm Chisel Point DBRSDSM18400CHP
ROYALdemobit SDS Max 18x400x40mm Chisel Flat DBRSDSM1840040CHF
ROYALdemobit SDS Max 18x400x80mm Chisel Flat DBRSDSM1840080CHF
SDS + Chisel 20mm x 250mm MED12021
SDS + Chisel 40mm Wide 20mm x 250mm MED12022
SDS + Point 20mm x 250mm MED12023
Makita Jig Saw Blades
High quality carbon steel blades for fast, straight or curved cutting of wood or plastic. The Makita Jigsaw Blades No.3 have a 60mm working length
and nine (9) teeth per inch. The Makita Jigsaw Blades No. B-13 (universal blade) have a working length of 70mm and eight (8) teeth per inch.
Makita Rip Saw Blades
Wood Reciprocating Blades are 300mm long and perfect ripping up timber and plywood
Description Code Number
Jigsaw Blade 5 pkt – Bosch Type JSBB
Jigsaw Blade 5 pkt - Makita Type JSBM
Makita Rip Saw Blades 5 pkt MRSB

BULLET HEAD NAILS


ROYALnails are one of the most versatile bullet head nails used in construction carpentry for the purpose of timber to timber connection.
This nail is most commonly used as the head is punched and easily concealed and has a plain shank for easy removal and de-nailing with stripping.
Available in 15kg plastic containers or 25kg cardboard boxes in the following sizes:
1” (Fillet Nails) 30mm x 1.80mm; 2” 50mm x 2.80mm; 3” 75mm x 3.15mm; 3” 75mm x 3.75mm; 4” 100mm x 3.75mm.
Description Weight (kg) Code Number
ROYALnails 1” (30x1.80mm) 1 N11
ROYALnails 1” (30x1.80mm) 2 N12
ROYALnails 1” (30x1.80mm) 15 N115
ROYALnails 1” (30x1.80mm) 25 N125
ROYALnails 2” (50x2.80mm) 5 N25
ROYALnails 2” (50x2.80mm) 15 N215
ROYALnails 2” (50x2.80mm) 25 N225
ROYALnails 3” (75x3.15mm) 5 N3515
ROYALnails 3” (75x3.75mm) 5 N35
ROYALnails 3” (75x3.75mm) 15 N315
ROYALnails 3” (75x3.15mm) 25 N32515
ROYALnails 3” (75x3.75mm) 25 N325
ROYALnails 4” (100x3.75mm) 25 N425

DUPLEX HEAD NAILS


ROYALnails duplex (double-headed) type nails, are the nail of choice for quick removal when skew nailing
temporary kickers or braces, or when nailing scaffold components to timber. They prevent the nail from being
smashed and concealed as the second head sticks out and makes it fast and easy to strip and remove.
Description Weight (kg) Code Number
ROYALnails 3" (75x3.75mm) Duplex 5 N35D
ROYALnails 3" (75x3.75mm) Duplex 25 N325D
ROYALnails 4" (100x4.50mm) Duplex 25 N42545D

MASONRY NAILS
Hand driven washered masonry nails for setting out survey marking.

Description Code Number


Ramset Washered Masonry Nail 2.4x20mm RAMMP20
Powers Washered Masonry Nail 2.5x25mm POWMPW325

53
HARDWARE

ROYAL RING SHANK NAILS


The ring shank provides extra grip and stronger hold and is ideal for securing bending plywood to a curve.
Description Weight (kg) Code Number
Ring Shank Clouts 30mm 2.0 RS302
Ring Shank Clouts 30mm 25 RS3025
Ring Shank Clouts 40mm 2.5 RS402.5
Ring Shank Clouts 40mm 25 RS4025

ROYAL HEX HEAD TYPE 17 SCREWS


ROYAL Hex Head Type 17 bare/coarse thread screws are ideal for quickly fixing ROYAL handrail posts to formwork. The hex head makes it easy to
fix and remove screws and re-use them multiple times. Hex head screws are also commonly used to secure timbers and plywood in formwork and
for general purpose work.
Description Code Number
Powers Screw T17 HexC414-10x40 POWT17HC414040
Powers Screw T17 HexC414-10x50 POWT17HC414050
Powers Screw T17 HexC414-10x65 POWT17HC414065
Powers Screw T17 HexC414-10x75 POWT17HC414075
Powers Screw T17 HexC414-10x90 POWT17HC414090
Powers Screw T17 HexC414-10x100 POWT17HC414100
Powers Screw T17 HexC414-10x150 POWT17HC414150
Powers 5/16 Nutsetter 45mm 1Pc Sleeve POWB025
Powers 3/8 Nutsetter 45mm 1Pc Sleeve POWB030

ANCHOR BOLTS
Anchor Bolts are used to attach objects or structures to substrates such as concrete, brick, hollow brick or block. They can be
completely removed and reused, making them suitable for either permanent or temporary anchoring.
Description Code Number
Powers Blue Tip Bolt 8mm x 50mm POWBTB850
Powers Blue Tip Bolt 10mm x 100mm POWBTB10100
Powers Blue Tip Bolt 12mm x 100mm POWBTB12100
Powers Blue Tip Bolt 12mm x 150mm POWBTB12150

EXPLOSIVE POWER TOOL CHARGERS & PINS


Power loads for low velocity powder actuated tools provide the energy to drive the pins through material and into the concrete.
Description Code Number
Ramset FormMaster Charge Yellow RAMFCY
Ramset FormMaster Charges Red RAMFCR
Ramset FormMaster Pins 99mm RAMFP99
Ramset FormMaster Pins 50mm RAMFP50
Ramset FormMaster Pins 75mm RAMFP75
Ramset J20 Charge Green RAMJ20CG
Ramset J20 Charge Purple RAMJ20CP
Ramset J20 Charge Red RAMJ20CR
Ramset J20 Pins 50mm RAMJ20P50
Ramset J20 Pins 75mm RAMJ20P75
Ramset J20 Pins 95mm RAMJ20P95

RAMSET FORMMASTER
Powder Actuated Fastener Gun
FormMaster is the professional’s choice for long pin fixing. A high powered fastening system with the power and comfort to meet the demands of
the formwork industry. Fast 10 shot strip feed with automatic advance. Front barrel safety grip and hand guard for all day use comfort.

Specifications
Description Ramset FormMaster Tool
Code Number RAMFT
Weight 3kg
Fixing capacity of timber to concrete 75mm
Pin capacity Up to 100mm

54
HARDWARE
CHEMSET INJECTION 101
Ramset Chemset Injection 101 is a polyester mortar chemical anchor system with fast cure and high strength. The two parts
are dispensed and accurately mixed in one mess-free action through a static mixing nozzle. Chemset 101 may be used to fix
reinforcement starter bars, wall ties, threaded studs, and bolts into concrete, brickwork and stone. The Ramset Chemset Universal
Applicator dispenses all the products in the Chemset range.

Description Code Number


Ramset Chemset 101 750ml RAMCH101
Ramset Chemset Universal Applicator RAMCHUA

EXPANDABLE FOAM
Non-shrink expanding foam to fill any shaped hole or gap. Once cured, it can be cut and shaped as required.

Description Code Number


Powers Power Foam 750ml POWSF600
Ramset FomoFill 500ml RAMFF500
Ramset FomoFill 750ml RAMFF750

ROYAL STEEL STRAPPING


ROYAL steel strapping is a black, cold-rolled, medium carbon steel strapping
engineered to yield a higher breaking strength at a thinner gauge than regular
duty steel strapping. Available in 19mm wide portable wound ribbon coil.

Description Code Number


Steel Strapping 16x0.56mm SSTR16
Steel Strapping 19x0.56mm SSTR19

STEEL STRAPPING TENSIONER


Manual hand, feed wheel tensioners for steel strapping with unlimited uptake. The strap can be fed directly
from the coil and used in any position. The tensioner has long 300mm cast iron handle to tension the strap.
For standard or regular duty steel, strap width 13mm to 19mm.

Description Code Number


Steel Strapping Tensioner 13-19mm SSTEN1319

SEALER
This manual hand sealer has a front action, “down cut” double notch metal sealer, after tension has been
applied, that produces a seal with a strong grip. For standard or regular duty steel, strap width 13mm to 19mm.

Description Code Number


Steel Strap Sealer 16mm SSEALER16
Steel Strap Sealer 19mm SSEALER19

STEEL STRAPPING SEALS


Open metal clips snap over the strap and the knock-down buckle seals the tension of the strap with the use of the
sealer tool.

Description Code Number


Steel Strapping Seals 16mm SSEAL16
Steel Strapping Seals 19mm SSEAL19

ROYAL STRAP DISPENSER


This portable, steel strapping dispenser is used to securely hold steel strap ribbon coils vertically and keep them ready for use. It
is lightweight when empty and easy to carry using its dispenser handles. It is stable when loaded.

Description Code Number


Steel Strapping Dispenser SSD

55
HARDWARE - SITE TOOLS AND EQUIPMET

HEAVY DUTY SEALLESS COMBINATION HAND TOOL FOR STEEL STRAPPING


The sealless combination tool for tensioning, sealing and cutting tool with triple notch seal joint is quick and easy to operate, adjust and maintain. It
eliminates the need for a separate tensioner, sealer and cutter (no metal seals are required).
Strap
Description Strap width (mm) Weight (kg) Code Number
Thickness (mm)
Steel Strapping Combination Tensioner & Sealer 0.6 12-19 3.4 SSTENSEALER

PLASTIC STRETCH WRAP


Clear, durable plastic stretch wrap with great cling factor for securing pallets, storage and/or transportation.

Description Code Number


Stretch Wrap 500x450mm 25um Clear SW

STRETCH WRAP DISPENSER


Holds the plastic stretch wrap roll (or hand film) with rubber handles for quick and easy wrapping application.

Description Code Number


Stretch Wrap Dispenser SWDISP

CABLE TIE
Industrial cable ties are a low cost solution for easy tie fastening for multi-purpose applications.

Description Code Number


HD 200mm Black ties x 25 Pieces MED91226

SURVEY PAINT
Survey paint (also known as Spot Marker) comes in an aerosol can which uses a
spray-through cap. It is available in a wide lead-free colour range. Fluoro colours
are best suited for temporary marking. For inverted use on bitumen, concrete,
grass, wood, dirt and rock.

Description Code Number


Blue Survey Marker USMBE
Fluoro Green Survey Marker USMFGN
Fluoro Orange Survey Marker USMFOE
Fluoro Pink Survey Marker USMFPK
Fluoro Red Survey Marker USMFRD
White Survey Marker USMWH
Yellow Survey Marker USMYW

MAGNETIC BALL PICK UP TOOL


This handy, 600mm long, magnetic ball picks up ferrous metal items such as nails, screws, bolts and off-cuts of tire wire. It
is ideal for cleaning steel fixers off-cut tire wire and removing loose nails on the formwork deck prior to a concrete pour or on
concrete slabs to avoid rust staining. It has a quick release trigger handle to magnetically release the collected metal objects. It is
easy to use, safe, practical and time saving. Lifting force: 10 kgs.

Description Code Number


Magnetic Pick Up Tool MED14529

LUMBER CRAYONS
Industrial grade, clay-based hexagonal crayons with superior weather resistance, is also known as
layout chalk. It will not melt in direct sunlight. They are fade-, water- and smear-proof and mark very
well on timber, plywood, concrete and other surfaces.

Description Code Number


Ox Lumber Crayon White CRAYWHT

56
HARDWARE - SITE TOOLS AND EQUIPMENT
STABILA LAR 200 ROTATION LASER
This German-made, self-levelling rotation laser is easy to use with a simple, one button operation. It has a Rubber Exterior over metal housing
and is dust and water proof-IP65. Its shock absorbing interior is extremely robust due to the patented, “SPS” Shock Protection System which can
absorb the impact of a 6’ drop to concrete. Operation time: 120 hours on 2 X D Batteries
Self-levelling working range: +/-5 degrees Accuracy: +/- 1/8” over 100’

Description Code Number


Stabila Laser LAR200 STABLAR200
Stabila Laser LAR200 Bracket STABLAR200BR
Stabila Laser LAR200 Case STABLAR200C
Stabila Laser LAR200 Receiver & Bracket STABLAR200RB
Stabila Tripod Heavy Duty STABTP

STABILA DUMPY LEVEL OLS26


Easy to read with reliable transfer of heights, 26x magnification, robust protection of the optical system and an
easy-to-grip, impact absorbing soft grip cover. It comes with a strong carrying case and has easily accessible
focusing and adjusting screws. It has a generous overall supply package, protection class IP54 and does not
require batteries.

Description Code Number


Stabila Dumpy Level OLS26 STABDLOLS26

TOPCON RL-H4C GENERAL CONSTRUCTION LASER.


The new self-levelling rotating laser from Topcon Positioning System (TPS) – RL-H4C – sets
a new industry standard for general construction lasers. It has IP66 protection against dust
and water and its large dual handles make carrying and setting up easy. 100 hours with the
four D alkaline batteries, or 60 hours with Ni-MH rechargeable battery. The RL-H4C has a
number of industry-leading features, including ±10 arc-seconds horizontal accuracy and ±5
degrees self-levelling range.

Description Code Number


Topcon RL-H4C General Construction Laser TCRLH4C
Topcon Receiver LS-80B TCLLR
Topcon Laser Receiver Bracket TCLLRB

LASER PLUMB BOB


Plumb and level point-to-point alignment, establishes a vertical reference point faster than , and
without the swinging of, a traditional plumb bob. Plumb instantly from concrete floor to underside
of formwork deck or ceiling up to 15 meters off the ground. Compact and durable and reduces
setting out time.

Description Code Number


Lufkin LCL4 Multi-Line Laser LUFLASLCL4SET
PLS3 Beam Laser Level PLS3

PLUMB BOB
This 500g, chrome plated Plumb Bob has a threaded top for easy string attachment. It is suspended from a string and used as a
vertical reference/plumb line.

Description Code Number


Plumb Bob 500grams MED13950

CHALK LINE REEL


Chalk Line Reel is used to quickly make straight, high-visibility and fade-resistant lines over a long
distance. It comes with a durable, high impact case and refill chalk dust to mark a variety of surfaces,
including wood, concrete, stone and metal. Its flip-top cap is easy to open for ease of use.

Description Code Number


30m Lockable Chalk Reel Refill with Chalk MED13373
Chalk Line Refill 8oz CHALKREF

57
HARDWARE - SITE TOOLS AND EQUIPMENT

STRING LINES
Nylon Builders String is strong enough for taut line tensioning and will recover when re-wound, making it
durable and ideal for setting out lines on-site. Available in 50m lengths and in high visibility colours.

Description Code Number


Donaghys String Line 50m White STLWHT50
Donaghys String Line 50m Pink STLPNK50
Donaghys String Line 50m Lime STLLIM50

SQUEEGEE
Floor squeegee with a flexible, 900mm wide, neoprene blade quickly cleans and removes water
from wet floors. Ideal for quick drying formply decks after rain/morning dew to prevent slipping,
or for sweeping water into drains on concrete slabs to maintain safe and dry working conditions.
The aluminium frame makes it sturdy and longer lasting. Handle sold separately.

Description Code Number


Squeegee Aluminium 900mm SQE900

BROOM
Industrial broom head, 600mm wide, with hard, plastic bristles ideal for sweeping and cleaning
around any construction site, in wet or dry conditions. Handle sold separately.

Description Code Number


600mm Stiff Bristle Outdoor Broom MED00060

ALL STEEL FLOOR SCRAPER


All Steel Construction Floor Scrapers are durable and reliable. The long, T-handle grip is easy and
comfortable to use. Its spring steel blade efficiently scrapes concrete slurry from floors and walls and easily
removes or scrapes up dried cement mortar from stressors grout and cement renders.
Available: Standard 200mm Floor Scrapper or Heavy Duty Floor Scraper with trapezoid steel spring blade.

Description Code Number


200mm Standard Floor Scraper SCRAPESTD200
200mm Heavy Duty Floor Scraper SCRAPERHD200

PRY BAR
All Steel Construction Pry Bar is a heavy duty, leverage bar with a hardened steel claw at end.
The long, 1425mm, handle makes leverage easy and comfortable to use. It is ideal for assisting
crane-handled formwork shutters with the placing and removing shutters, and prying forms and
embedded objects.

Description Code Number


Pry Bar Heavy Duty 1425mm PRYBARHD1425

WRECKING BAR
Estwing Gooseneck Wreaking Bars are used to strip formwork. They have an angled chisel
on one end for prying and lifting, and the other end is slotted for pulling nails.

Description Code Number


Estwing Wrecking Bar 24" EWWB24
Estwing Wrecking Bar 36" EWWB36

LEATHER NAIL AND TOOL BELT


This professional, tradesman quality nail bag has eleven (11) pockets, is belt buckled
(for comfort and ease of adjustment), has an oiled finish (for durability), has heavy duty
stitching and is riveted with rugged construction.

Description Code Number


11 Pocket Professional Nail Bag MED11213

58
HARDWARE - HAND TOOLS
SLEDGE HAMMER
High quality Sledge Hammer with forged steel head, a comfortable and durable Hickory wooden
handle and fitted with steel wedges. Available 10lb and 14lb.

Description Code Number


Sledge Hammer 10lb SH10
Sledge Hammer 14lb SH14

HAMMERS
Estwing’s Curved Claw Solid Steel Hammer provides unsurpassed balance and temper. The head and handle are fully polished and forged in
one piece. Estwing’s exclusive Nylon Shock Reduction Grip® is moulded on, and offers the utmost in both comfort and durability, while reducing
vibrations caused by impact. Its longer handle gives greater striking power.

Description Code Number


Estwing Framing Hammer 24oz Leather Handle EWFH
Estwing Framing Hammer 22 oz Vinyl Grip EWFH22
Estwing Claw Hammer 24 oz Vinyl Grip EWFH24
ROYALhammer 24oz Claw HAMMERR24

SPORTSMAN’S AXE
This high quality Estwing 12” Sportsman’s Axe with heavy duty sheath has been constructed of one solid piece of
forged steel. It has a genuine leather handle, providing a comfortable grip. Estwing Axes are made to last a lifetime.

Description Code Number


Estwing Sportsman Axe w Sheath EWAXE

STABILA 1200MM TRADE SPIRIT LEVEL


Quality, German-made, strong and sturdy aluminium ribbed box- section construction level for the trade and professional user. It has removable,
shock-absorbing, non-slip end caps that allow for more accurate level end use. Suitable for overhead measurement (vial down), one horizontal
(level) and two vertical (plumb) vials. Always accurate, work with confidence and speed.

Description Code Number


Stabila Spirit Level 1200mm STABL1200

HAND SAW
Hand Saw offers superior performance with its hard point, razor sharp, triple ground teeth, for fast
and accurate cutting on both push and pull strokes. Ergonomic handle for added comfort.

Description Code Number


Hand Saw HS

HACKSAW
Contractor Tuff, premium light-weight hacksaw, with rhino grip ergonomic handle. Its quick blade-
change design makes it easy to adjust and change the disposable blade. It is used for cutting plastic,
metal and wood, including PVC conduit, metal soffit spacers, and plastic or timber fillets.

Description Code Number


Hacksaw Lite BRHHSAW

ADJUSTABLE WRENCH
This Adjustable Wrench is made from carbon steel and provides grip and mechanical advantage in applying torque to turn objects such as rotary
anchor bolts fasteners, tightening nuts on scaffold couplers and coil tie bolts.

Description Code Number


300mm Adjustable Wrench MED17194
375mm Adjustable Wrench MED17506
450mm Adjustable Wrench MED17507

59
HARDWARE - SITE TOOLS AND EQUIPMENT

LADDERS
Aluminium Single and Double Step Ladders, Extension Ladders and Platform Step Ladders – Industrial Rated

Description Platform height (m) Code Number


Ladder Platform 3 Step 0.9 LADDERPL3
Ladder Platform 4 Step 1.2 LADDERPL4
Ladder Platform 5 Step 1.5 LADDERPL5
Ladder Platform 6 Step 1.8 LADDERPL6

Description Size (m) Reach height (m) Weight (kg) Code Number
Ladder Single Sided 6ft 1.8 2.8 7.7 LADDERSS6
Ladder Single Sided 7ft 2.1 3.1 9.0 LADDERSS7
Ladder Single Sided 10ft 3.0 4.0 14.9 LADDERSS10
Ladder Single Sided 12ft 3.6 4.6 17.8 LADDERSS12
Ladder Single Sided 14ft 4.2 5.2 21.5 LADDERSS14
Ladder Double Sided 2ft 0.9 1.9 4.2 LADDERDS2
Ladder Double Sided 3ft 1.2 2.2 5.2 LADDERDS3
Ladder Double Sided 4ft 1.8 2.8 7.8 LADDERDS4
Ladder Double Sided 6ft 2.1 3.1 8.8 LADDERDS6
Ladder Double Sided 8ft 2.4 3.4 10.7 LADDERDS8
Ladder Double Sided 10ft 3.0 4.0 12.1 LADDERDS10
Ladder Extension 8ft 2.4 / 3.9 3.4 / 4.9 8.6 LADDERE8
Ladder Extension 9ft 2.7 / 4.5 3.7 / 5.5 9.7 LADDERE9
Ladder Extension 10ft 3.0 / 5.2 4.0 / 6.2 12.9 LADDERE10
Ladder Extension 11ft 3.3 / 5.8 4.3 / 6.8 14.5 LADDERE11
Ladder Extension 12ft 3.6 / 6.4 4.6 / 7.4 15.1 LADDERE12

AVIATION TIN SNIPS


Designed to cut low carbon, cold rolled steel precisely and easily. It is ideal for cutting steel strapping, light
gauge sheet metal and plastic material with serated blades for easy cutting and ergonomic anti-slip handle.
Available in Straight cut, Right straight cut or Left straight cut.

Description Code Number


Right Cut Snips BRHRCS
Straight Cut Snips BRHSCS

BOLT CUTTERS
The 900mm long handle provides great leverage and high cutting force, equipped with soft grip handles.
It is ideal for cutting reinforcement mesh and bars to maximum capacity of 12mm diameter, and for
general purpose cutting of most thick steel wire.

Description Code Number


900mm Bolt Cutter with High Tensile Jaws MED08478

NIPS
Professional, German-made, narrow head end cutting nippers, designed to provide optimised movement
when steel fixing with tie wire. Quality hardened Drop forged from special tool steel.

Description Code Number


Ox Pro 200 End Cutting Nipper ORBECN200
Ox Pro 280 End Cutting Nipper ORBECN280

60
HARDWARE - SITE TOOLS AND EQUIPMENT
RETRACTABLE UTILITY KNIFE
Retractable Metal Utility Knife with ergonomic grip, fast lock and quick blade change.
Comes with durable hard plastic holster.

Description Code Number


Retractable Utility Knife BRHPK

ROYAL TIE WIRE & BELT PACK REEL


ROYAL Tie Wire is used for reinforcement mesh/steel rods and general
construction tying. Belt Pak Tie Wire is 1.57mm x 95m and is available
in black annealed and galvanised finishes. It is held in, and dispensed
by, the Belt Pak Tie Wire Reel. It has a durable aluminium construction,
is easy to load, facilitates left and right handed use and has built-in belt
loops.

Description Code Number


Tie Wire 1.57mm Beltpack Annealed 95m TW15795A
Tie Wire 1.57mm Beltpack Galvanised 95m TW15795G
Tie Wire Beltpack Reel TWBELTPACK

TAPE MEASURES
The Lufkin BIG BOSS 8m x 30mm tape measure is extra-wide for
increased stiffness and rigidity. Its quad end-hood and Durablade
coating provides for extended blade life and its heavy duty belt clip for
increased durability. It has a co-moulded, ergonomically designed case
for improved grip and comfort and a Hi-Viz orange coloured case that
stands out in the tool box.

Description Code Number


Tape Measure Crescent Pro Grip 8m TMCRESPG8
Tape Measure Lufkin Big Boss 8m TMLUFBB8

CARPENTERS PENCILS
Comfort grip, traditional chamfered, wide and flat rectangle trade hard carpenters pencil, with
strong, high quality lead. Ideal for marking saw cuts and points on hard or rough surfaces. The
pencil is robust to survive in a construction environment. Red – Medium; Green – Hard

Description Code Number


Carpentry Pencil Red PENRED
Carpentry Pencil Green PENGRN

CARPENTERS SQUARES
Carpenters Square: 600mm x 400mm steel square to measure 90 degree angles.

Combination Square: small and handy size multi-purpose tool used to measure and
level edges and corners and able to measure 45 and 90 degree angles.

Description Code Number


Carpenters Square 600x400mm SQ600400
Combination Square 300mm SQ300

61
HARDWARE - POWER TOOLS

POWER TOOLS

MAKITA CIRCULAR SAW 235MM


This hardworking saw has the power to cut through most materials. Its sturdy steel safety cover has
industrial durability and its flat-end motor housing provides for easy blade changes. The highly rigid
rugged steel base provides stability.

Specifications
Description Makita Circular Saw 235mm
Code Number MAKN5900B
Continuous rating output 2000W
Blade diameter 235mm
Net weight 7.0kg
Model N5900B

MAKITA CIRCULAR SAW 185MM


This 185mm circular saw has an ergonomically designed handle with soft grip for improved comfort
and control. Its aluminium base plate, single action lever for quick adjustment of cutting depth and
rear dust exhaust port which exhausts sawdust backwards provides for a comfortable operation.

Specifications
Description Makita Circular Saw 185mm
Code Number MAKHS7600SP
Continuous Rating Input 1200W
Blade Diameter 185mm
Net Weight 3.9kg
Model HS7600SP

MAKITA 12.7MM SQUARE DRIVE IMPACT WRENCH


Incredible high fastening torque of 350Nm with efficient impact system reducing vibration and extending tool life. Aluminium hammer case with high
durability cylinder formed housing with high rigidity and durability.

Forward and Reverse rocker switch.

Specifications
Description Makita Impact Wrench TW0350
Code Number MAKTWO350
Continuous rating input 400W
Capacity - High tensile bolt M12-M16
Capacity - Standard Bolt M12-M22
Net Weight 2.9kg
Square drive 12.7mm
Model TWO350

MAKITA HIGH TORQUE DRILL 13MM (5/8”)


This high torque drill has a 750W high continuous rating input obtained by improved motor cooling and a
reverse function Rocker type switch. Its 360° rotatable D-handle has 24 positive stops for multi-position
operation. Its new aesthetic design features a non-skid elastomer over the main handle and a soft,
rubberised grip for improved comfort and control.

Specifications
Description Makita Drill DS4011 13mm 1/2in
Code Number MAKDS4011
Continuous rating input 750W
Drilling Capacity - Steel 13mm
Drilling Capacity - Wood 36mm
Net weight 2.8kg
Model DS4011

62
HARDWARE - POWER TOOLS
MAKITA HIGH TORQUE DRILL 13MM
This powerful, high torque motor is perfect for heavy duty driving and drilling. It has a large variable speed trigger with forward/reverse action, a lock-on
lever and a triple action gearbox making it perfect for drilling with hole saws, auger and spade bits. Its aluminium gear housing increases durability its side
handle swivels 360° for ease of operation
Specifications
Description Makita Drill DP4003K 13mm
Code Number MAKDP4003K
Continuous rating input 750W
Drilling Capacity - Steel 13mm
Drilling Capacity - Wood 38mm
Net weight 2.2kg
Model DP4003K

MAKITA 18V CORDLESS DRILL HAMMER DRIVE


This Cordless Drill Hammer has a mechanical two (2) speed gearing and a high power to weight ratio due to its 4-pole motor. Single sleeve keyless chuck
facilitates easy bit installation/removal, and variable speed trigger, redesigned belt clip and ribbed rubber grip ensures secure grip and ease of operation.
All metal gear construction ensures high transmission durability. It is compatible with 1.5, 3.0, 4.0 and 5.0Ah Lithium-Ion batteries

Specifications
Description Makita 18V Cordless Drill Hammer Drive
Code Number MAKDHP458Z
Specifications - Capacity - Masonry 16mm
Specifications - Capacity - Steel 13mm
Specifications - Capacity - Wood 76mm
Voltage 18V
Net weight 2.3kg
Model DHP458Z

MAKITA 40MM ROTARY HAMMER


This Makita 40mm Rotary Hammer has a lock on switch and a trigger switch to cater for both continuous and intermittent chiselling applications
respectively. It is easy to operate and control with 11.4 joules of impact power, variable speed dial, electronic soft start and speed control, torque
limiter and comfortable soft grip. It has a one touch sliding SDS Max type chuck and an easy to operate mode change lever located on top of the
motor housing for reduced possibility of breakage. Its LED power light indicates trouble with the electric circuit and the LED service light indicates
when to replace the carbon brush.

Specifications
Description Makita 40mm Rotary Hammer 1100W 2 Mode
Code Number MAKHR4013C
Continuous rating input 1,100W
Max. capacity - Concrete 40mm
Max. core bit dia. 105mm
Net weight 6.2kg
Model HR4013C

MAKITA ANGLE GRINDER 125MM (5”)


This Makita Angle Grinder has a high performance, masonry cutting, heat resistant motor and narrow barrel grip for easy handling. Its labyrinth
construction protects all ball bearings from dust and debris and its shaft lock allows for easy wheel changes.

Specifications
Description Makita Grinder 5" 9558HN
Code Number MAK9558HN
Continuous rating input 840W
Max capacity – Abbrasive disc 125mm
Max capacity – Depressed centre wheel 125mm
Max capacity – Diamond wheel 125mm
Net weight 2.1kg
Model 9558HN

63
HARDWARE - POWER TOOLS

MAKITA ANGLE GRINDER 230MM


This Makita Angle Grinder has a heavy duty motor with 2,400W continuous rating input with a torque limiter and soft start. Its rotatable, low vibration
rear handle has a comfortable soft grip for better control and gear housing positioning at every 90°. It has outstanding durability with a super anti-dust
structure, machined bevel gear and heat resistance, and a large rubber tool rest protects work pieces from scratches

Specifications
Description Makita Angle Grinder 230mm
Code Number MAK9040
Continuous rating input 2,400W
Max capacity 125mm
Depressed centre wheel 230mm
Net weight 5.5kg
Model GA9040S01

MAKITA PETROL BLOWER 4-STROKE


Ideal for blowing sawdust, this 4-Stroke Blower is compact, lightweight, well-balanced and comfortable to use, with an easy to start motor. It also has a
clean exhaust and low fuel consumption.

Specifications
Description Makita 24.5CC 4 Stroke Blower
Code Number MAKBHX2500
Displacement 24.5cc
Max Air Speed 264kph
Power 0.66kw/0.89HP
Sound pressure level 89.3dB
Net weight 4.5kg
Model BHX2500

TRUCK TIEDOWNS

RATCHET TIEDOWN WITH HOOK/KEEPER


The Ratchet Tiedown strap, with quick release, is perfect as a quick, easy and safe way to secure a load for a truck or ute. Designed and tested to
provide maximum load protection, Ratchet Tiedowns are produced to AS/NZ4380 standards for Cargo Restraint Systems.
The ratchet makes it easy to safely and securely strap loads up to 1.25t to 2.5t.

Description Code Number


Ratchet Tiedown 1.25t 9m 35mm RT1.25935
Ratchet Tiedown 1.5t 9m x 35mm RT1.5935
Ratchet Tiedown 2.5t 9m x 50mm RT2.5950
Ratchet Tiedown 2.5t 11m x 50mm RT2.51150
Other sizes are available upon request.

LONG END TIEDOWN WITH HOOK/KEEPER


Used with the Ratchet Tiedown to strap and secure loads up to 2.5t safely.

Description Code Number


Tiedown Longend 2.5T 9m 50mm TDLE2.5950

Other sizes are available upon request.

CLIP ON RATCHET WINCH


Secure loads up to 2.5t with this 50mm strap available in 9m, 11m and 12m lengths.

Description Code Number


Winch Combo Ratchet & Longend WCCR

64
HARDWARE - MATERIALS HANDLING
FLAT SLINGS
Flat webbing slings are made of high tensile polyester yarn, treated and coated for increased working life. They are used to handle an extensive range
of materials in varying environments and are suitable for use with polished or fragile surfaces. They also exert less pressure than wire ropes or chains
at the point of contact with the load.

Description Code Number


Flat Sling 2t x 6m SLINGF2X6

Other types and sizes are available upon request.

PALLET JACK TROLLEY


With a three (3) ton capacity, the Pallet Jack Trolley is suitable for moving standard size pallets, formwork & scaffolding materials, machinery &
equipment etc. Red Polyurethane Pallet Entry Wheels make it easy to enter the pallet and Single Wheels
provide for a smoother drive, less noise and better grip.
Standard Fork Dimensions: 1150mm (L) x 685mm (W)
Min/Max Fork Height: 85mm / 200mm
Weight: 75kgs
Also available: Extra Long 1.8m tynes with 2 tonne capacity.

Description Weight (kg) Code Number


Pallet Jack 1.150m 3.0 Tonne 75 PJ1203
Pallet Jack 1.80m 2.0 Tonne 140 PJ1802

WHEELS
General use steel castor wheels with plate for ease of attachment and polyurethane protection.

Description Code Number


Swivel Castor Wheel 4" WHCS4
Swivel Castor Wheel 8" WHCS8

65
SAFETY EQUIMENT
SAFETY EQUIPMENT - PROTECTIVE EQUIPMENT

SAFETY GLOVES
Seamless, form fitting nylon gloves with an anti-static liner, breathable back and
a revolutionary latex foam coated palm for extreme comfort, excellent grip and
dexterity in both wet and dry conditions. Hypoallergenic, anti-microbial and dustmite
resistant with Hi-Vis yellow perfect for the workplace. Pig skin gloves are a general
purpose glove ideal for manual handling tasks also used for scaffolding and rigging tasks.

Description Code Number


Black Latex Foam on Hi Vis Yellow Nylon Liner PCLFN
Umatta Silverback Nitrile Black Glove GLOVEUM
Foam Nitrile Glove Hi Vis GSGLV2030HVYL
Sandy Foam Nitrile Glove Hi Vis GSGLV2050HVYL
Riggers Gloves Pig Skin WGPS

HARD HAT
This Hard Hat is a lightweight, tough and durable plastic safety helmet with a 6 point harness, and
adjustable head band for a tight fit. It is worn on construction sites to protect the head from injury
from falling objects, and impact with other objects.

Description Code Number


Hard Hats HH

SAFETY GLASSES
Tsunami Safety Specs are have a stylish, wrap-around design which promotes wear in any work
environment. Ultra-lightweight to increase comfort for extended wear. Medium impact, anti-
scratch lens and durable polycarbonate frame. Available in Clear (1600) and Smoke (1602) Lens.
Certified to AS/NZS 1337.1:2010 Lic 25492

Description Code Number


Tsunami Specs Clear Lens PCPSP1600
Tsunami Specs Smoke Lens PCPSP1602

ASSEMBLED BROWGUARD WITH VISOR


This Browguard (BG) with Anti-Fog Visor (VC) provides 99.9% UV protection and is pre-assembled
for immediate use. They are sold individually.

Description Code Number


Assembled Browguard with Visor PCBGVC

PROBULLET DISPOSABLE UNCORDED EARPLUGS


Class 5 Probullet Uncorded Earplugs provide hearing protection for noise levels to 110 dB(A).
Made from disposable, PU foam and sold in pairs packaged in individual poly bags. 200 per box.

Description Code Number


PRO-BULLET PU Earplugs UNCORDED 200 Class 5, 27dB (A) PCEPOU

PROBULLET DISPOSABLE CORDED EARPLUGS


Class 5 Probullet Corded Earplugs provide hearing protection for noise levels to
110dB(A). Made from disposable, PU foam and sold in pairs packaged in individual
poly bags. 100 per box.

Description Code Number


PRO-BULLET PU Earplugs UNCORDED 200 Class 5, 27dB (A) PCEPOU

66
SAFETY EQUIPMENT - PROTECTIVE EQUIPMENT
VIPER EARMUFFS
Class 5 Viper Earmuffs provides hearing protection for noise levels to 110dB(A). Made for comfort, with
high quality ear cushions, a solid, lightweight ear cup construction and inner foam and headband cushions
for extended wear. Its three-position hand band (worn over the head, behind the head or under the chin)
allows earmuffs to be comfortably worn with other safety gear, such as hard hats, respirators, safety
glasses and visors. Its low-clamping force applies minimum pressure while maintaining a snug seal.

Description Code Number


Viper Earmuffs PCEMVIP

NON TOXIC DUST MASK


This lightweight mask is comfortable for extended wear and has an aluminium nose piece that can
be moulded to individual comfort.

Description Code Number


Non Toxic Dust Mask 10 Piece Blister Pack PC101-10

RESPIRATOR P1 – DUST MASK


This dust mask has a P1 rating (providing protection against mechanically generated
particles) and latex free dual straps for a firm and comfortable fit. It has a colour coded
nose piece and packaging for ease of identification and comes in a resealable Polybag for
hygienic storage.

Description Code Number


Respirator P1, No Valve 20 Masks PC301

RESPIRATOR P2 WITH VALVE – DUST MASK


This dust mask has a P2 rating (providing protection against mechanically and
thermally generated particles). It also has an exhalation ProValve for improved air
flow, and latex free dual straps for a firm and comfortable fit. It has a colour coded
nose piece and packaging for ease of identification and comes in a resealable
Polybag for hygienic storage.

Description Code Number


Respirator P1, No Valve 20 Masks PC301

STEEL CAPPED SAFETY BOOTS


Steel capped, Black Rambler Elastic Sided Boot with tough sole and AirZone comfort
system for maximum impact protection and a comfortable day on the job. Model
240011

Description Code Number


Steel Capped Safety Boots SCB

HI-VIS VEST
Fluoro Yellow Safety Vest - Day Use - SVY-NT
The most visible Personal Protective Equipment, the ubiquitous Hi-Vis safety vest,
must also meet Australian Safety Standards, in class D or class D/N. They are
lightweight and easy to put on and take off. Our safety vests are made from light
gauge, robust, breathable nylon fabric with Velcro fasteners. Available in fluorescent
yellow or orange nylon material. No reflective tape - compliant to Australian
Standards - Class D.

Description Code Number


Safety Vests SV

67
SAFETY EQUIPMENT - SITE SAFETY

SPF 50 SUNSCREEN 500ML BOTTLE


Broad spectrum SPF 50+ protects against UVA and UVB rays, with moisturising Aloe Vera and Vitamin E. Made in
Australia for extreme conditions and approved to AS/NZS 2604:2012, it provides 4 hours water resistance and is
nanoparticle free. It comes in a handy pump pack bottle.

Description Code Number


SPF 50+ Sunscreen 500ml Bottle PCSS500-50

SAFETY SIGNS
Corflute signs are quick and easy to erect as required to provide essential safety signage to protect workers and the public around building sites.
Size: 600mm x 450mm

Description Code Number


“Formwork Stripping” SIGN1
“Formworkers Only” SIGN2
"Exp Power Tool" SIGN3
"Construction Site No Access" SIGN4
"Area Closed No Access" SIGN5
"Access Left" SIGN6
"Access Right" SIGN7
"Scaffold Incomplete" SIGN8
"No Access Concrete Pour" SIGN9

SAFETY & CAUTION TAPES


Safety and Caution Tapes are durable, double sided tapes ideal for identifying and marking
unsafe or hazardous areas. Made of heavy duty PVC, these tapes are UV treated for outdoor
use. Available in Safety red/white stripe or Caution black/yellow stripe versions.

Description Dimensions Code Number


Safety Tape Green White 100m STGW 14511
Safety Tape Red White 100m STRW 14513
Safety Tape Black Yellow 100m STBY 14514

HIGH VISIBILITY TRIANGULAR FLAGS


Safety Flag Hanks are hi-vis fluoro orange triangular flags attached to heavy
duty rope designed for zoning off specific areas within work sites or at
functions. Reusable and easily attached to posts or poles, their UV stabilised,
high strength nylon rope provide a longer service life. Available in 30m hanks.

Description Code Number


High Visibility Triangular Flags HVTF

SAFETY BARRICADE NETTING


Highly visible, woven barrier netting is ideal for zoning off specific areas within work
sites, at functions and sporting events:
• Top and bottom straps attach quickly and easily to posts with cable ties
• Strong, durable and re-usable
• UV stabilised for long life.

Description Code Number


Safety Barrier Mesh 90cm SBM90

ROYAL LEAD STAND


ROYAL lead stands safely suspend extension leads off the ground. The unique, multiple slotted top
head can safely support seven (7) electrical leads and is manufactured from strong and durable
non-conductive plastic. Their metal base folds for easy transport and storage. The base is also wide
and flat with nail holes for fixing down and maximum stability and safety.

Description Code Number


Electrical Lead Stand ELS

68
SAFETY EQUIPMENT
ELECTRICAL LEAD HOOKS
The Electrical Lead Hooks provide an alternative, overhead route for electrical cables. The hooks can be used in temporary
or permanent applications lifting cables off the floor where they are most hazardous as trip hazards, prevents leads being
crushed on the ground and causing tears and possible electric shock to workers. Manufactured from a non-conductive,
strong plastic, the lead hooks are ideal for electrical leads, cables and hoses. Hooks multiple leads and up to 50mm cables.

Description Code Number


Electrical Lead Hooks ELH

EXTENSION LEADS
Heavy duty and flexible, tradesman quality, 30m electrical extension lead with clear 10A moulded plug and socket and
extra heavy duty 15A cable. Designed to withstand the most rugged applications such as in building, industrial and
construction sites.

Description Code Number


Electrical Extension Lead 30m EL30M

ROYAL TEST TAGS


Royal Test Tags are self-adhesive electrical testing tags, designed for both indoor and outdoor use and are suitable for all environments. They have a
Laminated Security Flap to protect printed information and are constructed from high density polyethylene giving superior tear resistance. UV Stable &
Highly durable.

Description Code Number


Electrical Test Tags Blue ETTB
Electrical Test Tags Black ETTBL
Electrical Test Tags Green ETTG
Electrical Test Tags Orange ETTO
Electrical Test Tags Red ETTR
Electrical Test Tags Yellow ETTY

69
SAFETY SCAFFOLDING SOLUTIONS

SAFETY SCAFFOLDING

HARDWOOD TIMBER SOLE BOARDS


38mm or 50mm thick timber hardwood sole boards provide a greater load bearing capacity by distributing
weight over the ground. Used under falsework supports and scaffold standards without a concrete base.

Description Weight (kg) Code Number


Hardwood Soleboard 225x38 9.83 HWSB22538
Hardwood Soleboard 225x50 12.94 HWSB22550

Available in various lengths.

BASE SCREW JACKS


Solid base jacks are fully threaded steel tubing with an adjustable screw nut and flat base plate (150mm x 150mm). This allows the
scaffold standard to be inserted into jack, with stability and height adjustability. Available as a solid or hollow, 34mm diameter tube,
600mm high.

Description Weight (kg) Code Number


Solid Base Jack 4.50 SKJS

SCAFFOLD STANDARDS
Standards are vertical scaffold supports, with a 48mm diameter tube onto which ‘V’ pressed sections are welded. This provides
compatibility with the Kwikstage scaffolding system and allows for easy positioning and interlocking of horizontal and diagonal
components. The standards come with spigots for quick assembly and dismantling. They are available at various heights.

Description Size (mm) Weight (kg) Code Number


Standard 1.0m 1000 6.40 SKSTD10
Standard 1.5m 1500 9.15 SKSTD15
Standard 2.0m 2000 12.10 SKSTD20
Standard 2.5m 2500 14.65 SKSTD25
Standard 3.0m 3000 17.50 SKSTD30

SCAFFOLD LEDGERS
Ledgers are 48mm diameter tubes with a cast wedge fixing device at each end. They are positioned horizontally between two vertical scaffold
standards to give the length of the scaffold bay, at platform level. They may also be fitted as a handrail.

Description Sizes (mm) Sizes (ft) Weight (kg) Code Number


Ledger 0.7m 730 2.4 3.85 SKLED07
Ledger 1.0m 1000 3 4.35 SKLED09
Ledger 1.2m 1270 4 5.00 SKLED12
Ledger 1.8m 1830 6 7.60 SKLED18
Ledger 2.4m 2440 8 10.00 SKLED24

SCAFFOLD TRANSOMS
Transoms have two angles welded back-to-back to create an inverted ‘T’ section and cast wedge fixing device, into which steel boards are seated. They
determine the width of the scaffold bay.

Description Sizes (mm) Weight (kg) Code Number


Transom 0.3m 30 2.5 SKTRA03
Transom 0.45m 45 4.0 SKTRA045
Transom 0.5m 50 4.5 SKTRA05
Transom 0.6m 60 5.4 SKTRA06
Transom 0.7m 70 5.8 SKTRA07
Transom 0.9m 90 6.5 SKTRA09
Transom 1.0m 100 7.2 SKTRA10
Transom 1.2m 1200 9.8 SKTRA12
Transom 1.8m 1800 15.0 SKTRA18
Transom 2.4m 2400 21.0 SKTRA24
Ladder Access Transom 1.2m 1200 - SKTRALA12

70
SAFETY SCAFFOLDING SOLUTIONS
SCAFFOLD DIAGONAL BRACES
Diagonal braces connect and secure two standards together in a scaffold bay to provide strength and stability to the bay. Available in 1700mm,
2100mm, 2700mm, 3200mm, 3500mm and 3600mm.

Description Sizes (mm) Weight (kg) Code Number


Diagonal Braces 1.7m 1700 8.4 SKDB17
Diagonal Braces 2.1m 2100 8.6 SKDB21
Diagonal Braces 2.7m 2700 11.5 SKDB27
Diagonal Braces 3.2m 3200 13.4 SKDB32
Diagonal Braces 3.5m 3500 14.3 SKDB35
Diagonal Braces 3.6m 3600 14.7 SKDB36

SCAFFOLD HOP UP BRACKETS


Hop-up brackets are connected to opposing standards in a scaffolding bay, and are used with tie bars and
steel planks to create an external platform. Available with 1 board, 2 boards or 3 boards.

Description Weight (kg) Code Number


1 Board Hop Up 2.4 SKHUB1B
2 Board Hop Up 6.5 SKHUB2B
3 Board Hop Up 11.4 SKHUB3B

SCAFFOLD TIE BARS


Scaffold tie bars use pins to secure 2 and 3 board hop-up brackets and prevent planks from dislodging.

Description Weight (kg) Code Number


Tie Bar 1.2m 3.5 SKTBAR12
Tie Bar 1.8m 5.2 SKTBAR18
Tie Bar 2.4m 7.0 SKTBAR24

SCAFFOLD TUBE
Scaffold tubes, with an outside diameter of 48.3mm, are used with couplers to temporarily brace or tie
tubular structures. Used on scaffold towers, frames, props or inner props

Description Weight (kg) Code Number


Galvanised Scaffold Tube 4.2 ST

SCAFFOLD COUPLERS
Couplers are used to connect scaffold tube to scaffolding and/or formwork frames to create a
brace for scaffold and/or formwork frame towers. Available in fixed or swivel.

Description Code Number


Scaffold Coupler 2x2 Fixed SC22F
Scaffold Coupler 2x2 Swivel SC22S
Scaffold Coupler 3x2 Fixed SC32F
Scaffold Coupler 3x2 Swivel SC32S
Ratchet Wrench 19mm - 23mm WRENCH

TOE BOARD CLAMPS


Toe Board Clamps clip into the standards at the base of the working platform, enabling a vertical steel plank to be
secured as a kick board on the working platform, preventing materials or tools falling off.

Description Code Number


Toe Board Bracket SKTBB

71
SAFETY SCAFFOLDING SOLUTIONS

INTERNAL JOINT PIN


Internal Joint Pins connect two ends of scaffold tube together.

Description Code Number


Internal Joint Pin IJP

SLEEVE COUPLERS
Sleeve couplers are used to externally connect scaffold tubes end-to-end to provide a more secure joint.

Description Code Number


Sleeve Coupler Joint SCJ

STEEL STAIR RISERS


Steel stair rises are strong, sturdy, lightweight and facilitate safe climbing between scaffold levels.

Description Code Number


Star Steel Riser 1.5m STRSTL
Vertical Handrail SKHVR

LADDER BEAMS
Ladder beams span between scaffold bays and provide support for scaffolding above an
access opening. The access opening then remains clear for the passage of forklifts and trucks.

Description Code Number


Ladder Beam SKLB

SCAFFOLD LVL PLANK


Safe, lightweight, strong and reliable scaffolding plank used in place of conventional timber in scaffolding and
many general applications. Each plank is individually proof-tested to AS1 577 to verify strength in accordance with
AS/ NZS 4357. It is Product Certified by EWPAA and sourced from environmentally sustainable plantation timber.

Description Weight (kg) Code Number


LVL Hyplank 230x40 5.7 HYP23040
LVL ROYALplank 230x42 5.4 RP23042

STEEL SCAFFOLD PLANK


Steel planks are strong, lightweight and neatly fit into the inverted “T” seat of a transom
to provide a flush, high capacity, working deck.
Available lengths: 1.2m, 1.8m and 2.4m.

Description Sizes (mm) Weight (kg) Code Number


Scaffold Plank 1.2m 50x227x1200 6.6 SKPLANK12
Scaffold Plank 1.8m 50x227x1800 9.9 SKPLANK18
Scaffold Plank 2.4m 50x227x2400 13.2 SKPLANK24

SCAFFOLD NET
Strong and lightweight shade cloth or scaffold netting are used to contain the work site and
prevent debris from escaping into surrounding areas.

Description Code Number


Scaffold Netting 1.83m SKSN183

72
INDEX
INDEX

4Mply - Formply 7 EdgeFORM LVL 10


Aviation Tin Snips 60 E-Form LVL 9
Axe, Sportsman's 59 Electrical Lead Hooks 69
Bamboo Ply 23 Expansion Joint - Flexible, Stiff 45
Base Screw Jacks 21, 70 Explosive Power Tool Chargers & Pins 54
Bending Plywood 7 Extension Leads 69
Bolt Cutters 60 Fillet Cutters 42
Bolts 54 Fillet Mould - Timber, Plastic 42
Bondek 12 Film Faced Plywood 7
Braces M - Metric Brace System - ROYAL 19 Flat Slings 65
Braces SF - Imperial Brace System - ROYAL 17 Flexovit Masonry Cutting Discs 52
Cable Tie 56 Flexovit Masonry Grinding Discs 52
Cages/ Boxes - Steel 50 Flexovit Metal Cutting Discs 51
Cantilever Bracket 17 Flexovit Metal Grinding Discs 51
Carpenters Pencils 61 Form Release Oil 43
Carpenters Square 61 Formply 6-7
Catch Deck Bar 49 Formply Repair Plugs 42
Cementitious Repair Mortars 48 FORMrite - Formply 6
Chalk Line Reel 57 Formsafe Systems - ROYAL 49
Chemset Injection 101 55 Formstage Modular System - ROYAL 20 - 21
Clip On Ratchet Winch 64 Formwork Rebate Bracket 45
Coil Tie Wall System 28 - 30 Fosroc Nitobond Har - Primer 48
Column Clamps 30 Frame 50 - ROYAL 15
Column Formwork 41 Frame 50 Slim - ROYAL 15
Combination Square 61 Frame 60 - ROYAL 18
Concrete Plugs - Coil Tie Cones 30 Frame Base Plates - ROYAL 17
Concrete Plugs - Z Bar 27 Galvanised Slip Joints 45
Concure A99 - Water Based Concrete Curing Compound 48 Handrail Safety Post 49
Condeck 12 Hardware 51 - 65
Condor Adatto Wall Formwork 34 - 38 Hardwood Timber Sole Boards 11, 70
Condor Aludeck Modular Slab System 25 Hop Up Brackets 71
Condor Aluminium Prop 14 Hyplank LVL 10
Condor Comax Wall Formwork 31 - 33 Industrial Sprayer 43
Conduit - Scaffold 27 Inner 50 - ROYAL 16
Cone Removal Key 29 Inner 60 - ROYAL 19
Cones - Plastic Coil Tie 29 Internal Joint Pin 72
Cones - ROYAL PVC Z Bar 27 Jack 50 - ROYAL 16
Couplers - Scaffold 13 Jack 60 - ROYAL 18
Couplers - Sleeve Ladder Beams 72
Couplers - Z Bar, ROYAL 26 Ladders 60
CPF Liner 46 Lanotec Release Agent 43
Cutting and Drilling 51 - 54 Lasers 57
Diagonal Braces - Scaffold 71 Lead Stand 68
Ecoply 7 Ledgers 70

73
INDEX

LVL 8 - 10 Screedmaster Chair 42


Magnetic Ball Pick Up Tool 56 Screws - Hex Head Type 17, ROYAL 54
Makita Power Tools 62 - 64 Silicone 47
Markers - Lumber Crayons, Spray Paint 56 Skeleton Caulking Gun 46
Nails 53 - 54 Soffit Spacers 43
Net - Scaffold 72 Spigot 50 - ROYAL 16
Nips 60 Spigot 60 - ROYAL 18
Non Film Faced - CD / DD Plywood 7 Squeegee 58
NP Form LVL 8 Stabila 1200mm Trade Spirit Level 59
Oil - Form Release 43 Stabila Lar 200 Rotation Laser 57
Oregon Timber 11 Stabila Dumpy Level OLS26 57
Pallet Jack Trolley 65 Stakes 44 - 45
Pecafil 44 Standards 70
Penetration Mesh 44 Steel Stair Risers 72
Permanent Steel Decking 12 Steel Strapping & Accessories 55
Pine Timber 11 Steel Washer Plate 26, 29
Plank - Formstage Hooked Ends 49 Stillages; Stillage Feet 50
Plank - LVL Scaffold 10, 72 Stretch Wrap – Plastic 56
Plank - Steel Scaffold 72 Stretch Wrap Dispenser 56
Plastic Stretch Wrap 56 String Lines 58
Plugs - Plastic 42 Tape Measures 61
Plugs -Concrete 27, 30 Tapes 47
Plumb Bob 57 Tie Bars 71
Plywood 6,7 Timber 8 - 11
Polystyrene Void Formers 44 Tire Wire & Belt Pack Reel 61
Power Tools 62 - 64 Toe Board Clamps 71
Propping & Accessories 12 - 14 TPLY Formply 6
PVC Keyjoint Former 45 Transoms 70
PVC Z Bar Cones - ROYAL 27 Truck Tiedowns 64
Ramset Formmaster Gun 54 TruFORM LVL 9
Rib Mesh 44 Tube - Scaffold 71
Rocket 60 Adjustable - ROYAL 19 U Head Hats - ROYAL 17
Rocket 50 - ROYAL 16 Wall & Column Ties 26, 28-30
Rocket 60 - ROYAL 19 Waterstop 46
ROYALdek Modular Panel Slab System 22 - 24 Wheels 65
ROYAL Edge LVL 10 Wrench - Adjustable 59
ROYAL Form LVL 8 Wrench - Ratchet 13, 71
ROYAL Guard 50 Z Bar System 26 - 27
ROYALply - Formply 6
ROYALrib Dek Modular Slab System 24
Rubbing Stone 48
Safety Equipment 66 - 69
Safety - Personal Protective Equipment 66 - 67
Safety Scaffolding 70 - 72
Saw Blades 51
Scaffold Couplers 13

74
74
KEEP CALM
AND
CALL ROYAL
SYDNEY (02) 9642 2200
MELBOURNE (03) 9359 1150
BRISBANE (07) 3276 8500

royalmail@formworksolutions.com.au
www.formworksolutions.com.au

CONCRETE FORMWORK
SALES & HIRE
TRADE CENTRES

VERSION 3.0

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