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    DMU 50 Evolution Supplement (TNC426)

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    DMU 50 Evolution Supplement (TNC426)

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    181 views37 pages

    DMU 50 Evolution Supplement (TNC426)

    Uploaded by

    mik.svist
    DMU 50 Evolution Supplement (TNC426)

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 37
    Control Unit Manual Supplement Supplementary information on the operation of the machine and control unit. TNC 430 B ‘TNC 426 DECKEL MAHO ese Customer: Your contra unit and machine may deat in afew detail fromthe lstrations shown inthis manual. This is of ro importance forthe operation of your machine Pease speily the Stock No, shown at the tp, right of he abe! onthe back of your documentation folder, adeing ZSH: GBIO7 99, you have ay ingues concerning this ‘Operator's Manvalo if you wish o obtain adtional copies 2 few remarks onthe subject of ste This manual is indspensable fo safely operating your machine. Make sure is, always at hand for the operating persona No persons allowed to operate the machine — eve for any 2 short tne - without adequate training ether at your fact, aa cuatied airing insituton ora one of our Traning Cents. Make yousel farsa wth all appScable industrial and focal safety standards and regulations. they are not put up on anaie boar, ak yout salty noice ‘Obie the notes onthe prescibed end use ofthe machine onthe folowing ages Each Operator's Manuals accompanied by a brochure containing important instructions on operational safety and the prevention of accidents Sty these insrctions carefully before you sar working wth you machine. Close the splashguard enclosure before beginning with a machining operation, |All machines uses for automated preducion mst be equipped wth 2 sashguard ‘We wish you smooth and reubleteeepeatons wth your BECKEL MAO machine Sincere, DECKEL MANO Gerteied Get Prescribed end use of machine Basie Prescribed end use of DECKEL MAHO DMC-ine machining centres. “Your DECKEL MAHO machining conte was bul king state.thoset ‘technology and complies with al generally recognized safety regulations, standards and specifications. Design: DDECKEL MAHO machining centes are suitable for manual and automatic ‘peration Production Machining (as per DIN 8590, Part 0) by means of rotating tools witht east ‘technology: ene gcometicaly defined cutting edge Fields of Milling Drilling and boring application: (a5 per VIN BS, Par 3) (asper DIN 8589, Pan 2}: Surface ming Spot facing Circular ming + Diiling and boring + Helical miling ‘+ Tapping and threading + Hobbing + Profle dling + Profile ming + Ding of non-clinical holes Foi miling Materials Metal, wood and plastics “The machining of ess flammable andor explosive materials e.g, magnesium) isnot permissible except if suitable precautions are taken. ‘Attachments __DECKEL MAHO provides @ numberof special attachments, accessories, add ‘and accessories: on and optional equipment for extending the functional range of DECKEL MAH machining centres tofu special application. Personnel: ‘Only specially trained, authorized and reliable personnel may operate ‘the machine, Persons without the necessary taining are not alowed 0 work ‘on the machine, not even for short periods of time, “There must be lear rules to define the responsibilities ofthe persons ‘envusted with the tasks of tansporting,instaling, tooling, setting up, ‘operating, servicing and maintaining the machine, and complance with these ules must be ensured by regular spat checks. oz DECKEL MAHO Se Prescribed end use of machine Customer's obligations: Servicing Important: Environment, water conservation: Before the machine is put into operation, the customer must make sue that all persons responsible forthe machine have read and understood the ‘operating manval, and that particular attention has been gwen to the safety instructions. The customer i abo obliged to keep a check onthe general Condition ofthe machine extemal visible defects or damage as well a5 changes in operating characteristic), Repairs may only be made by specially trained and qualified personnel, ‘and must be made in conformity wit he relevant maintenance and servicing Insrecons. Al the applicable safety regulations must be observed, ‘The follwing work methods are outside the scope ofthe prescribed end use of the machine. The manufacturer cannot be held liable these instructions are ignoced ‘+ Any use ofthe machine which deviates from, or exceeds, the applications escribed above. *+ Operating the machine when itis notin perfect working order andor ‘operating the machine without due egatd to safety and posible hazed, serving all the instructions given inthis operating manual + Failure to repr, before the machine is put ito operation, any faut that may put the safety of the machine operator at ik ‘+ Altering, bypassing or deactivating any equipment fied to the ‘machine to safeguard perfect functioning and urvestited use of the machine and ensure active and passive slety. ‘The unforeseen dangers of non-observance of the above rules may inci: ‘+ danger tolife and limb of personnel ‘+ damage tothe machine and other assets ofthe company or user. “The machine described in this manual san instalation forthe manufacture, processing and use of potentialy water-peluting substances within the meaning of the German Water Resources Act Wasserhaushaltgeset) ‘This means that the requirements ofthe Water Resources Act or similar legislation in the user's country must be observed whenever the machine, ‘oF any pars thereo, are operated, shut down or dismantled. Detaled information wil be found inthe applicable national o local regulations ‘governing the use of potentially water-polluing substances, DECKEL MAHO 03 Warning notes, symbols used Warning Danger Caution — high vattage Special instructions on handling the machine, ‘machine reactions and the economic use ofthe machine, 1 Be sure to observe all warnings and notes ‘+ Pass these warnings and safety instructions on toll persons doing any work onthe machine. ‘Special instructions on safety aspects ane the preventien of damage ‘= Be sue to observe all warnings and nots. "+ Passthese wamings and safety instructions on wallpesure duing any work on the machine Special instructions forthe prevention of accidents lor severe damage. ‘© Be sue to observe all warnings and notes. ‘+ Take particular care to avid the risk of an ‘accident Pass these warnings and safety instructions on toall persons doing any work an the machine. ‘warning o dangerously high electric vlloye suhich may cause danger to life an limb. Be sure to observe all warnings and notes. Take gatcuar care to avoid any skot accidents caused by electric curent + Pass thee warnings and safety instructions on 4 allpersons doing any work onthe machine. DECKEL MAHO LI A A- Overview of Manual Safety dations ‘Accident prevention User manuals Supplement ‘This booklet contains important information on how you can prevent added rks of personal injury for damage to the machine by using our product solely wathin the scope of its prescribed end use. ‘The Heidenhain user manuals contain complete ‘nfrmation on how to use and program the contol stem, ‘Operating modes Parameters M functions Othe functions DECKEL MAHO Contents 4. Operating smedes 2. Parameters 3. Mfunetione 4. Other ‘functions os ‘Mode structure Function keys Call eit parameters List of user parameters esciption Description MBO - MBB Auto test Inch reasuring system LC stats in tool ist DECKEL MAHO. 12 32 38 a2 43 a4 1. Operating modes Mode structure Basic structure The operating modes of the contol unit are subdivided into ‘+ machine operating modes, + programming modes Upon starting When you switch the machine on the display wil ‘the machine show you the basic screen starting menu) ofthe control system, + when you pes he “Screen assgnment” key, =Tya4 the softy strip willshow you the submews — ( in each operating mode (see “Assignment of function keys") +The "Mode solector® key enables to you change from machine operating made tothe programming mode and vice versa 1 By pressing a key ofthe softkey strip you can call up further softkey strips ofthe afferent submenus (see “Assignment of function keys") Machine + Manual operation ‘operating modes + "Manual operation* rode "+ “Wectronic handwhneal* mode OB ; "= Automatic operation + stein by mana daa inpu" mate (yy + *Blockby-block program run* mode (Bl + "Automatic program un” mode Sy" 12 DECKEL MAHO Operating modes Programming modes "Emeredit program* mode “Call program testrun* mode \when you change from one operating mode to {anothe, the input state i retained. That means that, when you change the mode again, the system wil turn tothe previous sate DECKEL MAHO (o) Operating modes Function keys ‘Control unit ON The funcion of the invalsofkeys is ependent on the machine mode! andthe ronge of equipment ofthe machine. s | & [me | oor [are Dena OT ne T T 14 DECKEL MAHO, Operating modes GLs |e" eae | te ge emma DECKEL MAHO Operating modes -__ see n==— Y eH fe i Operating modes Control unit OFF rs s |r | seer | om [ga IE | fren PT ne oe Ci sis | ce | sie | ogee | os] ce ES [em cy ee | room ae DECKEL MAHO W Operating modes Basic menu Marval operation, electronic handwfeel m Enter function os Enter spindle speed F Enter feedate + TOUCH PROBE Select touch functions + DATUM SeT Set 2e0 point + INCREMENT OFFFON Actvatefdeactivat increment function +30 RoT ‘Activate manvaltitng of machining plane + TOOL TADLE Took ist Enter tols and tool compensation values, ‘manage t00' and magazine + POSTION Display postion + POSTON + sTaTUS Display postion and status + POSTION « rec Display postion and PLC functions oc Display PLC functions ‘Automatic operation, positioning with manual data input = 1001 TaBLe Toot ist Enter tools and tol compensation values, ‘manage tools and magazine = PROGRAM Program management "= PROGRAM + STATUS Display position and status = PROGRAM + PLC Diepay poation and PLE functions Pic Display PLC functions DECKEL MAHO. pace Operating modes ‘Automatic operation ~ program run, single block, block by block +PAGet PAGEL seen sen + RESTORE POS, AT +07 OFFON + TOOL TABLE + PROGRAM + PROGRAM + SECTS “+ PROGRAM + STATUS + PROGRAM + GRAPHICS “= GRAPHICS + PROGRAM + PLC onc BI” Display previous screen Display next screen Display program start Display end of program Enter program Activatefdeactivate the "Skip program biocks* function Tool ist Enter tools and tool compensation vals, manage tools and magazine Display program Display program and program sections Display program and status Display program and graphics Display graphics Display postion and PLC functions Display PLC functions DECKEL MAHO 19 Operating modes Submenu * MACHINE ‘Cal machine functions + semis Switch spindle oot + TOOL MAGAZINE ‘Select tol magazine + AUTO-TESTON Actvatefdeactvate program test with machine Side motions and spindle rotation += Dsrtay Display machine data + PALLET MANAGEMENT Patet management = OFnONS FcT ‘Asin ree function key FCT Submenu 2 + LUBRICATION AXS Lubricate machine sides ube puise as long 35 key held down) * ROTCCLEAR ONOFF Switch Rotodear inspection window orvott + POWER-SAVE ONDOFE Switch machine components ort automaticaly. enter ime = M20 2NOF Actvateldeacivat standard M function = WORPECE OPENCLOSE —_Opencose workpiece clamp + RINSING OWOFF Sitch bedway fusing onfoft Y ‘= WORKPIECE CLEANING ON/OFF Switch workpiece flushing onoff = SPINCLE (8) Spindle on clockwise (spina keeps running as long a key is held down) + SPINELE +(C) Spindle on counterclockwise (spindle keeps running 9 ong 99 key i ele dav) "= SPINCLE CTRL. UNIT OFF (@) Enable spindle "= LUBRICATION SPINDLE Lubricate spindle (ony for spindle with tie lubrication) 10) DECKEL MAHO ad Operating modes *TOOLMAG 1 + TOOLMAG 2 6) + TOOLMAG 3 + TooUMAG 4 + TOOLMAG 1 = (A) + TOOLMAG 1 + (C) + DISPLAY POWER «= DISPLAY TEMP.-KOMPENS. + TABLE CLMP OPENICLOSE + SPRAYER ONO ‘M25 AlR-COOLNG OWOFF ‘+26 AiR-COOLNG OWOFF + SWARF CONVEYOR Activate tool magazine 1 Activate too! magazine 2 Activate tool magazine 3 Activate tool magazine 4 Activated tol magazin, countercockwise rotation Activated tool magazine, clockwise rotation Display power input of drives 96] Display spindle temperature, ais compensation data penis table camp Switch tush gun onott Sitch se coating ont Switch air cooling through spindle ont Call war conveyor functions DECKEL MAHO at Operating modes Submenw 3 Rewmn to higher-level menu 30005 1+ Axis NCT 1 4axis TAP 1+ AXIS HAT '* SAXIS 2AT + USER CONN stay “uu + SAXS TNT '= WORKPIECE CLAMP ‘= WORKPIECE UNCLAMP "= CHIP CONVEYOR FORWAROY REVERSE + CHP CONVEYOR ONOF “= CHIP CONVEYOR CONTINUE '* CHIP CONVEYOR TIME RUN “+ CHIP CONVEYOR INTERVAL '* RETURN TO OPTIONS oy + eerURO Deactivate aditional axes Activate NC rotary table Activate NC index head ‘Activate *Hofmann* rotary tableNC index head Aatvate 2-95 NC table Function ky for fee configuration Interchange coordinate axes 2-> ¥ ‘Activate index head on rotary table ‘Clamp workpiece ‘Unclamp workpiece ‘Swart conveyor forwaraleverse run “Sitch swar conveyor ont “wart conveyor continuous run ‘Swart conveyor afterun “Swart conveyor interval Return to menu “Options FCT Return to stating menu Retur to previous menu DECKEL MAHO. ane 2. Parameters Parameters Call, edit parameters User User parameters enable the usr to adapt the parameters machine and control unit to varying equirements Machine ‘Machine parameters are defined by DECKEL parameters MAHO to meet the operational requirements of the machine and control unt. The software area comaining these parametes is protected. ‘These parameters must not be edited except upon Confirmation in writing by DECKEL MAHO. ‘Unauthorized changes may cause danger to the ‘machine and operating personnel Goneralucer For activating and editing general ucorpreametors parameters please refer tothe Heidenhain Operator's Marval Enteruser 1, Call "Programs" mode: porameters Fither press "Change screen display” press “Storefeit programs” 2. Call modal ares Press "MOD" 3. Call user parameters: eee Press function key “USER PARAMETERS: 4. Use cursor to select the desired user parameter. 5. Key in value for user paramece using rrumerical keypad and enter: ress "Ertar™ 6. Leave MOD function: Press “Terminate block” ze DECKEL MAHO, — Parameters List of user parameters screen display Explanation Standard value XCAXIS REFERENCE POINT FOR M92__—Reference point of x ais for command M92 Postion” Range of software limit switches. Input Oto max travelinXaxis 0 Y-AXIS REFERENCE POINT FOR M92 Reference point of Y ais for command M92 Postion” Range of software limit switches Int Oto max tavelin Y ans 0 Z-AXS REFERENCE POINT FOR MO2 ference point of Z axe for command M92 Postion” Range of software limit switches Input Otomax wavelin Zan 0 4th ANS REFERENCE POINT FOR M92 ference point of A ans (Ath axis for command sz Input for counting method modulo o%03600 0 on-modulo -30,000 104300000 Sth AXS REFERENCE POINT FOR M92 Reference point of Sth axs for command MB2 Input for counting method ‘modulo or360 0 ron-modula -30,000 10 +3000 AIR BLASTING TIME FOR M29 Air blasting te for command M29 (20M) Blasting time (ms) = parameter x 20, Input otosss3s MAX FEEDRATE FOR AUTO TEST Increased feedrte for program test un Input 030,000 4,000 (CHIP CONVEYOR TIME RUN, Emterswart conveyor afterrun time (in) Input Dto6ss3s 8 CCHIP CONVEYOR RUNNING TIME Enter unting time of swar conveyor (interval contd (in) Input 01065535 8 (CHIP CONVEYOR REST TIME Enter rest time of swart conveyor (terval controd) (in) Input 010655358 eae DECKEL MAHO 23 3. M functions M functions Description General information Moz Moa Mos Only a single M function s permissible in anyone NC block Commands matked are modal Gel-xetainng), ‘Te functionality ofthe M functions depends on the level of equipment of the machine. For futher functions see “Heldenhalin” Contal Unit Manual Program stop Interup the program run upon completion ofthe block containing “MOO, e.g for measuring the workpiece {All active mal commands (.9. *MO3") are ‘retained by the control uit To continue the program Press "Start program” End of prooram Spindle ON, dockise Me Starts spindle clockwise rotation (as weed from spindle tonards tip f too), ‘The direction of rotation i retained until either ‘command "Ma" or command “MOS* programmed, Spindle ON, counterclockwise Ms Starts spindle counterclockwise rotation (as ewes from spindle towards tip of too. ‘Te direction of rotation retained until ether ‘command "M03" or command "MOS" is programmed, Spindle stop ‘Starts the high-pressure pump for lbricoctant “supply through the cating tao “The function s terminated by "MOS" nos. ‘Standard lubricoolant supply aM ‘dow pressure) ON ‘Stars the low-pressure pump for standard lubeiccolant supply “The function terminated by “M09” 09 Lubricant suppyblasting air OFF <>. Stops lubricoolant supply through tol and Standard lubricoolant supply m0 ‘Clamp & ais th ais) ON Me ‘Axis clamps are applied for operations without positor conto. win Clamp & ais (ih ais) OFF or fxs clamps ae released for operatiens with m3. Spindle ON, clockwise rotation with lbricoolant supply ma Spindle ON, counterclockwise rotation ‘with lubricoolant supply m6 Spray: fshing, sh deaning OFF Ma 7 Spraygun sting ON we Flush cleaning ON M> ms Spindle orientation Defined spindle stop position: Mores the spindle to a certain poston, e.g, fr retraction from a bore Cae) DECKEL MAHO M functions mat a3, 2a 28 Standard M function ON €€ measuring signal (200 ms pulse) Standard M function OFF Clamp Sth axis ON Caution - danger of collision between tool and vwerkpiece! Make sure that movement to back away tool are programmed in preceding program blocks, {Air coaling ON, ‘ir cooling trough tool ON cl Collsion monitoring function for Ms ‘measuring probe ON, ‘activate “Renishaw" measuring probe (Gee Chapter 4, “PLC status in tool st") Colision monitoring function for Me Ms Ms the DECKEL MAHO M functions M61 mez mes, M67 70 wn ‘wap pallets Exchanges the pallet at machining station forthe palt at loading station, pallet 11 Moves pallet 1 to working area for mactinin. Change working area tothe lft ~ spindle head moves to lft working area, Pallet 2 N Moves pale 2 to working aea for machining. CChange working area tothe right ~ spindle head moves to right working area, Pallet OUT (lear working are) ~ ‘moves pallets to loading station. Pallet change from an external pallet handing system (eg. OWA) Change tool compensation value Loadtunoad tool magazine in working area ‘Swart conveyor ON Swart conveyor OFF 36 DECKEL MAHO =a M functions ws Rect function for pallet changer M75 Rescue function for swivel head wr Rescue function for tool changer MBO... MBB Free M functions (option) ecm DECKEL MAHO 37 M functions Description of functions M80 to M88 Configuration ‘A.CNC output of ts own is made avaiable for ‘each ofthe functions M80 to MEB. The outputs ‘are configurable, enabling additional unit, pumps etc to be activated and controlled, ‘Te functions can be configured va the machine constants, Igentication ofthe relevant constants Activate special functions MBO to MBB P4310 80 = 1 = wp anio, ye eg, MP 4210.39 = MBO MP 4210.87 = MBB (= immediate acknowiedgment of M function 1 acknowedgment of M function when signal 1 present at input “Ready M function” (without ramp scan) 2= acknowledgment of M function when Signal 1 i present at input “Ready M function" with rising ramp) EGP Notwon n= 1 and x=2: if no acknowledgment “Ready M function” received from the unit connected, the control unit. stops and "*" is dspayes, ‘output is set while M function i active ‘output s set at 100 ms ‘output is reset by another M function at the end ofthe M function (see "2") ‘output s reset by another M function at the start of the M function (see “2") (0 iM function, which resets output Ge. 0= Meo) 38 DECKEL MAHO secon M functions Application Example M&O to M&8 can be activated = iva program block of the part progr, ot POSITIONING WITH MANUAL DATA INPUT” [N80 to M8B count among the functions which are activated fst, ie. before the other addresses in a Dock. Whether the function sslf-etining or ‘ony active inthe block where itis programmed,

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