PM Acceptance/Rejection Criteria
Materials requiring PMI shall be analyzed to the extent necessary to confirm the
individual alloy elements listed in Appendix D—Key Elements.
a. Base materials shall be acceptable if the individual elements listed in Appendix
D—Key Elements—are within the ranges permitted by ASME BPVC, Section II, Part
A and B, or the Annual Book of ASTM Standards, Sections 1 and 2, plus/minus
tolerance of the equipment (analyzer).
b. Weld deposits shall be acceptable if the individual elements listed in are within
the ranges permitted by ASME BPVC, Section II, Part C, for the applicable welding
consumable plus/minus tolerance of the equipment (analyzer).
c. Results from testing dissimilar metal weld, weld overlay and back-cladding welds
shall take into account the effects of dilution, which occurs during weld deposition.
If the minimum compositional requirements of the as-deposited weld metal do not
meet the required specification (as outlined in ASME BPVC, Section II, Part C —
Specifications for Welding Rods, Electrodes and Filler Metals), then a CPChem
Materials Engineer shall confirm whether the weldment will perform satisfactorily
in the intended service.
d. Acceptance or rejection shall take into account the accuracy of the testing
equipment used. Accuracy tolerances can vary from one test equipment
manufacturer to another. The individual manufacturer’s accuracy tolerance shall
be consulted when determining acceptance or rejection.
e. If PMI test results fall outside the acceptable ranges including the product
analysis tolerances in the applicable “Reference Documents” covering “General
Requirements”, the material shall be replaced or a chemical analysis shall be
conducted by an independently accredited or Owner-accepted testing laboratory.
Results of this laboratory chemical analysis shall govern.oer]
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