236D Skid Steer Loader MPW00001-UP (MACHINE)(SEBP6425 - 62) - Sistemas y ...

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Producto: SKID STEER LOADER

Modelo: 236D SKID STEER LOADER MPW00738
Configuración: 236D Skid Steer Loader MPW00001-UP (MACHINE)

Especificaciones
C2.6 and C3.3B Engines for Caterpillar Built Machines
Número de medio -UENR0995-18 Fecha de publicación -01/08/2015 Fecha de actualización -11/12/2019

i05111489

Cylinder Head Valves

SMCS - 1105

Valve Recessing
1. Clean the cylinder head, the valve face, and seat.

2. Insert the valve into the valve guide.

Illustration 1 g02997116
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Illustration 2 g02997118

(A) Recessing

(B) Protrusion

(1) Cylinder Head Surface

3. Measure the valve recessing with a depth gauge.

Table 1
(recessing) 0.65 to 0.85 mm (0.026 to
New
Valve recessing (Intake and 0.033 inch)
exhaust) Allowable
(recessing) 1.20 mm (0.0472 inch)
limit

4. If the measurement still exceeds the allowable limit after replacing the valve, replace the
cylinder head.

Valve Lapping
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Illustration 3 g02997282

Illustration 4 g02997286

(1) Correct

(2) Incorrect

(3) Incorrect

1. Apply compound evenly to the valve lapping surface.

2. Insert the valve into the valve guide. Lap the valve onto its seat with a valve flapper or
screwdriver.

3. After lapping the valve, wash the compound away and apply oil, then repeat valve lapping
with oil.

4. Apply blue to the contact surface to check the seated rate. If it is less than 70 percent, repeat
valve lapping again.
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Note: When valve lapping is performed, be sure to check the valve recessing and
adjust the valve clearance after assembling the valve.

Clearance between Valve Stem and Valve Guide

1. Remove carbon from the valve guide section.

Illustration 5 g02997340

2. Measure the valve stem outside diameter with an outside micrometer.

Illustration 6 g02997343

3. Measure the valve guide inside diameter of the cylinder head at the most wear part as shown
in the figure below with a small hole gauge. And calculate the clearance.

Table 2
C2.6
Clearance between valve stem and New Intake - 0.030 to 0.057 mm (0.00118 to
guide 0.00224 inch)
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Exhaust - 0.045 to 0.072 mm (0.00177

to 0.00283 inch)
Intake - 5.968 to 5.980 mm (0.23496 to
0.23543 inch)

New Exhaust - 5.953 to 5.965 mm (0.23437

Valve stem outside diameter to 0.23484 inch)

()
()
Valve guide inside diameter (Intake New 6.101 to 6.025 mm (0.24020 to 0.23720
and exhaust) inch)

Table 3
C3.3B
0.055 to 0.085 mm (0.0022 to
New
Clearance between valve stem and guide 0.0033 inch)
(Intake and exhaust) Allowable
0.10 mm (0.0039 inch)
limit
Valve stem outside diameter (Intake and 6.960 to 6.975 mm (0.2741 to
New
exhaust) 0.2746 inch)
Valve guide inside diameter (Intake and 7.030 to 7.045 mm (0.2768 to
New
exhaust) 0.2773 inch)

Correcting Valve and Valve Seat

Note: Before correcting the valve and seat, check the valve stem and the inside diameter of
valve guide section, and repair them if necessary.

Note: After correcting the valve seat, be sure to check the valve recessing.

Correcting Valve

1. Correct the valve with a valve refacer.

Table 4
Valve face angle (Intake and exhaust) New 0.79 rad 45 degrees

Correcting Valve Seat

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Illustration 7 g02997579

(a) 0.26 rad (15 degrees)

(b) 0.79 rad (45 degrees)

Illustration 8 g02997482

(1) Valve Seat Width

(2) Identical Dimensions

(A) Check Contact

(B) Correct Seat Width

(C) Check Contact

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(c) 0.52 rad (30 degrees)

1. Slightly correct the seat surface with a 0.79 rad (45 degrees) valve seat cutter.

2. Resurface the seat surface with a 0.26 rad (15 degrees) valve seat cutter so that the width is
close to specified valve seat width.

Table 5
Valve seat width (Intake and exhaust) New 3.3 to 3.6 mm (0.13 to 0.14 inch)

3. After resurfacing the seat, inspect for even valve seating, apply a thin film of compound
between the valve face and valve seat, and fit them with valve lapping tool.

4. Check the valve seating with blue. The valve seating surface should show good contact all
the way around.

Table 6
Valve seat angle (Intake and exhaust) New 0.79 rad 45 degrees

Valve Springs

Illustration 9 g02997638

(A) Tilt

(B) Free Length

1. Measure the free length (B) with vernier calipers. If the measurement is less than the
allowable limit, replace the spring.
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2. Put the spring on a surface plate, place a square on the side of the spring, and check to see if
the entire side is contact with the square. Rotate the spring and measure the maximum tilt
(A). If the measurement exceeds the allowable limit, replace.

Table 7
Tilt (A) Allowable limit 1.0 mm (0.039 inch)

Table 8
C2.6 - 35.4 mm to 35.9 mm (1.39370 to 1.41338
New inch)
Free length (B) C3.3B - 35.1 to 35.6 mm (1.39 to 1.40 inch)
Allowable
34.6 mm (1.36 inch)
limit

3. Check the entire surface of the spring for scratches. Replace the spring, if any.

Valve Spring Setting Load

Illustration 10 g02997741

1. Place the valve spring on a tester and compress the spring to the same length the spring is
compressed in the engine.

2. Read the compression load on the gauge.

Table 9
Setting load / setting New C2.6 - 60.8 N / 29.7 mm (13.7 lbf / 1.17
length inch)
C3.3B - 63.5 N / 31.5 mm (14.3 lbf / 1.24
inch)
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C2.6 - 45.9 N / 29.7 (10.3lbf / 1.17 inch)

C3.3B - 45.9 N / 31.5 mm (10.3 lbf / 1.24
Allowable inch)
limit
()
()

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