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catalog 1000 AND EQUIPMENT MARCONA MINING Co. RBOBIVED. Tae PLANT MAINT. SUPT. Spas Introduction, page 2 Industries served, page 10 Bulk handling, page 34 unloading, page 38 hhauloge mathines 41, cor shakers 50, car dumpers 52, power unloeding scoops 60, boxcar vnloaders 62, hydraulic ek dumper 68, receiving hoppers 70, gates and valves 73 feeding, page 84 7, belt Feeders 96, reciprocating feaders 98, ders 108, mecherical sders 108, bar fight feeders 110, screw Feeders 112, retary toble feeders 116, ratory plow feeders 119, dere 122 conveying and olevating, page 123 belt conveyors 127, oxciloting conveyors 236, apron conveyors 248, screw conveyors 259, fight conveyors 24, wide chin drog conveyors 301, Sideker-Kectir 302, cicvior carier 304, ‘weigh larries 306, bucket elevators 307, skip hoits 352, Bulk-Flo 357, Rotcr-ift 371, gravity-discharge convayer-clevetort 373, Peck corrier 376 Processing equipment, page 386 Icing equipment 389, dryers ond coolers 396, vibrating screens 405, rovalving sereons 421, soporators, claniNers Gnd washers 423, water screens 429, water, eewage, ond industial ‘waste trectment 437, coal preparation equipment 453, «ool crushers 462, foundry equipment 470 Parts and package handling, page 476 engineering 483, plain chain conveyors 484, pusher chein conveyors 487, carrier chain conveyors 489, cronber chain copveyors 491, slot conveyors 492, pallet lype and Car type conveyors’494, Act belt conveyors 497, arm ond Wray slevators 500, parte feeders 506, trolley conveyors 508, Power end free conveyors 589, Trukveyors 548 Technical information, page 562 Subsidiary companies, page 582 Index, page 587 See ay Gan Mir Materials handling and processing equipment is an integral part of most modern industrial operations. For more than 80 years Link-Belt has served industry by developing, designing and manufacturing this type of mechcnized equipment. Today, more then ever before, Link-Belt materials handling and processing equipment is the key to effective cost reduction, ond an cid toward profitable operation LINK-BELT MATERIALS HANDLING AND PROCESSING EQUIPMENT caratoc TOOO LINK-BELT COMPANY Copyright 1958 by Link Belt Company modern methods for material: Unketalt builds complete line of hs equine. This 2+ LINK-BELT are vital to Materials handling equipment is of vital importance in the economical ond efficient performance of oll modern industrial operations where moterials ore handled ond re handled from their source, through manufacturing end proc esting. In meny cases, materials handling equipment is the only possible means of moving materials becouse of their charactoristics or for ether reesers such as location, safety cond copacity requirements. In fact, in many plonts the pre: dominant operation is the handling of materials from their raw state until they become fished products. ‘Materials handling equipment, whether © single unit ot © complex system, can link various processes togother and synchronize them in a manner not possible by ony other means. Under certain condition materials handling units themselves are often edapted to process moterial. Processing equipment includes such items os Link-Belt screens, dryers, coolers, mixers, crushers and other related machines. ‘The successful applicotion of materials handling ond proc: essing equipment requires a thorough basic knowledge of the capebilities ond economies provided by exch unit o: © single machine or in combination to form c system. Know! edge of the industry and of the proces: involved in ecch application is of vitel importance. The tools of processing ore me various val soho srnen, dryer, celery, ond risers to tamsform row or serblnihed Inoteric Ino weble precvets and for addirg vele Yo orghol Typical of Indusol oppicaors of procening equipment are Link: Belts extensive experience in materials hendiing and processing covers @ spon of more thon 80 years. The knowledge goined ver this long period is available to you. Whether a single unit —or a complete system No [ob Is too small for Link-Belt. Inquiries for « small Installation or @ single unit receive the same close ottention ‘and careful considerction os inquiries for a complete system, Broad experience in mony industries assures the correct selection for each opplication. Link Belt is elio equipped to develop speciclly constructed units for special applications beyond the renge of catalogued units, No job is too large for Link-Bolt. Link Belt will design, furnish and install complete systems of moterials handling fond processing equipment to meet specific requirements long experience in ths field has resulted in extensive know= hhow in the crrangement of equipment for the most effactive cand efficiont operctions . ...and is your atturance of on, installation providing the grectest possible economies in first cost and operating cost. Link-Belt will assume single- conirect responsibilities for such jobs, beotpe omer, under sngle const respenabtes, generat where the hendling of moerals compriss on important portion ofthe wor. handling and processing modern industrial operations Link-Belt Catalog 1000 presents the entire of Link-Belt materiols hondling ond proc- fetting equipment, Etenticl information including application, selection, engineering, specifications is presented for this equipment. The equipment shown in this catalog is pre~ sented in three mojor categories * bulk handling equipment for unioad- ing, loading, feeding, conveying, and ele- Vating all types of bulk moterials whieh can be handled mechanically. For convenient reference, this equipment is again divided into threo groups: unloading, feeding, con- veying ond elevating. * parts and package handling equip- ment for handling work-in-process—indi- Yidual ports, subassemblies and complete ostemblier—as wall as steel cols, paper rolls, boxes; cases, ete * processing equipment including screens, crushers, dryers, coolers end mixers, for processing @ wide variety of materiel. a Link-Belt sales office is ready Albany 6, New York 21 Colvin Avenve Atlante 10, Georgia 1116 Murphy Avenue, 8.W., P.O. Box 10514, Station A Boltimore 18, Maryland 2315 St. Paul Street irmingham 9, Alabema 321 Oxmoor Road Boston 15, Massachusetts 136 Brookline Avenue Buffalo 23, New York 956 Kenmore Avenve Charlotte 2, North Carolina 112 8. Tryon Street 9, I 301 W. Pershing Road Cleveland 20, Ohio 3592 Lee Road Dallas 26, Texas 500 Good-Latimer Expressway Denvor 2, Colore Schloss & Shubert, Detroit 4, Michigan ‘5938 Linsdale Avenue Duluth 2, Minnesota 301 W. First Stroot Grand Rapids 7, Michigan 1330 Burton Street, SE. Houston 1, Toxes 3203 S. Wayside, P.O. Box 2563 Huntington 1, West Virginio 1009 Fifth Avenue, P.O. Box 510 Indianepolis 6, Indiana 220 §. Belmont Avanve 1626 Wazee Street Jacksonville 2, Florida 137 E, Forsyth Street Koneas City 8, Missouri 2630 Holmes Street 22056 (1200 Sycamore St, 0) 4) LINK-BELT Lovisville 8, Kentucky 235 E. Burnett Stree! Milwoukee 3, Wisconsin 808 N. Third Street Minneapolis 5, Minnesota 200 Lyndale Avense, N. Molino, line! 1614/4 Fifth Avenue New Orleans 16, Louisiona 2025 Canel Street New York 36, New York "530 Fifth Avenve Philadelphia 40, Ponnsylve 2045 W. Hunting Park Avenue Pittsburgh 13, Pennsylvania 5020 Centre Avenve Portland 10, Oregon 3030 N.W. Industrial Stroet St. Lovis 1, Missouri 317 N. Eleventh Streot Salt Lake City 1, Utah 108 S. Fourth W. Street San Francisco 24, California 1400 Poul Avenve Seattle 4, Washington 3405 Sixth Averwe 8. Shreveport, Lovisiana 3108 Alexander Street Spokane 10, Washington N. 1303 Washington Streat Summit, Now Jersey 293 Mortis Avenue 740 Eleventh Street, N.W. Wilmington 1, Delaware 805 Orenge Street Export division New York 7, New York 233 Broadway Cable address Linkbelt New York to serve you wherever you are Link-Belt Limited Holifex, Nova Scotia ‘Austen Brothers Limited, 118 Hollis Street Hamilton, Ontario 605 Jomes Street N. Montreal 15, Quebec 945 Beaumont Avenue Scarboro (Toronto 13) Ontario 1960 Eglinton Avenue E,, P.O. Box 173, Station H Cable Address Linkbelt Toronto Swastika, Ontario 8 Boisvert Street Sydney, Nova Scotie ‘Austen Brothers Limited, 361 George Street Vancouver 12, British Columbia 2550 Boundary Road Winnipeg 10, Manitoba 1315 Portage Avenue Link-Belt Africa Limited Springs, Transvaal, Union of South re (0. Box 287, Industry Roed, New Era Cable Address Linkbelt Springs ink-Belt Company Pty. Limited ickville (Sydney) N.S.W., Australia Rich Street, P.O. Box 41 Cable Address Linkbelt Merrickville M ik-Belt (5.A.) Pty. Limited Adolaido, 5.A., Austral 143-69 Sturt Strest Malco Industries Limited Marrickville, N.S.W. Australia Rich St, P.O. Box 41 Cable Address Moleoind Marrickville ink-Belt Speeder Corporation Cedar Rapids, lowa 1201 Sixth Streot S.W. Cable Address Linkspeedr Cedar Rapids Refer to page 587 Syntron Company Homer City, Pennsylvania Refer to poge 584 Detroit Power Screwdriver Company Detroit 16, Michigan 2801 W. Fort Street Refer to page 586 EXECUTIVE OFFICES Chicago 1, Illinois Prudential Plaza LINK-BELT+ 5 Link-Bel manufacturing plants -munnearous stare AUSTRAUA © mannicKviUe [svoNeY) Widespread operations . . . strategically located in key industrial areas to better serve you. These plants—stoffed to provide competent engineering services and equipped with modern manufacturing facilities —are well prepared to meet the specific requirements of the areos they serve. They are your assurance of the finest quality materials hondling, processing and power transmission equipment built for thoroughly dependable performance. LINK-BELT TORONTO me tgp = STONY CREEK, ONT. < SYNIRON (CANADA) 11D, PHILADELPHIA, EUMIRA, ONTARIO ia Ww HOMER CITY + SYNTRON COMPANY ‘tua. SYNTION COMPANT INDIANAPOUIS * BEARINGS Houston ‘CEDAR RAPIDS ite ass wan srines, LUNK-BSLT s#680ER SOUTH AFRICA LINK-BELT+ 7 Physical research 8+ LINK-BELT Link Belt laboratories ere devoted fo progress in the ort ‘of mechonized hondling and processing of moterils These fociltee ore constantly used to do two things © develop ond test new equipment for the purpote of handling and processing meterials. © improve the estoblithed methods for mechanized handling and processing of materials, The performance of equipment is evaluated under the ‘operating conditions imposed by the characteristics of the materiols handled, and all other foctors involved in —a@ service to industry pplying the equipment for dependable, reliable per formance. Failte: ovailable alto include supplementory ‘enclyticol instrumentation for camplete analysis of proc essing operations It is cecesionally advisoble to conduct tests using your particular moterial to solve specific hendling or process- ing problems. Consult your nearest Link-Belt District Seles Office for the Factibility of such torts. Under certain conditions leased equipment ie available for conducting tests on your property. The results of these tests cid in the final selection of the corract equipment for your spe- «fe application. Processing tests on small, pilot size or full-scale equipment Unk-Belt materials handling ond processing tab- oretovies indude Facities for both small botch, ‘ond confinvous run proceming tests Equipment renget from small bench sie unis to actual com- mercial components that can be arionged to simulate octvel Feld conditions Uink-Balt, with ite many years of experience inthis type of test work, {a well qualified to analyze completely your ma tericl: hondiing ond processing problems. Photos Laboratory ot Chicago Pershing Read pont. LINK-BELT+9 construction materials incleding such industries os cement, line, gyp- chemlcals including such industios es pharmaceutical ‘iim sond ond grovel, sone, clay, lass, brick, ceramic, fond vorish soups, ells ond fots. Link-Belt food inching sich industries ar daisies ond creameries, grain, flow, automotive and transportation including uch indwshies os outo Cereel, meat packers, sagar mits, breweries, conning plont, bakery end mobile, relrood, irct, aircraft, ships. ‘confectionery ie ond eald storege, 10+ LINK-BELT pulp end popor materials handling general manufacturing serves all industry This section contains @ selection of photographs of Link-Belt equipment in only o few of the many fe served. The combination of illustrations shown in each industry group, end throughout this book, strates the wide range of Link-Belt ‘equipment available and some of the many appli- cations of this equipment. For ecch applicotion illustrated there are many more in dally operation all over the world. Your equipment opplications in your industry on your geographical ores, LINK-BELT +11 Sompling ond weighing station 75H. belt 12+ LINK-BELT “& for primary belt Cor dumper and <> primary crusher sive of 6 speed rear to hot metal mining ln metal mining, moterials handling is often the greatest single tem of operating cost—ineluding the stripping and disposal of overburden, transportation from mine to processing plants, intraplant handling between such operations as crushing, ‘arinding, screening, concentrating, pelletizing, sintering, stock- piling, reclaiming and finally conveying refuse of toilings to spoil areas. Capecities are sometimes enormous and the problems practically cover the entire bulk handling Ald, in- cluding port facilities for shipment from foreign operations. nonferrovs—| rials handling eqvipment and mony related processing units. Link Belt will in designing complete systems, or design, furish and install plants where moterials handling ‘equipment is of primary importence. Rotary teble feeder deliver: lendencr 10 pack rd ciples seceded ha. coolers 1 slo The Yotelly encod, design conveyors Proto 35759, mounted. and. dynamically bolorced rt MockpZe, Additonal Feeders mn unsel, whee poutioned under ony of sevecl ir operated gates, iuitanoous londeg of several radon of ore on he Bll, Photo 37277 LINK-BELT +13 KE u o x z Matoricls hendiing equipment is essential for economical operation of the rapidly expand- ing metal producing industries—steel, aluminum, copper, ond all other metal producing plonts. Row ond processed ore, fuel ond flux materials, for blast Furnaces and smelting operations, must be unloaded from cars, bargot of vessels—and often must be stockpiled, reclaimed, screened, blended, ‘and weighed As the metal products proceed through vari= ous operations, they must be hondled and handled in numerous forms, such as ingots, billets, sobs, coils, reds—and finaly, scrap. All equip- ment for such service must be derigned for safety, eccnomy ond dependability for around- the-clock operation, Link-Bolt offers broad experience ond a wide range of equipment for handling materials in cll phases of the metal producing industries ond is eqvipped to design, furnish and install com- plete systems for many of the required oper- tions. ater canvayor bese sect ras ade end funece serctanane LINK-BELT +15 fe wu “ 2 Concentre-ecien vibrating # tn Chips are fed fo traons In corral ee Praia 35094, From the unloading and handling of logs at the woodyard, through the Various procesting operations 10 the finel pay materials hondling equipment assures depend operations. Link-Belt feeders, conveyors, stackers, elevators, screent and relcted equipment perform importont functions in the handling cand processing of pulpweed logs, wood chips, hog fuel, straw, pulp, chemicals and other matericls, os well as for handling fished poper rolls and other fibre products. Lisk-Belt serves the requirements of this Important industry through the stages of crective application, design, manufacture, and complete erection for to cnofher Pots $3100 LINK-BELT +17 cut send recaved hom conveyor fr di ‘molding soto Peto 36519 Retoctoura aryer foundries Foundry modernization thry mechanization is the key to more prof able foundry operation. ‘Mechenizotion is the meant —for increased production by providing ‘greater capacity in the same building space—for an improved product through better control of quality—for lower costs through the use of continuous flow equipment—for o cleoner, sofer and more orderly place in which to work From the unloading of sand, coke and other materiols to the handling Of the fished product induding sand preparation and reconditioning, mold and castings handling, Link-Belt with its years of experience in this fleld hes contributed substantilly to foundry modernization. Link: Belt builds complete sond hondling and processing systems, individucl conveyors and processing equipment ond complete mold and castings handling systems Ih addition, the Link-Belt ovtomotic shell molding system comprises a complete compact and economical system for high volume production of top quality, intricate precision castings on which machining costs are really reduced . .. offen eliminated entirely Link-Belt's vast engineering experience backed by laboretory ond field testing Facilies, plus operating experience gained in its own malleable iron, grey iron and steel foundries, plus the design and manufacture of all components ond erection of the entire installation, is your ossurance of a foundry designed fo produce castings at a prof reduces moisare content of Jevelor ond bait conenyar. Prato 53800 fnworspowring Photo 26598 shell molding system ‘our-station sho moleing mochine ot right Iigelome producion of pracaion casting, shall closing machine at loft owure rng UM of no machining, Proto 36932 LINK-BELT +19 iso is a ote ag cee me ja, Wc depend cUet Sire eeisedenstar fasten eae cies guna wt Gey apes ecaeec ters oe COMSEFUCHIOM 22). Caionen is cveltte foro dverse honing reqore ee cts ty oat i et REE Red agave Gram. Pion wong cop eae materials toad eat eon et eae arte of olathe ootses Oey ae a pet vont is os operating ficient peformance. Photo 26145 A complete construction hs anginonred, Wa ond or 20 - LINK-BELT LINK-BELT +21 chemicals The chemicol industry Fequires moterials handling and proc: ‘esting equipment te hondle @ wide ronge of materials with, vostly dif nt characteristics Ino to the more common considerations such os moateriol size, specific grovity, abrasiveness, moisture con tent, etc, it is often necessary to hondle material with ‘chotecteristics the! are unusuel in other industries. These Include materials thet are highly corrosive, fragile, explosive, very sticky end those that give off poisonous dust or fumes. Broad experience in this fleld enables Link-Belt to odapt lis wide range of equipment to the hendling and processing cf these hard-te-handle materials for such operations as feeding, conveying, cooling, dry 12: Propertioning, vont is combined into complete systems, providing dependable, continuous screening ond storing. Often such ‘ond precisely controlled flow for better quality control and, improved economy. seroom ssing phowphate rack in chonicl feiizer lon. Pete 308"! Complete Evdryeroronelotor, smear, das: ia” acer, bua siete, be Prete 36150 LINK-BELT + 23 power plants From large central steam generating stations to small heating plants, Lnk-Belt cool handling equipment is widely known for its efficient ond dependable operotion. Whether cool is received by rail, water or road ‘conveyances, handling systems ore required to unload, feed, crush, somple, weigh, store, reclaim and distribute, enroute to the furnaces For large or small tonnage requirements, Link-Belt designs, manofactur ‘ond installs systoms to wit the individual requirements with full consideration given to the size of plant, lecation, transportation fecilties, ond special condi 1» + « jn order to obtain the highest ‘efficiency end greatest economy. 4450 tons per hav cool Nensling system designed ond but by Linke at LINK-BELT + 25 ‘Sewoue treatment plant serving forge per dey, Eavipmen’ hos been designed, manefocured end iiclied by foc break-p in water Araton plan. This eomitucion wih efficient sedge removal Pete 97526 26+ LINK-BELT water, sewage and industriel waste treatment Inhundreds of cities, lorge and smell, Link-Belt sonitary engineering equipment is providing efficent, long-life water purification ond sewage treatment service. And in industri! plants, Link-Belt waste Teltor_ seraen radains ght, bntons, places of tel treatment equipment removes solids from waste water, often re- fd chor leorgane material from industiol plant wos covering valuable by-products . in all cases, stream pollution i or eroare are te ony mothorice neces for removing abated, ings and git one unk Photo 36562 With more thon 35 years of ex techniques of water, sewage and industrial waste treatment, Link- Belt offers a complete modern line of screens, grit collectors, primary and final sludge collectors, thickeners, mixers, chemical feeders, sludge bed conveyors and numerous other equipment to perform the functions required for each specific installation, all de- signed ond built fo the highest stondards for maximum efficiency ‘and long life. Solid con be large, smal or even coloidal in ze and regardless of the volume of water or quantity of solids, Link ience in the specialized re been constructed for flows as small as 50 gallont per 'e 10 os large cs 200 milion gallons per day. revide sludge removal withoat dauting stog proce rote 28662 serean of poper mit. Ssrsen cob seporates Me ts chown water level for dlchorge by sprey wtr inte vafse Wovgh, Photo 97172 The wide scope of the food and feed processing Industries encompasses five industry groups wher handling and processing diversified line of Link-Belt equipment applicable 10 this industry is unmatched, This equipment serves numerous functions to help provide the enormous quantities of food required throughout the world. Representotive of the vost phates of this industry are dairy, meot pocking, sugar, conning, bottling ond the innumerable products grown on the form os well as many by- products. Sanitation is one of the basic requisites (of this entire industry and Link-Belt specializes in research and development for improved matariols ‘and methods te meet these exacting requirements 28+ LINK-BELT Jar leer and selting machine feeding ice ond sob nto fait and dependable operation owes minum i dalvrt wt agar Ho greta. Pbato 30349 LINK-BELT + 29 30+ LINK-BELT automotive and transportation Incthe-Aoor Trokveyor system in tucking terminal Hansfers ‘abound freight for ea delivery. Ths sytem pombe duengagement of reeset Phew 38877" ‘ore are withdrann by wo poral el conveyors order cargo old, a buck! slevsor now, ne a plected acm sespric ooh Kelie oe a Unk-Belt serves the cutomotive ond transportation indus als handing equip- ‘ment and systems ore indispensoble to the highly mechanized pradvetion of eircraft, automobiles, trucks ‘and other vehicles — for the dependable, preci assembltes through various manufacturing ond assembly operations. Also, Link-Belt serves thete industries in many ways. Mot ly timed, orderly flow of materials, components and sub: in mony other areas, inckiding coal handling equipment for theit power plonts and, for their foundries, complete systems for handling ond preperation of send and the handling of castings. For the transportation industry's expending needs for rail, truck and port terminals, Link-Belt builds @ broad line of equipment for unlooding, loading, storing ond warehousing bulk moteriels, as well as for the widely divers preservation of perishoble commoditi ‘operotion, often with initiol savings in led mixed cargoes of boxes, bales, cartons and packeges—even icing equipment for Such equipment ond systems provide dependable, economical inal buildings ond dock structures, Tain and uneeding operation, Is oe ed fr Lang teks nd ships, Photo 2472 esses for bu corgor provide # coher types of unloading eavinment era mt eval ‘are This type of sai Siena coal pales tole Poe 35847 general manufacturing Generel menufaeturing methods today ore based on the steady, ovtomatic handling of materiols, parts ond ossem. blies on a mass production besis. Conveyors, such as trolley, slot-assembly, Rot belt and others are the orteries of this mechanization. Link-Belt con develop end furnish conveying ‘equipment for clnost every purpose In the manufacture of conver goods of industrial products, for bulk materials parts ond pockages o° finished ortices. Phote 38707 Heavy dety oxtilating conveyors receive forg eis Gs tehes tole Le Sirens chave, atl mitten wit few moving rt longer eral Wenches cerry oF eps bro¥ght by mowed chiles, In 800r pltes,cdivt epost chins in ether of two foes of conveyors depending tn the hype of mera being reclaimed, Photos 39575 end 39576 ‘Apron conveyor with erin xreens in porn, brings brow chips and Kenlagt from mochiing area 1S ‘109 matel bab cally designed ey ane Photo 37791 LINK-BELT + 33 bulk handling BULK i snc * MATERIALS ¢& lille 8 4 Receiving hoppers Pe ee re ree 00 en “ Cee eee alec res ax or more pee % Sree gitar at ones amin bee epee a materials handling systems, Bor fight feeders vo itis ie UleBeb hos designed, fried tele and ploced in Ro Citi a This method of handling « project assures the owner of ono, reliable tource for engineering, equipment and field erec- wveying and elevating 123 tion—os well cs c single responsibility for performance of elt conveyors uaz fee. Oreiloting conveyor: 238 ‘Apron conveyors 28 Link-Belt manufacturer @ wide range of equipment to Screw conveyors 259 meet the bulk hondling needs of practicolly all industries. Fight conveyors 294 Some of the more importont ond common types ef equip. Wide chain drag coneyors 208 ment and components ore illustrated in this book. In addition, ae ae Link-Belt designs and builds other types and models needed Cron ns oe to meot unusual operating conditions. Some of the industri, Gnd the fncons performed in them by Unk-Balt equiprert, oe ae are described on the pages that follow. beter 357 Rote Lift nm Graviy-dinchorge conveyor-levaters 373 Peck coriee 376 94° LINK-BELT bulk handling In mining, metericls hendiing is the predominant operation. Stripping ond the disposal of overburden from open pit mines Is the first consideration prior to handling the minorals themselves. ‘Subsequently, the ore or coal must be transported to the processing plomt, after which it must be handled repeatedly during such operations os crushing, grinding, screening, washing, concentrating, drying, pelletizing ond sintering. The flow sheets of these plants ‘so indicate such moterial herdling operations a: unlooding, Feed- ing, conveying, elevating, storing in bins, stockpiling and reclaiming, rnixing, blending, picking, sorting, sompling, weighing, batching or loading into cors, trucks or ships. Link Belt menufactures ond an furnish equipmert to perform these functions economicclly and de~ pendobly uncer the severe operoting conditions which vsvally. prevail. In the stone, aggregate, and construction Industrie many of the same funetions are performed a3 in mining, ond sim lar equipment is available byt is designed for the portieulor material to be hondied. Aggregates must be wothed, sized, screened and stored. On lerge dams and reclametion projects, cggregates or fil material often may be transported over considerable distances with conveyors more economically than by ony other means Steel plant raw materials, such cs ore, sinter, pellets, stone, cocl, and coke, must be unloaded from cars, barges of vessels, and then stockpiled, recloimed, ond often hey ore sereaned, In this stool mill he linitotre of on extng vow meter sor feneper how, es wallassietar polity stone ond coal more thon le forarew dorage sree ltar, he sylem fevered foretrn hers, landed, mixed, weighed, batched ‘and otherwive hondled. An dlained metvriai to blostfrnece orga The pracipelunt are tevaled extremely high degree of dependability is necessary to meet {© avoid ierterance wih arcce Waniperiahon. A typical example of round-the-clock operating schedules, Some of the most extensi Venere edi eres ha ff He oeearee instollations in the stee! industry have been furnished and installed by Link-Bel Overburden i transported 1140 ton ber Pew ene de Iibuted te spot pile By © 100. Feet souks teva Eat sre sever steer Sh ystems ore opoble ofhandieg Wereendous ‘Sec Tow co Photo 92894 Cool end refuse ot his mine are domped on hilbide a ef ond conveyed 61750 tors per hoe prep tration plot where the coals ernhed ended, washed, dred, sorted end leeded is cars The roles i enveyad 0 ep ore ct sper righ tome pl ven Svgnd, fc oad red bp LINK-BELT + 35 bulk handling Power plants, from lorge public utility stotions to small heating ‘plants, require coal handling sy3- tems to unlocd, feed, crush, sample, weigh ond Hore cool en route to the furnaces. Dependability, economy, and offen hich capeciies ere primary requirements, Many outstanding power plants in the United States cre Link-Belt equipped. In the pulp and paper industry, con veyors and other equipment cre available for handling the pulawood logs from pond, fume or yerd to the plant, 2s well es for sorting ond food ing them to chipper or grinder. Other types feed, screen and convey the chips and pulp. Bulk terminals, docks and other transfer stations for coal, ore, beuxite, grain and other bulk materials, are becoming more importont to four economy. Here, high capacities and depend bility ore required to assure minimum loading ‘ond unloading time, and low operating costs ore necestary to axture © profitable operction In plants where bulk materials are proc- ested, hondling equipment is available for per forming such funetions as feeding, conveying, ele= voting, distributing to bins or mochines, weighing, blending, batching, proportioning, filing containers cor bulk locding. Capacities may very from the mall but exacting requirements of pharmaceutical plants to those of huge chemical plants—and oper- ‘ting conditions from the spotless enviconment of bakeries to the revere service of foundries. Often bulk hondling systems are highly automatic, with means available for recording performenee data. Requirement: for clecniiness ond health ond safety Cf personnel moy also influence the design ond type of equipment used in plonts of this kind T — Ar ths water tiation plant, ine, clin ond phate ore et elersen snd sow eoveven ferconroed, iste trae to ve ah chewed owe. cn ah iow cat need oth ooh ‘Seen eter yom Pte 97645 96+ LINK-BELT andes 400 tors of 1 hour. Coal dichorged [AY this grain terminal, ois unloaded from boxcars dstibuted fe storage alos ond Biitinge'hon roclomed ore loaded into spe st rap fae. Peto 37374 bulk handling Selecting the Selection guide for bulk handling equipment Proper equipment of revel for the material ee oon ntti | Se | le (omerety sitter sz to be handled ‘he perpen indieaieg) z af alEe sd? |S \3|2 2/2] 2/2) 2|2 2 2/3 /5 ee = al | materiel to be handled it on extromaly Gor Sia a lelelaleielalel ela importent consideration it the design of Cer dumpers sa [elali[t/eii/i] al: cll bulk handling systems. The success of Power iloading coops go]x |x) |x) [a [a] apa) a] |x Gn indiviguel component Gr ofc complete Renee coder 2) afel [a] P : Hydraulic truck dumpers 66 |x| sla] x|> x|x system depends lorgely upon is vitabiliy —praraule fk do Seen t lel |e | for the meterial it must handle. Link-Belt Gates end valves valzia{"|rx)"]afalal | ||| maintains an extensive materials handling FEEDING a4 ia | | | ~ laboratory for testing ond observing the Apron feeders. 7 xialx x wl al x) ad ale x Behavior of moterils as they ore handled Beli Feeder selene a slides by various types of equipment, ond for Yenc na son vo[ziris[elsiafe[afelel | | studying the unusual bulk hendling prob- —Gravimetne weight feeders. | toe |x x x[x x e[y |x| [e loms of industry. Alto, infermation icon. _-Mechoneal uovating feeders. | 108|x x. [nn [x |x| afc famed enpaged6Sukchbrondly coves: Rar Mal fosdor Wo [z/a/afaialeta [a] [ated [x ul on pegs 208 vies Breney Screw feeders M2 [apa alalal als ww the chorcetorstes, bohevior ond cess Seem fends U2 lala] lalaiela al |e cation of a wide voriely of bulk materi, Retry table feeders aelela) [FRA IIaLE ee Rotary vane feeders vez ela| [elel "Talal fel || fe fable at the right will serve ose ok aah e CONVEYING AND ELEVATING | 123 guide for tovtative selection of types of CONVEYING 1 glalelctel ile equipment te perform the funrins shown Bul SEVEN zw Pelee and under the conditions broadly outlined pron conveyors bas a{alalale| [x therain I iluuotes the normal applica. Seow conveyor Ey s]e|"|alale|s) fon of each type, but does not cover ight conveyors ala) |xlal de Ha eh Sipe be doe te Wale eee ray conveye =|] abl te] fel} |*| special or unusual applications. The toble Wide tein ra 2 aah le lists the locetion of mare specific selection ne 304 S1alalE and engineering dote for each type of Weigh lies 30 aiele|s equipment Bice elevators a slala| lele a ipmenne ‘Skip hoists. 352 xlaln x . Bula a7 a]a]"lalalalala Rotor lif m7 a me Groviydschorge conn-siev...| 373 nix male eck cater we xl xi‘le sperations, Photo 38048, LINK-BELT + 37 bulk handling ‘unloading equipment for bulk materials Unloading common carriers or other means of trans- porlotion is on important operation in most plonts Which consume or process bulk materials. Such ma- terials moy be received in trucks, trailers, ships, boats, barges, and various types of cars such os mine cars, hopper bottoms, gondoles, and boxcars. Requirements may vary from one of two cars per wask to sixty or more Cars per hour. Operction of unloading equipment may vary from seasonal or intermittent use ct some mines, grain elevators, and smoll plants, to the severe “day in, day out” service at steel mills end large, steom generating stations. Docks, piers, terminals ‘and other bulk tronsfer stotions requie a high dagree of dopendebility and usuolly high capacities for maximum economy, Selection of the most effective ond economical unloading equipment dopend: upon the type of cartier to be unloaded, the characteristics and con dition of the material, the unloading rete, annual fonnage, the means of moving cars or barges to ‘and from unloader, ond, in the case of large ships, the cost of demurrage, Unloading of free flowing matericls seldom re- quires considerations other than those of copacity fond appropriate type of equipment. Sluggich or sticky moterials often require a car shoker fer quick, clean discharge of hopper cars, oF @ retery dumper for higher capecities. Frozen coal or ore may require thawing t0 free it from car sides, after which the discharge of moderate capccitior of frozen lumps may usvally be accelerated by a car shaker. Higher ‘capacities of frozen material con best be unlocded with @ rotary cor dumper. The average unloading rate, in cars per hour in- cludor both the unlocding cycle ond the time required fo move cats to and from the unloading operation The most affective use of unloading equipment often requires hauloge machines or car spotters to reduce the delays of such movements, Also, feeding ond conveying equipment is more economical when the hopper, into which the car is unloaded, is large ‘enough to contain sufficient material to continuously Feed the system while cars are shifted to and from the unloading operation. Various types of bucket elevator unloaders ore evailable for unloading ships of grain, borges of cool and other free lowing materials ot copacities Up to 2000 or more tons per hour Various standard typet of unloading eavipm core described on the following pages. Link-Belt hos built many other types and sizer for unutual con- ditions ond Linke-Belt engineers ore avsilable for ‘osssting in the selection of such equipment 38+ LINK-BELT Haulage machines (poge 41) ore of two types; capstan end drum. They core used fer moving reilroad cars and rine cors or performing other industrio! pulling jobs. Copston car spotters are ‘compoct, sturdy machines which pull by means of © rope snubbed oround the vertical capstan, Drum type pullers ete generally used for heavier service cond larger installations. Both con be crronged with a variety of eoble sys ‘toms for intermittent o continuous op- erotion to suit the track layout and the handling of cars at the site. Car shakers (poge 50) ore en ef fective means of emptying hopper bottom railroad ears when the material foils to. run out of the open hopper doors by gravity alone. The machine is set on the car offer it has been spotted over the track hopper. A motor drives twe eccentrically weighted flywheols. Rotetion of those Aywhools produces @ Vibration which i transmitted te the cor. A short period of operation assists in dislodging moterial. bulk handling ‘Unloading equipmen Drum-type haulage machine Rollrood ear dumper Car dumpers |page 52) provide the most ropid and positive method of ‘emptying all types of open top cars, by fuming the entire car upside down. They ore of two forms, one for rellroad cars and one for mi ‘he roiroad car dumpers are so designed that when rotation is started, the transfer table supporting the rails moves laterally until the side of the cor rests gains! a timbered side frame of the crodle. Simultaneously with this movement, overhead clamps descend to the top of the car to hold it securely. The cradle rotates until cvtomatically stopped at the inverted position. Operation is then reversed. Rotary car dumpers have been built for dumping more than 60 cors pper hour. ‘Mine car dumpers may be furnished to dump single cars, coupled or un coupled, oF several cars in @ train. Cars are automotically held in ploce. Dumpers may be designed to rotate through an angle sufficient for dumping cond then return, or through a complete revolution. The frame includes @ shield to direct and eaze the fall of material. Completely controlled by one mon, these dumpers are fest, smooth running, durable ond foolproof. Side-titing type dumpers are also oveilable for dumping refute. This dumper is temi-automatic in operation and lifts the car vertically, then tilts it 10 one side to unlood the contents. Power unloading scoops (page 60) are used for unloading grain ond other gronulor materials from boxcors and trucks into hoppers, ond for other similar operations. They enable one man to perform tasks which would require the efforts of severe! men by manuel methods. The operator draws the seaop back over the materi « suitable distance, and then allows sleek in the rope. This stars the winding mechanism, which pulls the scoop forward to push the materiel to the discharge point while the operator holds the scoop upright by its handles. LINK-BELT - 39 bulk handling Boxcar unloaders (pose 62) Kar-Flo boxcar unleader, including spotting to unloading, will handle up 10 5 cars per hour of grain, chemicals, or other free-Aowing bulk motorials. The ear is moved on the self-contained unioader platiorm, cond is amped hydraulically. The inner door of car is opened hydraulically Ono rails installed higher than the other to give a side til to the car. A drive unit creates a unique rocking motion which conveys the moteria! simultaneously from both ends toward the center of the car avsing contents to flow smoothly and continuously to a receiving hopper below. ‘One man controls tho unloading operation. Shellow pit and low overhecd clearance requirements keep installation costs at @ minimum, Ker-Flo boxcar unloader 13 type boxcar unloader is ¢ machine for dumping grcins end other free-flowing bulk materials from railroad baxcars by titing the cers beth leterelly end lengitudinclly. The unloader has @ main cradle and clomps which hold end automatically center the car. The car supporting platform mounted on the eradle is firs tipped sice- wise about 15 degrees, while the inner door is forced inward. The car is then tilled endwise obou! 40 degrees in both directions, with «@ baffle plate inserted ox tho final tip to deflect the last remaining meterial. Installations are efficiant and economical for extensive operations that involve up to 6 to 10 cars per hour. Tiling type boxcor vnloader Hydraulic truck dumper (page 68) simplifies the unloading of colton seed, foybaans, grain, wood chips, potash, coke, suger cone and beels, com end similar materiols thel ere transported by troller frock, Fast acting hydraule eylinders lift 40 tons toa 40 degree angle in one minute—only 40 seconds required to lower it. Platforms will ~ accommodate hector ond trailer assemblies up to 54 feet overall length Gates (pege 73) are normally used en the boltoms of hoppers, either singly or in @ series, to feed materials onto conveyors for further processing. Recoiving hoppers [page 70) of plotes and structural steel are used for receiving material from cars trucks, ete. fand conducting it to feaders, crushers or conveyors. They ‘re uivally provided with gratings to protect workmen and machinery. 40 > LINK-BELT Numerous styles of gates are available. Many of these ere general purpose gates suitcble for hondiing coal, sand, gravel, crushed reck, stone, ore and similar materials. They ‘are built in © wide ronge of sizes to meat all normal requirements bulk handling “haulage machines: For mony yecrs Link-Belt hos designed and monufactured haulage machines ond systems for hancling a wide range of mobile loads. While commonly used for meving railroad cars, there are numerous other industrial application: where haulage machine: are being successfully used for pulling heavy trucks info and out of shops, warping vessels through drewbridges ond along docks, for mooring service on conal barges, for puling cors of castings into and out of furnaces, and for moving cars into and out of core ovens ond dry kilns. They are used in foundries for puling flosks ever roll tables, drogging heavy materiols along the ground ond wherever rope pulls up to the maximum capecity of the mechines con be used advantageously. These machinos are economical to opercte, as power i consumed only when they are n. Their use has resuited in marked savings due to elimination of switeh- ing charges ond delays in moving or spotting rolltoad cors. Link-Belt haulage machines are of twotypes— car spotters which pul loads by means of a rope wrapped cround @ vertical capsten, ond drum= type pullers which exert pulling action through ‘@ rope wound ypon ¢ horizontal drum. Yord moves talkeed cor Proves 20859 ond 29563, LINK-BELT + 47 bulk handiing haulage machines Haulage machines 42+ LINK-BELT Car spotters Link-Belt car spotters are made in two size: and three types. A sturdy, compact gray iron housing completely encloses and protects the splosh-lubricoted gacrs ond ball bearings. A capston made of hard iron, for use with manila or marline covered Portioned to obtain maximum traction end pulling power. The ‘capstan Face is machine finished to prolong life of rope. The worm cand helical goors are precision cut to exacting specifications, The steel copston sheft runs in bronze sleeve bearings. A ratchet nd Pow! can be furished cnd installed within the capstan when the spotter is required to hold cers on an incline ire rope, is pro- Accessories such as havlage ropes, car pulling hooks, sheaves and snatch blocks can be furnished. No. 55 and No. 110 stationary car spotters The No. 55 ond No. 110 stationary cer spot fers ere obo equipped with 5 and 10 horse- power moters. The motors, however, ore of the conventionel Feo! type corecied to the cor spotter by mecns of Lint-Belt exible couplings ond ere mounted on motor brackets supported diecily from the car spotter housing, bulk handling No. 50 and No. 100 stationary car spott The Ne 50 and Ne. 100 stotionary car spotters are equipped with 5 ond 10 horse~ power motors respectively. The motorr are {olelly endored rorventilated heist type which form en integral part of the mochines. The No. 50 car ‘potter wll pull on average of 3 leaded reilroad cors, and the No. 100 cor spotter an average of 6 locded reload car, Sepending upon tack conditions, eurvoture cond grode, No. 60 and No. 120 portable car spotters Tre No. 40 and No, 120 car spotters are of the portable type. They are equipped wih 5 Cond 10 horsepower motors which form on integral pert of the machines. These rotors ore provided with builtin starter. The spotters oro mounted on stool frame carviagos ond bbelanced so that the uiis mey be easily rolled fo desired locations. Carriages include guide rope deflectors cftachmen's for encharing ond pulling handles. machines LINK-BELT + 43 bulk handling haulage machines Drum-type pullers with plain drums Drumtype pullers with ploin drums ore made in four sizes with ightoen psed combinations. Those pullers const of heavy welded steal, deep-flanged drums With bronze sleeve Bearings and are mounted on oversize stationery feel shofte. Tha drum srafts ore supported by rigid welded wel fromes, omply broced ond sfifened to hold the ports in accurate eligement The drive consists of on encioxed Link Belt Motogear conmocted to ‘he drum through @ gvarded link-Bel aracison steel roller chain drive. ‘A lever operated jaw dutch on the ovtput shoft ofthe enclosed aeer ‘deve chtcornects the power when paying out the ‘ope. A retarding brake prevents spiming and overtrevel of tho deum Pulors con also be furnished with Gearrotor drives, when pre- ferred by purchacer ‘Accesories such o3 haulage ropes, cer pulling hooks, shecves and notch biocks con be furnished Drum-type pullers with grooved drums Dromntype plless with grooved drums are used for conltions beyond the renge of car spotters and drum-type pallets wih plain deur ‘A dram-typ0 puller with grooved dram in combination with sheoves can be adopted to @ wide veriely of arrangemen's for moving cal road core and for ether industrial usage. Motion of the vehicle in tither direction is accomplished by anchoring beth ends of the rope to the drum sa that one end Ik wound onto the drum as the other nninds This type of pullers aio ured for moving barges. The rope Capacity of the drum fs the liniting Factor in the length of movernent fof the vehicle being pulled. A dium-type puller with @ pair of grooved drums wed when 44° LINK-BELT fon endless cable is used. This drumtype puller is alo known double drum tection type or endless cable haulage mechine, With this crrongement the length of movement of tha vehile it nependant fof the size of the drums used. Bosically these uits consist of a heavy steel bose on which ore mounted two parlle! horizontal shofts with {© grcoved drum on each, Gearing connects ene of beth shatts 10 the driving motor. Beakes and contral components ate included when roquted by the conditions of the installation ‘Accesioies sch os houlage ropes, car pulling hooks sheaves end snatch blocks can be furnished. Typical layout: Car spotter layouts This loyout shows car speller arrangement indicating how cars ate moved over long or shor! hauls. Cars con be ‘moved in the oppeste direction by reversing the snoteh Block arrangement. This car spotter layout requires @ longer rope than the praceding crrangement, but permits moving the car with & gle pull. Care can be moved in the oppoita direction by ‘vec pull from the car spotter. In this layout, @ guide roller or deflector is wed fo oh ‘he rope while pulling the car on @ cuve. On straight partion of track, the pull is direct from the car spot When the cor spotter is located some distance trom tho treck, @ yslem of inaten blocks may be vied, oF indicated, femore tho car in cither diction, Drum-type puller layouts bulk handling haulage machines aa “woot sacame ao TRANSFERRED FROM END crores sare — BS MEAS Git Ssareu stock BNO NSA SIRS spore : eNeLosuRES. a ares Loos ino acho Me enoe BEEK a tae Sa eect “ee =. = wre nore | |G nevensiace PAULAGE wachanes inthis layout tno deumrtype machines are wed for pling barges in either drecon. When stopped, ‘fe lace braces on motor eld the org in peston. The motor onthe wining crm eppiey suit counertorgve to keep tho trling rape taut. Where tendons permit sch machines ‘pay be locoled naar ends of borge Wavel i Kaup dock dleor of he eoen, sence —————— = “i fegierwecites~——--—_ OGRE a Sc This Layout ilustates epplicotion of a double-drum traction or endless cable machine for pulling barges in ether direction. Counterweighted takoup on Hight side of rope soats while the counter: ‘weighed takevp on the slack side keeps the trailing rope taut LINK-BELT + 45 bulk handling haulage machi Typical layouts Drum-type puller layouts Cy AUTEEMAIE Locarovor wacrane Fey eehamnce ate Tike The drum it generally provided with © dutch for diseng with drive, since ope i poled cut manually. In this layeut, © reversible drum-type haviege machine is vied for serving os 10 the drive wile the other becomes on idler. Whon iling, the drome pulled in either direction on contact drag dovicor to provent spinning. This mechine con elie be nt ithor drum is connected used to service thre or more racks. for two Weeks. Care can Through @ clutch arrangi This leyout shows @ reversible drum-type haulage machine for on eny track. The rope is dead-ended of oppoite ends of grooved serving one to three tracks. Cors can be pulled in either direction drums so that one winds asthe oter unwinds aay RAE agg EP i a “SYSTEM CAN aE ARRANGED TO — ALL seve apomonat. TRACKS——-— In ths leyout, © double-drum trection or endless cable reversible ore shown; one required for ecch direction of travel to ramove the hhavlage machine is shown for seiving muliple tracks. Cars can be sack in the traling rope. Rope trevel is not liited by machine, pulled in either direction on any track: Two counterweighted Takeups making it economical for installations requiing extremely long travel, 46+ LINK-BELT Calculation of rope pull for railroad cars Te determine the rope pull required 10 move @ railroad car sing celther a car spotter or érum-type puller with plain drm, ite necessary to consider the fellowing Factors ‘Waight of cor and contonts Curvature of tack Treck grade Track and roadbed condition Temperatute of surrounding ctmosphere Cors, other thon railroad cars, wil require speciol consideration. Cont Link Balt Weight of car and contents The weight ef car end contents isthe gross weight in fons. Track curvature rock curvature is expressed in term of radius in feet, degrees of curvature or by chordel factor A. The degres of curvature is the Included cngle in degrees for a 100-foot chord across the center ine ‘of the track Factor A isthe chardal cistance for © 50-foot chord on the indde rai. To cbtein the chordal factor, stretch 50-foc! line cross the curve and measure A atin Fig. 3704 Track grade ‘Treck grade is expressed in degrees of angle 10 the horizontal per cont of rte, or in 100 % ris lent trade in per cent ‘Track and roadbed condition and atmospherie temperature Condition of track and roadbed ond temperature of surrounding ‘otmosphere ore importont considerations. These factors for use fa the eleultion of rope pull are gwen in Table 2. Flot angle To exist in winding the rope on the drum in layers, the feet angle should not exceed Is dagroet. Whore required, locate guide sheaves bulk handling ravlage machin ‘ne less thon dimension P from the pallor, cx shown in Fig, 5333. For faller Nos, 1015, 1520, 1822 and 2024, P equals 24, 31, 35 ond 58 feet respectively. Table 2 + Factor C for pulling railroad cars Track and roadbed co ao Toe 70 [20 oT 8 al is | Rope pull for pulling railroad cars The staring rope pol found by he folowing formula PW (8 +c) = starting rope poll in pounds W = eight of cor ond tens, o fom B= factor from Toble C=factor from Tobie 2 Evan wack fm balled Uneven trock, soft belest Where Examples of rope pull calculations Problem 1 A reilkoad cor and its contents weighing 42.5, ons is to be moved ‘long o curved level rack where A equals 9%”. The operating tem peroture is never lower than 45°F ot any tine. The track is uneven ond hoe a soft Ballast Coleulote the staring rope pull. Solution In Toble 1, Fector B45 end in Toble 2, Fector €~9. starting tope pull — 42.5 (45-+9) — 2295 pounds Refer tothe selection tables onthe fllowing page. ANo. 30, 55 or 60 ‘cor spotter Is saistactory Problem 2 Four railroad cars ond their contents weighing 220 tons are to moved along ¢ curved track of about 35 FPIA where A equal 815" ‘Track ses 8 feet in each 100 feet. The operoting tempereture will foil boiow O°F. The tek is oven ond has a firs ballast Calulate the starting rope pul Sol 3x100 rode = 27100 _ 39, In Toble 1, Factor B — 100 ond in Table 2, Factor © = 6, starting rope pull = 220 (10046) = 23,320 pounds Refer to the selection tables on the fellowing page. A No. 2024-20 ‘rum-type puile, whlch operates at 36 FPM., Is salsfactory. Radius of Some: factor bie c T 2 7 3 7 > S17 1s 7 110 a | 2 | 19 | s0| 20) 90 | 10 | 130 150 | 170 | 10 210 | 230 | 250 on of 30 eguls 100 nes the ive by the ena LINK-BELT - 47 bulk handling hhaviage machines Selection Car spotters power Mone a 50 2 20 5000 2,500 35 4“ 5 : co cover 2 4 a” a 1H 72,500 7 100 Manta fe 26300 a 10,000 5,000 no “5 10 ae Ee datos 1 | 26400 81 1% | 37400 vio ost wih 20 0 loop several wed where song ove, con aed bolage pe = wot ren tole fone ot te de Drum-type pullers with plain drums ee fae lf os Se [oes tty | wpe sacle eee| oe Pee ee me [ coat |e S50 S| B70 EE] ee Seem) elves wee fs wee | 6,000 3,800 | 3,000 | 1015-5 37 47 a iad Py ” vara: 40 oop] See] som liees.| | | de Tian | cen | emeliaes Tao |e [3 vanes | 199g] poe | sappy ises. | 2 | he i 15,200 | 11,800 | 7,600 5,900 | 1520-10 7 48 10 -_ “ “ ee ied taaee | tate | Zee) See ieee | | ae Le ~po.000 4.000 40.900 |~g009 fisaze [ie ars rn 39098 | 12000 | tame | 2008) 1eesn | at | x | ds a ete | teoee | Foeg | aes | ee) Le | ee | asm | Mm | oe | saceas | ae 21,000 17,000 | 10,500 | 8,500 | 1822-15 40 a9 Ws & fees | 12a | eee | Meee | | | Sa | eas | ea |e eee |e ee = = Seone | seene | zane | iaagg /aeeete | ae ft | ie ns | ee ea eee | eee ees | eT a 1 | xm: | We | | aaoe | ae 31008 | 24408 | Sees | gaa |aeeeae | as | a | re 309 dutoo 12550 Haa00 | doeeae | a 28 | | es con be faved tn 48+ LINK-BELT bulk handling haulage machines Car spotters i —¢ MAXIMUM pomastnn 7 MAKIN PSBOLTS-« abe ets oo nary car spotters i No, 50 and No. 100 sta cer afelefofelelelalsle spote | I | conta nom 3 TSMla Sh] om Ta BEEF Te 33 7 {as nbon| ora] ome tulle [2 [tm 6 | 7 [snl lerucjrayetsox|..-|...[2.. [Lt 00 12/334 26% 9 [id] 17% % 12% ote 0 12/33 A38% 9 [14% 1% B% 124 2m he 120 12 lea neanler wi? 4B No, 60 and No. 120 portable car spotters “in dre ea raoon s Drum-type pullers with plain drums es patornomsee| Pode | TIsa | 39 [20% RETAROING BRAKE toss | ass | zon aovisrine SOR Mave: ||| 8s | aay 1ois7% | 990 | 25%_ 15205 | 1735 | 22% 4 13207% | 1790 | 23% } 1520.10 | 1810 | 26% Q alt Ys20.13 | teas |_ 37% j 1922.5 | 2770 | 25% WY pee 1822-71 | 2820 | 24% € \ 1822-10 | 2395 | 28 | \ ia22-15 | 2895 | 20% Lt ve27-20 | 000 | 31% aoreio | aias | 31% 4 J 2024-15 4135 33% — as gore20 | a1e0 | 35% doreas | 4250 | 36% Drum-type puller wih plein drum 302430 | ses | 35m eMetrics Hove dimersiors certified for in- a. With 38 or 08 cycle note. ] em ltl el el lelelelel leit elel dey pulermumber || | | : WIS 19) 13 1omy lou SIH SM] IS a AO) SH ISH| | ME |) Be lOM) Ih) 1520 20/2174 |21m | 42m | 29% | 16m 47% | 29% [20% 156 | | 2m 24 |e 12K | 1m | 9% te22 | 18 | 22 24" | dem 51% 0% 20% sam | 27 (22% 17 [1 | 2m 31m 14m 104 | 1H | Sm 2024 20 | 24 | 26%|29 | 58% $344 21% 63% 29% 23% 18 | 1% | 2% /34 16 18 | 1%) 2% Hove dimeriors certed for kalation puro LINK-BELT + 49 bulk handling ‘car shakers car shakers J The Link-Belt car shaker is an idecl medium for effectively fond economically unloading hopper bottom roilroad crs It produces a series of heavy, hammer-like blows on the top of the car sides, which loosen the contcined material ‘and accelerate its low through the hopper opening, te- sulting in broom-clean unloading. This machine supplements our varied line of car dumpers ‘and unloaders and offers an economical cor emptying device for installations requiring moderate or smal Poxities. Iris idecl for use ot cantral power stations and industrial boiler houses, where the quantity of cool used does not require ¢ rotary car dumper. It is cho suitable for unloading sand, coke, ore, cinders and other materials transported in hopper bottom cars. Link-Belt car shokers con be applied to single or multiple track ond single or double hopper installations. $0+ LINK-BELT bulk handling car shakers Operation The vibrator is locoted toward one end of the welded, stress-relieved frame and consists of two eecentrically jhted flywheels keyed to each end of a concentric shaft rotating in selt- oligning roller bearings. Power for ‘operating the unit is supplied by an clectric motor driving through @ multi- ple V-belt drive, Extreme vibration and impact shock is prevented from recch- ing the motor by means of © pivoted, rubber-mounted motor platform. EreaRance To unload, the cars ore moved into plece over conventional track hoppe | in the usuel manner by car hauls, cor spotters, switch engines or other means. After the car gates have been opened, the car shaker is lowered into place on the center portion of the cor fond the motor started. Operation of the mechine causes the vibrator end ‘of the frame to rise and fall and impart heavy blows to the car equal in number to the revolutions of the vibro- tor shaft. The motor end pivats on the car top and acis, 103 a guide to hold the shaker in place. The action of the car sheker alse causes longthwis mation of the car, resulting in a conveying action on the hopper bottom. Upon completion of unloading, the shaker is raised out of the way, the car doors closed, and ‘another car moved into potition. Cors need not be un- ‘coupled while the sheker is in operation, permitting movement of cars through the unloading zone as a com- plete train. The thaker eliminates the destructive or dan- ‘Gerous use of picks, cugers, sledges or air hammers. With the vibrotor shaft revolving at a comparatively moderate tote of speed, a much lower operating sound level is ob. teined than with other mochines operating at higher fre. quencies. Objectionable noise is correspondingly less, ‘and domoge to the cars is no more than that encountered in normal operation over road bed. . coe sis fs =| sola | UFTING LUG! = 9%" | T “aot tow oF SUPPORTING BEAM Capacity The rate of cor unloading will vary with the nature of the material in the car, the design of the car, car switch- ing and storing facilities and the rate at which materiols can be conveyed from the track hopper. Normally, @ one. to three minute operation of the shaker will completely ‘empty the car. Sticky of frozen materials may require axldiional tie. Extremely frozen cars should be povilly thawed. it, single-hook five-ton capacity stotionary or power-propelled, motor operated hoists may be used for lowering the shoker into position, For ground level control, twin-hook hoists ore preferred, as this type machine will lower the shaker onto without guidance. It is recommended that hoists be equipped with lowor limit or slock line switches to prevent operation of the shaker until its properly placed fon the car. Yard cranes and similer hoisting equipment can be used to handle cor shakers. $ e q LINK-BELT = 51 bulk handling Lnk-Belt car dumpers rapidly ond economically unload ll types of open-top cars corrying bulk meterials. They are used at power houses, mines, by-product plants, stee! mills, reilto-water transfer docks, cement mills, smelters, concentrators, cluminum plonts and sugar refineries, for unlocding such materiel: at coal, coke, rock, ore, sugar beets and sugar cone Four types of car dumpers are eveilable, each designed to unload @ car by rotating, tilting, or over-turning and dumping the contents into a receiving hopper, in one opetetion. These four types ores Rotary railroad car dumpers. Rotary mine cor dumpers for single cers or multiple cars coupled in @ train, Side tiling and transfer refuse car dumpers Side discharge railroad cor dumpers. All types embody Link-Balt’s valuable background of ex in the application of unloading equipment ond the handling of bulk materials Rotary ral barge sytem Phole 25614 cor dumper hendling coal ‘Sry open type cor Opetoten icmp, etamat rd folprackProle 29315, 32+ LINK-BELT bulk hendiing car dumpers Rotary railroad car dumpers ‘The Link-Bolt rotery reilroac car dumper is designed to ropidly unload open top reilroad cars, primarily coal cars. This is accomplished by overturning the cor, securely held in © rotating cradle, and completely dumping its contents in one operation. The full cycle of turning the car practically upside down and returning it to 12 normel position requires 90 seconds for the standard dumper, however drives con be furnished for cycles os lew ot 40 seconds, when required. Switching time, dependent on local facilities for handling the cers onto and away from the dumper, must be added to the turning cycle, to determine the total number of care that can be handled Dumping operation After the car has been placed on the dumper track, the turning cycle is storted by the operator, located in @ cab adjacent to the dumper, where he has © clear view of all operations As rotation begins, the tronster table moves sidewise within the cradle, until the cor side rests against the timbered side frame of the cradle. Simultaneously the overheod self-adjusting clamps descend upon the too of the car, ond hold securely to the track roils during the turning cycle. Rotation continues until the cor is overturned and stopped automatically by a limit switch. To return the ematy car, the operator reverses the cycle, As the car nears its normal upright position, the clamps are automatically released and lifted. ‘The transfer toble then moves sidewise until the rcils are again in line with those outside the dumper, and the empty car Is ready to be removed. LINK-BELT + 53 bulk handling or dumper Rotary railroad car dumpers j-—_—s0‘o“overat rats > 29] —5840'RING CENTERS: —> [seis 2440" aude ] CLEARANCE RADIUS (C/L ROTATION: ae ro Sur f \ convevor Systen Tworclamp rotory railroad car dumper for 58-foot long car Construction ‘The entire enclosing and car supporting cradle of the two-clamp dumper revolves on four rollers, two under each end ring of the crodie. These supporting rollers are made of high carbon forged steel with double flanges and machined con- tocting surfaces and aro mounted on a situcturel frame to insure eccurate align. iment ot all times. Four-clamp dumpers are available for 90 to 120-ton cars when contents are frozen, and they are equipped with four paite of equalizing rollers, two pairs under each end ring. The Link-Belt dumper cradle, which receives the cor to be dumped, consicts of two distinctly separate parts; one, an outer structure made up of two structural steel roller rings, rigidly connected end braced; and the other, @ transfer table or platen, supported within the outer siructure, on transverse rollers, ond provided with track roils upon which the car resis. The two-clamp dumper handles car: 29 feet to 58 feet long over couplers; 6 feet, 4 inches to 12 feet, 7 inches high; 9 to 11 feet wide; and with capacities up to 90 tons. ‘One 40-horsepower motor furnishes the power required for complete operation of the two-clamp dumper operating on © 90-second turning cycle. Where faster cycles ore reauired, the dumper speed can be increased by using o larger motor Automatic and safety features Every operation, except placing and removing cars, ond operating the controls, is automatic and foolproof. The dumper can be stopped by the operator, at any. time and in ony position, where it is securely held in place by an automatic electric brake. There are no electrical connections or complicated interlocks on the dumper cradle. The dumper track rails are always held in correct alignment with the out- ‘ide rails, after completion of the cycle, allowing cars to be moved safely on or off the dumper 54+ LINK-BELT bulk handling cor dumpors Rotary mine car dumpers Link-Belt rotary mine car dumpers are avoilable for mine ars of all kinds. Operating in a manner similar to the ink-Belt rotery railroad car dumper, they rotate and overturn the cors to discharge the contents, They are Power driven and can be designed to handle single cars uncoupled, oF single or multiple cars coupled in a train, depending on capacity requirements Normally these dumpers ore built for full 360 degree rotation, but designs ore available for rotating the cars to on angle sufficient for dumping and then returning to con upright position. A rotatable structural steel frame equipped with tracks ‘end meons for holding the cars an the tracks, receives the cars either singly or in groups. This frame incorpo Hendling single ears, ths ratory ine cor dumper plays on inporent prt in phovphote ming, Phote 30078 rotes a dumping shield to ease the drop of material and jed by high corbon steel end rings carried on ‘Mine car dumpers are built with two types of drives, positive and traction. Each type is capable of completing several dumping cycles per minute, One operator can hendle the entire dumping opera: tion, including the passage of cars into and out of the dumper, Safely features are incorporated fo insure trouble-free eperation ond cfford protection to the operator and the equipment, Dumping two cars without uneaupling. this rotary mine cor dumper Nandlesrorctnine cool say and efeenty. Pots 13609 F Nour of run-ofemine fete tuinrtory mine compen each hondle ten cars of fime. Photo 27654 LINK-BELT + 55 bulk handling ‘cor dumpers Rotary mine car dumpers Positive drive rotary mine car dumper The 360-degree revolving operation is cecomplihed by an electric hnoter driven enclated gear ofive which delivers power to © ring {procket through ¢ ralle choin drive, Regardles of the type of cor, Shockless, genie handling and fot, culonetic cperction ore assured This dumper offers maximum postive control oF the dumping aperotion. A’geor drive type is also available Traction drive rotary mine car dumper ‘The 360-degree rovaiving operation is accomplished by direct surfoce onteet of power driven frilion trunnions contacting the two Gimper end rings. The dumper is automatically started, and speed moy be controlled to Facltate gentle handling. 56+ LINK-BELT ‘A mine cor haul is essentially @ pusher chain conveyor con: fisting of one or twa stronds of chain with pushers spaced at intervals to engage the mine cers, either singly or coupled fogether in trains, and propel them long the track os desired. Tray are chiofly used for feeding cars to rotary, or other types of dumpers. Their use assures rapid, uniform dumping fond continuous movement of loaded ond empty cars with © minimum of attention. In the design of mine cer hauls ond in the selection of the materials used in every part, spectal consideration is given to the shock loeds imposed by frequent storting and stopping cond to adverse conditions that usually surround this type of ‘equipment, Embodied in every Link-Belt car haul are the fol- lowing Feotures that give long, reliable service. Features 1# Sturdy crane and bois! motors designed for heavy duty eyes with frequent star's and stops. 1@ Adequots control equipment. 18 Oversize brakes. 19 Enclosed Link-Belt porllelshoft gear drives with extra lar cond output shafts for torsion loaes ‘¢ Heavy geared couplings on both input end output shat. 19 Cut steel spor geors between deve shaft and countershott, 4 Fision mounted between bearings to avoid overhung load on out= put shaft 9f gear drive. f¢ Heavy duty igi pillow blocks wi bolt of side thes machined ibs to relieve cop 18 Speciol heavy duty cast steel tokeups equipped with Cerdw. Westinghouse spring draft geor fo ebserb shock. plate center chain sprackel wheels securely keyed 19 ‘ond pushers ond alloy steel 4¢ Sold steel corrying rollers support chcins ot pushers and ct inter- imadiate points to pravent wear from dregging chain bnks. Exe heavy. chain guider to withstand shock leeds, with replaceable both op and Bottom. Substential steel supports, firmly to foundations, assuring proper elignment, 1¢ Adequate access provided for lubrication, inspection ond rapeirs. > To scaLE or car DuMreR bulk handling car dumpers ‘Chain wih etviy ting posers for car hols, sowing the stray consinvction of ity raters ord etiadimens. Phote 39306 Typical Weck for cor 0} din, hosing heavy Weal ongia guides ond High Rove 8188 Weighing of mine cars Acesrate weighing of mine ears whi plished by properly spaced car One poirof steps ebove the seal ‘edvenced by the car hu! and o the cers thot have passed, ths felleving the car on the v

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