UDC. 531-718:451 :621-758'S :621°646-2:621-642-02 1S: 9122 - 1979 Indian Standard or SPECIFICATION FOR INSPECTION GAUGES FOR CHECKING TYPE 2 TAPER THREADS OF GAS CYLINDER VALVES, TAPER 3 IN 25 1, Scope —Prescribes dimensions, tolerances, material requirements of inspection gauges recommended for checking the taper threads on the valve stems and the threads in the cylinder necks of valve fittings conforming to Type 2 of 1S:3224-1979 ‘Specification for valve fittings for compressed gas cylinder excluding liquefied petroleum gas (LPG) cylinders ( second revision)" or Type 2 of IS:8137 ‘Specification for valve fittings for use with liquefied petroleum gas (LPG) cylinders of more than 5 litre water capacity’. Note—These types of threads also conform to size 19°8 mm and 268 mm of DIN 477 Sheet 1 ‘Compressed gas cylinder's valves, forms, sizes connections, threads, issued by DIN Deutsches lastitut fir Normung. 2, Dimensions of Threads on Valve Stems and in Cylinder Necks 2.4 Basie Thread Form 1 1° Epa PHICH MEASURED ‘ALONG CONE , ings ( Including Regulators ) Subcommittee, EDC 16:4 [Ref :Doc: EDC 16 (2885) ] | | 25 Form of thread for taper gauges A and E whitworth form thread, right hand normal to surface cone, Pitch = 1'81423 mm, thread angle 85 taper 3'n 25 on diameter ITCH MEASURED "ALONG CONE EDC 16; Gas Cylinder Valves and Fi 9225 mm CLEARANCE 0.28mm CLEARANCE FOR 1.816 mm PITCH 25 Form of thread for taper gauges B and F whitworth form thread, right hand normal to surface cone, Pitch = 81428 mm, thread angle $5", taper $ in 25 on diamater Gas Cylinders Sectional Commit Adopted amacensor9 | © Janvary 188, 151 Price Rs 8 INDIAN STANDARDS INSTITUTION MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 11000218: 9122-1979 2.2 Principal Oimensions VALVE STEM CYLINDER NECK: a 1 ay A dy Je Is ho "1984 (Size 1) 7 198 1m at | 192 a | 5 «| mee (sina) | coe | oe | os | are | oe | om | te “Represents the minimum major dlameter at the large end of the valve etem, ‘Restricted for fitting to cylinders of water capacity up to 33 lites only. 2.8 Limits on Principal Dimensions All dimensions in millimetres. Size Diameter of Thread on Valve Stem Diameter of Element one Se | pread at Mouth ‘At Small End ‘At Large End of eylinder Neck a ? e | | Min Mar | ——— Major dia | 100 1200 | siet | 18 | Pitenaia | 16208, too Minor dia | sor weer a Major dia 25°80 27-800 | Minor gia 23478 asa |IS 9122-1979 3. Dimensions and Tolerances of Gauges for Checking Threads in Cylinder Neck 344 Full Form Plug Screw Gauge for Checking Thread in Cylinder Neck, Gauge A Soot Ley Oo So Al dimensions in millimetre Size | Nominal, | Dimension | [_Telerance Taper iameter® ee Vi Plus] Minos Major diaat e | 1908 ° wos | Pitch dia at a | arse | 0 o01s size | 198 | Minordaata | e757 | 0 0-015 [3 in 26 on diameter s | 12 ow | 0 | 1600 ozs | 025 Wejor diaat » | 27680 | 0 oo Pitch dia ata | 26si9 | 0 001s sez | 2 | Minorgia at | 250s | 0 ons | | s | ve oo | 0 i | | ter o2s | os “*Reprosents the minimum major diameter at the large end of the vaive stem. 4.2 Plug Screw Gauge for Checking Pitch Diameter of Thread in Cylinder Neck, Gauge B Projected piteh | | Giaatface a 17918 0 | ots, ‘Size! | 198 s 12 oos | 0 3 in 25 on diameter Projected pitch ~f go ond of the valve stem, 1 31S 9122 - 1979 3.3 Plain Plug Gauge for Checking Minor Diameter at Small End of Taper in Cylinder Neck, Gauge C All dimensions in millimetres, ‘Size | Nominal | Dimension | Basle Tolerance | Taper Diameters Value | "orate Pius |_Miows | | Gone diameter | sta S| ser | 0 | ons set | 198 s 118 903 7 3 In 25 on diameter 1 | 160 025 | 02s | c | so | 025 | oa | Cone diameter | _ | see | asasr | 0 ors 288 | s re oe ° 3 In 25 on diameter | L | 70 ozs | os | c | ‘to os | as ‘*Represents the minimum major dlameter at the large end of the valve stem. 3.4 Plain Plug Gauge for Checking Minor Diameter at Large End of Taper in Cylinder Neck. Gauge D Se FACE = aa | Cone diameter Alkire aed eae — Cone diameter { | at face a es3s7 | o 0-015 ‘Represents the minimum major jiametr at the large end of the valve stom.4, Dimensions and Tolerances of Gauges for Checking Threads on 4A Full Form Ring Screw Gauge for Checking Thread on Taper Stem, Gai 18: 9122-1979 Taper Stem uge E Size | Nominal_| Dimension Taper Bigmeter ai Valve = Warr alsa ae | vray —| 901s) 9 Broh dieat wees | wae | to | 8 | inerdaatteces| ieee | ous | 8 suet | 198 3) ihr | bee 9 | 5 25.0 ameter i} wot | ee 8 an . | eS ‘ Ws[or da atta « | —25e0—|— 0018 —| —0 | Bich dna'faces| ata | gue | iworsieatiaceg| apes | ows | 8 7 suez | 268 2) Bie | ote 8 | i 2500 amet i} abe | oes bas o| sel fs i Representa the minima major Gawler a the large and fhe valve stem i ‘4.2 Screw Ring Gauge for Checking Pitch Diameter of Taper Stem, Gauge F je apes aoe FACE a TTI 7 re | PS—_FACE b Ail dimensions in milimeties. Size | Nominal. | Dimension Tolerance Taper Blometer= ar valve Pus | Minos ~ Projected pitch —~] Gants: | se28 | oo | 0 ec ster | 198 [se | oa | tas | sin zs oncimeter é) | os | oe | 6183 | 88 "8 Frajeted pir 7 Gest s | aes | oo | 0 wes g | ee | or ff sive t [os | oa | Ses | meson ciameter é | ‘se | oa | os ee 3 “Represents the minimum major diameter at the large end of the vaive stem, 5IS 19122 -1979 4.3 Plain Ring Gauge for Checking Major Diameter at Small End of Taper Stem, Gauge G All dimensions in millimetres, Diameter* Value ps oT ln j [ga | 8 | a nas on saneter zs steal|bars I- Tia a face a soe |—o Projected dia at ‘Represents the minimum major dlamater atthe large nd of the valve stem. | sizes 198 tj 0 | os 025 | 3 in25 on diameter suo2 | 28 ze | 025 025 | 8 in25 on diameter } 450 1°60 1°60, ! 61S : 9122-1979 5. Material — Suitable wear resisting steel, for example, 85C6 of IS: 1570 ( Part I1)-1979 ' Schedules for wrought steels: Part Ik Carbon steels ( unalloyed steels ) (first revision)" or suitable case hardening steel, for example, 15C4 of IS : 1570 (Part Il )-1979, 6, General Requirements of Gauging Surfaces 6.1 Hardness — 750 HV minimum determined according to 1S :1501-1968 * Method for Vickers hard- ness test for steel ( first revision)" or its equivalent. 6.2 Surfece Roughness of Gauging Forticn—0'2 microns (Ry value) determined according to IS : 3073-1967 * Specification for assessment of surface roughness '. 6.3 Finish ~ Ground, lapped and suitably stebilized. Method of stabilizing left to the discretion of the manufacturer. Surfaces other than gauging surface to be finished smooth. 7. Designation — The gauges shall be designated by the followin a) Nominal size of valve, and b) Gauge type and number of this standard. Example: A screw ring gauge for testing pitch diameter of taper stem for 288 valve size will be designated by: 28°8 mm, Gauge F, 1S:9122 8, Marking — The gauce shall be marked with the following: a) Nominal size of valve, b) Gauge type and number of this standard, ¢) Manufacturer's name or trade-mark, and 4) Serial number. 8.1 /SI Certification Marking — Details available with the Indian Standards Institution. 9. Corrosion Protection and Packing — Gauges shall be protected against climatic conditions by application of any anti-corrosive coating. Packing should be suitable to prevent damage in transit.