Guidelines for Industrial

Training for Semester

VIII Students
Dr. M.S.Rao
&
Dr.Anand Dhanwani
DDU
 Industrial training in phases

■ Phase I : 05/12/2022 – 28/01/2022

■ Phase II: 30/01/2023 – 24/03/2023
 Section I
■ Getting the details of the product and total
capacity; overall capacity in the world (search)
■ Market value of the product and raw materials
■ Competitors – technical as well as commercial
■ Technology providers
■ Reaction scheme for the process
■ Block diagram of the process
■ Tracing the lines and identifying the line codes
 Section II
■ Thermodynamics/physiochemical properties of all the
materials used in the process
■ Material balance of the process for the capacity
specified by the guide
■ Identify all unit processes occurring in the plant/
production process
■ What are various types of reactors and separation
equipment present in the industry
■ Various types of pumps used in the plant – their
characteristics, suppliers
 Section III
■ Energy balance of the process with block
diagram
■ Details of the control valves required
■ What are various control valve options available
and why a particular valve is selected
■ Cost of the control valves
■ Operational details of control valves
■ Draw all control loops in the plant
 Section IV
■ Design all major separation equipment
(minimum of three)
■ Identify all safety measures taken in the industry
■ Identify all safety related equipment – their
location and reason for selecting their location
■ Identify all the auxiliary equipment related to
safety
 Section V
■ Design major equipments
■ Collect the cost of each of the equipment
including auxiliary equipment (with standby),
piping
■ Estimate the cost of the plant designed
■ Estimate the breakeven point and payback
period, etc.
■ MOC of each equipment and its composition
 Section VI
■ Complete the mechanical design of major
equipments
■ Draw the P&ID of the plant on a drawing sheet
which is signed by your guide
■ Identify various pollution control measures
taken by the industry
■ Draw the plant layout
 Section VII
■ Raw material consumption pattern and
sustainability
■ Suggestions to improve the conversion and yield
■ Suggestions you feel like giving to the industry
■ Statutory requirements to start a project
(licenses, clearances, etc)
 Section VIII
■ Chemical Process Safety:
■ Company Safety Policy and Commitments
■ Frequency Rate (FR),Severity Rate (SR),Fatal
Accident Rate (FAR) data
■ MSDS of Raw Materials, Intermediates and
Products
■ Green Chemistry and Inherent Safety (Process
Point of View)
■ Company Work Permit System
■ Company Color Code System
 Section VIII (Continue…)
■ Emergency Planning and Response System
■ Mobile and Stationary Fire Fighting System
■ DoW F&EI calculation of Plant
■ HAZOP study of main Process
■ BPCS, Interlock and SIS system
■ LOPA diagram (Onion Diagram)
■ Plant Layout and equipment spacing to overcome
Domino Effect
■ Safety Audit as per IS:14489:1998
 Forms
■ Fill out Student Record form at DDU
■ Sign Terms & Conditions form (including
parents signature) at DDU
■ Fill out joining training form when you start at
company
■ At completion – fill out workplace evaluation
form
■ At completion – get supervisors evaluation
form; employer feedback form
 Marks in Semester VIII
■ Project External Viva – 300 marks
■ Project Internal Guide – 100 marks
■ Seminar/Working Project Guide – 100 marks
■ Total : 500 marks
 Mandatory Requirements
■ Obey the rules and regulations of the industry
■ Every Saturday is reporting day at DDU
■ Contact guides for project work
■ Prepare project report for both phases in
proper format (2 copies to be submitted)
 Advice - I
■ Learn as much as you can from engineers and
management there
■ Ask questions, be involved in the day to day training
■ Try to make a positive contribution to the company –
completing projects/tasks; ideas/suggestions; helping
them out
■ You are representing DDU – make a positive
impression
■ Show interest in the plant, operations, people
 Advice -II
■ For those who do not have placement yet, do so
well in your training that they will offer you a job
■ Your respective guides/ panal will provide more
information on the industrial training, training
reports, design of equipment, etc.
■ Use various sources of information – Chemical
Engineer’s Handbook; trade & technical
journals; internet; textbooks & reference books
 References and Bibliography
■ DO NOT
■ - say wikipedia
■ - use only general website address
■ - Incomplete information on journal or book
■ - say science direct
■ DO
■ - books
■ - scientific journal articles
■ - specific and direct website addresses
 References and Bibliography
■ 1. E.W. Thiele, Ind. Eng. Chem, 31, 916-920
(1939).
■ 2. R. Aris, Chem Eng. Sci., 6, 265-268, (1957).
■ 3. R.C. Reid, J.M. Prausnitz, and B.E. Poling,
The Properties of Gases and Liquids, 4th edition,
McGraw-Hill, New York (1987).
 Saturdays
■ Every Saturday, Evaluation will be done on
continuous basis
■ All of you are suppose to bring the ppt and
present same to your respective Guide

Marks will be displayed every week on 10 point scale

■ Thanks
■ and
■ All the best,