-iOMOE BUTTERFLY VALVES For real solutions to your valve problems Pneumatic Actuators G SERIESPneumatic Actuator Actuator Performances + Special scotch yoke design tha! gives an increased torque and the seal break out point + Bush sleel alloy and Seoich yoke sieel alloy: use of sieel paris inslead of aluminium parts, ensures high wear resistance to the internal mechanism and consequent longer working life. * Compact design with reduced overall dimension allows an easy handling & minimal air (energy) consumpiion + Special compound seals and guide on the sling pistons, ensure sel lubrication for lf + The special double on one sealing rings grants a longer Ife maintenance free without Oring slicking and replacement + Internal bores ore fine lapped and have anodized surface treatment for lower this solution increases the lfe ofthe sliding parts + Mainlenance free for the full actuator working lie + Standard stainless ste! drive shaft protects against the environmental corrosion * Shall antblowing system. The driving shalt/lever constuction avoids any possible expulsion of he shaft + Standard stroke adjustment + Alex 2014/34/EU for suitability of the equipment intended for the use in Potentially Explosive Almosphere Actuator Nominal Torque: from 8 Nm to 1920 Nin Mounting flange according with DIN/ISO 5211, DIN 3337: FOS - FO4 - FOS - FOZ -FIO-FI2-FI4-FI6, NAMUR standard pressure connection. Rotation angle: 92° -1°+91°| Stroke Adjustment: |0°. (Special adjustment on request Nominal pressure: 5,6 bar; maximum operating pressure 8,4 bar. he torque is directly proportional to the operaiing pressure For the simple acting (spring retura) actuators the reverse torque is performed only by the spring action, and is independent from the opecaling pressure. Temperature: {rom -20°C 10 +80°C. {Special version HT -20°C to +1 50°C or LT 50°C to +60°C} Operating media: compress filered air not necessarily lubricated, [For temperature under O°C vse dry air). In case of hioricated air use nor-detergent oil compatible wih NBR rubber. Allthe models are available in double aciing "GD" and simple acting "GS" version Water proof IP68. ction and perfect piston sealing, __{- Bush steel alloy and Scotch yoke steel alloyIm fo 8000 Nm Actuators Nominal Torque: from |4 Mounting flange according W/ISC NAMUR standard pressure connection. Rotation angle: 100° (-5°+95"| Stroke Adjustment: Nominal pressure ar; maximum operatin ure 8,4 bar. (GI Stainless steel driving shaft Bush steel alloy and Scotch yoke steel alloy Shaft support Internal lapped cylinder bore Fig.A Patented stroke adjustmentScotch Yoke System: a technical choice Fp = Moive eneigy force dhe to compressed ait on pistons Mt = Drive torque, force Fp mutipied ois xm of cpptcaton P= Motive energy pressure T= Tongental force of Fp, relation ‘oreo V = Perpendicular fice of Fp, discharged on the shat D = Pision diame, ‘actuator bore Calevlaton dete: D= 100 mm 2% Go P= 5.6 bor = 0.56 N/mm? Fp = (nD) P/4 = 4398N (sevnaveore Torque calculation example. Taking in consideration the pneumatic actuator GD4B0, we coleulate the drive torque corresponding 103 main drive shaft position rotation angle 0° Valve Closed = Break torque, 50° Intermediate Position = Minimum Run torque, 90° Valve Open = End torque. Valve Closed 0° = Break torque: Mi, = 2°(Fp/cos(56"))*42,17 = 663.326 Nmm = 663 Nm Intermediate Position 50° = Minimut Run torque: Mi, = 2*(Fp/cos(6")}*29,5 = 260911 Nmm = 261 Nm Valve Open 90° = End torque: Mt, = 2°(Fp/cos{36"))"43,19 = 469581 Nmm = 469 Nm NB. The force V is not involved in fhe torque calculation as its direction is perpendicular to the dive shaft ako, its action is annulled by means of the shaf and cylinder strength, The rotating torque is related only tothe force T cond its distance from the rotation axis The calculated torques MP are theoretical, the real torque must toke in consideration the Fictions in play and conseavent Seatch Yoke System Efficiency. The friction of he system varies duting Ihe rotation as follows posits 0" « 90" chou! 0,740.76 [dv high eneorsl force] potion of 50" about 0,92 flow Fans foree|Valve and actuator torques diagrams ae vane ae ak orn 8S Scotch Yoke 5° OfF Set transforms the motive fae fe energy supplied fo the pistons in a Canted rotary torque with an high star torque, «lower 2 tun logue ond a final incteased closing forque. This canted torque matches the part turn valves torque requirement {such as ball A a cond butterfly valves) that has a similar torque development curve during its cycle. f o o ANE ‘aye wave doko orn cost The canted Scoich Yoke Spring Retum ARACTON SING ACTON ‘Actuator sealing torque increase ensures «@ positive vale closing wih is final push Simple acting (spring return} acluators ate vailable aso in fail © open version, ° o ENERGY SAVING SYSTEM DOUBLE ACTING GD The diagram shows the torques development ave wwe wave during the valve cycle from closed to open cos A ACHON. FN se AchoN Gos aand closed again won ° 1 1: Rack & Pinion flat torque, 2: Scoich Yoke canted torque, ov 3: Represent the typical valve torque. The lve area between the Rack & Pinion i cond Seoteh Yoke diagrams shows the Motive A Energy Sewing, easily verted comparing the compressed air consumption stated in our data g table ond any Rack & Pinion manufacturer L 4 SPRING RETURN GS The diagram shows the torques development during the valve cycle from closed to open last on di and closed again aRACTON S51NG ACTON 1; Rack & Pinion flat torque, sro, 2: Scoich Yoke canted torque, 3: Represent he typical valve torque roy The blue area between the Rack & Pinion cand Scotch Yoke diagrams shows the Motive Energy Saving, easily veried comparing the compressed aif consumption stated in our dora table and any Rack & Pinion manufacturer, BIOV: Break Torque lo Open Valve; BIOA: Broak Torque to Open Actuator; BIOA = BTOVsSF { Safety Factor }.Double Acting Actuators Torque table, Nm "ACTUATOR | ROTATION ANGIE ‘Air pressure supply in bar SIZE | Sorvaveorn | 2,5 4 5 | 56 | 6 7 8 a 3 2317075188 [108 coe a 16 al as [ae [aa P50 90° a 63 i608) —er a7 Tad 24 pis 50" 33 67 io7 90° Tosi is.1 268 27 GD30 134 aia 20.1 aa 402 ea Gp4s 20.1 32 30: 482 536 857 GD60 : 29 ba S14 GD106 : “282 ia 74 GD120 : “7 78 257.1 GD180 : “a6 929 3029 D240 : nae 257.1 5143 60360 257.1 3857 1 2857 Gp480 3029 54a : ag 60720 357.1 5143 mia 60960 6857 0286 “le2a.g_| 2087.1 Gp1440 34a 028.6 Ti 1542.9 171.4 27429 GD1920 6857 a i028,6 2057.1 2057,1 aia GD2880 50° 1028.6 2057.1 90° 1542.9 3088.7 27429 5485.7 GD3840 50 ia7ia 27429 90° 2057.1 aia o- aaa 2228.6 GD5760 50 2087.1 41143 90° 30887 ez a s74a @ps000 | a0" 2357,1_| — 90° 42887Spring Return Normally Closed Actuator Torque table, Nm i uss mn e000 ‘won| mn i660 8] | Meeaeoto Air pressure supply in bar 2 | ovavecioseo 2 | ovave cioseo 24 28 35 42 5,6 8 flocs lo slo lo so el oO so orl ose eo] oO SO el Oo SO] OO seams [sre [oa [7s a7 so [ws sean | wel 74 iia I Ta Blas [es a ve eer tg har Paes Pea bier ies igs shape TTS as Pre ae as ae igo" 7889 so a7 uy ey ve 75_ se [a ae aa | ee epee shisfas et aaa as face cee De er aig Bla [isa ia as open peeere igetas tae Ps iia Pisa Page ae Tas PT a ‘na ise ao ‘oa ise me [Sia aaa suas |B |p ct a Ee ey) i [Tina igs aap [ado 95 no ieee as r Bar| ie es eof t [o'r ise 150" | ao | Ws, we a0 as ae a7 aa BF 350140" si0 ‘301 wa ao | 907 aa 799, a_ me | Ba OT Be] BO Be] TEs [sae ae t Lot gz oT ua 7s _ ee Vase" ['s90"T 26375. wa ws c Bef as ee — ns [iso ase vss [ae aa OF too i09 aap | | 5004p Ss7 us means 60 | ala | Ba me Tale see r shs[as array i WAC we a ieee | Bla [6a ny os - an tau [asf uy so [oso ses Toes [ea ae 0" is0"T v0 ‘ea 769 ao [isa na 729, A, 02 | STE, BL] 20 Re] Taos ee ef tot Rls [son so ann nie ns a Tho [ooo ans Taso [ise as Tap gfe eee = URo[ tooo") Go Tiga” 750" ine | 7 wea Ty ‘09 tos ins inna eo" 0on [asa i637 lat bwe se eof ae ml ee [Ra Be we [meee Sepa we inst ee [iias sea (ee [soe rae Tas se teas] glad [moe ese [po ars ase as Paso rs 90 P2.90" 28 Tse | ad ina uo" mo ios’? 90 Timo [was 1 aa awa, 0| 9A | SA | BR, B_ TE, t t S[ssfiwe se Tie ‘oko’ igo [ae Waa as fT 3] at [ino eo" wo i (hein Tinog oo ano [Sid Ba |i won ins 9 ‘wag’ imo op [anid zs ia ‘o_o | aa | We) wea ta melmel t glsefiestiar cae pn me Lis" ae [ate toast a tT Bl a2 [noe isa Camo [oo iso") Io’ ao0 7 aso" ne [UAT Toa Br sino" toa 08 i’ woo tos [airs Pas a7 Tio ton amo [Ts 57 | ag [mae mat S[s Time tos a i a ‘aigo’| tog [tae ia Sane Ba | Hoo. tos a0 cy ‘ ee"| ae’ S000" oo ang [RH 97 | Fe sno" i aos ‘ao'T noo amp [ons us7 | 69 no,_0 won | aa | aa as | mo aw Gee met ct atittentmrree [| +e {ise ae saa aw | [ee | aoa 209 (sg [po ago | ug | tna’ 07 esos [dd aa TER iano” rind ‘no’ woo won [iaiad este ad in, mon won [7 VIA EST | OR 7 t BI Se [oe soe cio co "iso"| dog [nba asia | 42 | Moo Tuo Crane [on in sino") dona Tii290° 8000 wea [aes Tota 887 ano" on v0 ‘ean Too” wos [iis wa 57 24 fate. svn oe | a aA | mA, SFO, ET Tea] Tt 3/35 [on 209 yo I Toeie so eno sono | ini ad 8) ss | n00" 700 io woo 08 woo [2656 38a ve | 2t | oo0 an | wno [Tala sae ag [wan ome ewe [Temp Fas Toma Tmt T_T SIE Tioo ton figs PT [te ae soo [cone 1250" iano] aoa Ts S| 42 [0 0a ne 1 ‘Torte ea! 4e tS" [io | 7no| sno [ue eno anol th Ra inte noo in nme? Noo ina [LAT asi 2a |20, 08 inn a | APT | Po, HOD, ea aa van Lat Bf se Tine? wos inno fT Ting op Fano | ec iso ono hoct Bat [idoo” ined 09 CUTEST T Sea Peas tno [aie iioe | aoe [snson oop sano [Sart aida (a7 ° 19200 | 1440.0 | 2880.0 { t { ‘24009 Vaan 9209 | 4957.1 (2676.3 3977.1 iano” la [oma [Sng 7a aae | Timva [anna se nasa pas somata] Bp se] iisa, ison, atoaf t [ins asoo isa |. soe anna | aa she, aeso[ 3 | 4 fioms so | asa ina asa [ 100 | noo | | ass 5090 56s [8 ai aiDouble Acting Actuators GD GD8 - GD1920 ‘OPEN POSITION VALVE GD2880 - GD8000 CLOSED POSITION VAIVE i ‘AIR CONNECTION SCHEMA. The port 2 is in connection with the cylinder side chambers, supplying the pressurised air in port 2 the standard Double Acling actuator drive shaft rotates counter clockwise to open, while the port 4 is in connection with the inleimediate chamber and when pressurised the drive shaf rotates clockwise to close Actuator operation functionality remote control should be done by means of direct solenoid valve connection to the actuator standard intoface VDE/VDI 3845 NAMUR, or by means of pipes screwed on the porls marked with the numbers 2 and 4 and connected to a separate contral cabinet. In accordance with the international standard ISO 5599-2 the actuaior air pors connection position, location, orientation and form shall be clearly identified and morket with the numerate 2 and 4 +O 0 ° ° onoOperating time 5.6 bar size _OPering time Closing me Cycle time size _OPeringtime Closing fine Cycle time Sec. Sec. Sec. Sec. Sec. Sec. GD0008 | 0,03 i 0,03 0,06 GD0480 | 078 O76 | 1,54 GDOOIS 0,04 | _—0,04 0,08 GD0720 | _1,00 110 2,10 GD0030 0,06 0,07 0,13 GD0%0__—1,50 1,60 3,10 GD0045 0,08 0,09 0,17 GD1440 2,30 2,40 470 GD0060. 0,10 O11 0,21 GD1920. 3,10 3,20 6,30 GDOI06 0,20 0,21 0.41 62880 4,50 4,50 9,00 GDOI20 | 0,25 | 0,25 0,50 GD3840_——_—6,00 6,00 12,00 GDO180. 0,32 0,31 0,63 GD5760. 8,00 8,00 16,00 GD0240 0,41 0,40 0,81 GD8000_ 11,00 11,00 22,00, GD0360_ 0,60 0,58 118 ‘he operating me can be reduced on demond Weight Weight ‘Weight ‘Weight SIZE Ke. SIZE Ke. Ke. D008 0,30 600180 4,60 Gb1440 23,40 GDOO15S 0,75 GDO240 5,40 GD1920 32,00 GDO030 1,00 GDO360 6,50 GD2880 56,00 GDO0045 1,20 GD0480 9,60 GD3840 52,00 60060 1,60 ‘600720 12,00 605760 86,00 GDO0106 2,50 GDO960. 17,40 GD8000 106,00 GD0120 2,60 Air consumption Air consumption ‘ir consumption ‘Air consumption SIZE dm3/cycle SIZE dm3/cycle dm3/cycle (W/cycle) WW/cycle) Weycle) ‘600008 0,03 ‘GD0180 0,95 D140 7,60 GDOO15 0,08 GDO240 1,30 GD1920 10,20 GDO0030. O15 GD0360 1,80 GD2880 20,00 D005 0,22 GD0480 2,60 GD3840 25,60 GDO060_ 0,30 GDO720 3,50 GD5760 38,00 GDO106 0,55 GDO960 4,90 GD8000 50,00 600120 0,59Double Acting dimensions GD8 - GD1920 “All dimensions are in mm ‘wre_[oee | _ebis | eave | cost] cova [ioe] oo120| 0100] op20|enova|oouo]oorze] — ope] opiaso [oie wo | ros |e ee [oes ee [rores oe | er oars sre wrolrormelermolnama|nioma|ramay m_[-ne | r_(rams) re Crepe Hs [se ns | Ws mS es [we [| [a |e [wm ons || ws pede a wee [Ew Dadi 7 we [a [tn nfs na 800 # mae Dew | ess |e es we] spor] @ [oalos ln mam mPa ew fas puis Pus us [7 ty Pow [we pos Lar a | ny [rs Ps [ns Thar Pa n Ds Paras [erter[ es = [et artaspesta pa] | [ms Dos as [nas tras | mp oparp aati [wane pee ps os pos De pe Le a Ls Paes ns Ds Ds Ds Das as T oar [oa ae bw ae [ee [ara Wear [ve [ve ue vee Lae Dar ie = — — $$ —Double Acting dimensions GD2880 - GD8000 EaNumberof Holes apn _FeHoles ste =e \ WN LL I . “All dimensions are in mm oe a o [#fets|s Fase [a | os | ae [wae He De [as | ae a ops ie |e 15s as_[ is |Double Acting part list GD15 — GD1920 (for GDO8 - GD2880 - GD3840 - GD5760 - GD8000 part list, see the specific datasheet} Pos Denomination Quantity ‘Materials 1 Cylinder 1 ‘Aluminium alloy 2 Piston 2 ‘Aluminium alloy 3 Cap 2 ‘Aluminium alloy 4 Shaft 1 Stainless steel 5 ‘Scotch yoke 1 Steel allo 6 Support bush 1 Acetalic resin 7 Shaft support 1 Acetalic resin 8 Bush 2 Steel alloy 9 Rotative sleeve 2 Steel alloy 10 Dynamic seal (piston) 2 Polyurethane Piston’s support 4 PILE. Carbo-graphite filled 12 Piston’s o-ring 2 Nitric rubber 13 ‘O-ring (upper sealing shaft) 1 Fkm HAA DAeOE®”Pos. Denomination Quantity Materials, 14 External support ring 1 Acetalic resin 15 Washer 1 Stainless steel 16 Seeger 1 Stainless steel 7 Oring (lower sealing shai) 1 Fkm 18 Nut 2 Aluminium allo: 19 Cap’s ering 2 Nitrilic rubber 20 Screw 8 Stainless steel 21 O-ring 2 Nitrilic rubber 22 External elastic pin of the yoke 1 Steel alloy 23 Internal elastic pin of the yoke 1 Steel allo 24 Centering ring (optional) 1 ‘Aluminium alloy 25 Stroke adjustment screw 2 Stainless steel BOMB ADHDHOOOBaA®Spring Return Actuators GS GS15 - GS960 CLOSED POSITION VAIVE GS1440 - GS4000 ‘OPEN POSITION VAIVE ‘AIR CONNECTION SCHEMA Single Acting, Spring Return fail to Close. The pistons of standard GS actuators are mounted as shown above. Alinough spring force is diminished, the geometty of the mechanism provides a greater Torque ai the end of the spring stoke. When the actuator is inthe valve open position, and the springs are fully compressed, the end of travel slops can be fine adjusted. Spring Retum Fail to Open actuators are required when in case of the pressurised air or electrical power supply are off the valve should be aviomatically opened In the fail 10 open actuators the pislons are inserted info the cylinder like the Double acting version, and due fo the spring force the actuator is Normally Open Attention. Nominal ique and torque performances in Spring Return Fail to Open version, due to its conslruclion, ore different Irom the Spring Return Fail to Close standard version Caution. In order fo avoid suction of dust or dir inside of the actuator chambers during the spring action, insall a filer on the port 2. The port 4 is in connection with the intermediate chamber and when pressurised the drive shaft rolale counter clockwise fo open. In accordance with the international standard ISO 5599-2 the acluaior air ports connection position, location, orientation and form shall be clearly identified and market with the numerale 2 and 4.Operating time 5.6 bar size Opening time: Closing time | Cycle time size Opening time. Closing time Cycle time Sec. Sec. Sec. Sec. Sec. Sec. Gsools ON N02 GS0360_ 170 1,90 3,60 50030 | 0,230.27 —0,50 Gsods0 | 1,80 2,00 3,80 650053 | O41 | 0,48 0,89 650720 2,20 | 2,50 470 GS0060, 0,48 0,56 1,04 GS0960, 2,90 3,40 6,30 GS0090, 0,60 0,70 1,30, GS1440, 5,00 6,00 11,00 50120 | 0,79 092 +171 51920 | 7,00, 8,00 15,00, cso180 | 1,29) —~+1al_| 2,70 652880 | 9,00, 11,00 20,00, Gso240_ 1,50 1,70 3,20 GS4000_ 12,00 13,00 25,00, The operating lime canbe reduced on demand Weight Sie Mea se ae Size wee 650015 120 650180 8,90 650960 22,00 GS0030, 195 GS0240 11,80 GS1440 74,00 GS0053 3,00 GS0360 16,50 GS1920 70,00 GS0060, 3,29 GS0480 22,70 GS2880 117,00 (650090 5,90 (650720 33,00 (64000 183,00 650120 6,80 Air consumption Air consumption Air conaumpion Air consumption SIZE dm3/cycle SIZE dm3/cycle SIZE dm3/cycle (cycle) (cycle) (cycle) 650015 0,09 650180 1,00 650960 5,90 GS0030, O17 GS0240 1,50 GS1440 11,00 GS0053 0,30 GS0360 2,00 GS1920 13,10 Gs0060 0,33 es0480 2,80 652880 21,00 GS0090, 0,55 GS0720 4,20 GS4000 29,10 GS0120 0,80Spring Return Dimensions GS15 - GS960 ar Tarra [resrer | sper [ernie Leome [rvme [nora [vgn [ones va [1a tf _[ wane | fa ma ao [ woe omy [ans | we on] aoe | |e Aiata | oe mayer [ane [wie [mee | asar | me [ ane ga [| ae ae deh | ds [whe [ame | | wnt | nh | ome es Dadeoh [wie wa [wate [mit [wos Pons Precis [wane [ato FC wos paw paw [oe ps | ot | a |e Ds Neer [er arpa pepe pa | | ne oper er pws es fe |e | ms | oes A a Me Wieet |iawe |ee e e | ve o Boe pee pe pe peSpring Return Dimensions GS1440 — GS4000 “All dimensions are in mm. Tyre _[esiae | esino | esas [ene os [es [oe |e © ep | | | a Te [sas [ase ° z v ma |p a SYSpring Return part list GS15 —- GS960 (for GS1440 - GS1920 - GS288O - GS4000 part list, see the specific datasheet) Pos Denomination Quantity ‘Materials 1 Cylinder 1 ‘Aluminium alloy 2 Piston 2 ‘Aluminium alloy 3 Cap 2 ‘Aluminium alloy 4 Shaft 1 Stainless steel 5 ‘Scotch yoke 1 Steel allo 6 Support bush 1 Acetalic resin 7 Shaft support 1 Acetalic resin 8 Bush 2 Steel alloy 9 Rotative sleeve 2 Steel alloy 10 Dynamic seal (piston) 2 Polyurethane Piston's support 4 PILE. Carbo-graphite filled 12 Piston's o-ring 2 Nitric rubber 13 ‘O-ring (upper sealing shaft) 1 Fkm 14 External support ring 1 Acetalic resin ®®ODOHB®e@ @ @ @ @ ® QaPos. Denomination Quantity Materials 15 Washer 1 Stainless steel 16 Seeger 1 Stainless steel 7 Oring (lower sealing shafl) 1 Fkm 18 Nut 2 ‘Aluminium alloy 19 Cap’s oving 2 Nitrilic rubber 20 Screw 8 Stainless steel 21 Spring loading screw 2 Stainless steel 22 Spring cap 2 Steel allo 23 Spring 2 Steel allo 24 Oring 2 Nitrilic rubber 25 External elastic pin of the yoke 1 Steel alloy 26 Internal elastic pin of the yoke i Steel allo 7 Centering ring (optional) 1 Aluminium alloy (5) (46) 44) 43) (9) (2) 42) (0) 4) G2 GQ GP @ Gd G@ G@ Gd @) G @& GaFor enquiries, please contact: Tomoe Valve Ltd. Estuary Road, Queensway Meadows Ind. Est Newport, Gwent NP19 4SP United Kingdom Telephone: + 44 (0) 1683 636800 Telefax: + 44 (0) 1633 696801 UK Enquiries: ianh@tomoevaive.co.uk Export Enquiries: scottm@tomoevalve.co-uk www.tomoeeurope.com 1 Tomoe Tritec Ltd Tomoe Valve Co. Ltd, i Tomoe Valve SEA. PTE Ltd Clearwater Road ‘1th Floor Mitsui Bldg 28 Thitd Lok ‘Queensway Meadows Ind. Est. 4-11-7 Utsubo Hommachi Yang Road Nowport Nishi-ku Singapore 628 016 ‘Gwent NP19 4ST ‘Osaka 550-0008 ‘Telaphone: + 85 899 5060 United kingdom Tolotax: +65 899 5061 ‘Telephone: + 44 (0) 1633 274707 Fax: +644 (0) 1633 292600 E-mail: sales@tomoetritec.co.uk www.temoetritec.com -IOMOE BUTTERFLY VALVES