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    17 views43 pages

    Initial Clean Up Procedure-Paithon

    Uploaded by

    sameer betal

    Copyright:

    © All Rights Reserved
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    5 | _1SOMETRIC SCREW THREADS __| APPROVED KI DC aig 3 als a] a8 es TiN 2|8 5 B a g e = 3 MITSUISCO,, LTD. CONFIDENTIAL & PROPRIETARY INFORMATION “Tecnncainfermtion and trace secrets this drawing oe document ise propery of Misi CO, id. and nt to bo Cdsclesed, reproduced or copied in whole or pat, cr used for the benefit of anyone other than Mhisui witout KAsuts prior For Approval ‘writen consent This document or crawing ie prtectod by {Copyright fw, urait compasin tw, ci law and intratinal realy revisions, and any apostle ows of Japan and the court which tis beng used Ad x 43 SHEET(S) WITH COVER| ae PT PAITON ENERGY PLANT COMMISSIONING Paiton Expansion Project peer” (815MW Coal Fired Power Plant) INITIAL CLEAN UP PROCEDURE Tscaue ‘conreaneo _foroce rene Preset rowing No. Rew No P101-42-1723.26-S011 PO 0CO58 | 92100 frtsurorarins no Rew. No 92100-2042 0 > JATSUIS CO.,LTD. porns ar] BRAWHT SHAUG, 301) TSSUED COMMISSIONING PROCEDURE Procedure Title: INITIAL CLEAN UP PROCEDURE Procedure Number: Project Duvg. No. PIOL-42-1723,26-SO11 MITSUI! Dwg No. 92100-2012 1.0 2.0 3.0 4.0 6.0 7.0 8.0 Purpose Scope Table of Contents Responsibility Definitions Procedure SA General 5.2 Safety Precaution 5.3. Preparation Works 5.4 Commissioning Flow 5.5 Pre-Boiler Initial Clean up 5.6 — Boiler Initial Cold Clean up 5.7 Boiler Initial Hot Clean up 3.8 HP and LP Heater Drain Clean up Acceptance Criteria References List of Exhi Paiton Expansion Projest page 1 COMMISSIONING PROCEDURE Procedure Title: INITIAL CLEAN UP PROCEDURE Procedure Number: Project Dwg. No, P101-42-17.-80 MITSUI Dwg No. 92100-2042 1.0 Purpose ‘The purpose of this procedure is to establish the method to perform the aetivity for the Initial Clean Up for Pre Boiler System and Boiler and its associated components for the construction of the Paiton Expansion Project. 2.0 Scope This instruction specifies the required for the Initial Clean up of Pre Boiler System and Boiler. 3.0 Responsibilities Site Manager has overall responsibility for ensuring that the test run activity is performed in aecordance with this procedure. Commissioning Manager is responsible for scheduling; controlling and coordinating the test run activity with other disciplines. Ensured the implementation of the lockout and tag out procedure during the commissioning on live system, circuits, equipment and piping work, Refer to document Project Dwg. No. G101-10-1919.00-A539 "Commissioning Work Permit & LOTO Procedure”. Commissioning Engineer is responsible for the preparation and execution of the test run activity. Owner's Shift Charge Engineer takes instructions from the Commissioning Engineer. Owner's Control Room Operator will monitor and operate the equipment under MITSUI instruction. Owner's Local Operator will monitor and operate the equipment under MITSUI instruction. Owner's representative shall be given an opportunity to witness the activity performed by MITSUI. 4.0 Defi "CCR" means Central Control Room, "DCS" means Distributed Control System, "ECC" means Erection Completion Certification "LOTO" means Lock Out and Tag out. "BCP" means Boiler Circulation Pump "BFP" means Boiler Feed Water Pumo. "PTW" means Permit to Work. "MCR" means Maximum Continuous Rating, "LP" means Low Pressure. "HP" means High Pressure. "CP" means Condensate Pump. Paiton Expansion Project page 2 COMMISSIONING PROCEDURE Procedure Title: INITIAL CLEAN UP PROCEDURE Procedure Number: Project Dwg. No. P101-42-1780 MITSUI Dwg No. 92100-2042, 5.0 Procedure 5.1 General Initial Clean up shall be carried out during commissioning period after completion of erection required not only initial stage, but also the unit start up period after long term shutdown. ‘There are no major difference in procedures for initial clean up and normal elean up but it shall be noted that depending on a condition of a unit prior to clean up water quality criteria may differ. 5.2 Safety Precautions Prior to proceed with the commissioning test, a commissioning engincer or a shift charge engineer shall perform the safety precautionary measures to ensure that all the activity is ‘executed safely. The mainly items show for safety precautions as follows. However, the items are not only them but also the others depends on the system. (1) Ensure that all safety warnings and barricades are properly arranged around the test boundary area to wam and prevent unauthorized personnel from entry. (2) Provisions of temporary stairs, scaffolding, ladders, which are necessary to keep a safe place for work, should be in such position to prevent the personnel from hazards. (3) Thorough inspections of related components such as valves, which are part of the test area, shall be provided with appropriate signs having "Open" or "Close" tag that indicates the present condition of the valve arrangement, (4) In compliance with the Lockout and Tagging requirements, all affected equipments during the test which are known to be energized or contain any form of stored energy should be provided with appropriate lock out devices such as lock, ether key or combination type, blank flanges or bolted slip blinds and proper tagging lockout clearance, Refer to document Project Dwg. No G101-10-1919.00-A539 "Commissioning Work Permit & LOTO Procedure" () Temporary piping connections shall be evaluated for reliability and proper application, and shall be confirmed leakage free and safe for operation. (© Coordination meeting shall be held at the CCR by the test and startup personnel. Through this meeting, the commissioning engineer informs the operational checks and guidelines prior to the execution of any commissioning activities to all authorized personnel. Paiton Expansion Project page 3 COMMISSIONING PROCEDURE Procedure Title: INITIAL CLEAN UP PROCEDURE Procedure Number Project Dwg, No, PIOI-42-17,-SD MITSUI Divg No, 92100-2042, ” 8) 53 The test and commissioning personnel shall be using temporary communication tool such as transceiver of head sets telephone for proper communication between local and CCR test engineers. Because of dangerous currents, voltages, and forces encountered during commissioning activities, safety precaut However, the following items are not only them but also the others depends on the system. n shall be equipped during the entire test process as follows. Mechanical Guarding ‘The equipment guards, covers, or enclosures are properly installed within design clearances to avoid shearing or crushing that exposes to injury hand or other bodily part of the test personnel. Electrical Equipment All switches, fuse boxes, terminals, starting rheostats, motors, etc. should be enclosed or guarded by something that prevent the live parts or switches from an accidental contact or activation. Personnel Protective Equipment Appropriate personnel protective equipment shall be provided for safety. Fire Fighting Temporary fire extinguisher must be prepared. Preparation Works After completion of erection in the corresponding areas, equipment test (including pre-operation test and motor test), shall be performed. Prior to the each test, confirm that ECC issued and there are no major outstanding items that will prevent the test. alton Expansion Project page 4 COMMISSIONING PROCEDURE Procedure Title: INL Procedure Number: Project Dwg. No. P1O)~42-1723.23-$029 MITSUI Dwg No, 92100-2021-28 5.4 Commissioning Flow ‘The following chart describes “Initial Clean Up" commissioning flow. This procedure is applicable to the flow chart item with double border line. For the section with single border line, please refer to other procedures. ‘Vacuum-up Test Bumer Simulation Test 1 Clean-up Boiler Interlock Test Boiler Initial Cold Clean-up Pulverizer Air Flow Test t Boiler Initial Firing (il Burner Ignition Test) ‘Boiler Initial Hot Clean-up Y Boiler Pressurizing Test y Steam Blowing Out t Turbine Steam Admission ¥ Synchronization + Unit Load-up Test TP and HP Heater Dram Initial Clean-up 5.5. Pre-Boiler Initial Clean up (1) CP is ready to operate, 2) M-BEP and M-BFP Booster Pump is ready to operate, + Previous Requirements and General Conditions. (3) Condenser Vacuum Pump is ready to operate (4) Deaerator Circulation Pump is ready to operate (5) The required instruments are properly installed and functional (6) Large amount of make « (7) _ Provision of the steam for turbine gland steam and CPS steam heater is rea ( up water can be provided. 8) CPS is ready to in service, Paiton Expansion Project. page 5 COM! Procedur Proce (MISSIONING PROCEDURE. ye Title INITIAL CLEAN UP PROCEDURE, re Number: Project Dwg, No. PLO1-42-17-S0. MITSUI Dwg No, 92100-2042 56 5.6.2. Detailed procedure of Pre-Boiler Initial Clean up Pre-Boiler initial clean up consists of the follow 9 steps. As for detailes, please refer to Exhibit A to I + Ist Step : Condenser Bottom Blow. (Exhibit A) + 2nd Step : Condensate Clean up Blow. (Exhibit B) + 3rd Step : Condensate Clean up Bypass Blow (Exhibit C) + 4th Step = Condensate Clean up Recirculation. (Exhibit D) + Sth Step : LP Heater line Clean up Blow (1/2),(2/2). (Exhibit E) + 6th Step : LP Heater line Clean up Recirculation (1/2). (Exhibit F) + Tth Step : LP Heater line Clean up Recirculation (2/2). (Exhibit G) + 8th Step : HP Heater line Clean up Blow, (Exhibit H) + 9th Step : HP Heater line Clean up Recirculation. (Exhibit 1) Boiler Initial Cold Clean up 5.6.1 Previous Requirements and General Conditions (1) BCP is ready to operate. (2) Pre-boiler system clean up is completed. (3) The required instruments are properly installed and functional. (4) The boiler MFT to be provided. 5.6.2 Detailed procedure of Boiler Initial Cold Clean up Boiler Cold Clean up consists of 3 steps.As for detailes, please refer to Exhibit J & K. + 10th & 11th Step : Boiler Cold Clean up Blow. (Exhibit J) 12th Step : Boiler Cold Clean up Recirculation, (Exhibit K) Paiton Expansion Project page 6 COMMISSIONING PROCEDURE Procedure Tile: INITIAL CLEAN UP PROCEDURE Procedure Number; Project Dwg. No. PIOT-42-17.-80 MITSUI Dwg No. 92100-2042 7 Boiler Initial Hot Clean up 5.7.1 Previous Requirements and General Conditions (1) The relevant equipment and plant system shall be made ready for operation before the initial firing so that feed water, combustion air flow and No.2 fuel oil can be provided continuously and stably. (2) Boiler system cold clean up is completed. (3) The required instruments are properly installed and functional (4) The boiler MET to be reset. 5.1.2 Detailed procedure of Boiler Initial Hot Clean up Boiler initial hot clean up consist of 1 step. As for details, please refer to Exhibit L. + 13th Step : Boiler Hot Clean up Recirculation (Exhibit L) 5.8 LP and HP Heater Drain Clean up 5.8.1 Previous Requirements and General Conditions (1) LP and HP Extraction Steam is ready to operate. (2) The unit is synchronized. (3) The required instruments are properly installed and functional. 5.8.2 Detailed procedure of Initial LP and HP Heater Drain Clean up LP and HP heater drain clean up consists of 2 steps. As for details, please refer to Exhibit M & N + 1dth Step : LP Heater Drain Clean up (for Heater steam side). (Exhibit M) + 15th Step : HP Heater Drain Clean up (for Heater steam side). (Exhibit N) 6.0 Acceptance Criteria Shown in Exhibit A~N Paiton Expansion Project page 7 COMMISSIONING PROCEDURE Procedure Title: INITIAL CLEAN UP PROCEDURE Procedure Number: Project Dwg, No, PIO1-42-17.-S0 MITSUI Dwg No. 92100-2042 7.0 References Project Dwg. No. + Project Dwg, No. + Project Dwg. No. + Project Dwg, No. Procedure” + Project Dwg. No. + Project Dwg, No. (OPM.06)." 8.0 List of Exhibits Exhibit A Exhibit B Exhibit C Exhibit D Exhibit E Exhibit F Exhibit G Exhibit H Exhibit 1 Exhibit J Exhibit K. Exhibit L Exhibit M Exhibit 0 Exhibit N P101-42-1904.00-8301 "Commissioning Organization.” P101-42-1917.00-S302 "Commissioning Schedule" G101-10-1919.00-A033 "Loss Prevention, Health and Safety Plan" G101-10-1919.00-A539 "Commissioning Work Permit & LOTO P101-13-1723.26-B272 "Water Quality Criteria" G101-25-1723-26-OP06 "Operation Manual Clean up System. Pre-boiler clean up; Ist step procedure and flow diagram. Pre-boiler clean up; 2nd step procedure and flow diagram. Pre-boiler clean up; 3rd step procedure and flow diagram. Pre-boiler clean up; 4th step procedure and flow diagram. Pre-boiler clean up; Sth step procedure and flow diagram. Pre-boiler clean up; 6th step procedure and flow diagram, Pre-boiler clean up; 7th step procedure and flow diagram. Pre-boiler clean up; 8th step procedure and flow diagram. Pre-boiler clean up; 9th step procedure and flow diagram, Boiler cold clean up; 10th & 11th step procedure and flow diagram. Boiler cold clean up; 12th step procedure and flow diagram, Boiler hot clean up; 13th step procedure and flow diagram. LP heater drain clean up; 14th step procedure and flow diagram. HP heater drain clean up; 15th step procedure and flow diagram, Record Sheet Paiton Expansion Project page 8 Exhibit A-t STEP 1 | Condenser Bottom Blow 1. Clean the inner surface of Condenser hotwell. Especially, deposits such as mud at the bottom shall be well removed. 2. Fill the demineralized water to Condenser by Clean Up Make Up Water Pump through Condenser make-up water control vaive(1) and close condenser spill over control valve. 3, Open Condenser blow valves (3,4) and blow the stored water. 4, Repeat fill & blow (item 2 & 3), until blow water quality satisfy the below condition, 5. Re-fill demineralized water to Condenser. Work Procedure Chemical Injection ~ Clean up Make up Water Pump + Condenser Drain Pit Pump Clean up Flow aa ree Equipment ECT] cc* | DO | Fe | Sid; | Turbi Sampling point | pH | imsim | ¢msim | wo | om | com | ity bili Condenser blow o end Water ‘Quality Monitoring tems Judgment Grab SP | Condenser bow <3 Sampling Completion | E* “4 Specific Conductivity *2 Cation Conductivity Remarks Page 9 ch 982g 35 6 4 wo 38 a tater Sonat ‘ain nw 168 78 16 TEA a 38 0 Pa 51 16-8 iA a [eps gt 8 87 6 6 “see ‘Condenser Bottom Blow Exhibit A-2 | STEP 1 eh, 44 12 18 S 5 endescte Pae ef hse. @ Exhibit B-1 step | 2 [condensate Clean up Blow 1. Check Clean Up Make Up Water Pump is running 2, Check Condensate Polisher System InletOutlet and bypass motor valve (6,7,8) are closed. 3. Close Condensate clean up blow motor valve (5). 4, Start one Condensate Pump and blow-out water. 5. Open Condensate clean up blow motor valve (6). Wor | & When water quality at Condensate Pump outlet: CP outlet (G)) reaches the following ork i Procedure | Valu step-2 is completed | j Chemical |___ |_Inject apcpeeyeennenseneeenenace SEES eee eee Blow : Approx. 25% Flow ~ Clean up Make up Water Pump (About 650 tih) + Condensate Pump Clean up ieee Flow : nae Equipment Ect] cc? | po | Fe | Sid, | Turi ‘Sampling point | PH fomsim|amsimy | (ug) | wom | wor {ality Remark. CP outlet ° ® Water Quality Monitoring Items Judgment of | CP outlet ® Completion “1 Specific Conductivity *2 Cation Conductivity *3 Analyzed by membrane filter and It shall be based on criteria of CPS Remarks | Page 11 of Base nde @ dals | 2-d 314! ‘moig dn weaia sesuepuoa Page 12 Exhibit C-1 ‘STEP 3 | Condensate Clean up Bypass Blow 1. Check Condensate Polisher InletiOutlet valve (6,7) are closed. 2. Check No.1 LP Heater 34/3B Inlet motor valve (13) and bypass motor valve (12) are closed, and Condensate recirculation control valve (9) is opened. 3. Check Clean Up Make Up Water Pump is running. 4. Check Condensate Cleanup blow motor vaive (5) is opening. 5. Condensate Polishing system bypass motor valve (8) is opened. 6. Change the driving of CP. Work 7. When water quality at Condensate Pump outlet : CP outlet ( (g,) reaches the following Procedure value, step-3 is completed. Chemical Injection Blow : Approx. 25% Flow * Clean up Make up Water Pump (About 650 th) + Condensate Pump Clean up iiss row Equipment Rate oat Ec™ [cc®| DO | Fe | Sid, | Turi Sampling point | PH | (sim |¢msim| (ua | wo! | gt) | dity Remark CP outlet fo} & Water Quality Monitoring Items ‘Judgment 7 of CP outlet 00? ® Completion beni ~ CP AIBIC shall be switched at intervals. “1 Specific Conductivity *2 Cation Conductivity Remarks | *3 Analyzed by membrane filter and It shall be based on criteria of CPS. Page 13 cram EO oan Le dals | 2-0 F1qluxq mola ssedkq dn uea[9 1esuepuos Page 14 Exhibit D-1 STEP 4 | Condensate Clean up Recirculation 1, Close Condensate Cleanup blow motor valve (5) 2. Start chemical injection. 3. Start vacuum up 4, When water quality at CP outlet ( (S,) ) reaches to the following value, open Condensate Polishing System inlet/outlet valve (6,7) and close its bypass motor valve (8). 5. When water quality at CP outlet ( ) and CPS outlet ( @) reach to the below Work value, step-4 is completed. Procedure Chemical Injection | PH=9.3~9.7(9.4) _at CP outlet | Recirculation flow rate 4. Condensate Pump Approx. 25% Flow 2. Condenser Vacuum Pump Clean up | (About 650 th) Used 3. Chemical injection Pump Flow Rate Equipment Ec’ | cc? | DO] Fe | Sid. ‘Sampling point PH] msm fans | wom | won | Go Remark Water | CP outlet o |olfo ° ®&) Quality [Condensate Monitoring | Polisher ° ®) tems | system outlet ‘Water ca 0.54~ Quatity 9.3~97 Standard | CP outlet (oa) | 197 ® Values (0.68) < Judgment | CP outlet | un © of Completion Ponta s System outlet 100 ~ (_) shows target value + Condensate Polishing Resin shall be switched at intervals. “1 Specific Conductivity Remark marks "| *2.Cation Conductivity Page 15 y dals o-0 FGI Ug woneinauzey dn ue9ig ajesuapucg, Page 16 Exhibit E-1 STEP 5 | LP Heater line Clean up Blow (1/2),(2/2) 1. Close No.2 LP Heater 34/3B outlet motor valve (14) 2. Close No.3 LP Heater inlet and outlet motor valve (15) and No.4 LP Heater inlet and outlet motor valve (16). 3. Close BFP discharge motor valve (24,25,26), M-BFP discharge flow CV-smaller (28) and M-BFP HP clean up water supply pipe motor valve(27). 4. Close LP clean up blow ON-OFF valve (37) and open No.1/2 LP Heater bypass motor valve (12). 5. Open No.3/4 LP Heater bypass motor valve (17). Work 6, Open Deaerator Vent valve and start vacuum deaeration of a Deaerator. Procedure | 7: Close LP clean up recirculation motor valve (20) and HP Heater clean up isolation motor valve (35,36) 8. Fill up water to Deaerator storage tank up to N.W.L. 9. Open LP clean up blow motor valve (19) and LP clean up blow ON- OFF valve (37). 10. After preset time is passed, open No.1/2 LP Heater inlet/outlet motor valve (13,14), and close its bypass motor valve (12). 11, Open No.3/4 LP Heater inlet/outlet motor valve (15,16) and close its bypass motor valve (17. 42, When water quality at LP Heater line clean up line ((g,)) reaches to the below value, go onto the next step. ‘Chemical injection | PH=9.3~9.7(0.4) at Deaerator inlet. Blow: Approx. 25% 1. Clean up Make up Water Pump Flow (About 650 t/h) 2. Condensate Pump Clean up Used 3. Condenser Vacuum Pump Flow Rate Equipment | 4. Chemical Injection Pump ec’ | cc? | po | Fe SiOz Sampling point | pH | (msi) | (msm) | wat) | wom | (uot Remark LP Heater line O & Water | clean up line Quality Monitoring Items judgment 1p Heater line < ® Compietion | C22 up line | _ + Deaerator to be well cleaned before clean up. “1 Specific Conductivity *2 Cation Conductivity Remarks | «3 Analyzed by membrane filter and It shall be based on criteria of CPS. Page 17 (zi1) morg dh wel ou 497eeH 7 Page 18 dais] ¢-a qiqiwa (ziz) mora dn weai9 oun! s0920H 7 Page 19 Exhibit F-1 STEP | 6 | LP Heater line Clean up Recirculation (1/2) 1. Open Aux. Steam control valve (72). Start Deaerator heating Aux. Steam and vent to Condenser. 2. Open LP clean up recirculation motor valve (20) and close Heater clean up blow motor valve (19), 3. When water quality at Condensate Pump ((§,)) , Deaerator storage tank ( (>) and LP Heater line clean up tine ((g,)) reach to the below value, complete this step, Work Procedure Chemical Injection _| PH=9.3~9.7(9.4) _ at Deaerator inlet. Recirculation flow rate 1. Condensate Pump Approx. 25% Flow 2. Condenser Vacuum Pump Clean up | (About 650 th) Ha 3. Chemical injection Pump. Flow Rate Equipment EC? cc? | DO | Fe | SiO, ‘Sampling point pH (simp _| (msi) | wor | 9m | (uo | __ Remark Water Quality CP outlet Oo &) Monitoring | Deaerator ° &) items storage tank LP Heater line Seanpine™ | © | © ° © Water Quality | LP Heater line} 9.3~9.7 |0.54~1.37 Standard | clean up line (9.4) (0.68) Values CP outlet i) Judgment He of Deaerator S60 &) Completion | Storage tank (10) Bee LP Heater line clean up line celhve @ + (_ ) shows target value. + Deaerator tank Storage Water Temperature 250°C. Remarks | +1 Specific Conductivity | 2 Cation Conductivity | 1 Page 20 3 95, | oy OP Be rhe 40 mm J is is aze OooOUga 0 © O* Ku Xu ¥ 9 dals | @-4 VIq'uxg [(2n) woneimasoay dn weaio oun sareeH 37 Page 21 Exhibit G-1 sTeP | 7 | LP Heater line Clean up Recirculation (2/2) 1. Start Deaerator Recirculation Pump. 2, Start M-BFP BP through minimum flow line, 3. When water quality at Condensate Pump: @) and Deaerator storage tank ( G and LP Heater line clean up line ( (g,)) and reaches to the below value. 4, Release from condensate spill over control valve forced close, complete this step. Work Procedure Chemical injection |PH=93~9.7(9.4) _at Deaerator inlet Recirculation flow rate : 7. Condensate Pump Approx. 25% Flow 2. Condenser Vacuum Pump Clean up | (About 650 Uh) 3. Chemical Injection Pump Flow Rate Used 4. M-BFP BP Equipment | §. Deaerator Recirculation Pump. Ec* | cc?| Do | Fe | sid, Sampling point | pH (nsimy_[imsim| gan | won | con Remark Water ® Quaity | CP outlet | ° Monitoring | Deaerator iS © Items ~ | storage tank UP Heater line] O° ° & clean up line Water Quality | LP Heater line | 9.3~9.7 |0.54~1.37 Standard | clean up line (9.4) (0.68) ® Values CP outlet S04 & Judgment of Deaerator_ ‘S50 &) ‘Completion | storage tank (10) CP Heater Tine ® cleanup ine 7 &) + (_) shows target value, + Deaerator tank Storage Water Temperature 250°C. Remarks | «4 specific Conductivity “2 Cation Conductivity Page 22 Seg We | st ro amar mamerafen) [© FS (272) woneinousoy dn ueoio oul) Jove dT Page 23 Exhibit H-1 STEP 8 | HP Heater line Clean up Blow 1. Water filing to HP Heaters (1) Close HP-8 Heater outlet motor valve (33A,338) and its bypass motor valve (34), LP clean up recirculation motor valve (20) is closed. (2) Open LP clean up blow motor vaive (19). (3) Open HP-6 Heater inlet motor valves (324,328), (4) Close LP clean up blow ON — OFF vaive (37). (5) Open HP Heater clean up isolation valve (35,36). fee 2. Open M-BEP HP clean up water supply pipe motor valve (27). 3. When water quality at HP Heater line clean up line ( G) Teaches to the below value, go on to the next step. Chemical Injection | PH=9.3~9.7(9.4) _at Deaerator inlet Blow : Approx. 25% Flow 1. Clean up Make up Water Pump (About 650 #h) 2. Condensate Pump Clean up Used 3. Condenser Vacuum Pump Flow Rate Equipment | 4- Chemical injection Pump 5. M-BFP BP EC” | cc? | DO Fe SiO, ‘Sampling point PH | sim [msim| wom _|_con | cua Remark HP Heater fine ® \ctanwpioe 7 © Water Quality Monitoring tems Judgment |p Heater tine 500° [Completion ©leen up line HP Healer string A/B shall be switched at intervals. “1 Specific Conductivity °2 Cation Conductivity Remarks | 8 Analyzed by membrane filter and It shall be based on criteria of CPS. Page 24 ZH FEq1Uxa moig dn weejo oun 29720 GH Page 25 Exhibit +1 step | 9 | HP Heater line Clean up Recirculation 1. Open LP Clean up recirculation motor valve (20), and close LP clean up blow motor valve (19), 2. When water quality at Condensate Pump ((§,)) and HP Heater clean up line ((.)) reaches to the below value. 3. Close HP Heater clean up isolation valve (35,36) and LP Clean up recirculation motor valve (20), complete this step. Work Procedure Chemical oH e injection | PH=9.3~9.7(9.4) _at Deaerator inlet. Recirculation flow rate T, Condensate Pump Approx. 25% Flow 2. Condenser Vacuum Pump Clean up | (About 650 th) Used 3. Chemical Injection Pump Flow Rate Equipment | 4. M-BFP BP eC’ | cc? | BO | Fe | SiO, Sampling point PH | msi | imsimy | wo | wom | wa | Remark Water | CP outlet ° ®&) Quality [HP Heater line Monitoring ° ° ° ° ° @) at |e © Water ee Quality |HP Heater fine | 9.3~9.7 | °° aa Standard | Clean up line 4) | o6s = _ Values (0.68) Judgment | CP outlet 50.1 @®) of HP Heater line 7 z Completion] antunitoe 100 | =30 &) *1 Specific Conductivity *2 Cation Conductivity Remarks Page 26 a1 Fbqluxg woneinosooy dn uesig eum soreen alt | Page 27 Exhibit J-4 STEP | 10,11 | Boiler Cold Clean up Blow (at Boiler Cold Start up) 1. Close vent valve and drain valve attached to a boiler. 2. Close BCP BR valve (62) 3. Close WDC outlet motor valve (64,66,68) and open WDC outlet blow motor valve (69). 4. Close M-BFP HP clean up water supply pipe motor valve (27). 5. Open HP heater bypass motor valve (34). 6. Close HP heater inlet motor valve (324,328). 7. HP heater clean up isolation motor valve (35,36) are closed. 8. Open M-BFP HP clean up water supply pipe motor valve (27) and Fill the water to boiler Work ‘8 Procedure | and BCP by MBFP-BP, 9. Start a blow while controlling water level of W/S drain tank by WDC valve. 40. When water quality at W/S drain tank outlet line ( G» reaches to the below value, open HP heater outlet motor valve (334,338) and inlet motor valve (324,228). 11. Close HP heater bypass motor valve (34) 12. When water quality at W/S drain tank outlet line ( (@;,)) reaches to the below value, complete this step. Chemical Injection |PH=9.3~9.7(9.4) at Deaerator inlet Blow = Approx. 25% Flow 7. Clean up Make up Water Pump (About 650 th) 2. Condensate Pump nee Eaneent | 3: Condenser Vacuum Pump quip) 4. Chemical injection Pump. 5. M-BFP BP. EC? ] cc™ | DO |] Fe | Sid, Sampling point | pH | omsim | imsim | wan | won | on Remark WIS drain tank 7 © outlet fine Water Quality Monitoring Items. Judgment | wis drain tank

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