Routine inspection and maintenance

— Superstructure

Items Contents Interval Condition

Daily Weekly

1. Oil level and pressure Check the oil level

in the hydraulic oil tank. ●

2. Return-line filter Check the filter for

blockage and ●
damage.

Check the mounting bolts

for tight fit. ●
Check it for leaks.
●
Hydraulic motor
Check the housing
for deformation and ●
cracks.

Check it for abnormal

noise and ●
vibration.

Check it for leaks.

●
Check whether the
cylinder inadvertently
Hydraulic cylinder retracts during
lifting operation.
●
3. Hydraulic
system
Proportional valve Check it for leaks.
block ●
Check the bolts for tight
fit. ●
Balance valves
Check it for leaks. ●
Pressure
gauge
Check the pointer
for functional work. ●
Check them for leaks.
●
Check them for
proper seating. ●
Pipelines and
fittings
 Pipelines and
fittings
Check the pipelines for
cracks and ●
damage.
Check the pipe
clamps for correct ●
seating.
Check the hoisting limit
switch for ●
functional work.
Check the lowering limit
switch for functional ●
work.
Check the warning
devices for ●
functional work.
Check the emergency
4. Safety indicators and devices stop switch for functional
work. ●
Check the diameter of
level gauge bubble and
the position of level
gauge. ●
Check the flexibility
of the angle indicator. ●
5. Load moment limiter
Check it for functional
work. ●
Check it for
damage. ●
6. Wire rope
Check it for proper
lubrication. ●
Check the boom
and derricking cylinder
shaft for ●
proper lubrication.
7. Boom and derricking cylinder
shafts Check and tighten
the chuck plate.
●
Check it for leaks.
●
Check whether the wire
8. Hoist gear rope on the drum winds
uniformly. ●
9. Slewing gear Check it for leaks.
●
10. Counterweight handler
Check the counterweight
lifting ●
cylinders for leaks.

— Chassis
— Chassis

Items Contents Interval Maintenance

Daily Weekly date /
Signature
Check the hydraulic oil
level. ●
Check the fuel reserve.
●
Check the engine oil
pressure. ●
1. Liquid level, pressure and
Check the engine oil
level. ●
temperature Check the engine coolant
temperature. ●
Check the liquid level in
the expansion tank. ●
Check the AdBlue level.
●
Check it for tight fit and
damage. ●
Check it for leaks.
●
Check it for abnormal
noise ●
and vibration.
Hydraulic pump

Check the pipe fittings for

proper seating and leaks. ●

Check it for leaks.

●
Examine it for functional
●
Hydraulic cylinder

work. Make sure it does

not retract inadvertently
during
crane operation.

Clean off the

contamination on the ●
Hydraulic oil tank

tank.
Check it for tight fit.
●
Check it for leaks.
●
Check it for leaks.
●
Check them for tight fit.
●
2. Hydraulic System

Pipelines and joints

Check the pipelines for

cracks and damage. ●
2. Hydraulic System

Pipelines and joints

Check the pipe clamp for
tight ●
fit.
Check the engine system
for leaks. ●
Check the transmission
and axles for leaks. ●
Check the antifreeze and
anti-corrosive fluid in the ●
3. Oil and water leakage engine cooling system for
leaks.

Check the pipelines of

the ●
fuel supply system for
leaks.

Check the engine oil

pressure gauge. ●
Check the warning light
“charging monitoring” ●
and
voltmeter.

Check the fuel gauge.

●
Check the water
thermometer. ●
Check the engine fault
warning light. ●
Check the air pressure
gauge. ●
4. Safety indicators and devices
Check the reversing
display system. ●
Check the service brake.
●
Check the parking brake
●
Observe the pressure
differential indicator on ●
the
inlet pipeline.

Check the lights and

signal devices special for ●
the
vehicle during driving.

Check the steering

mechanism. ●
Check the system for
functional work. ●
5. Steering system
 5. Steering system
Check it for leaks.
●
Check the wheel
alignment. ●
Check the brake pressure.
●
Check the sealing
performance of air line. ●
6. Brake system
Check the brake
performance. ●
Drain off the accumulated
water in the air reservoir. ●
Check the tire pressure.
●
Clean up the tire tread
surface. ●

7. Wheels / tires
Clean off the
contamination ●
on the wheel rim.
Check the wheel rim for
cracks. ●
Check the wheel nuts.
●
8. Suspension system Check it for proper
connections. ●
Check the thrust rod
support. ●
9. Transmission
Check the transmission
ventilation cap. ●

10. Drive axles

Check the ventilation
plug of ●
drive axles.

11. Battery
Check the voltage.
●
Remarks
Remarks
 Routine inspection and maintenance
— Superstructure

Interval category : D W M1 M2 M3

Items Contents Interval Condition

Daily Weekly

Check the mounting bolts

for tight fit. ●
Hydraulic motor Check the housing
for deformation and ●
cracks.

Check the bolts for tight

fit. ●
3. Hydraulic
system Pressure
gauge
Check the pointer
for functional work. ●
Check the pipelines for
cracks and ●
damage.
Check the pipe
clamps for correct ●
seating.

Load Moment Indicator

Check the flexibility
of the angle indicator. ●
Wire Rope
Check it for proper
lubrication. ●
Check the boom
and derricking cylinder
shaft for ●
7. Boom and derricking cylinder proper lubrication.
shafts
Check and tighten
the chuck plate.
●
8. Hoist gear
Check it for leaks.
●
9. Slewing gear Check it for leaks.
●
10. Counterweight handler
Check the counterweight
lifting ●
cylinders for leaks.

— Chassis

Items Contents Interval Maintenance

Daily Weekly date /
Signature
1. Liquid level, pressure and
temperature
Check the hydraulic oil
level. ●
Check it for tight fit and
●
Hydraulic
damage.

pump Check it for leaks.

●
Examine it for functional
●
Hydraulic cylinder

work. Make sure it does

not retract inadvertently
during
crane operation.

Clean off the

●
Hydraulic oil

contamination on the
tank.
Check it for tight fit.
●
tank
2. Hydraulic System

Check the pipelines for

cracks and damage. ●
Check the pipe clamp for
tight ●
fit.

4. Safety indicators and devices

Check the reversing
display system. ●
Brake System
Drain off the accumulated
water in the air reservoir. ●

Wheel Tyre
Clean off the
contamination ●
on the wheel rim.
8. Suspension system Check it for proper
connections. ●
Check the thrust rod
support. ●
9. Transmission
Check the transmission
ventilation cap. ●

10. Drive axles

Check the ventilation
plug of ●
drive axles.
Remarks

Remarks
 Inspections and maintenances during break-in period
— Superstructure

Interval (whichever Maintenance

comes first) date /
Items Contents signature Remarks
Calendar Service
month hours

Clean the filter element. 200 hours

Check the surface of the 200 hours

1. Return-line filter filter element for damage.

Check whether the work 200 hours

pressure of the system
is in normal range.

Check the hydraulic pump for 200 hours

functional
work.

2. Hydraulic system Check the hydraulic

valves for leaks. 200 hours

Check the pipe lines and fittings 200 hours

for tight fit, leaks,
deformation and cracks.

Replace the pilot oil filter

element. 250 hours

Replace the lubricating oil of

the winch reducer. 500 hours

Check the hoist winch for leaks.

200 hours
3. Hoist gear
Check whether the wire rope on 200 hours
the drum winds
uniformly.

4. Wire rope Check whether the telescoping 200 hours

rope is in
good state.

Check whether the slewing 200 hours

bearing is
lubricated properly.

Clean the tooth surface of

slewing bearing. 200 hours

Check the pre-tightening force 200 hours

5. Slewing gear of the mounting bolts for
slewing bearing.
 5. Slewing gear

Replace the lubricating 500 hours

oil of the slewing reducer.
Check the slewing gear for
leaks 200 hours

Check the slewing clearance.

200 hours

Check the lock plate bolt 200 hours

at the derricking cylinder
fulcrum pin for tight fit.
Check the derricking cylinder
6. Derricking gear for leaks. 200 hours

Check the derricking cylinder 200 hours

for abnormal
noise and vibration.
Check the welding seams for
7. Slewing table cracks. 200 hours

Check whether the boom can 200 hours

extend or retract normally.

Check whether the telescoping

cylinder retracts inadvertently
during crane operation. 200 hours

8. Telescoping system
Check the pipe lines and
fittings for tight fit. 200 hours

Check the hoses for 200 hours

deformation and
damage.
Check the telescoping cylinder
for leaks. 200 hours

Check the welding seams for

cracks. 200 hours

Adjust the clearance of the slide

blocks. 200 hours
9. Boom
Check whether the 200 hours
pulley block can rotate
smoothly.
Check whether the
counterweight lifting cylinders
move simultaneously. And
10. Counterweight
check whether the 200 hours
handler
mounting bolt for tight fit.

Check whether the 5 outrigger

th

pressure high warning light is

working 200 hours
normally or not.

Check whether the outriggers 200 hours

11. Outriggers can extend or retract normally.

Adjust the tightness of 200 hours

telescoping extension /
retraction wire rope.
 Check the hoisting limit
switch 200 hours

Check the lowering limit

switch 200 hours

Check the hoisting limit switch 200 hours

for functional
work.
12. Safety
Check the angle indicator for 200 hours
indicators and devices
functional
work.
Check the level gauge for
functional work. 200 hours

Check the load moment limiter 200 hours

for functional
work.

— Chassis
Interval (whichever Maintenance
Items Contents comes first)
Calendar date / Remarks
month Mileages signature

Check the ventilation cap. 3 months 3000 km

1. Transmission Replace the lubricating oil. 3 months 3000 km

Check whether the 3 months 3000 km

kingpin of steer axle is
lubricated properly.
Clean the ventilation holes.
3 months 3000 km

Check the connecting bolts and

2. Axles clamps of steering trapezoid for
tight 3 months 3000 km
fit.

Adjust clearance of the brake

shoe. 3 months 3000 km

Check and lubricate the steering 3 months 3000 km

column universal
joint.
Check and lubricate the 3 months 3000 km
universal joint bearing of
propeller shaft.
Check and lubricate the sliding 3 months 3000 km
splines of propeller
shaft.
Check and lubricate the 3 months 3000 km
intermediate bearing of
propeller shaft.
Check and lubricate the
3. Lubricating grease angle drive device. 3 months 3000 km

Check and lubricate the oil

pump drive device. 3 months 3000 km
 3. Lubricating grease

Check and lubricate the 3 months 3000 km

universal joint of oil pump
propeller shaft.
Check and lubricate the rocker
arm shaft. 3 months 3000 km

Check and lubricate other

lubricating points. 3 months 3000 km

Check and lubricate the kingpin

of steer axle. 3 months 3000 km

Check the wheel nuts for tight

fit. 3 months 3000 km

Check the nuts of

propeller shaft for tight fit. 3 months 3000 km

Check the nuts of propeller

shaft intermediate bearing for
tight fit. 3 months 3000 km

Check the U-bolt for tight

fit. 3 months 3000 km

Check the mounting bolts of

engine for tight fit. 3 months 3000 km

Check the mounting bolts of

transmission for tight fit. 3 months 3000 km

Check the thrust rod bolts

and clamp nuts for tight fit.
3 months 3000 km
4. Key fasteners

Check the ball joint nuts and

clamp nuts of the steering drag
rod for tight 3 months 3000 km
fit.

Check the ball joint nuts and

clamp nuts of the steering
booster cylinder 3 months 3000 km
for tight fit.

Check the nuts of brake

chamber for tight fit. 3 months 3000 km

Check the mounting bolts of the

oil pump for tight fit. 3 months 3000 km

Check the mounting bolts of the 3 months 3000 km

driver’s cab for tight fit.

Check the system for

functional work. 3 months 3000 km

Check and adjust the wheel toe-

in. 3 months 3000 km

Check the steering

hydraulic circuit for leaks. 3 months 3000 km

Clean up the steering oil tank

filter element. 3 months 3000 km
5. Steering system
5. Steering system
Make sure that the work 3 months 3000 km
pressure of the hydraulic system
is in normal range.

Check the pipes and 3 months 3000 km

fittings for tight fit, leaks,
deformation and cracks.
Check the brake pressure. 3 months 3000 km

Check the sealing

6. Brake system performance of air line. 3 months 3000 km

Check the brake

performance. 3 months 3000 km

Check the thrust rod. 3 months 3000 km

Check the balance suspension 3 months 3000 km
and the support.

7. Suspension system
Check the leaf spring and
the rubber spring. 3 months 3000 km

Check the shock absorber.

3 months 3000 km

Check the flanged bolts and

nuts of propeller shaft for tight 3 months 3000 km
fit.
Check the propeller shaft.
Check the cross shaft and shaft
fork for tight fit, damages and
deformations. Check the
propeller shaft tubes for
8. Propeller shaft deformations, damages and 3 months 3000 km
cracks. Check whether there is
balance block fell off.

Check the intermediate bearing

for damages and proper seating. 3 months 3000 km

Check the U-bolts of 3 months 3000 km

suspension for correct
connection.
Check the bolts of thrust rod for
correct connection. 3 months 3000 km

Check the thrust rod ball cup.

3 months 3000 km

Check the steering rod ball end.

3 months 3000 km
9. Wheel alignment Check the rocker arm bearing.
(only applied for all- 3 months 3000 km
wheel steer products)
Check the steering coupling
fork. 3 months 3000 km

Check the ball end of

trapezoidal mechanism. 3 months 3000 km
wheel steer products)

Adjust the neutral position of

the steering wheel. 3 months 3000 km

Check the toe-in of each

steer axle. 3 months 3000 km

Align the steer axles. 3 months 3000 km

10. Steer drive axle Replace gear oil. 3 months 3000 km
11.Drive axle (Non- Replace gear oil. 3 months 3000 km
steer)
12. Return-line filter Replace the hydraulic oil filter
element. 3 months 3000 km
 Monthly inspection and maintenance
Interval (whichever Maintenance
Items Contents comes first)
Calendar Service date / Remarks
month hours signature

Check the level and quality of gear oil

in slewing reducer. 1 month 100 hours

Check whether the slewing bearing is

1. Slewing gear lubricated properly. 1 month 100 hours

Clean the tooth surface of slewing

bearing. 1 month 100 hours

2. Hoist gear Check the level and quality of 1 month 100 hours
gear oil in the main (auxiliary)
winches.
3.Cable reel Check and add the 1 month 100 hours
lubricating grease in the cable reel
pulley.

— Chassis
Interval (whichever Maintenance
Items Contents comes first)
Calendar date / Remarks
month Mileages signature

Check the oil level in transmission.

1 month 1500 km
1. Oil level
Check the gear oil level in
drive axle. 1 month 1500 km

Check and lubricate the universal 1 month 1500 km

joint of steering
column.
Check and lubricate the 1 month 1500 km
universal joint bearing of propeller
shaft.
Check and lubricate the 1 month 1500 km
sliding splines of propeller shaft.

Check and lubricate the intermediate 1 month 1500 km

bearing of
2. Lubricating propeller shaft.
grease
Check and lubricate the
angle drive device. 1 month 1500 km

Check and lubricate the oil pump

drive device. 1 month 1500 km

Check and lubricate the 1 month 1500 km

universal joint of oil pump propeller
shaft.
Check and lubricate the
rocker arm shaft. 1 month 1500 km

Check and lubricate the

kingpin of steer axle. 1 month 1500 km

Check the wheel nuts for tight fit.

1 month 1500 km

Check the nuts of propeller

shaft for tight fit. 1 month 1500 km
 Check the nuts of propeller shaft 1 month 1500 km
intermediate bearing for
tight fit.
Check the U-bolt for tight fit. 1 month 1500 km
Check the bolts and clamp nuts of
3. Tightening thrust rod for tight fit. 1 month 1500 km
torque of key
fasteners Check the ball joint nuts and clamp 1 month 1500 km
nuts of the steering
drag rod for tight fit.
Check the ball joint nuts and clamp 1 month 1500 km
nuts of the steering booster cylinder
for tight fit.
Check the nuts of brake chamber for
tight fit. 1 month 1500 km

Check the mounting bolts of the oil

pump for tight fit. 1 month 1500 km
 Quarterly inspection and maintenance
Interval (whichever Maintenance
Items Contents comes first)
Calendar Service date / Remarks
month hours signature

Check the quality of the

1. Hydraulic oil hydraulic oil. 3 month 200 hours

Check the wire rope for good

state. 3 month 200 hours
2. Wire rope
Check the lubrication status.
3 month 200 hours

Check and add gear

3. Hoist winch oil. 3 month 200 hours

4. Slewing Check and add gear

reducer oil. 3 month 200 hours

Check whether the

counterweight lifting
cylinders can extend/retract
simultaneously. And check
5. Counterweight whether the mounting bolt for 3 month 200 hours
handler tight
fit.

Check the filter element and 3 month 200 hours

drain the
sediment.
6. Return-line filter
Check the surface of the filter 3 month 200 hours
element for
damage.

— Chassis
Interval Maintenance
(whichever
Calendar comes first)
Mileages / date /
Items Contents signature Remarks
month Service hours

3000 km /
Replace the engine oil. 3 months 250 hours
Replace the engine oil 3000 km /
filter element. 3 months 250 hours
1. Engine and its
peripheral systems Replace the fuel 3000 km /
coarse filter element. 3 months 250 hours
Clean the air filter 3000 km /
element. 3 months 250 hours
Check the mounting bolts of 3 months 5000 km
engine for tight fit.

Check the mounting bolts of 3 months 5000 km

2. Key transmission
fasteners for tight fit.
Check the mounting bolts of 3 months 5000 km
the driver’s cab
for tight fit.
3. Wheels / Check the tires for
tires abrasion. 3 months 5000 km

Check the electrolyte

4. Battery level. 3 months 5000 km
 Semi-annually inspection and maintenance
— Superstructure
Interval (whichever Maintenance
comes first) date /
Items Contents signature Remarks
Calendar Service
month hours

1. Return-line filter Replace the hydraulic oil filter

element. 6 months 500 hours

2. Slewing reducer Tighten the mounting bolts.

6 months 500 hours

Replace the gear oil 6 months 500 hours

3. Winch Tighten the mounting bolts.

reducer 6 months 500 hours

Replace the gear oil of

main (auxiliary) winches. 6 months 500 hours

Check the pipe and cable of A/C 6 months 500 hours

for proper connections.
4. Air
conditioning
Check the heating and cooling
effect. 6 months 500 hours

5.Counterweight Check the counterweight 6 months 500 hours

lifting cylinders and its main body
for cracks

Check the welding seams for

cracks. 6 months 500 hours

6. Slewing table Check the slewing table for 6 months 500 hours
deformation and cracks.

Check the welding seams

for cracks. 6 months 500 hours

Check the boom for deformation.

6 months 500 hours
7. Boom
Check the pulleys and
rollers for damage. 6 months 500 hours

Lubricate the slide blocks

and adjust their clearance. 6 months 500 hours

Check the welding seams for

cracks. 6 months 500 hours

Check the boom for cracks and

8. Jib deformation. 6 months 500 hours

Check the pulleys for damage.

6 months 500 hours
 Check the pulley for damage.
6 months 500 hours

Check the bearing for

9. Hook damage. 6 months 500 hours

Check the hook for damage.

6 months 500 hours

Adjust the length detection value.

10.Cable reel 6 months 500 hours

— Chassis

Interval (whichever Maintenan

Cont comes Mileages
Calendar first) ce date /
Items signature
ents month / Service
hours
Check the
hydraulic oil 6 months 5000 km
quality.
Check the
gear oil
quality of 6 months 5000 km
1. Oil quality transmission.

Check the
gear oil
quality of 6 months 5000 km
axles.

Check it for
proper seating 6 months 5000 km

Replace the 6 months 5000 km

engine oil.
Diesel engine

Replace the
oil filter 6 months 5000 km
element.
Check the
water tank for
proper
seating, and
check the
water pipe for
tight fit,
aging, damage 6 months 5000 km
and
deformation.
Water cooling
 Water cooling
Clean the
surface of
water tank 6 months 5000 km
radiator.

Check the
intercooler for
2. Engine and its proper
peripheral control seating, and
system check the
intercooling
pipe for tight
fit, aging,
damage and 6 months 5000 km
deformation.
Intercooling

Clean the
surface of 6 months 5000 km
intercooler.
Check it for
proper 6 months 5000 km
seating.
Exhaust Air intake Fuel supply system

Drain off and

clean the fuel
coarse filter. 6 months 5000 km

Replace the
air filter
6 months 5000 km
system system

element.

Check it for
proper 6 months 5000 km
seating.
Remarks
 Inspection and maintenance every 9 months
— Superstructure
Interval (whichever Maintenance
Items Contents comes first)
Calendar Service date / Remarks
month hours signature

Telescoping Check and lubricate the slide

system blocks. 9 months 750 hours

— Chassis
Interval (whichever Maintenance
Items Contents comes
Calendarfirst) date / Remarks
month Mileages signature

Check the connecting cable for good

connection. 9 months 7500 km

Check the terminal post for rust and

Battery corrosion. 9 months 7500 km

Check the battery electrolyte for

leaks. 9 months 7500 km
 Inspection and maintenance every 12 months
Interval (whichever Maintenance
Items Contents comes first)
Calendar date /
month Mileages signature

Replace the engine coolant.

1. Engine 12 months 10000 km

2. Transmission Replace the gear oil. 12 months 10000 km

Replace the lubricating oil of 12 months 10000 km
hub reducer and
3. Axles central reducer.
Lubricate the driven axle
hub bearing. 12 months 10000 km

4. High Replace the 12 months 10000 km

temperature hose high-temperature hose at the air
pump outlet.
5. Fuel supply system Replace the coarse fuel
filter element. 12 months 10000 km

Replace the fine fuel

filter element. 12 months 10000 km

Clean the fuel tank. 12 months 10000 km

6. Cooling system Check it for proper
seating. 12 months 10000 km

Check and clean the

radiator. 12 months 10000 km

7. Steering Replace the hydraulic

system oil. 12 months 10000 km

8. Clutch control Replace the clutch brake fluid.

mechanism 12 months 10000 km

9. Steer drive axle Replace the gear oil. 12 months 10000 km

10. Drive axle (non- Replace the gear oil. 12 months 10000 km
steer)
every 12 months
Remarks
 Inspection and maintenance every 18 months

Interval Maintenance date

Items Contents (whichever
Calendar comes first)
Service / signature
month hours
Hydraulic Replace the hydraulic oil. 18 months 1500 hours
system
— Chassis
Interval (whichever comes Maintenance date
Items Contents first)
Calendar / signature
month Mileages
Outrigger Check whether the
telescoping outrigger spreads L and W satisfy 18 months 15000 km
system the requirements.
ry 18 months

Remarks

Remarks
 Inspection and maintenance every 24 months
— Superstructure
Interval Maintena
(whicheve nce date /
Items Contents r comes signature Remarks
first)

Calenda Mileages /
r month Service
hours
Replace the
1. Hydraulic hose 24 months /
hose.
Check the
slewing
2. Slewing gear clearance. 24 months /

—
Chassis
Interval Maintena
(whicheve nce date /
Items Contents r comes signature Remarks
first)

Calenda
r month Mileage
s

Replace the 24 months 20000 km

brake hose.

Replace the 24 months 20000 km

fuel hose.

Replace the
water hose
of 24 months 20000 km
engine.

Replace the
intercooler
hose of 24 months 20000 km
engine.
1.Hoses and shock pads

Replace the
air intake
hose of 24 months 20000 km
engine.

Replace the
shock pad
of. 24 months 20000 km
engine
Replace the
shock pad
of 24 months 20000 km
radiator