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Rollarc

MV distribution
factory built assemblies
at your service
Anglais

instructions for
use
400---400D
basic device
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rollarc type 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rollarc type 400D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

handling and storage instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7


identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
placing a contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HV connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rollarc 400 diagram 731800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rollarc 400D diagram 732500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
LV connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

preventative maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
summary table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
preventive maintenance and cleaning instructions . . . . . . . . . . . . . . 17
checking the wear and tear of arcing contacts . . . . . . . . . . . . . . . . . . 17
mobile part of auxiliary contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
400 D type latching mechanism device . . . . . . . . . . . . . . . . . . . . . . . . 19
electromagnet magnetic circuit guides . . . . . . . . . . . . . . . . . . . . . . . . 19

corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
summary table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
replacing fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
replacing a closing printed circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
or an auxiliary contact unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
replacing the coil insertion contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SF6 gas recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
anomalies, probable causes and solutions . . . . . . . . . . . . . . . . . . . . . 28

732338EN revision : 06 1
2 732338EN revision : 06
foreword

symbols and Caution:


conventions you will find all the symbols
below throughout the
document, indicating
the hazard levels
depending on the
different types of situation.

DANGER as per iso 3864---2

DANGER: failure to follow this


instruction will result in death or serious
injury.

WARNING as per iso 3864---2

WARNING: failure to follow this


instruction may result in death or
serious injury.

CAUTION as per iso 3864---2

CAUTION: failure to follow this


instruction may result in injuries.
This alert signal can also be used to indicate
practices that could damage the SM6 unit.

INFORMATION--ADVICE
We draw your attention to this specific point.

732338EN revision : 06 3
contact the Schneider
Electric service unit for
diagnosis and advice

Call your sales representative who


will put you in contact with
the closest
SCHNEIDER ELECTRIC
group service centre.
You can log on to:
www.schneider-- electric.com

distribution rules The aim of this publication This document is not a commercial
is to enable the SF6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by Schneider Electric.

safety rules
CAUTION WARNING

All the operations described below The contractor must be certified


must be performed in compliance and authorised to manipulate
with applicable safety standards, and perform work on the SF6
under the responsibility unit.
of a competent authority.

CAUTION

Only undertake the work after


having read and understood
all the explanations given in this
document.
If you have any difficulty complying
with these rules, please contact
Schneider Electric.

4 732338EN revision : 06
general description

Rollarc type 400 A The Rollarc 400 contactor


is a basic device, without
equipment other than the closing
electromagnet
and the auxiliary contacts.
It is intended for qualified installers
to fit it with devices needed for its
operation (isolation, LV sockets,
C position indicator, etc.) and for the
safety of operating staff.
B
It is kept closed by the
D electromagnet hold---on coil that is
E continuously supplied.

A : high voltage connections (M10)


F B : low voltage terminals (6.3 clips)
C : auxiliary contacts (6.3 clips)
J D : pressure switch
G
K E : serial number
F : closing electromagnet
G : insertion contact
H
H : threaded holes for M10
fasteningI
J : inrush winding
K : restraining coil

Rollarc type 400D A L


M
The Rollarc 400 D contactor
with latching mechanism is the
same as the 400 type contactor,
except that it has a mechanical
latching mechanism with shunt
release.
Opening is caused by a brief
injection of power from the release.
C An auxiliary contact prevents it
B from being supplied while device
“open”.
D
E

A : high voltage connections (M10)


F B : low voltage terminals (6.3 clips)
C : auxiliary contacts (6.3 clips)
J L
D : pressure switch
G
K E : serial number
F : closing electromagnet
M
G : insertion contact
H
H : threaded holes for M10
fastening
J : inrush winding
K : restraining coil
L : release
M : wiring diagram mechanical
latching mechanism device

732338EN revision : 06 5
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6 732338EN revision : 06
handling and storage
instructions

identification Check:
H that characteristics given on
contactor information identification
plate plates correspond with those
defined on the order form.
H that the connection diagram is
enclosed with the device.
In the case of non---conformity,
mention the shipping note
references on the complaint.

contactor and auxiliaries


rating plates
1 : device type designation
2 : rated voltage 1)
3 : rated lightning impulse 2)
withstand voltage 3)
4 : rated continous operating 4)
current 5)
5 : rated breaking capacity 10)
6)
for CC 3s
6 : no---load breaking capacity
7 : class 7)
8)
8 : SF6 mass
9 : reference standard
9)
10 : characteristics information
plates

dimensions B A

Rollarc phase to phase dimensions weight in Kg


A B C
400 107 246 382 320 35
400D 107 246 382 320 36

732338EN revision : 06 7
storage

The devices are sent Store in a dry and well---ventilated


in the “O” position. area, sheltered from the rain,
splashing of water
H Store the devices in their and chemical agents.
original packaging.

70˚C

--- 40˚C

H Protect the devices by covering H Minimum and maximum


them with a canvas cover or a temperatures for storage.
protective cover to effectively
protect them against dust, debris,
paint, etc.

prolonged storage In the case of prolonged Dust off the enclosure using a
storage, the device must remain clean and dry cloth.
in its original packaging.
After prolonged storage, carefully
clean all the insulating parts before
operation.

handling H Use the lifting handle.


H Keep the net and the protective
lifting pads up until the device
is placed into operation.
H Unpack the equipment
on the site.

CAUTION

H Avoid impacts and deformations.

8 732338EN revision : 06
installation instructions

placing a contactor Hold the device as long as the


4 screws have not been blocked.

CAUTION

Check that the screw has not


been inserted no more than
15 mm deep to prevent
destruction of the contactor.
Tightening torque must be
complied with: 40 to 50 Nm.

The device is fastened using 4 x A


M10 screws : length to be
determined in function of the
15mm max. depth of the inserts.

HV connection Rollarc 400 Rollarc 400D


connection 400 A 60 KV impulse 1 x (40 x 5) bar 1 x (40 x 5) bar
dimensions 400 A 75 KV impulse 1 x (40 x 5) bar 1 x (40 x 5) bar

60 kV impulse connection
principle using bars
107 107
Use the M10 hexagonal screws
and bolts, as well as contact M10
washers.
The connection pads are
delivered separately.
Connection pad tightening
torque must be complied with:
25 Nm.

∅ 11

20
20

40 x 5
20

732338EN revision : 06 9
75 kV impulse
connection principle
using bars and connections A
Use screws and bolts with M10
hexagonal heads as well as
contact washers.
Tightening torque for connection
pads and bars must be complied
with: 25 Nm.
A : actory assembled

∅ 8,8

25

180 ¦1 180 ¦1

104,5 107 107 104,5

45 °

10 732338EN revision : 06
Rollarc 400
diagram 731800

Un (V) 48 60---72 100---127 220---250 48 110 220


Ia (A) 10 3,15 2,5 1,25 10 10 10
cos = 0,4 ~ (A) 1,1 0,4 0,24
L/R = 40 ms (A) 0,8 0,3 0,18
Coil power 3W ~ 4 VA

732338EN revision : 06 11
Rollarc 400D
diagram 732500

Un (V) 48 60---72 100---127 220---250 48 110 220


Ia (A) 10 3,15 2,5 1,25 10 10 10
cos = 0,4 ~ (A) 1,1 0,4 0,24
L/R = 40 ms (A) 0,8 0,3 0,18
Coil power 3W ~ 4 VA

12 732338EN revision : 06
LV connection A : low voltage terminals (6.3 clips).
B : auxiliary contacts (6.3 clips).
C : refer to wiring diagrams
delivered with the device to
A check the electromagnet coil
connection.
See also skeleton diagrams.

wiring diagrams
Rollarc 400

Parallel coil coupling Coil series coupling


BA1---2 : inrush coil
BM1---2 : restraining coil
Fc : limit switch

Rollarc 400 D

Parallel coil coupling Coil series coupling


BA1---2 : inrush coil.
BM1---2 : restraining coil.
Fc : limit switch.
BD : release coil.

Coupling table Parallel coupling Series coupling


48 Vcc 220 Vcc à 250 Vcc
110 Vcc à 125 Vcc 60 Vcc
110 V à 127 V 50 Hz et 60 Hz 100 V 50 Hz 220 V
à 250 V 50 Hz et 60 Hz

732338EN revision : 06 13
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14 732338EN revision : 06
preventative maintenance

forward All operations described hereafter


must be carried out in compliance
CAUTION
consignes de sécurité with the safety standards in force,
under the responsibility of a
competent person. Before any operation:
The presure switch must be H open the contactor and isolate it
connected to obtain pressure level from the network.
information. H cut the power supply of auxiliary
circuits and of the main circuit.
H prevent impacts (enclosure
under pressure).

general rules Our equipment is designed to ...operations described in this


guarantee you the best service document are complied with.
on condition that maintenance...

cycle and maintenance The 400 type contactor is intended At least twice a year :
operations to perform 300,000 mechanical or every 20,000 operations, grease
operations, without maintenance of with a grease for low temperature :
the live parts (100,000 operations H the two electromagnet magnetic
for the 400 D type). circuit guides
The following are advised : H the mobile part of the auxiliary
H check for wear and tear of contacts
arcing contacts every 50,000 H the 400 D type latching
operations mechanism device
H replace the LV printed circuit H during disassembly, hold the
and auxiliary contact unit is device as long as the 4 fastening
recommended every 100,000 screws have not been blocked.
operations
In the case of very frequent oper-
At least once a year: ations or extremely corrosive
H clean the entire external surface conditions,
consult your nearest Schneider
Electric group service centre.

732338EN revision : 06 15
summary table
description interventions supplies tool
pole enclosure
dust the enclosure cloth
degree of wear and tear of arcing contacts
measure the degree of wear bell, lamp
and tear
control
mobile part of clean with a degreasing agent non---chlorinated solvent cloth
auxiliary contacts degreasing agent
grease Isoflex Topas L152 grease brush
400 D type latching clean with a degreasing agent non---chlorinated solvent cloth
mechanism device degreasing agent

grease, oil vacuoline oils 133 brush, oil can


Isoflex Topas L152 grease
electromagnet clean with a degreasing agent non---chlorinated solvent cloth
magnetic circuit degreasing agent
guides

grease, oil vacuoline oils 133 brush, oil can


Isoflex Topas L152 grease

16 732338EN revision : 06
preventive maintenance The pressurised SF6 gas The main drawbacks of such
inside the pole retains all its processes are.
and cleaning dielectric properties after breaking. H damage due to jet pressure and
instructions Electrical durability is limited by impossibility of re---lubricating
contact wear. inaccessible fixing points.
This wear depends on device use. H risk of overheating due to
We draw your attention to the risk solvent presence on contact areas.
of cleaning processes. consisting H elimination of special
of spraying solvents at high protections.
pressure.

CAUTION

Never use solvents and alcohol.

If the insulating parts are dusty, it


is recommended that you remove
the dust using a dry cloth.

checking the wear and


tear of arcing contacts
checking
Note :
In the case of repeated
short ---circuit current breaks the
user can check the wear and tear
of the contacts without removing
the contactor.

Disconnect the contactor Unscrew the two self---locking nuts.


and remove the earth shield.

Remove the metal and neoprene ...with counternuts (∅14 mm) or


washers to replace them... with washers (thickness of approx.
8 mm) that act as spacers.

732338EN revision : 06 17
Screw, in place of the self---locking Connect the indicator lamp or a
nuts (so as not to weaken them), “bell” between the input and
standard nuts (∅12 mm). output connections of pole no.1.

At the same time screw the two nuts Measure the coil air gap using a
until the lamp is lit or the bell rings. thickness gauge.
Write down this measurement.
Proceed in the same manner for
poles 2 and 3.
If, for one or several measurements,
the value of the air gap is less than
or equal to 3 mm, the contactor
needs to be replaced (on a new
device, the air gap is 5.1 mm +0.5).

To reassemble, remove the ...put back the washers and the


standard nuts... original self---locking nuts (do not
place and remove the self---locking
nuts more than twice).

18 732338EN revision : 06
adjusting With the contactor open, insert a
shim with a thickness of 12.4 mm
into the air gap.
At the same time tighten the 2
self---locking nuts until the
electromagnet comes into contact
with the shim.
Slightly untighten the nuts so that
the shim may slide freely in the air
gap of the two coils.

mobile part At least twice a year :


or every 20,000 operations, grease
of auxiliary contacts with a grease for low temperature.
H mobile part of auxiliary contacts

400 D type latching At least twice a year :


or every 20,000 operations, grease
mechanism device with a grease for low temperature.
H 400 D type
latching mechanism device

electromagnet At least twice a year :


or every 20,000 operations, grease
magnetic circuit guides with a grease for low temperature.
H the two electromagnet magnetic
circuit guides

732338EN revision : 06 19
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20 732338EN revision : 06
corrective maintenance

forward Corrective maintenance operations After each operation, carry out


allow the defective subassemblies the electric tests according to
to be replaced. the standards in force.
The operations mentioned in the
summary table hereafter may be
carried out by the customer CAUTION
or by Schneider Electric group
After Sales representatives. During replacement,
For any other intervention, call all the following accessories
upon the nearest Schneider must absolutely be replaced by
Electric group representatives. new equipment.
-- Nylstop (self -- locking nut)
-- Contact washer
-- Stop rings
– Mechanical pin

summary table
description execution comments
replacement of fuses Schneider Electric or customer
replacement of printed circuit Schneider Electric or customer
replacement of auxiliary contact unit Schneider Electric or customer
replacement of restraining coil Schneider Electric or customer
insertion contacts
replacement of closing electromagnet coils Schneider Electric or customer
replacement of shunt release (400 D) Schneider Electric or customer
shunt releases or simple overcurrent trip Schneider Electric or customer
devices

replacing fuses

CAUTION
Comply with the recommended
long time---delay fuses. ratings (protection of the rectifier
Use the same type of fuses as bridge and the printed circuit).
those delivered with the contactor

LV fuse choice table

48---50 VCC 50---60 Hz 10A


60---72 VCC 50---60 Hz 3,1 5 A
1 00---1 27 VCC 50---60 Hz 2,5 A
220---250 VCC 50---60 Hz 1,25 A

732338EN revision : 06 21
replacing Locate and disconnect wiring.
a closing printed circuit
or an auxiliary contact
unit
removing

To remove the printed circuit, Remove the contact unit held by 4


unscrew (using a BTR wrench) screws.
the 2 screws indicated above.

placing Reassemble the new unit by Tightening torque : 13 Nm.


proceeding in reverse order
of removal.

adjusting the auxiliary


contact screw

o,5 mm mini
o,5 mm mini

When the device is closed, there When the device is open, there
must be a play of 0.5 mm min, must be a play of 0.5 mm min,
between the nut and the magnetic between the screw head and the
circuit plate. contact push---button.

22 732338EN revision : 06
replacing the coil
insertion contact
removing

Remove the earth shield. Locate and disconnect the wiring.


Remove the two fastening screws.
--- from the support bracket
--- from the contact

placing Proceed in the reverse order of


removal.
H block the contact fastening
screws.
Tightening torque: 0.7 Nm.
H block the support fastening
screws.
Tightening torque: 13 Nm.

adjusting

Check that the wiring does not Insert a 10.4 mm thick shim
touch the 6 sided pin A between the screw and the
push---button.

732338EN revision : 06 23
E

Connect a pilot light at the input If an adjustment is necessary


and output of the contact. adjust the screw.
Check that :
H with the 10.4 mm shim
the lamp does not switch on.
H with a 10 mm shim
the lamp switches on.

replacing the closing A


electromagnet coils B
removing
A C

Remove earth shield. Remove :


H the self---locking nuts A and the
metal and Neoprene washers.
H nut B and the electromagnet
mobile circuit by checking that the
washers C remain in place.

for a Rollarc 400 D

Hold the pin pushed towards the ...the pillar rack from separating
contactor to prevent... from the latching mechanism
system gear.

24 732338EN revision : 06
Locate and disconnect the wiring that Remove the immobilisation stop
connects the coils to the closing rings.
printed circuit terminal block.

Remove the 2 screws and move Change the coils while taking care
the contact to the side. that the above---mentioned
restraining coil is situated in the
lower part of the coil.

placing Carry out the reverse order Tightening torque: 13 Nm.


of removal.

replacing the 400 D type


Rollarc shunt release with
latching mechanism
removing

Remove the earth shield.


Disconnect wiring from the release.
Unscrew the 2 fastening screws
and replace the release.

732338EN revision : 06 25
placing

Carry out the reverse order Adjusting


of removal. Slowly push the core: it must
Tightening torque: 13 Nm. release the latching mechanism
0.5 to 1 mm before reaching the
end of travel.
If needed, act upon the oval
fastening holes.

26 732338EN revision : 06
SF6 gas recovery The SF6 must be removed before
any dismantling operation can be
conformity rules carried out in compliance with the
procedures described in
IEC ---61634 and accordiing to the
following instructions.
The gas must be treated in
compliance with IEC ---60480.

intervention method

Tool necessary for the operation Unscrew the plug (A).

Plug dismounted. Connect the vacuum/filling device.

Vacuum/filling device connected. Wait until the pressure guage


shows 0 (15 min to empty the
tank) before removing the
connection.

732338EN revision : 06 27
anomalies, probable The indications given here allow If the proposed solutions do not
the operation interruption time to resolve the problem, please con-
causes and solutions be reduced to the minimum. tact the nearest Schneider
Electric group service centre.

symptoms devices in question probable causes and remedies


Closing impossible LV power supply. Insufficient operating voltage (lower than 85%)
of nominal voltage during the inrush current.
H re---establish voltage at its nominal value.
Blown protection fuses.
H eliminate the defect.

Poor connection of electro- H see series connection instead of parallel


magnet coils upon replace- connection diagram.
ment. Defective rectifier.
Rectifier when there is alter-
H replace the printed circuit.
nating current power supply.
beats LV power supply. Insufficient operating voltage (lower than 85%)
the device does not stay of the nominal voltage during inrush current.
closed H re---establish voltage to its nominal value.

400 D type contactor release Supplied release.


(with mechanical latching H see cause of release excitation.
mechanism).
Poor connection of electro- H see series connection instead of parallel
magnet coils upon replace- connection diagram.
ment.
abnormal heating of Energy source. Operating voltage exceeding 110 %
closing electrode of the nominal voltage.
coils H re---establish voltage to its nominal value.
NB: the installer must foresee a protection fuse.
opening impossible Shunt release No voltage on release terminal blocks
on type 400D contactor check the circuit to re---establish power supply
{with mechanical latching
mechanism) (and auxiliary contact).
Blown coil.
H change the release
Misadjusted release.
H review position adjustment
Deteriorated auxiliary contacts
H replace the contacts.
difficult break of restraining Insertion contact Misadjusted contact.
coil insertion contact on type H resume the following adjustment.
400 standard contactor
Capacitor Defective capacitor.
H replace the printed circuit.
Blown fuses Fuse Operating voltage is too low, causing
incomplete closing of the coil.
H re---establish voltage to its nominal value.
Misadjusted restraining coil insertion contact.
H adjust the insertion contact.

28 732338EN revision : 06
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.

Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
Conception, rédaction: Service Documentation
http://www.schneider--- electric.com Technique T&D

732338EN revision : 06 Edition du : 14/04/2008

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