Professional Documents
Culture Documents
MV distribution
factory built assemblies
at your service
Anglais
instructions for
use
400---400D
basic device
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rollarc type 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rollarc type 400D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
placing a contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HV connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rollarc 400 diagram 731800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rollarc 400D diagram 732500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
LV connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
preventative maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
summary table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
preventive maintenance and cleaning instructions . . . . . . . . . . . . . . 17
checking the wear and tear of arcing contacts . . . . . . . . . . . . . . . . . . 17
mobile part of auxiliary contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
400 D type latching mechanism device . . . . . . . . . . . . . . . . . . . . . . . . 19
electromagnet magnetic circuit guides . . . . . . . . . . . . . . . . . . . . . . . . 19
corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
summary table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
replacing fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
replacing a closing printed circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
or an auxiliary contact unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
replacing the coil insertion contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SF6 gas recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
anomalies, probable causes and solutions . . . . . . . . . . . . . . . . . . . . . 28
732338EN revision : 06 1
2 732338EN revision : 06
foreword
INFORMATION--ADVICE
We draw your attention to this specific point.
732338EN revision : 06 3
contact the Schneider
Electric service unit for
diagnosis and advice
distribution rules The aim of this publication This document is not a commercial
is to enable the SF6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by Schneider Electric.
safety rules
CAUTION WARNING
CAUTION
4 732338EN revision : 06
general description
732338EN revision : 06 5
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6 732338EN revision : 06
handling and storage
instructions
identification Check:
H that characteristics given on
contactor information identification
plate plates correspond with those
defined on the order form.
H that the connection diagram is
enclosed with the device.
In the case of non---conformity,
mention the shipping note
references on the complaint.
dimensions B A
732338EN revision : 06 7
storage
70˚C
--- 40˚C
prolonged storage In the case of prolonged Dust off the enclosure using a
storage, the device must remain clean and dry cloth.
in its original packaging.
After prolonged storage, carefully
clean all the insulating parts before
operation.
CAUTION
8 732338EN revision : 06
installation instructions
CAUTION
60 kV impulse connection
principle using bars
107 107
Use the M10 hexagonal screws
and bolts, as well as contact M10
washers.
The connection pads are
delivered separately.
Connection pad tightening
torque must be complied with:
25 Nm.
∅ 11
20
20
40 x 5
20
732338EN revision : 06 9
75 kV impulse
connection principle
using bars and connections A
Use screws and bolts with M10
hexagonal heads as well as
contact washers.
Tightening torque for connection
pads and bars must be complied
with: 25 Nm.
A : actory assembled
∅ 8,8
25
180 ¦1 180 ¦1
45 °
10 732338EN revision : 06
Rollarc 400
diagram 731800
732338EN revision : 06 11
Rollarc 400D
diagram 732500
12 732338EN revision : 06
LV connection A : low voltage terminals (6.3 clips).
B : auxiliary contacts (6.3 clips).
C : refer to wiring diagrams
delivered with the device to
A check the electromagnet coil
connection.
See also skeleton diagrams.
wiring diagrams
Rollarc 400
Rollarc 400 D
732338EN revision : 06 13
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14 732338EN revision : 06
preventative maintenance
cycle and maintenance The 400 type contactor is intended At least twice a year :
operations to perform 300,000 mechanical or every 20,000 operations, grease
operations, without maintenance of with a grease for low temperature :
the live parts (100,000 operations H the two electromagnet magnetic
for the 400 D type). circuit guides
The following are advised : H the mobile part of the auxiliary
H check for wear and tear of contacts
arcing contacts every 50,000 H the 400 D type latching
operations mechanism device
H replace the LV printed circuit H during disassembly, hold the
and auxiliary contact unit is device as long as the 4 fastening
recommended every 100,000 screws have not been blocked.
operations
In the case of very frequent oper-
At least once a year: ations or extremely corrosive
H clean the entire external surface conditions,
consult your nearest Schneider
Electric group service centre.
732338EN revision : 06 15
summary table
description interventions supplies tool
pole enclosure
dust the enclosure cloth
degree of wear and tear of arcing contacts
measure the degree of wear bell, lamp
and tear
control
mobile part of clean with a degreasing agent non---chlorinated solvent cloth
auxiliary contacts degreasing agent
grease Isoflex Topas L152 grease brush
400 D type latching clean with a degreasing agent non---chlorinated solvent cloth
mechanism device degreasing agent
16 732338EN revision : 06
preventive maintenance The pressurised SF6 gas The main drawbacks of such
inside the pole retains all its processes are.
and cleaning dielectric properties after breaking. H damage due to jet pressure and
instructions Electrical durability is limited by impossibility of re---lubricating
contact wear. inaccessible fixing points.
This wear depends on device use. H risk of overheating due to
We draw your attention to the risk solvent presence on contact areas.
of cleaning processes. consisting H elimination of special
of spraying solvents at high protections.
pressure.
CAUTION
732338EN revision : 06 17
Screw, in place of the self---locking Connect the indicator lamp or a
nuts (so as not to weaken them), “bell” between the input and
standard nuts (∅12 mm). output connections of pole no.1.
At the same time screw the two nuts Measure the coil air gap using a
until the lamp is lit or the bell rings. thickness gauge.
Write down this measurement.
Proceed in the same manner for
poles 2 and 3.
If, for one or several measurements,
the value of the air gap is less than
or equal to 3 mm, the contactor
needs to be replaced (on a new
device, the air gap is 5.1 mm +0.5).
18 732338EN revision : 06
adjusting With the contactor open, insert a
shim with a thickness of 12.4 mm
into the air gap.
At the same time tighten the 2
self---locking nuts until the
electromagnet comes into contact
with the shim.
Slightly untighten the nuts so that
the shim may slide freely in the air
gap of the two coils.
732338EN revision : 06 19
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20 732338EN revision : 06
corrective maintenance
summary table
description execution comments
replacement of fuses Schneider Electric or customer
replacement of printed circuit Schneider Electric or customer
replacement of auxiliary contact unit Schneider Electric or customer
replacement of restraining coil Schneider Electric or customer
insertion contacts
replacement of closing electromagnet coils Schneider Electric or customer
replacement of shunt release (400 D) Schneider Electric or customer
shunt releases or simple overcurrent trip Schneider Electric or customer
devices
replacing fuses
CAUTION
Comply with the recommended
long time---delay fuses. ratings (protection of the rectifier
Use the same type of fuses as bridge and the printed circuit).
those delivered with the contactor
732338EN revision : 06 21
replacing Locate and disconnect wiring.
a closing printed circuit
or an auxiliary contact
unit
removing
o,5 mm mini
o,5 mm mini
When the device is closed, there When the device is open, there
must be a play of 0.5 mm min, must be a play of 0.5 mm min,
between the nut and the magnetic between the screw head and the
circuit plate. contact push---button.
22 732338EN revision : 06
replacing the coil
insertion contact
removing
adjusting
Check that the wiring does not Insert a 10.4 mm thick shim
touch the 6 sided pin A between the screw and the
push---button.
732338EN revision : 06 23
E
Hold the pin pushed towards the ...the pillar rack from separating
contactor to prevent... from the latching mechanism
system gear.
24 732338EN revision : 06
Locate and disconnect the wiring that Remove the immobilisation stop
connects the coils to the closing rings.
printed circuit terminal block.
Remove the 2 screws and move Change the coils while taking care
the contact to the side. that the above---mentioned
restraining coil is situated in the
lower part of the coil.
732338EN revision : 06 25
placing
26 732338EN revision : 06
SF6 gas recovery The SF6 must be removed before
any dismantling operation can be
conformity rules carried out in compliance with the
procedures described in
IEC ---61634 and accordiing to the
following instructions.
The gas must be treated in
compliance with IEC ---60480.
intervention method
732338EN revision : 06 27
anomalies, probable The indications given here allow If the proposed solutions do not
the operation interruption time to resolve the problem, please con-
causes and solutions be reduced to the minimum. tact the nearest Schneider
Electric group service centre.
28 732338EN revision : 06
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.
Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
Conception, rédaction: Service Documentation
http://www.schneider--- electric.com Technique T&D