Professional Documents
Culture Documents
TCH 550
TCH 550
❍ SECTION 1. SUMMARY
• SERVICING PRECAUTIONS .......................................................................................................... 1-2
❍ SECTION 2. ELECTRICAL
• ELECTRICAL TROUBLESHOOTING GUIDE ................................................................................. 2-1
- 1-1 -
SECTION 1. SUMMARY
❏ SERVICING PRECAUTIONS
➊ Always disconnect the power source before:
1) Removing or reinstalling any component, circuit board, module or any other instrument assembly.
2) Disconnecting or reconnecting any instrument electrical plug or other electrical connection.
3) Connecting a test substitute in parallel with an electrolytic capacitor in the instrument.
CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in
an explosion hazard.
➋ Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service
manual might be equipped.
❸ Do not apply power to this instrument and or any of its electrical assemblies unless all solid-state
device heat sinks are correctly installed.
❹ Always connect a test instrument’s ground lead to the instrument chassis ground before
connecting the test instrument positive lead. Always remove the test instrument ground lead last.
1) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing,
follow the printed or indicated service precautions and service materials.
2) The Components used in the unit have a specified conflammability and dielectric strength. When
replacing any components, use components which have the same ratings. Components marked in
the circuit diagram are important for safety or for the characteristics of the unit. Always replace with the
exact components.
3) An insulation tube or tape is sometimes used and some components are raised above the printed writing
board for safety. The internal wiring is sometimes clamped to prevent contact with heating components.
Install them as they were.
4) After servicing always check that the removed screws, components and wiring have been installed
correctly and that the portion around the service part has not been damaged. Further check the insulation
between the blades of attachment plug and accessible conductive parts.
- 1-2 -
❏ ESD PRECAUTIONS
[Electrostatically Sensitive Devices (ESD)]
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such omponents
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are
integrated circuits and some field-effect transistors and semiconductor chip components. The following
techniques should be used to help reduce the incidence of component damage caused by static electricity.
1) Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain
off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and
wear a commercially available discharging wrist strap device, which should be removed for potential
shock reasons prior to applying power to the unit under test.
2) After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive
surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3) Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4) Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static”
can generate electrical charges sufficient to damage ESD devices.
5) Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6) Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together
by conductive foam, aluminum foil or comparable conductive material).
7) Immediately before removing the protective material from the leads of a replacement ESD device, touch
the protective material to the chassis or circuit assembly into which the device will be installed.
CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8) Minimize bodily motions when handling unpackaged replacement ESD devices. (Otherwise harmless
motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor
can generate static electricity sufficient to damage an ESD device).
- 1-3 -
❏ SPECIFICATIONS
1. GENERAL
Power requirements ..................................................................................................................... DC12V~15V
Ground system ................................................................................................................................... Negative
Dimensions(W x H x D) ...................................................................................................... 188 x 58 x 166mm
Weight .............................................................................................................................................. Net: 1.3kg
2. RADIO SECTION
FM AM(MW)
Frequency range 65.0~74.0MHz(Optional), 522~1,620kHz
87.5~108MHz (Optional:530~1,710kHz/ 520~1,620kHz)
Intermediate frequency 10.8MHz 450kHz
Usable sensitivity 10dBµV 28dBµV
Signal to noise ratio 55dB 45dB
4. AUDIO SECTION
Maximum output power ....................................................................................................................... 50W x 4
Speaker impedance ............................................................................................................... 4Ω x 4 or 8Ω x 4
NOTE: The design and specifications are subject to change without notice in the sourse of product
improvement.
- 1-4 -
SECTION 2. ELECTRICAL
❏ ELECTRICAL TROUBLESHOOTING GUIDE
(1) No Power.
YES
YES
Check DISC.
YES
YES
OK
- 2-1 -
(2) LCD light abnornal.
YES
YES
YES
YES
YES
YES
- 2-2 -
(3) Initial reading is not carried out.
Slide motor moves NO Check the Voltage change of CN503 NO Defective connector
Pin12(6.4~6.8V) CN503
(With disc)
YES
Check the Voltage IC502 Pin23 NO
YES Defective IC502
(1.4V~1.8V)
NO YES
Spindle motor turns
WAVEFORM #1 Check the Data transmission from Defective connector
CN503(18,20,21) to CD DSP NO CN503
YES (with disc) WAVEFORM #6 Defective MICOM
YES
Does RF waveform appear? NO
Check the Data transmission from Defective connector
IC502 Pin4
CN503 Pin19 to MICOM NO CN503
WAVEFORM #2
WAVEFORM #6 Defective IC501
YES
YES
YES
Defective contact CN502
Defective PICK-UP
Laser light check A ?
Is rotation normal?
NO
YES
- 2-3 -
A When laser does not light.
YES NO
NO NO
Did pickup return to Is data transferred from Defective MICOM or CN503.
innermost circular? MICOM IC ?
YES YES
YES
NO
Is power supplied to laser Q501? Defective IC502
(Q 501 collector: about 1.8V)
R555 »1.0V YES
YES Defective Q 501 and/or laser.
- 2-4 -
B When laser light.
Laser lights
YES
NO
Defective IC502
Check the signal FOCUS
SEARCH of IC502 Pin 21
WAVEFORM #3
YES
NO
Check the signal of IC501 Defective IC502
Pin 15, 16
WAVEFORM #3
YES
Check the change for SP +,
NO
SP -, Voltage of IC501 Defective IC501
Pin11, 12
WAVEFORM #1
YES
Defective contact CN502 or
Defective PICK-UP
- 2-5 -
❏ WAVEFORMS OF MAJOR CHECK POINT
#1. SPINDLE DRIVE AND MOTOR WAVEFORM #2. RF WAVEFORM
IC502(24), IC501(12) when TOC reading IC502(4), CN502(1) during TOC Reading
- 2-6 -
#4. TRACK DRIVE AND MOTOR WAVEFORM #5. FOCUS DRIVE AND DRF WAVEFORM
IC502(22), IC501(17) during TOC Reading IC502(21), IC502(68) during TOC Reading
- 2-7 -
❏ INTERNAL BLOCK DIAGRAM of ICs
■ IC401 LC875465B
1) PORT ASSIGNMENT
- 2-8 -
2) PORT DESCRIPTION
- 2-9 -
Pin Name in Micom Name in Model I/O Description
26 P31 PCD_SW2 I In MD, SW2 state input. Refer to CD Player.
27 P32 PCD_PWR O DSP power suppler ON ouptut
28 P33 PCD_FWD O In MD, load motor "forward" command output
PCD_F PCD_R Function
Low Low Open mode
Low High Reverse
High Low Forward
High High Break mode
29 P34 PCD_MUTE O CD’s audio signal mute output
30 P10/SO0 PDSP_ODA O To DSP, data output
31 P11/SI0/SB0 PDSP_IDA I From DSP, data input
32 P12/SCK0 PDSP_OCLK O Clock output for interface with DSP
33 P13/SO1 PDRV_OPS O In MD, motor driver ’s power save command ouput
Power Save Mode(High), Normal Mode(Low)
34 P14/SI1/SB1 PDRV_OMUTE O In MD, all motor ’s output "cut off" command ouput
Cut Off Mode(High), Normal Mode(Low)
35 P15/SCK1 PDSP_IFSEQ I Constant velocity signal input
Ok(High), Not Ok(Low)
36 P16/T1PWML PDSP_OCEN O DSP chip enable output
37 P17/T1PWMH/BUZPBEEP O Beep sound (2KHz) output
38 SI2P0/SO2 PFRT_DO O To LCD driver, data output
39 SI2P1/SI2/SB2 N.C I Not to be used
40 SI2P2/SCK2 PFRT_CLK O Clock output for interface with LCD driver
41 SI2P3/SCK20 N.C I Not to be used
42 PWM1 N.C O Not to be used
43 PWM0 N.C O Not to be used
44 VDD2 VDD - Power supply (+5V)
45 VSS2 GND - Ground
46 P00 PPLL_CE O PLL IC enable output
47 P01 PFRT_CE O LCD driver enable output
48 P02 PFRT_RES O LCD driver reset output
Normal(High), Reset(Low)
49 P03 PREMOTE O External amplifier ON output
50 P04 PLED O LED flashing control output
51 P05 N.C O Not to be used
52 P06 N.C O Not to be used
53 P07 N.C O Not to be used
54 P20/INT4/T1IN PDSP_IDRF I Focusing OK signal input
Ok(High), Not Ok(Low)
55 P21/INT4/T1IN PDSP_IRST O DSP reset output
56 P22/INT4/T1IN N.C I Not to be used
57 P23/INT4/T1IN N.C I Not to be used
58 P24/INT5/T1IN N.C I Not to be used
59 P25/INT5/T1IN N.C I Not to be used
60 P26/INT5/T1IN PCDC_DO O To CD changer, data output
61 P27/INT5/T1IN POPT_OUT0 O For diode option check, signal 1 output. Refer to Option Diode.
62 PB7/D7 POPT_OUT1 O For diode option check, signal 2 output. Refer to Option Diode.
63 PB6/D6 POPT_IN2 I For diode option check, signal 1 or 2 input2. Refer to Option Diode.
64 PB5/D5 POPT_IN1 I For diode option check, signal 1 or 2 input1. Refer to Option Diode.
65 PB4/D4 POPT_IN0 I For diode option check, signal 1 or 2 input0. Refer to Option Diode.
66 PB3/D3 PPLL_CLK O Clock output for interface with PLL IC
67 PB2/D2 PPLL_DI I From PLL IC, data input
68 PB1/D1 PPLL_DO O To PLL IC, data output
69 PB0/D0 PTEL_MUTE I Telephone mute input
70 VSS3 GND - Ground
71 VDD3 VDD - Power supply (+5V)
72 PC7/A7 N.C I Not to be used
- 2-10 -
Pin Name in Micom Name in Model I /O Description
73 PC6/A6 PPWR_MUTE O To power amp, "MUTE" command output
Mute(High), Sound(Low)
74 PC5/A5 PEV_CLK O Clock for interface with volume controller
75 PC4/A4 PEV_DO O To volume controller, data output
76 PC3/A3 PPWR O System Power supplier ON output
On(High), Off(Low)
77 PC2/A2 PACC I From ISO jack, ACC signal input
ACC On(Low), ACC Off(High)
PC1/A1 N.C
78 I Not to be used
79 PC0/A0 PCDC_PWR O CD changer power supplier ON output
CDC On(High), CDC Off(Low)
80 PA0/CS2# PFRT_DET I Front pannel existence signal input
Front Pannel Ok(High), Absent(Low)
■ IC501 BA5810FM
28 27 26 25 24 23 22 21 20 19 18 17 16 15
10k 10k
+ — + — CD1~ 10k
CB4 POWVCC34 10k
MUTE (CH3, CH4)
10k 10k
10k
10k
7.5k 16k +
LEVEL
SHIFT
7.5k 16k
+ —
+
LEVEL
SHIFT
—
SHIFT
FWE REV 7.5k
—
16k LEVEL
SHIFT
7.5k
16k
10k
10k
10k 10k
POWER
PREVCC PREVCC12
X3 SAVE
(PRE. LODING) (CH1. CH2)
10k
10k
1 2 3 4 5 6 7 8 9 10 11 12 13 14
- 2-11 -
■ IC502 LC78648E
- 2-12 -
■ Block Diagram
- 2-13 -
■ IC503 AMC1117
■ BLOCK DIAGRAM
- 2-14 -
■ IC601 PT2313L
Speaker
ATT
25 LFOUT
LIN1
LIN1 15 RB
Mute
LIN2
LIN2 14 Speaker
LIN3 Voume & ATT
LIN3 13 Bass Treble
Input Loudness
23 LROUT
Selector
Mute
RIN3
& Gain
RIN3 9
RIN2 Serial Bus Decoder & Latches 28 CLK
Control
RIN2 10
RIN1 27 DATA
RIN1 11 26 DGND
Speaker
ATT
Voume
Bass Treble
&
24 RFOUT
Loudness
Mute
RB Speaker
ATT
22 RROUT
Supply
Mute
2 3 1 7 6 8 21 20 5
VDD AGND REF ROUT RIN LOUD BOUT_R BIN_R TREB_R
- 2-15 -
■ IC801 TDA8571J
MODE VP1 VP2 VP3 VP4
15 1 8 16 23
10
IN1 +
2
OUT1+
-
30 K•
+ 4
OUT1-
-
Vref
11
IN2 + 7
OUT2+
-
30 K•
+ 5
OUT2-
-
12
SGND 9
DIAGNOSTIC VDIAG
13
IN3 + 17
OUT3+
-
30 K•
+ 19
OUT3-
-
Vref
14
IN4 + 22
OUT4+
-
30 K•
+ 20
OUT4-
-
3 6 18 21
■ IC901 LC75811
- 2-16 -
❏ BLOCK DIAGRAM
2(FL,FR) POWER AMP 5,7 L-SPEAKER
24,25 10,11 TDA8571 FRONT
2,4 R-SPEAKER
10,14 LINE SW/E.VOLUME
22,23 13,14
6 27 2(RL,FR) 17,19 L-SPEAKER
13,19 7 28 2 10,14
REAR
TU101 9 20,22 R-SPEAKER
11,12 1,8,16,23
CET85XX 2(LR) OP AMP 9.4V REG
16,17,
S4560 Q360,ZD361 MUTE LINE-OUT
18,19 4,14 CCNTROL
2(RL,RR)
20 (OPTION)
Q720,721,722,723 4-CH
AUDIO MUTE (FL,FR,RL,RR)
CONTROL
Q801
CDC SIGNAL
REMOTE
PN801 #6
POWER 5V CONTROL
Q320,321 REMOTE
Q282,Q283
RF IC 24
PICK-UP
AN22004A RESET ACC DETECTOR
IC203 Q230,D231,D232 PN801 #14
ACC
DSP IC
(MN6627933) 72, 73, 74, 5V CONVERT REG 10V REG 10V PN801 #11
75, 76, 81 Q260,D261D262 IC402 IC403 DIMMER
3.3V REG
54 1 18 74 73 76 2 49 77 69
IC805 75 10
46,66,67,68
KEY MATRIX 69~72
5,6,23,26 15,16,17,18 11,12 RESISTOR 1~50 LCD DISPLAY
30,31,32,36 RADER
9,10,11, LCD DRIVER
12,13,14
MOTOR 7,8,20 U-COM
CD MECHA 38,40 LC75811W
DRIVE IC 25,28
47,48 77~80
(4404R-C004A) 1,2
(BA5810FM) uPD789166
4
14
33
22,23,24,26 15
2-17 2-18
❏ MAIN SCHEMATIC DIAGRAM
2-19 2-20
❏ FRONT SCHEMATIC DIAGRAM
2-21 2-22
❏ CDP SCHEMATIC DIAGRAM
2-23 2-24
❏ PRINTED CIRCUIT DIAGRAM
2-25 2-26
3. MAIN P.C. BOARD
(SOLDER SIDE)
2-27 2-28
3. MAIN P.C. BOARD
(COMPONENT SIDE)
2-29 2-30
4. CDP P.C. BOARD(COMPONENT SIDE)
2-31 2-32
SECTION 3. CABINET MAIN CHASSIS & MECHANISM
■ EXPLODED VIEW
NOTE) Refer to “SECTION 4 REPLACEMENT CAUTION
PARTS LIST” in order to look for the
part number of each part.
Exposed blade will cause
severe injury
330
286
268 A26
450
A41
260
A40 259 261 450 A47
287
A43 450
258
264 284 283
261 263 256
251 A46
255
262
A45
301
272
269 254 275
250
252
274 450
253 453 451
278
277 452
271 450
276 273
282
270
450
281
3-1 3-2