Diagnosis Manual Error Messages This manual unveils the last mysteries of your control unit. TNC 426 DECKEL MAHOGeneral Information Press *CE* to delete, or page through, faultorertor messages. NC stop Feed and spindle stop, all movements of machin pars ae stopped Inthe *Autot medes, allmachne side and spindle motions are interupted Press “Start program to continue the program afte the fault oF eror has been medi Emergency stop The software switches of ll machine drives. The machine must be restarted Feed stop ‘The machine slides cannot be moved in any operating made. Abbreviations Regn Becogntion tte. Ete ama. Remedy Me Machine parameter sw Ho Swivel head ur Lubvicoolant supply through tol2 Fault and error messages © SEAR AT WRONG POSTION {cgn.: On machines with mechanical transmission or stardeha connection, the speed ‘ange provided for by the NC system snot in agreemen: withthe current transmission stage Hct NC stop, feed stop {uméy.: Program other transmission stage, check electric system 1) D-SIGNAL LUBRICATION FEEDBACK {eqn Feedback “Lubricating pressure reached” is present after function “Lubrication (ON™ has been deactivated Hat: NC stop, feed stop fama: Check switch 2 SIGNAL LUBRICATION FEEDBACK Rage.: No feedback “Lubricating pressure reached” after function "Lubrication ON" has been activated Hct: NC stop, feed stop Imdy.: Check Switch 3 TOOL CHANGER NO BASIC POSITION fegn.: The necessary inputs forthe basic poston of the tol changer are not avalible Hct: NC stop, fed stop {indy Use M77 0 help function to rest tool changer 4 PALLET CHANGER NO BASIC POSITION Aagn.: The necessary inputs fr the basic postion of the palet changer are not available fet: NC stop, feed stop Imy.: Use M75 or help function to reset pallet changer 5 READ OUT SYSTEM DATA fegn.: Control is runing through PLC system madule after ateaion of machine parameter or after fist PLC un Hct: | NCstop, feed stop fimdy.: Wait unl eror display disappears 5 OP-AREA-CHG, MAIN POSITION LACK. gn. Inputs required for basic positon of working area changer are missing ct: NC stop, feed stop Fay: Reset working area changer using HELP function inital with M75 when basic ‘poston has been reached32 23 34 3 36 37 38 39 13 LACK OF MACHINE SUDE LUBRICANT Regn: Low oil vel in centralized lubrication unit EfcL:” Fault message appears while machine sides are moving; when sides stop: NC stop, feed stop may: Replenish lubricant SPINDLE SPEED TO HIGH Regn. Permissible spindle speed (200 rpm) exceeded with door open and “Enable” key held down Efct: NC stp, feed stop Fmdy. Select spindle speed below max. iit of 800 rpm FAULT ADDITONAL M FUNCTIONS Regn. No feedback for addtional M functions Eel; NC stop, feed stop Rndy.: Check extemal input WRONG PLANE TAPPING CYCLE Regn. The programmed tool as not in agreement with the current machining plane in a tapping ge Elct: NC stop, feed stop Rimdy. Pres “TOOL-CALL, select corect tol axis EMERGENCY STOP BY PLC Regn. PLC has initiated emergency stp. The faults dus to other fauts Efct:” Emergenay stop indy. Find other faults) FAULT IN MODE Lock Regn. Lock of operating modes has not been successful Ele: NC stop, fed stop| indy. Switch master switch off and on again SENSOR DATA OUTPUT Regn. Sensor has sensed a wrong temperature after temperature compensation has been ached Efct: No effect ad. Check sensor or allow machine to cool down TEMP SENSOR TXD DEFECTIVE Regn: Data ine TXD defective ater temperature compensation has been activated Elct:” Emergency stop Fmdy.: Check sensor and data line40 a a2 a 45 46 a 42 XAXIS DRVE NOT OPERATWE Regn. The die system ofthe X axes not operative Efct:” Emergency stop Ry. Check power Supply module of dive system or electc sytem ‘Y-AXIS DRVE NOT OPERATIVE Regn.: The eve system ofthe ¥ axis not operative Efe: Emergenay stop fn: Check power Supply madule of cive system or electric system AXIS DRIVE NOT OPERATIVE Regn. The dive system ofthe Z ais snot operative Ele: Emergency stop dy. Check power supply module of driv system or electric system {ATH-AXIS DRIVE NOT OPERATIVE Regn. The die system ofthe 4th ax isnot operative fet; Emergency stop Rind: Check power Supply medule of dive sytem or electric system STH-AXSS CRIVE NOT OPERATIVE Regn. The dive system ofthe Sth axis is not operative fet: Emergency stop Fimdy. Check power Supply module of tive system or electric sytem SPINDLE ORVE NOT OPERATIVE Regn. Thedive system of the spindles not operative Elct:” Emergency stop Rmdy.: Check power supply module of dive system or elactc system READ OUT TOOL NUMBER FALSE zB Regn: An ertor occurred in reading out the tol number from the tool poston table Eick: NC stop, feed stop Fndy. Press function key “Intemal top" IMP DOWNLOAD IN SYSTEM MODULE Regn: Eotin downloading machine parameters to PLC Frat: Emeyency stop dy. Switch master Switch off and on again [MP NON-UNEAR COMPENSATION Regn.: Nontinear compensation has been selected and wrong line number specitid for ‘activating the ine in the YOOKCMA fle feu: Emergency stop dy. Check machine parameter MP 730 using machine parameter MP 4231264“ 50 51 82 53 sé 55 ENTER HELP CODE NUMBER Regn: Help function hasbeen selected (resetting tol changer, pallet changer or swivel head and ne code number has been spectied Ect: Functions in Hep file not operative my. inform Technical Sence LACK OF EXTERNAL COOLANT Regn: Extemal coolant system withliquid-evel switch signals ack of coolant (option) Ele: NC stop, feed stop when lubricoolant supply i requested, extemal kibricoolant supply switched off dy. Replenish lubrioolant in tank INSUFFICIENT VOLUME OF FLOW Regn. Flow monitor of system for lubrcoolant supply through tol signals lack of flow when pump is svcd on Efct: _NC'sop, feed stop, pump for ubricoolant supply through tot switched off Fendy.: Press "CE" inform Technical Serie If necessary FLOW MONITOR DEFECTIVE Regn. Flow monitor af system for ubricoolant supply through tool signals lbricoolant flow although pump is not switched on Elct: NC stop, feed stop Rnd: Press *CE" inform Technical Service if necessary USED COOLANT TANK EMPTY Regn. Lquid-evel switch in used coolant tank of system for coolant supply through ‘00 signals lack of coolant Eck: NC stop, feed stop when flush-cleaning i activated; flush-leaning switched off Rady. Replenish lbcoolant NO LIQUID FOR BED FLUSHING Regn. Lquid-evel switch in used coolant tank of system for coolant supply through ‘0 signals lack of coolant when flush-leaing fs switched on Efe: No etfect, Rnd. Replenish lubricootant LEVEL SWTTCHES IN MACHINE TANK. Regn. Lquid-evel switches in machine tank fall to operate properly Elct:” NC stop, fed stop Frmdy- inform Technical Service56 7 58 5 6 61 16 MAX LEVEL IN MACHINE TANK, Regn: Liquidevelsutch in machine tank signals maximum level, lubricoolant cannot bbe pumped tack tothe tank for lubricant supply through tool Fc: NC'stop, fee stop, all bricoolant pumps and the fush- press “NC start” or move too changer to basic poston after intertuption, using M77 or HELP function 289 _UMSW.GRIPPER HORZONTAL SIGN.O Regn: Monitoring time exceeded when tool gripper i swiveled (horizontal, or both feedback signals "Too! grpper horizontal" and "Tool gripper vertical” are present Fiat: NC stop, feed stop Rrmdy.: Check electric systenvmechanical parts > ress “NC start” or move tool changer ‘0 basc positon aftr interuptio, using M7 or HELP function 290 _UM.SW.GRPPER VERTICAL SIGN. Regn: Mentoring time exceeded when tool gripper i swivel (vertical, or both Teedback sgnals “Too! gripper horizontal” and °Tool gripper vertical” are present Efct: NC stop, feed stop Rrmdy.: Check electric systenvmechanical parts + press “NC stat” or move tool changer to basic postion after interupton, using M77 or HELP function 291 GRIPPER CLOSED 0-SIGNAL Rego. Monitoring time exceeded when ool gripper i closed, or both feedback signals “Tool gripper open” and "Tool gripper closed” are present Elet: NC stop, feed stop may. Check electric systenvmechanical parts + press “NC stant” or move tool changer to basic poston after interruption, using M77 or HELP function 292 GRIPPER OFEN O-SIGNAL Regn. Monitoring time exceeded when tool rippers opie, or both feedback signals “Tool rpper open” and "Tool gripper closed” are present, Efct: NC stop, feed stop Rmdy.: Check electric systemvmechanical parts ~» press "NC start” or move tol changer tobasic positon after interruption, using M7 or HELP function 293 TOOL CHANGER POSITION NOT OUT Regn: Monitoring time exceeded when tool changer is moved out, of beth feedback signals “Too! changer moved out" and “Tool changer moved in” are present Efct: NC stop, feed stop Fmdy.: Check electric sstemfmechanicl pars ~» press “NC start” oF move tool changer to basic positon attr imteruption, using MIT or HELP function128 294 TOOL CHANGER POSITION NOTIN Regn. Monitoring tie exceeded when tool changer is moved i, or both feedback signals “Tool changer moved out” and "Tool changer moved in” are present Efct: NC stop, feed stop indy. Check eecicsystemvmechancal parts press "NC start” or move tol changer to basic positon after interuption, using M77 or HELP function 295 COVERING-TOOL IN INC. SPINDLE Regn: Postion of spindle plug has not been defined for PLC fet: NC stop, feed stop fmdy.: Use HELP uncon to allocate plug toa spindle 296 _LIM.SW.90 DEGREE SIGNAL O Regn: Input “Tool changer passed 90° mark” has not been recognized, or input simultaneously provides feedback signals "End postion infout* fat: NC stop, feed stop my. Check electri systenvmnechanical parts press *NC start” or move tol changer tw basi poston after interupton, using M77 or HELP function 297 LUBRICATION 4/5.AXIS O-SIGNAL Regn: Feedback signal “Lubricating oll pressure reached” is present ater function “Lubrication ON" has been deactivated Efct: NC stop, fed stop Ady. Cheek electric system 300 LENGTH <=0 Regn. This message is used by an NC macro (ill breakage detection) Efct:” None dy. Automatic 201 RADU. 0 Regn.: This message fs used by an NC macro (drill breakage detection) Tiny tomatic 202 TOLERANCE 0 fcgn This message sued by an NC maco i breakage detecon) Ba None fy tomatic 202 MEASURING TOOL BROKEN fg: The mesage sed by an NC maco (Al breatage detecton Efct: None Rndy.: Automatic308 305 306 129 TOOL-B.: ERROR MEASURING SYSTEM Regn: Faulvertor code 253 signalled to PLC: faulty index pulse of intemal transducer Efct: NC stop, feed stop nd. Press function key "ternal stop” TOOL-B: OUT OF RANGE Regn: Fauterror code 254 signalled to PLC: wrong measured value (measuring range exceeded) Eck: NC stop, feed stop Ry: Press function key “Intemal top" ‘TOOL-B.: RESTPOSITION NOT FIND Regn: Fauvertor code 255 signalled to LC: 2) Discontinuity or short crcultin motor circuit for feeer drive Rest poston a tool has not been found (timeout) fat: NC stop, feed stop Fmd: Press function key "Intemal top"