User Manual AC Servo Spindle System V1006-0015 (2.4) Shenzhen Guanhong Technology CO..LTD Websit ‘Add:Room 507 Anxin Building, No 536 Shenhui Road, Liuyue comm Street Longgang District, Shenzhen City,Guangdong Province, China Post code: 518115catalog Chapter 1 Product Feature. 1.1 Technical Specifications of Product. Chapter 2 Introduction of Spindle Servo Driver. 2.1 Model Description of Spindle Servo Driver 2.2 Series. 2.3 Expansion. Chapter 3. Witing Description. 3.1 Interface of Spindle Servo Driver. 3.2 Standard wiring diagram. 3.3 Functions of Main Circuit Terminal. 3.4 Functions of Control Circuit Terminals(X5). 3.4.1 Function description of XS 34.2 Digital Input Type Instruction, 3.4.3 Digital Output Type Instruction. 34.4 External Input Pulse Type Instruction 3.5 Expansion Interface-—-X6. (Chapter 4 Instructions of Operation. 4.1 Instructions of operation panel. 4.2 Description of Keys on Operation Panel 4.3 Parameter Display. 4.4 Operational Process. 44.1 Description of Operation Panel control and Monitoring Parameter. 44.2 Description of Operation Pane! control. 44.3 Description of Password (PAS) 4.5 Commissioning(Dry) 45.1 Wiring. 4.5.2 Selfcheck For Phase 453 Control by Pane! Operation. Chapter 5 Functional Specification. 5.1 Motor Parameter. 5.210 Specification 5.2.1 Monitor Parameter. 5.2.2 DI Input Parameter. 5.23 DO Output Parameter. 5.3 Analog Voltage Modify 5.3.1 Parameter Set. 5.3.2 Zero-Speed Modify. 5.3.3 Analog-Voltage Segment Modify. 5.4 Speed Control Mode. 54.1 Speed Instruction. 5.42 Monitoring Parameter 5.4.3 Performance Parameter. OU anna EERE E5.44 Acceleration & Deceleration. 5.45 Direction of Speed Control Mode. 5.4.6 Example: Speed Control Mode. 5.5 Position Control Mode. 5.5.1 Command Source. 55.2 Monitored Parameter. 5.53 Perfomance Parameter. 554 Example 5.6 Homing Mode. 5.6.1 Homing Mode. 5.6.2 Monitored Parameter 5.63 Performance Parameter. 5.64 Origin Signal Pulse) Parameter. 5.6.5 Trigger of Homing, 5.6.6 Homing Movement Parameter. 5.6.7 Example 5.7 Torque Control. 5.7.1 Instruction source. 5.7.2 Monitoring parameter. 5.7.3 Performance Parameter. 5.74 Torque Direction. 5.75 Torque Acceleration Deceleration.. 5.7.6 Torque Anti-overspeed. 5.7.7 Example 5.8 SwingOG 5.9 Switching Control of Two-speed motor. 5.9.1 Motor Wiring Diagram. 5.9.2 Switching Status Table. (Chapter 6 Parameter. 6.1 Parameter Summary. 6.1.1 Monitored Parameter. 6.1.2 System Parameter (P series) (Chapter 7 Safety Precautions. 7.1 Failure and Solutions 7.2 Analysis on Common Malfunction, 7.2.1 No indication after the driver has been connected to the power 7.2.2 Leakage protection switch trips. 7.2.3 Symptom for encoder failure. 7.24 Frequent Alarms of Er -01 7.25 Spindle can not be tumed or rotate slowly without control. 72.6 The spindle speed is inaccurately. 7.2.7 Inaccurate positioning of spindle. ‘Chapter 8 Spindle Servo Motor. 8.1 Introduction of Spindle Servo Motor. 19 19 20 24 24 24 24 25 a a7 27 27 a7 27 28 29 32 32 32 32 33 33 33 34 36 36 38 2ESES 59. o 6 61 61 2 2 63 68 66 668.2 Model Description of Spindle Servo Motor. 8.3 Series 8.4 Specification of Spindle Servo Moter. 8.5 Using Tips 8.5.1 Installation 852 Wiring. 8.53 Repair and Maintenance. 8.6 Motor Model Size. 8.7 Dimension. 66 66 67 o7 68 68 n=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- Chapter1 Product Feature High performance Control function comprehensive: stable speed control, accurate position control,excellent torque control. Safe & Reliable Products comply with intemational standards, through the CE cestification. Set up multiple protection circuit, the comprehensive protection of safety equipment. 1.1 Technical Specifications of Product Rated voltage/frequency Three phate 360V/480V; SoHa/eOHz aoe ‘Alowable veltege range +1096 , 15% PSE | [Giowabl frequency flucination| 25% Control mode PWM Vector control Speed adjustment range 0.01 ~500Hz Speed stabilization precision 04% Control |Acceleration/deceleration time .05~ 2000F2/s features Temuseoniel 20096 Rated torque output Torque precision 5% pation conleclfieecton Puke Braking mode Powered braking overload capacity ‘mice overload Digital input S point, NEN or PNP Digtal output 3 point , NPN Relay cutput 1, DC3OV/IA or ACZS0V/IA 10 ‘Analog input 2, Ad: #10V; Al:0~+10V or 4~20mA External pulse input 1, AB. SIGNPLUS or OW ‘Motor encoderinput 1, Receive frequency rangei0~ IMF Mebreteder oui 1, Output frequency range 0~IMHz —_—s ‘Over voltage proteciionLowvoliage protection Over current protection cectinn | Module protection Motor encoder faire Motor over temperstureMotor overload protection The product shell be mounted verticallyin the electric control kabinet with good vertilation.The product shall be installed in the Operating site environment free from direct sunlight, dust, corrosive gas, combustible gas, ol mist, steam and drip. [Ambient temperature 0% ~ 445% Humidity 5=90%6 ; no condensing CMiiude [07 2200m deratad above 1000% the rated autput current sal be decreased by 1% for every rise of 100m Vibration 3.Smm,2~9Hz; 10 m/s2,9~200Hs; 15 mn/s2,200~S00HE=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- Chapter 2 Introduction of Spindle Servo 2.1 Model Description of Spindle Servo Driver Short Name: MK Series | | spindleSeries |] 6T:600V Rated Power of Shenzhen Guanhong 4T380V 7PS: 75KW Technology Co, LTD. 2720V 2.2 Series Motor | SiRated Output Wire Product Modd Braking resistor P powertkw) | curent(Acad specification(onm?) MK-S4T37, 37 a5 kw / 402 4 MK-S4T5P5 35 12 kw / 409 4 MK-SaT7P5 73 7 Ldkew/ 320 6 MK-S4T012 Fry 24 .Skw / 260 6 MK-S4TO13 1B 30 2.5kw / 200 6 MK-S4TO15 15 35 2.5kw / 200 6 MK-S4T018 185 a7 2.5kw / 200 10 MK-S4T022 2 45 1.Skw / 260"2 16 MK-S4T030 30 60 15k / 269°2 25 MK-S4T037 37 75 25kw / 200°2 25 MK-S4T045; 45 30 25kw / 200°2 35 2.3 Expansion Number [Name Option N: Without Encoder Port 1 Type of | Geincrement Orthogonal Signals PortRS422) Encoder Port | X:Rotary Transformer Port B:BISS Protocol Absolute Encoder Port X-Only mBUS, withoutimner module Type of | P:Imer GPIO module. Digital /Pulse (Analog Encoder Feedback 2 | Command Port | A:Imer GPIO module, Digital /Pulse Isolation type Analog Encoder Feedback E:Imer ECAT module, EtherCat Communication Type of mBUS | K-BUS.Non-IsolationRS485 3 RmBUS, Isolation, RS422 Beet C-mBUS, Isolation, CAN2.0B=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- Chapter 3 Wiring Description 3.1 Interface of Spindle Servo Driver Operation Pane! ‘Warning Mark ‘mBus Port MC_GPIO Port (XOAX1A) (XSA) Encoder Port ‘Main Circuit Terminal (X2a) a Ground /PE sr) * sm (aaaay Bae Ineo Fig3.2 GTIO-Port Spindle Servo Driver=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- 3.2 Standard wiring diagram oe _ Mc_GPIO A OAs oe a (x5A) ~~ e0n- | 2 L pigita Encoder _B \<—OB+ J fe PRE inoue Oupu | _0B- a LA 7 z+ sex | LAPP eo oN csv ee ee 8V Power cov o~ Output tat OCOM. [pe ea External +t 11+ A wo Pulbe py EB ASH, ‘ hs ai EB- St LINK, anatog ao |: pe EZ+ put a Tae paemalZ [eq] ez.=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- 3.3 Functions of Main Circuit Terminal Teminal ag R,S,T B1, B2 u.vew |® Function | Three-phase AC | Connecting terminal | Three-phase AC | GND description | input terminal | of braking resistor | output terminal ‘Note: LSelect right main circuit cable according to rated power of controller. 2.GND port must be connected to ground reliably,otherwise electric shock possible. 3.The main loop of the control loop cable please with separate cables and other power cable line, otherwise interfere with the control signal; 4.Don’t connect input power to UVW portwhich will damage controller. 3.4 Functions of Control Circuit Terminals(X5) HDB-26- FEMALE 3.4.1 Function description of X5 Digital [Analoginput!|| External Pulse input [Jy |Encoder output Output symbol | PIN | symbol | PIN [symbol] PIN| symbol _| FIN | symbol |_PIN 1 [0 | oo | 24 | Ast | 2 [eavertcws | 1 [OMe [9 a | | a [3 [as | 2 | earervow [2 | om vo |paeae|_c2_[ 2 eoneo-scew= | 13 | OBF | a7 2) [20 | com [2 eeyenjcow- | 4 | os | 8 w [a EZ+ 3 | om [7 sa | 22 Ea 2 [oz | 16 cH5V 6 GND 6 — ‘AO: #10V ‘AB Puke , is 3Group NO | A1:0~+10V | Direction+Pulse , CW Be | eee uipit | Seozz0ma. | spuieeeneaimen | RENE tin | selected by | asyrsoma | (optona | respontefequencyis | _ “werent SEL ‘ signal output S00KH2 1. 24V-COM need extemal power supply. 24 v for internal power supply please ordering 2. The digital quantity imput type NPN (low level) effectively, PNP (effective) high level two, set ‘way to see" digital input type Instruction” 3. SEL connection 24V, input type NPN, inputlow level 4, SEL connection 0V ,input type PNP, input high efficient=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- 3.4.2 GTIO Port Define XSI Port X5P Port Digital put Digital output [Analog input Symbol [PIN symbol _[ PIN |Symbol | PIN 10 XSL-6 oo XSL-9 ASt+ X5M-3 10 I XSL5 o1 XSL8 AS- X5M-2 2 XSI4 2 XSL7 33V XSM-1 13 ‘XSL-3 OCOM XSL-10 ov XSM4 4 ‘XS1-2 SEL [_ X5E-1 ae A0+10V, exiie| “Rnwrare | soemroom | ato a 0~20mA (Optional) 10 ‘External Pulse Input ‘Encoder Output ‘Symbol PIN ‘Symbol PIN, EADEPHCWS XPS ‘OAT XPa EA-EPJCW- XSP-6 OA- XSP-7 EBHEDHCCW+ XSPA B+ XPS EB-ED-CCW- XSP-10 OB- XGP9 OZt XSP2 OZ- XGP3 a ABPulse , Direction+Pulse , CW RSET TENET Pulse choice, Max response difference signal output frequency is SOOKHz 1 24V-COM need extemal power supply. 24 v for internal power supply please ordering 2. The digital quantity imput type NPN (low level) effectively, PNP (effective) high level two, set ‘way to see" digital input type Instruction” 3. SEL connection 24V, input type NPN, inputlow level 4, SEL connection 0V ,input type PNP, input high efficient=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- 3.4.3 Digital Input Type Instruction ere PAPIHigh lve voTave vaTe) external 20V ‘Note: L.the digital input type is depend on SEL(Pin22) 4) SEL connect 24¥,input type is NPN, input low level voltage is valid; B)SEL connect OV input type is PNP input high level voltage is valid; 3.44 Digital Output Type Instruction m = > a ov ° oO Note: L.OCOM is connected to high level(Eg.: 24V), it outputs high level(Eg.:24V) when digital output is valid. 2.0COM is connected to low level(Eg.: OV), it outputs high level(Eg.:0V) when digital output is valid.=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- 3.4.5 External Input Pulse Type Instruction — _ Superior Device Driver aah 70 anon: - ) 1} ual] = A yk . gb WNWAnd oI aes ma AM26LS31 ‘RS422 Differential signal drive Note: L.the defaultset of driver is receiving 422 differential signal drive. 2.this driving way most is used when connected with CNC system. Superior Device Driver s % ts Tals Soyyyy"4 r PT YL | aio z Ki wd aie Open collector signal Driving Note: 1Ladopt this connect way,it need an external current limiting resistor Rsensure i,driving ‘current, is about L0mA;driver’s built-in current limiting resistor is 4792,Vs & Rs are set as, follow: (make sure that driving current less than 18mA, otherwise it will brokedown inner circuit.) a) Ve2V, Rs=2k2: b) VsR2V, Rs-Iko; © VesV, Rs=2008. ‘2.when customer need this way,please tell the sales external voltage.the factory will alter the value of resistance,avoid add external resistance Rs; 3.this driving way most is used when connected with PLC system.=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- 3.5 Expansion Interface _X6 i f ] ol [IIIIL: oAHHIHIIIT 2nd Encoder Port Expansion 10 Port The 2% encoder interface Expansion 10. interface PIN | Define ‘Kin pn | Deine hs name name 1 | Be 2 encoder Z= 1_| SEL | Digital mput command end 2 | Be 2 excoder Z- BT i anand 3 | Ae 2 encoder AT 3 1p ee ae 7 5 mm [a 4 Esv_| encoder powerissV_[ 4 [TO] itn tne3.43.1 shows 3 [_EGND_ | 2encode powerisov | 5 | ml 6 [| Ae 2 encoder A 2 re 7 [|B 2 encoder Be 7_|_09 Pemogi ob eiuaiaguas - encoder § | 3 2 encoder Be S| 08 | sme with the3.43.2 shows 9 |_o7 10 | OCOM | Digital outputcommand exd Receiving 422 differential signal dive Note: 1. X6A is expansion interface, it only can be used either 2° encoder interface or expansion 1 interface. 2. Installation will take place only when ordering be emphasized.~ShenzhonGuamhong Technology Co. Ltd- -AC Spindle Servo Svstem V1006-0015- Chapter 4 Instructions of Operation 4.1 Instructions of operation panel j—+ Data display Button 4.2 Description of Keys on Operation Panel Symbol Name General Function Multiplex Function Tncrease Key Increasing the None parameters value Decrease Key Decreasing the None parameters velue Left Shift Key | Switching the data bit of | _ Switch between homologous series parameters number parameter set operation af parameters Escape Key | Return to previous menu | Switching between different seties of parameter set Stop Key | Making motor stop ‘At run state,press shortly will stop Replace the driver fault_| speed press continuously will stop program AB EntorKey | Finish the modification Tinie propanserstapeice L.Bvery one keys can be pressed repeatably. 2.Run on behalf of the servo system is in place,STOP on behalf of the servo system is not ready.=ShenzhenGuanhong Technology Co. Lté- =AC Spindle Sewo System V1006-0015- 4.3 Parameter Display > Real-time parameter: Word in left side is parameter number : Word in right side is parameter value. > Non Real-time parameter: 1st class is Parameter Number; display in left side; Ind class is Current Parameter value; display in right side; 3rd dass is Setting Parameter value: setting bit flicker; > Negative Number: Dot before highest bit is on,which means negative number. 4.4 Operational Process > Parameter Monitor & Panel Control Menu Shift: POWER ON 1K c 5 ete Ao 0 @ty ett nn Fo O80 > Parameter Menu Shift uw~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 4.4.1 Description of Operation Panel control and Monitoring Parameter Parameter | Operation Pand | Paramete 10 Paramete State number control rnumber | Monitoring | rnumber | _ Monitering Setting speed of ne eee d | Digital input Output aaa he current(A) aa cee - (show 2.0 means 0 O:continucus o | Digital output SaaS 1:J0G “aa ‘Operational panel Analog Ao 2 Nie control.the inputAO ss Output torque acceleration Al “Analog (100%) 0~10000 inputal The deceleration Moter 7 0~10000 e | Savane . Setting operation Sete ae The absolute FI frequency FE mee H osition of iz) Osforward 1 gs rotor reverse ‘operation mode 0: VO control op 1-Operation E a Ourput Band conned, et Fo ioaeienay 2Dry 2) - Press “Enteto |, | Frequency of check of errors extemal pulse Note: ex-factory set dry(OP=2)after ensure the motor run normally,set OP=0.The detailed introduction,please check the Commission Parts. 4.4.2 Description of Operation Panel control In displaying speed.press “ key to set the motor’ s speed nc ; press “ key again.set the moter running ROUGHER pies key ageazer tie mote’ SARecioN REpres key Sgaingelch oP ee opernional panel control mode. ‘After Setting Operation Panel control Parameter, Press <—!'on the State Monitoring,the motor is on zero speed & be on power condition; Press enter key (“—" ) at any monitoring condition ,The motor will run with set value. Press STOP Key will stop ruming when moter is runringaafter stopping the motor is on the condition of zero speed & be on power, press STOP key again the motor is on the condition of Freedom & Off of power Holding on STOP key,the program stop running(The run light will turn off) 4.4.3 Description of Password (PAS) To prevent the irrelevant personnel modify manufacturer parameters,Need password into the manufacturer of parameter, if there is a need to amend manufacturer parameters, please contact with our company~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 4.5 Commissioning@Dry) 45.1 Wiring > Before power on, please check wiring, 1) Power Lines (TAG: R, S, 1), 3-phase 380VAC input 2) Motor Lines (TAG: U, V, W), 3-phase ouput(U,V;W) 3) Braking Resistor Lines (TAG: P, B) 4) Motor Encoder Lines (TAG: X2A) connect to motor encoder terminal 5) Check drive grounding are in good condition 4.5.2 Self-check For Phase 1) Check if the axis of motor can freely rotate(Non-enable shafi) 2) Check parameters, such as E00, E04; 3) When the panel display “run” press “Left shiftkey” to “oP” and set to 2, (oP=2, phase sequence leaming mode) , motor phase start check; 4) Motor phase self-check will be finished in 5 seconds, if waming occur, please see the waming list in Chapter 8; 5) [fan exception occurs in self-check(Such as over-cunent), then press “STOP” continuously to stop the driver. 4.53 Control by Panel Operation > Control moter through manually typing drive panel (such as speed,direction acceleration, ete); > When the control of CNC is abnomal, user can choose panel control to check if the wire between drive and motor is right and if the parameter is right. 1) When panel display “run”, press “Leftshift “key twice to “oP”, set oP=1; 2) Press “Left Shift “key to “nc”, set the desired speed; 3) Press “Left Shift” key to “ac”, 4) Press “Left Shift” key to “de”, set deceleration; 5) Press “Left Shift” key to “FE”, set direction; 6) Press “ESC” to retum to “run” display, press “Increase” key one time to display “100000”, 7) Press “Enter"key one time to enable motor zero speed; Press “Enter” key again, motor set acceleration; will run according to setting speed 8) Press “STOP” key one time, motor decelerate to zero and lock shaft; Press “STOP” key again, disable motor. 9) Press “STOP” key continuously, motor free sliding; at “STOP” stateppress “ESC” key toretum to “run” state. B-ShenzhenGuanhone Automation Co, Ltd- -AC Spindle Servo Svstem-V'1605-0010 Chapter5 Functional Specification 5.1 Motor Parameter ParaNo | Address | Parameter Name Range Default | Unit P1400 |oxz260 | moter Encoar Type 0-100 \ Pi4_o1 | ox2262 | Mote Single Tum EncoderLine Number 1-100000000 | 1024 P1406 | 0x26C | Moter Encoder Speed Filter Time 1-50 3 ms po1_01 | ox2102 | nota Pots P0102 | ox2104 | Moter Rated Frequency He 701.03 oxzi06 | Moter Maximam Frequency Please follow the Motor | wiz P0108 ]ox2t0s | More Raea Vonage v nameplate P0105 | ox210A | Moter Rated Curent A P0106 | ox210c | Moter Rated Torque Xm 701.07 |ox210e | Motor Rated Hux Cument “03x Motor RatedCuent Pot_os | ox2110 | Moter Flux Curent Coo? oot~1 02 A Po109 | 0x2112 | Motor Flux weak Coff oot~1 04 2 Po110 [ox2114 | note Moment of nentia 0-99999 [oa kent Po1_11 [ox2116 | Moter Zero Speed Torque Multiple oi 2 E Po112 [ox2118 | Moter Rated Torque Multiple O14 2 2 0113 | ox211a | ntoter Constant Fower Max Speed Po1_14 | ox211c | Motor Zero Sip Compensate Coff 0-10 1 2 PO11S | Ox211E | Motor Rated Slip Compensate Com? 0-10 1 2 Po1_1s | ox2120 | ntoter Max Sip Compensae Coff 0-30 6 : P0117 | ox2122 | Motee Zero Slip Compensate Coff Speed 3x Motor Rated Speed PO118 | 0x2124 | Moter Pos Zero Skip Compensate Coff o-10 15 P0119 | 0x2126 | Mota Pos Rated Sup Compensate Coft ono 2 Note: for dual speed spindle servo, PO1 group parameters are for low speed gear, PO2 group parameters are for high speed gear. 14~ShenchonGuamhong Automation Co.,Ltd 5.2 10 Specification 5.2.1 Monitor Parameter AC Spindle Servo Svstem-V1005-0010 Para. No. | mBUS Add. | Name | Explain Digital Input Monitor, FWD REV Orientation, dl~ds | 0x2364 DI Position,... (10.11.12... from right to left) Digital Output Monitor, Alarm, Orientation End, ol~o4 | 0x2380 | DO |C-Ready.Speed Reach, (00,01,02... from right to left) 5.2.2 DI Input Parameter Spindle servo chiver total has 5 digital inputs, which are at X5 port. Each input can be defined to any function. Para No. | mBUS Add. | Name Setting & Function P2310 | ¢x236D 10 0: Forward; 1-Reverse; 2:Orientation 0 P23_ii 0K236E Tl 3:Orientation 1 :4:Position Control; 5:Emergency Stop; 6:Swing Control 7:Reset;8:JOG_CW, P2312 0x2370 2 Es 9:J0G_CCW; 10:Torque Control; 11:3 Orientation 2; ee aaa 13 | 12:orientation3 13-Over-Heating, 14Dual_Speed_Shift(high) P2314 0x2374 4 15:Dual_Speed_Shift(Low); 16-Dual_Speed_Shift(Remark) 17-20: 16Gears(x1, x2, x3, x4) 23~25/MPG Ratio(x1, x10, x50) 26-X1 Quast-Stop; 27:X2 Quasi-Stop: 28:X3 Quasi-Stop 29°X4 Quasi-Stop: 127-Null 5.2.3 DO Output Parameter Spindle servo chiver total has 7 digital output, which are at X3,X4,X5 port. Each output can be defined to any function. Para. No. | mBUSAdd. ] Name Setting & Function ‘P24_10 0x23B8 o0 0: Alarm Output; 1: Orientation End: 2:C Ready Pat) od3BA Or 3:Speed Anival; 4:Driver Ready; 5 Fan Output = 6Dual_Speed_Shift; 7-Braker; & Remain ‘P24_12 0x23BC 02 9Zexo Speed anival; 10~13- Torque output 16 grade 0~3;14: Rapier machine is effective;15:Motor torque output alarm :16:Front limit switch is effective;17-Posterior limit switch is effective 127-Ineffective Note: above number +128, output type is NC type. When driver power off, all outputs are off condition~ShenchonGuamhong Automation Co.,Ltd -AC Spindle Servo Svstem-V'1605-0010 5.3 Analog Voltage Modify There would influences fiom extemal industrial environment during actual using with analog speed control mode, which will affect error of analog voltage between CNC system (upper unit) output & Input to servo driver & trouble. And function of analog voltage modify will solve theproblem. and adjust input voltage to theoretical value. 5.3.1 Parameter Set > Monitor Parameter Para. No. mBUS Add. Name Explain AO 0x2316 Non-evised Analog Input Unit: v Al 0x2318 Revised Analog Input Unit: v Note: Press “Decrease” key to “A0” at “run” state. > _0V~10V Modified Parameter Para.No. | mBUS Add. Name Explain P21_10 0x231A Zero Range in Positive Default: Ov AO value P21_12 0x231E Voltage of Ist class in Positive | Default: +2v: AO value P2114 0x2322__ | Voltageof 2nd class in Positive | Default: +4v: AO value P21_16 0x2326 | Voltage of 3rd class in Positive | Default: +6v: AO value P21_18 0x232A__| Voltage of 4th class in Positive | Default: +8v: AD value P21_19 0x232C Voltage of 10v in Positive | Default: ~10v: AO value > _-10V-~0V Modified Parameter Para No. mBUS Add. Name Explain P21_20 0x232E Zero Range in Negative Default: Ov: AO value P21_22 0x2332__| Voltage of ist dass in Negative | Default: +2v: AO value P21_24 0x2336 __| Voltage of 2nd class in Negative | Default: +4v: AD value P21_26 0x233A__|_ Voltage of 3rd class in Negative | Default: +6v: A value P2128 0x233E___| Voltage of 4th class in Negative | Default: +8v: AO value P21_29 0x2340 Voltage of 10v in Negative | Default: +10v- AO value Y Filter Parameter of Analog Voltage Para No. mBUS Add. Name Explain Filter time constant of analog | Adopting filter time of voltage analog P21_00 0x2310 16~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 5.3.2 Zere-Speed Modify 1) Use MK CNC Contoller to run “M03 $0" (Zero speed code) on MDI. and check AO on spindle servo driver 2) Input value of AO toP21_10(little more than AQ) 3) Input value of A0 to P21_20(itile less than AQ) 5.3.3 Analog-Voltage Segment Modify Divide OV-10V analog voltage to 5 segments to modify, segment points are P21_11. P21_13, P21_15,P21_17,; Divide -10V~OV analog voltage to 5 segments tomodify, segment points are P21_21 P21_23, P21_25, P21_27, Example 1) In this case, -10V ~+10V corresponding motor speed rangeis -6000rpm ~ 6000rpm; 2) Firstly modify 0-10V analog voltage; 3) Set P55_05=6000,P21_11=2.000,P21_13=4.000, P21_15=6.000, P21_17=8.000; 4) CNCrum: M03 $1200, input current value of AO toP21_12, 5) CNC run: M03 $2400, input current value of AO to P21_14. 6) CNCrum: M03 $3600, input current value of AO to P21_16, 7) CNCrun: M03 $4800. input current value of AO to P2118, 8) CNCrun: M03 $6000, input current value of AO to P21_19. 9) Secondly modify -10V~OV analog voltage; 10) Set P21_21=.2.000, P21_13=4.000, P21_25=.6.000, P21_27=8.000; 11) CNC run: M04 $1200. input current value of AO to P21_22. 12) CNC mm: M04 $2400, input current value of A0 toP21_24, 13) CNC ru: M04 $3600. input current value of AO toP21_26. 14) CNC run: M04 $4800. input current value of AO to P21_28. 15) CNC mun: M04 $6000, input current value of A0 to P21_29, 16) Now. check A monitoring parameter. to confirm the modify result. 7~ShenchonGuamhong Automation Co.,Ltd 5.4 Speed Control Mode Speed control mode is applied to precise speed control occasions, such as braiding machine, CNC machine, and position contol also can be realized through CNC 5.4.1 Speed Instruction ‘There are several different sources of speed instruction in Speed control mode, which is set by P55_02 parameter. -AC Spindle Servo Svstem-V'1605-0010 Para. No. Description Explanation 0 ‘Analog Speed code: 0-10V Input Port: AS+/AS- 1 Analog speed code: =10V Input Port: ASHAS- 2 Pulse Speed code: Extemal Pulse Input Port: ASHAS- 3 Bus Speed Code : mBUS mBUS set speed 4 10 Combined Speed : 16 Gear Speed 10 5.4.2 Monitoring Parameter Para. No. mBUS ada. Para, Name Description a 0x2364 Digital Input Digital Input Monitor Al 052318 Comected Analog Input Unit: V F 052358 External Pulse Frequency Unit: Hz ¥I 052408 | Motor Command Frequency Unit: 0.01Hz Fo 0x240A, Motor Ouput Frequency Unit: 0.01Hz ‘Ao 0x2228 Motor Output Current 1A To 052238 Motor Output Torque % r 052276 Motor Speed Unit: apm 5.4.3 Performance Parameter Set Param Para. No. | mBUS Add. Para. Name unit | ger Value No ASR Parameter P3400 | 052500 ‘ASR KP high speed o2 | 018 | - P3401 | 0n2502 ASREP bow peed 0-2 | 02 : P3402 | _0x2504 ASR Inertia Con 02 | 032 [| - 052506 ASRKI Low stable speed O05 | 001 2 34.04 | 0x2508 ASRI High stable speed o-05 | ooo | - P34_05 | 0x250A ASH RPA corlertion'# o-05 | o00s | - as Deceleration at low speed “ASREI Acederation & 5 P3406 | 0x250C ee siete i casee o-05 | 0002 | - 18~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 5.4.4 Acceleration & Deceleration Set 5 Para. No. | mBUS Add. Para. Name Vaine | Unit P55 0x298E | Acceleration at Low Speed (Speed Conwol) [20 Has P55 (052990 | Deceleration at Low Speed (Speed Control) | 20 Hes P5S_| 052992 ‘Acceleration Transformation Point 3000 7m P55 _ (0x2004 | Acceleration at High Speed (Speed Control) | 20 His P55_i1_|0x2996 | Deceleration at High Speed (Speed Control) [__20 Hes P5202 | 0x2844 Emergency Stop Deceleration 50. He's ‘At speed control mode, motor speed is controlled as the setting acceleration and deceleration. As shown in the figure below, FO2 sets the acceleration curve of motor atlow speed, F03 sets the deceleration curve of motor at low speed, FOS sets the acceleration curve ofmotor athigh speed, FO6 sets the deceleration curve of motor at high speed, FO4 sets the acceleration transformation point of meter. rpm > Goal Speed Deceteration”™®°< > Acceleration rs6.10 > Change Point™**"% Deceteration ?* °8¢. > Acceleration °58.07 t > Formula of Acceleration and Deceleration Parameter (P55_07, P55_08, P55_10,P55_11 P52_02) and Time: 11 is current speed (rpm), r2 is target speed(cpm), tis acceleration time or deceleration time(s). > Example: Time of motor speed from 0 to 3000xpm is 1s. Y _I£P55_09>3000(use acceleration at low speed), P55_07=(3000-0)/30*1=100; Y I£P55_09=1500{acceleration is different at low & high speed): Acceleration time at low speedis 0.4s, P55_07=(1500-0/30*0.4=125; Acceleration time at high speed is 0.6s. P55_10=(3000-1500)'30*0.6=83.33; Direction of Speed Control Mode Seq. No. ‘PSS_14 ‘PS5_15 ‘Description 1 0 0 = 2 it 0 =a 3 x 1 Tfr<0 1-0 19~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 5.4.6 Example: Speed Control Mode 4.6.1 Instruction Type: 0-10V Analog Voltage » The wiring diagram: Servo Driver peav x5 it sa_22 23 Ocom|—> D0 com Speed Enabl --—“—p[10__10] 14 __ 00} ———+ Warn Output Reverse }—/—o{l 19) 5__O1}- ———> Speed Reach Emergency Stop L—A—p[13 20] 24 02} ———->» Zero Speed Speed Anolog , —__plasv_ 25 ‘Command (Ov~110v) - ———fas-__26 uotorénceder ef Ga) Pla oe eee To oz OL > _ Parameter Set: Para. No. mBUS Add. Para, Name Set Value P23 10 0236 10 Definition 0 P23 11 0x236E, Ti Definition 1 P2313 052372 13 Delinition 3 P24_10 0x23B8 (00 Output Definitions 0 P24 11 0x23BA, 01 Output Definitions 3 P24 12 0x23BC (02 Output Definitions 9 P55_02 02984 Speed Command Type 0 > _Parameter about speed instruction and analog voltage: Para. No. | mBUS Add. Para, Name Set Value P2i_04 | 0x2318 Comected Analog Input Value P55_I8_ | 0x29A4 Speed Instruction Resolution 1 P55_05_ | 0x298A Max Speed (Speed Control) 3000 P55_06 | _0x298C Min Speed(Speed Control) O P55_13_ | 0x299A Speed Command Gear Ratio Numerator 1 > Speed Command Formula: (P55_06_= 1| =P55_05) A *P55_05*P55_13 10.000 20~ShenchonGuamhong Automation Co.,Ltd 5.4.6.2 Instruction Type: > The wiring diagram: AC Spindle Servo Svstem-V1005-0010 Orthogonal External Pulse Servo Driver caw |e ipa 3 ca}———» poccom speedEmble [fio 10 74 oo} Warn Output Emergency Stop ——4—»[13 20 3 _oi}-_—» Speed Reach T ue was a > exo Speed aan — Pulse) ‘EB+ EB+ 4 = (ee: 13 oom one oe ee Ton oF DaeSIE MotorEncoder f G) [he eo} Wl sce Gane _ oz oe > Parameter Set: Para. No. mBUS Add. Para. Name Set Value P23_10 0x236C 10 Definition 0 P23_13 0x2372 13 Definition 5 P2410 0x23BS 00 Output Definitions oO P2411 0x23BA O1 Output Definitions 3 P2412 0x23BC O2 Output Definitions 9 P55 02 0x2984 ‘Speed Command Type 0 > The Relevant Parameter of Speed Instruction and External Pulse: Para.No. ‘Mbus Add. Para.NName Value P22_00 0x2350 Pulse Frequency Filtering Time constant 5 P2201 0x2352 ‘Type of External Pulse 0 > The Relevant Parameter of Speed Instruction: Para.No. mBUS Add. Para. Name Value F 0x2358 ‘Frequency of Extemal Pulse P55_05 0x298A_ Highest Speed(Speed control) 5000 P55_06 0x298C_ Lowest Speed(Speed control) i) P55_13 0x299A_ Speed Instruction Gear Rate 1 > Speed Command Formulas:(P55_06_<|r| < P55_05) R=30* F* P55_13~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 5.4.6.3 Instruction Type: mBUS The wiring diagram: Servo Driver xaa] [xan at 4 3 8]) pc2av oa ae ===} > Relay Wam Output Ups NCEmegency Lx» fas 6 mBUS xO xs 9 _OAy one aon} UL on. 17 OB+ B+ — Encoder NoweEnese f G) }-ee soe} UL ce om T_OZ+ On = > _Parameter Set Para, No. mBUS Add. Para, Name Set Value P2316 0x2378 16 Input Definition 5 P2414 0x23C0 04 Output Definition o P5502 on ‘Chose for type of Speed : Instruction >_Parameter of mBUS and Speed Instruction: Para, No. mBUS Add. Para, Name Set Value P2330 05238C mBUS digital Input 5 P24 14 Ox29A6 BUS Speed Instruction ‘Adapiion > Parameter of Speed Instruction: Para. No. mBUS Add. Para. Name Set Value PS5_05 Ox298A Highest Rotation Speed 3000 P55_06 05298C LowestRotation Speed 0 P5513 0x29, Speed Instruction Rate 1 > Speed calculation Command formula : ( P55_06_ P55_05) r=P55_19*P55_13 2~ShenchonGuamhong Automation Co.,Ltd 5.4.6.4 Instruction Type: Emergency Stop 16 Gear: a1 16 Gear: x2 16 Gear: x3 16 Gear: x4 ‘Motor Encoder AC Spindle Servo Svstem-V1005-0010 IO combination when at 16 Gears Servo Dever caw [Ps a} fs] awa} > Conmaa 00, tea ee shee] ot > Scents [12 1 24 O2+-—_» = mal 0 Speed Reaching eas 4 7 Encoer Signal Output Ohi] Sur pg sea smtom os Oo a | > _Paramoter Setting Para. No. | mBus Add. Para Name Para Set Description P2310 | 0x236C 10 Input definition 5 Speed Enable P2311 | 0x236E Ti Input definition 17 16 Gear:x1 P2312 | 0x2370 12 Input definition 18 16 Gearx2 P2313 | 0x2372 TS Input definition 19 16 Gear:x3 P2314 [| 0x2374 14 Input definition 20 16 Gear: x4 P2410 | 0x23B8 | OOOuput definition 0 ‘Alarm Output P2411 | 0x23BA_ | O1Output definition 3 Speed Reaching P2412 | 0x23BC | O2Output definition 9 ‘0 Speed Reaching Speed Instruction Input TO Combination when P5302 | 0x2984 and chose type 4 at 16 Gears > Parameter Setting when at 16 Gears Para. No. _[mBus Add. | Para Name Parameter Setting Description P5520 [0x29AS[OSpeedGear | Adaption Positive and negative P5521 [0x29AA [Ist SpeedGear_| Adaption speed can be set Unit rpm P5535 [052906 15th Speed Gear | Adaption > _Parameter about Speed Instruction Para. No. [mBus Add. | Para. Name Para.Set__| Description P55_05 |0x298A | Thehighest RPM(Speed control) _| 3000 P55_13 [0x299A _| Speed Instruction Gear Ratio 1~ShenchonGuamhong Automation Co.,Ltd 5.5 Position Control Mode -AC Spindle Servo Svstem-V'1605-0010 Position Control Mode is applied to precision positioning systems, such as CNC machine tools, robots,ctc.Position command source includes pulse command, analog command, mBUS. Command Source P5302 Description Explanation 0 Analog Voltage: 0-10V_|_10V Comesponding Max Speed 1 Analog Voltage: =10V_[_ +10V Comesponding Mex Speed 2 Extemal Pulse AB PulsePD Pulse, CCW Pulse 3 mBUS(Absolute) Pulse Interpolation Count 4 mBUS(ncremental) | Unit Time Pulse Increasing Number Monitored Parameter Para. No. mBus Add. Para.Name Description d 0x2364 Digital Input Digital Input Monitor » 0x2272 Motor Encoder Count Unit: pulse E 0x2356 Extemal Pulse Count Unit: pulse Cc 0x240C Position Command Pulse Unit-pulse U 052410 Synchro Exror Unit: palse ‘Ao 052228 Motor Output Current Unit: A Unit: Rated Torque To Ox2238 Motor Output Torque Multiple r (0x2276 ‘Motor Speed ‘Unit: pm 5.3 Performance Parameter Para. No, | ™BUS Para.Name Range | Default | Unit Add. P35_00_| 0x2594 ‘APR Inertia coefficient 0-2 05 3 P35_02 | 0x2596 APRKI zero speed o-1 1 : P35_03_ | 0x2598 APR KI low speed oe O41 5 P35_04 | 0x259A APR Kihigh speed oe 0.05 : P35_05_| 0x259C APR KP zero speed O~2 0.5 * P35_06 | 0x259E APR KP low speed 0-2 0.2 - P35_07 | 0x25A0 APR KP high speed 0~2 Ol 2 us i m 0.00001 P53_07 | 0x288E | Position control position rigidity 4 0.001 - 53.08 | ox2s90 | _Pesition control acceleration oa) | zon - rigidity P5309 | Ox28BO | Position control inertia rigidity a ve 0.001 - * Position Control Mode: 0:Synchronous Mode; 1-Following Mode. 24~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 5.5.4 Example 5.5.4.1 Instruction Type: Orthogonal External Pulse Servo Driver peasy xs —| sa 22] [B ccm» CommandDO Position Enable ia oo}———» Alarm Output Emergency Stop [5 ol——> Cains Ready eA Extemal Pulse &> ee oar on. Foe, Encoder Signal Output MotorEncoder ef G) /-efe Tez oz oz oz. > Parameter Setting: Para.No. | mBus Add. Para.Name Para. Set Description P2313 | 0x2372 13 Input 5 EC P2314 | _Ox2374 T4lnput 4 Position Enable P2410 | 0x23B8 00 Ouput 0 Alam Output P2411 | 0x23BA O1 Ouput 2 CAixs ready Type of Posi P5302 | Ox2884 SE es 2 Enxtemal Pulse Input Instruction Input > Parameter of Pulse Position: Para.No. | mBus Add. Para.Name Para. Set Description 0-AB Pulse p22.01 | 0x2352 Extemal Pulse Input 0 LBD Pulse 2:CW Pulse ps3.03 | onzese Position instruction 3 S frequency filtering time P5304 | 0x28AE Position instruction 30 Acceleration filtering time ee Disection of Poiton é 0: ostive Direction _ Instruction 1: Negative Direction Fak, | (oa, Position instruction gear ie 7 ratio molecule 53.2 ox2sed Position instruction gear 1000 - ratio master~ShenchonGuamhong Automation Co.,Ltd 5.5.4.2 Instruction Type:#10 Analog voltage Wiring Diagram: AC Spindle Servo Svstem-V1005-0010 Servo Driver oezav % ==] ea Common For of DO | fe 0 Teco} > Alarm Output Lis 5 or} > Cains Ready speed Analog Quantity Instruction (10V~10V) =a OLS 1 On ons on. ops 7 OB MotorEncoder <[ () Foe = op. Encoder Signal Output 7 Oz ozs wo} Ue! > Parameter Setting: Para. No. | mBus Add. Para: ere Descripti ara. No. | mBus Add. ‘ara.Name HR escription P2313 | 0x2372 13 Input definition 5 EC Po3_14 | 0x2374 Ti Input definition 27 | Speed Position Enable P2410 | 0x23B8 | 00 Output definition 0 ‘Alarm Output P2411 | OX23BA | _OlOutpat definition 2 CAixs Ready P53_02 ox2884 Tee 0 Analog quantity Input Instruction Input > Parameter of Analog Position Instruction: Para. No. | mBus Add. Para.Name ee Description Setting P5317 | 0x0372 13 Input definition si EC P5319 | 0x2374 Td Input definition 27__| Speed Position Enable P5320 | 0x23B8_| 00 Output definition 0 ‘Alam Output 26~ShenchonGuamhong Automation Co.,Ltd 5.6 Homing Mode -AC Spindle Servo Svstem-V'1605-0010 Homing mode, also quasi-stop, most apply to Tool change of CNC, homing, etc. 6.1 Homing Mode P5400 Description ‘Explanation 0 Forward Homing | After find Z pulse, motor rotate forward for homing 1__| Backward Homing | After findZ pulse, motorrotate backward for_homing 2__| Neaby Homing [After zero speed, nearby for homing 5.6.2 Monitored Parameter Para.No. | mBus Add. Para.Name Description a O0x2364 Digital Input Digital Input Monitor P 0x2272 Motor Encoder Count Unit: pulse H 0x2274 Motor Axis Absolute Position Unit: pulse Ao 0x2228 Motor Output Current Unit: A Unit: Rated Torque Te 052238 Motor Output Ti ‘0 tor Output Torque ee r 02276 Moter Speed Unit: 1pm 5.6.3 Performance Parameter Para, No. | mBus Add. Para, Name Range | Default | Unit P54_02 0x2904 Accurate Stop Dec 0~1000 50 Hzis P54_03 '0x2906 | Accurate Stop Search ZSpeed | 0-200 | 100 pm P54_04 0x2920 | Accurate Stop Pos Max Speed | 0-200 | 100 pm P5407 | 0x290E Accurate Stop Stiff , ce 0.001 = P5410 | (x2914 ‘Accurate Stop Precision | 0-100 | 2 | Pulse 5.6.4 Origin Signal(Z Pulse) Parameter Para, No. | mBUS Add. Para, Name Range | Default | Unit P1500 | 0x2280 Z Phase Input 0:Motor Encoder Z:1 : Extemal Z P15_01 0x2282 Z Pulse Width 0-100, 1 Pulse rrigger of Homing Para. No. | mBUS Add. Para, Name Range | Default [ Unit : . OHigh, 1 Pulse Effective Input P51_02 Ox2824 Trigger Type of Homing = eae g Change Power off There are three type of tigger homing as follow:~ShenchonGuamhong Automation Co.,Ltd I2 Level P51_02=0 Valid_Orientation: P5102=1 Valid_Orientation Orientation End! 5.6.6 Homing Movement Parameter 24, invali + oF 412 off.invalid_orientation} {Orientation End & delay: Orientation! AC Spindle Servo Svstem-V1005-0010 Para. No. | mBus Add Para. Name Range | Default | Unit P5402 | 0x2904 Deceleration at Homing 0-1000 [20 | Hzs P5407 | 0x290E Ritoecmamene | © na 0.001 2 P5403 | 0x2906 Speed at Searching Z pulse 1-200 | 60 [ »m P5410 | 0x2914_ [Monitoring Precision of Homing | 0-100 | 2 pulse P5412 | 0x2918 Position of Ist Homing csowssew [1000 | pulse P5413 | Ox291A Position of Ind Homing cao | 1000 | pulse P5414 | 0x291C Position of 3rd Homing conser] 1000 | pulse P5415 | 0x291E Position of 4th Homing cxowsser | 1000 | pulse } Driver provide 4 types of homing which cm be tiggered by 12, 19,111 & 112. 28~ShenzhenGuanhong Automation Co, Ltd- -AC Spindle Servo Svstem-V1005-0010 5.6.7 Example 6.7.1 Homing Mode: Forward Looking for Z Quasi-stop Servo Driver pc2av xs | sa _ 22 23 Ocom}———> D0 Command Quasi-stop Enable | _~ fp 140} ———> Alarm Output Emergency Stop |__*_»fi3 20 Soi} > _Quas-stop finish 39__OAr OAs re 1708+ 08+ Signal ims Mecortnider [Gee a a Oa 7__Oz oz+ 16 OZ | oe > _Parameter Setting: Para. No. | mBus Add. Para, Name Parameter | Description P2312 | 0x2370 I2 Input Definition 2 ‘Quasi-stop Enable P2313 | _0x2372 TB Input Definition 5 Emergency Stop P2410 | Oxill7 00 Output Definition 0 Alam Output Pai | Oxilig O1 Output Definition 1 (Quasi-stop finish > _Parameter of Quasi-stop Instruction: Para. No. | mBus Add. Para, Name Parameter Description Adjust the 1* Quasi-stop The number of Psat? | ox2018 Position 2000 | Quasi-stop aim Position Input Type of triggered by High Level P5102 | 0x2824 a 0 ear The choice of Quasi-stop 0-Forward Quasi-stop P5400 | 0x2900 0 1-Reverse Quasi-stop Mode 2-Quasi-stop Nearby 2~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 > y 2» 3) » 3» 6) 1D 8) 30 The example picture: Speed Dezeleration wits Psa_o2 The explain of quasi-stop step: ‘The chiver receive the signal of quasi-stop be triggered and then get into the process. Please decelerate to the number displayed on P54_03 that regard P54_02 as deceleration if the rotation of thenumber displayed on driver is high. Please accelerate to the number displayed on P54_03 that regard P54_02 as acceleration if the rotation of the number displayed on driver is 0. Driver forward rotate to find the Pulse of Z which the speed set by P54_03. Positioning rigidity which at the process of entering quasi-stop after find Z pulse depends on P54_07. After finding Z pulse, the motor will nm with the control of driver(The number of Pulse set by P54_12 on driver) and the precision depend on P54_10(Parameter on Driver). Driver will display Exr-24 if execute quasi-stop over 10 seconds. Whether the quasi-stop signal output, it depends on that whether the value which is displayed on thescreen at the range ofthe number set by P54_12~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 5.6.7.2 Quasi-stop Mode: Proximity Principle > The wire connection of nearby quasi-stop as same as quasi-stop for find Z. > The parameter of Quasi-stop Instruction: Para. No. | mBUSAdd. Para Name Set Value Description P42 ae ‘Adjust the Ist quasi-step 2000. | Wave oF aussistop position position P5102 | 042824 ‘Type of quasi-stop input 0 Valid at high level 0: Forward quasi-stop P54_00 | 0x2900 | Chosea of quasi-stop mode 2 1:Reverse quasi-stop 2:Nearby quasi-stop > The example picture: Speed (SP Quasi-stop valid ‘ Quasi-stop process S ' Position calibration : P5410 P5405 [een 7 Pulse > The detailed step of quasi-stop: 1) Entering the process when diver receives the signal of start quasi-stap. 2) The quasi-stop mode depends on whether Z pulse signal is received: if not, driver will 3) 4) 5) 6) 0) 8) chose forward Z pulse quasi-stop mode; if yes, driver will chose nearby quasi-stop. The value that the distance between the current position of motor and Z signal is Real-time absolute position of motor shaft which feedback by driver after received a Z pulse signal every time, you can check it on monitoring parameter H. At the process of quasi-stop, please do acceleration at the speed of P34_12 if the value of speed displayed on driver is so high, then go on doing quasi-stop. Doing quasi-stop directly when the speed displayed on driver is 0 At the process of quasi-stop, the distance and direction of motor controlled by driver, the value decided on the comparison between current H and P54_12. Positioning rigidity decided on P54_07, precision decidedon P54_12 Iftheprocess of quasi-stop over time more than 10s, it will ERR-24. Whether the quasi-stop signal output, it depends on that whether the value which is displayed on thescreen at therange ofthe number set by P54_12. 31~ShenchonGuamhong Automation Co.,Ltd -AC Spindle Servo Svstem-V'1605-0010 5.7 Torque Control It always used in tension control, drawing and unwinding, packaging printing and textile machinery control (please remark this function with us before order) 5.7.1 Instruction source > All the source of torque control decided on parameter P56_00. P56_00 Description Exphin a ‘Analog quantity torque ‘AS+andAS- input analog voltage instruction: 0~10V ‘Analog quantity torque ‘AS+ andAS- input analog voltage Q instruction: + 10V. 6 Pulse torque instruction: Pulse frequency of EA+, EA-, EBS. C extemal pulse EB. 3 BUS torque instruction: mBUS XOX set target torque 5.7.2 Monitoring parameter Para. No. | mBUS Add. Para.Name Description a 052364 Digital inpat Tpoint do Monitor Al 052318 Corrected analog input Unit: V Fo 0x24A0 ‘Motor output frequency Unit: HZ ‘Ao 052228 ‘Motor output electricity Unit: A To 052238 Motor output torque Unit: Rated torque multiple z 052276 Motor xotation speed Unit: xpm 5.7.3 Performance Parameter Para. | mBUS Add. Para.Name Range | Value Unit P56_01 | Ox2A02 Max Torque 0-3 2 | RatedTorque Multiple P56_02 | Ox2A04 Torque Acceleration 001-10 | 1 | RatedTorque Multiples P56_03 | 0x2A06 Torque Deceleration 001-10 | 1 | RatedTorque Multiples P56_05 | Ox2AOA | Forward Attenuation Speed of | 0~30000 | 1500 pm Torque Ring P56_06 | Ox2AOC | Reverse Attenuation Speed of | 0~30000 | 1500 pm Torque Ring P56_07 | 0x2A0E Forward overspeed 0-10 | O01 | RatedTorque attenuation rate of torque zing Multiple HZ P56_08 | Ox2A10 | Reverse overspeed attenuation O01 | Rated Torque rate of torque ring 0-10 Multiple HZ P56_09 | Ox2A12 | Torque overspeed attenuation | 0-10 | 10 7pm speed step~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 5.7.4 Torque Direction ‘Number P56 _04 ‘Description 1 2 1 5.7.5 Torque Acceleration/Deceleration Para.No. | mBUS Add. Para.Name Set Value nit P56_02 0x2A04 | Torque acceleration 1 RatedTorque ofring Multiple/HZ > Formula of torque acceleration and deceleration time in torque control: fant, P56_04 > Note-1. 7 is current torque, 7,. is target torque, tis acceleration time(s) 3. T,=1 delegaterating, T,,=2is double rating 5.7.6 Torque Anti-overspeed Para.No. | mBUS Add. Para Name Set Value_| Description p56.05 | on2aoa | ForvatdAttemation Speed of | 499 ~ Torque Ring 56.06 | ox2aoc | ReveseAttemuation Speed of | o95 i ‘Torque Ring Beer | assKee Forward ovespeed i Rated Torque es attenuation rate of torque ting Maltiple/s aeeian | NGSRRE Reverse overspeed a Rated Toran = attenuation rate of torque ring Maltiple/s ps6.09 | oxzaiz | Toraue overspeed attenuation 10 pn speed step > Inorder to prevent ‘overspeed’ in torque control, the output torque will automatic reduce by the value of P56_06 when motor speed ‘r’ greater than the value. Forward overspeed: Tyrun =p eta > 0 Reverse overspeed: Tygruay = (Tyeupuy + en) <0 3B~ShenchonGuamhong Automation Co.,Ltd 5.7.7 Example AC Spindle Servo Svstem-V1005-0010 5.7.7.1 Type of instruction: +10V analog voltage The wire diagram: pczav te com> Torque Enable [———>L4_21 14_co}——» COM. DO EnergencyStep (> 3_ 20 5 oi} > Alarm Output Servo Ready +s (av-st0v) * Ss Oke one Toy Wo. 17_ OB: ‘OB: ae Motor Encoder ra = + si Or aU oe aa Oz Oz+ eS > Parameter Setti Para.No. | mBUSAdd. Para.Name Set Value Description P23_10 0x236C 10 input definition 10 Torque enable P2313 | 052372 13 input definition 5 ‘Emergency stop P2410 | _0x23B8 00 output definition 0 ‘Alam output P2411 | 0323BA O1 output definition 4 Seo ready 5 a ams ‘Analog quantity P56_00 | 0x2A00 | Type of torque instruction input 0 cermueronaae) > Parameter of analog Torque Instruction: Para.No. | mBUSAdd. Para.Name Set Value Description Al 052318 | Comected analog quantity input WV caresponding MAX torque ed Torque p56.01 | ox2ao2 | 1° e mer tomy | arta) | Eat ne: > Torque formula:(0<|7,| [fe a} = roa L» sins 6 > NC Emergency Stop x0 x5 pos} yt on a OA- on- a7 OBe oes Encoder MotorEncoder =| Gi) }->pe a Ee | MY Fe signal output 7 Ooze oe ors > Parameter Setti Para.No. | mBUSAdd. ParaName SetValue | Description P2316 | _0x2378 T6input definition 5 Emergency Stop P2414 | 032300 04 output definition 0 ‘Alana output 56.00 | 0x2A00 _| Type of Torque instruction input | __3 mBUS > mBUS Parameter: Para, No. | mBUSAdd. Para Name SetValue | Description P2330 | 0xI38C mBUS digital input 10 Valid P5610 | Ox2A14 | mBUS torque instruction value | Adaption | Ratedtorque multiple > Formula:(0<},| Parameter of Example: Para.No. | mBUS Ada. ParaName Set Value | Description P2310 | _0x236C 10_Definition 8 JOG P2311 | 0x236E Ti_Definition 6 Swing P2313 | 052372 13_Definition 3 Emergency Stop P2410 | 0x23B8 (00 Definition 0 Warming Ourput P2411 | 0x23BA O1 Definition 4 Servo Ready ‘Note: Motor JOG forward only when JOG 10 is effective; motor swing only when swing 10 is effective; Motor JOG backward when both IO are effective. > _Speed Parameter of Swing/JOG: Para.No. | mBUSAdd. ‘ParaName Set Value | Description P5800 | 0x2A60 ‘Swing Angle 180 2 P58_01 | 0x2A62 Swing Speed 60. pm P5700 | 0x2A40 JOG Speed 60, pm P5701 | 0x2A42 JOG Acceleration 20 Hzs 5.9 Switching Control of Two-speed motor The driver can control the switching of double base speed servo motor. Two-speed motor can out large torque at the range of low speed, as to in high speed range, the constant power range is wide,which frequency can reach 15 tomes of low speed Two-speed motor, a good substitute of two-speed reducer which can shift gear automatically, widely used in rough machining and finish machining concumently, such as, faucet, gantry milling, machining center and so on.. The speed shift of two-speed motor need shift the contactor to be come true, whether shift by power off, shift by system control when power on or shift when reach the speed automatically can complete the operation. 36~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 ServoDriver peeav xs] [xan -—i}{sec_22 1 8 > Alarmoutput Tow Sneed Gear |__/_5] 22 a ree] Switeh the Controt Hieh Sveed Gear | —4-pfi2 1 = Emergency Stop L__7_»f3 20 4 7&7 }¢#——~—_ 8 88} The NC Assist Contact for Switch Relay a One one Ton} leon ‘nia 17 OB+ p+ = Signal novoresestr LG) }- ofa rer rag ae 702+ oz+ ae] 5 oe >» of Contactor > Parameter Set: Para.No. | mBUSAdd. Para Name Set Value Description P2311 0x236E I1_Definition 14 Switch to Low Speed P2312 0x2370 12_Definition 2 Seschte igh Speed P2317 | 0x237A 17_Definition 5 Switch Marie P2414 | 0s23C0 04 Definition 0 ‘Alam Output P2415 0x23C2 05_Definition 6 ‘Two-speed Switch 03-04 (e218 | Chose the Switch mode T O:input invalid is Low of Two-speed Contactor Speed(NO Assist contact) ‘Input lnvalidis Low Speed(NC Assist contact) 2cInput Invalid is High Speed(NO Assist contact) 3:Input Invalid is High Speed(NO Assist contact) > Parameter Set of Two-speed Switching: 3738 ~ShenchonGuamhong Automation Co.,Ltd AC Spindle Servo Svstem-V1005-0010 5.9.1 Motor Wiring Diagram > Wire of Two-speed motor consists of six lead-out line, they are Ul, V1, W1,U2, V2, W2. > Two-speed motor have two type of wire diagram,riangle type connection(igh Speed Gear) and star type connection(Low Speed Gear), it can change by the switching of contactor. > Switching the contactor need to be interlocking mode, there are the picture of wire diagram: we U2 ve || we ue ve OFF uw ow wv 1 ‘ we-u2ve