You are on page 1of 10

Ocean Engineering 286 (2023) 115603

Contents lists available at ScienceDirect

Ocean Engineering
journal homepage: www.elsevier.com/locate/oceaneng

An improved model for predicting hydrate formation and deposition in


horizontal annular flow
Jianbo Zhang a, f, Zhenggang Gong a, b, Shaowei Pan c, Yuting Wang d, Xiaohui Sun e,
Xuerui Wang e, Zhiyuan Wang a, f, *, Yonghai Gao a, f, Baojiang Sun a, f
a
School of Petroleum Engineering, China University of Petroleum (East China), Qingdao, Shandong, PR China
b
Qingdao Zhongshida Technology Venture Co., Ltd., Qingdao, Shandong, PR China
c
Sinopec Research Institute of Petroleum Engineering (SRIPE), Beijing, PR China
d
Shandong Pengbo Safety & Environment Protection Services Limited, Qingdao, Shandong, PR China
e
College of Computer Science and Technology, China University of Petroleum (East China), Qingdao, Shandong, PR China
f
National Engineering Research Center of Oil & Gas Drilling and Completion Technology, Qingdao, Shandong, PR China

A R T I C L E I N F O A B S T R A C T

Handling Editor: Prof. A.I. Incecik The formation and deposition of hydrates in pipelines form flow barriers, which affect the safety of offshore oil
and gas transportation. In this study, an improved model of hydrate formation and deposition is established by
Keywords: considering the non-uniform distribution of liquid film and droplets resulting from gravity, which is a non-
Horizontal annular flow negligible factor in the accurate prediction of hydrate deposition in horizontal annular flow. The uneven dis­
Liquid film thickness
tributions of the hydrate deposit thickness along the radial and axial directions in a horizontal annular flow were
Droplet concentration
calculated using the proposed model. Three different deposition characteristics of hydrates along the radial
Non-uniform distribution
Hydrate deposit thickness direction were found: concave W-type, convex W-type, and Ω-type. Meanwhile, the radial hydrate deposit
thickness gradually increased as the gas flow rate increased. With an increase in the liquid flow rate, a greater
axial distance between the pipe section and inlet results in a clearer increase in the radial hydrate deposit
thickness. In addition, a peak value of the hydrate deposit thickness occurs at a certain position in the axial
direction. This study provides a theoretical basis for the prediction and prevention of hydrate blockages during
offshore gas transportation.

1. Introduction crucial to conduct in-depth research on hydrate formation and deposi­


tion in horizontal annular flows.
Natural gas hydrate is a crystalline compound formed by the com­ Numerous studies have been conducted on the formation and
bination of water and natural gas (e.g., methane, ethane, and propane) deposition characteristics of hydrates in vertical wellbores. Barker and
under low-temperature and high-pressure conditions (Sloan and Koh, Gomez (1989) studied the formation of hydrates in wellbores during
2007; Li et al., 2023; Qin et al., 2022). In the petroleum industry, gas deepwater drilling and analyzed their effect on the well control process.
hydrates are widely seen in oil and gas exploitation and transportation Sa et al. (2017) studied the characteristics of hydrate deposition in dead
processes (Chen et al., 2020; Li and Huang, 2016; Sloan et al., 2010; legs and analyzed the variations in different parameters (e.g., hydrate
Zeng et al., 2021; Zhang et al., 2023). During the process of subsea thickness, morphology, and porosity). Fu et al. (2020) experimentally
natural gas transportation, horizontal annular flow usually appears in studied the effect of flow velocity and concentration on methane hydrate
the transportation pipeline, where hydrate formation, deposition, and formation in a vertical flow loop and proposed a mass-transfer hydrate
even blockage occur easily under conditions of low temperature and formation model to calculate the hydrate formation rate in
high pressure (Liu et al., 2019; Lv et al., 2023; Zhao et al., 2022). Once water-dominated flows. Wang et al. (2016), Liu et al. (2018), Song et al.
hydrate blockage occurs in the subsea transportation pipeline, natural (2019), and Zhang et al. (2020) established prediction models of hydrate
gas transportation operations will be stopped accordingly, which will plugging formation in deep-water gas wells by combining the dynamic
cause serious economic losses (Herath et al., 2016). Therefore, it is variations in temperature, pressure, and hydrate behaviors.

* Corresponding author. School of Petroleum Engineering, China University of Petroleum (East China), Qingdao, Shandong, PR China.
E-mail address: wangzy1209@126.com (Z. Wang).

https://doi.org/10.1016/j.oceaneng.2023.115603
Received 26 April 2023; Received in revised form 27 July 2023; Accepted 10 August 2023
Available online 15 August 2023
0029-8018/© 2023 Elsevier Ltd. All rights reserved.
J. Zhang et al. Ocean Engineering 286 (2023) 115603

Fig. 1. Distribution of liquid film on pipe cross section.

For a horizontal pipeline, annular flow is a common gas-liquid two- gravity, which results in an uneven distribution of hydrate deposits on
phase flow pattern characterized by a liquid film along the inner wall of the pipe wall. The proposed model mainly comprises three parts: gas-
the pipe and some liquid droplets carried by the gas flows in the center of liquid distribution, hydrate formation, and hydrate deposition.
the pipe (Williams et al., 1996). The distribution of the liquid film and
droplets in horizontal annular flow is a crucial factor affecting hydrate 2.1. Prediction model of gas-liquid distribution in horizontal annular flow
formation and deposition behavior. Laurinat et al. (1985) studied the
distribution of liquid film thickness based on the gas-liquid distribution Horizontal annular flow has unique flow and heat-transfer charac­
in a horizontal pipe. Hurlburt and Newell (2000) proposed a new model teristics. The gas phase forms a high-speed gas core at the center of the
for predicting the liquid film distribution in a horizontal annular flow. pipe, some liquid forms an annular liquid film along the inner wall of the
Cioncolini and Thome (2013) proposed a model that considers the pipe, and the remaining liquid is dispersed in the gas core in the form of
disturbance wave as the main mechanism for transporting the liquid film droplets (Zaidi et al., 1998). In the proposed model, the non-uniform
in an annular flow and obtained a new prediction method for the distribution of the liquid film and droplets was considered to calculate
asymmetry degree of the liquid film. Mauro et al. (2014) proposed a new the hydrate formation and deposition rates in a horizontal annular flow.
calculation process for the void fraction, liquid carrying capacity,
pressure drop, and liquid film distribution using a simple method. 2.1.1. Non-uniform distribution of liquid film on pipe wall
Previous researchers have carried out many studies on hydrate for­ In horizontal annular flow, the liquid film easily drains along the
mation and deposition in horizontal pipelines. Jassim et al. (2010) pipe wall under the action of gravity, forming an asymmetric liquid film
proposed a method to study hydrate deposition in a gas-dominated distribution on the pipe cross-section. The liquid film was thin at the top
system and studied the migration and adhesion mechanisms of hy­ of the channel and thicker at the bottom of the channel, as shown in
drate particles on the pipe wall. Di Lorenzo et al. (2014) and Aman et al. Fig. 1 (a). Typically, the liquid film thickness at the bottom of the tube is
(2016) conducted laboratory experimental studies on hydrate formation 1–2 orders of magnitude greater than that at the top of the tube (Mauro
and transportation under annular flow conditions and found that et al., 2014). The film thickness distribution is generally symmetrical on
droplets entrained in the gas phase play an important role in hydrate the central axis; hence, only half of the tube wall needs to be measured.
formation and deposition. Di Lorenzo et al. (2018) and Liu et al. (2019) The degree of asymmetry of the liquid film is a key factor in estab­
established a hydrate deposition prediction model that considered the lishing the model. It is usually characterized by the ratio of the liquid
shedding effect of the hydrate layer in horizontal gas-dominated flows. film thickness at the top of the tube tt to the liquid film thickness at the
Wang et al. (2017) and Zhang et al. (2019) established a coupling model bottom of the tube tb, that is, ttt−b 1, or the ratio of the circumferential
to predict the hydrate deposition rate in horizontal gas-dominated flows, average liquid film thickness ta to the liquid film thickness at the bottom
which can be used to estimate the risk of hydrate plugging. However, of the tube tb, that is, tat−b 1. The parameters ttt−b 1 and tat−b 1 are bounded
current research regards the distribution of hydrate formation and between 0 and 1.
deposition on the cross-section of horizontal pipelines as uniform, which Mauro et al. (2014) assumed that the gas-liquid interface of an
may cause the calculated thickness distribution of hydrate deposits to be asymmetric annular flow can be described by two semi-ellipses, one of
different from that in the actual pipeline, thus affecting the accurate which is in the upper half of the pipe, where the lengths of the two half
assessment of hydrate plugging risk. axes are A (minor axis) and B (major axis); the other is in the lower half
In summary, few studies have focused on hydrate formation and of the pipe, where the lengths of the two half axes are A (major axis) and
deposition in horizontal annular flow with non-uniform distributions of C (minor axis), respectively, as shown in Fig. 1 (a). This practical method
liquid film and droplets. In this work, an improved prediction model of provides a simple and smooth analytical expression for the local film
hydrate formation and deposition in horizontal annular flow was thickness, and the calculated results are in good agreement with the
established by considering the uneven distributions of liquid film and existing experimental data. The calculation formula is as follows:
droplets resulting from gravity, and the laws of hydrate deposition along
the cross section and axial direction were analyzed, which lays a foun­ AB
t(θ) = R − √̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅, 0 ≤ θ ≤
π
(1)
dation for the efficient prevention of hydrate plugging risk in offshore A2 cos2 θ + B2 sin2 θ 2
gas transportation.
AC π
t(θ) = R − √̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅, < θ ≤ π (2)
2. Model development A2 cos2 θ + C2 sin2 θ 2

Under the condition of horizontal annular flow, the distributions of where θ is the angle measured clockwise from the top of the pipe, rad; R
the liquid film and droplets are non-uniform under the influence of is the inner radius of the pipe, m; t(θ) is the liquid film thickness at
different angles, m.

2
J. Zhang et al. Ocean Engineering 286 (2023) 115603

Table 1
Basic data of gas liquid distribution.
Gas density Liquid density Gas flow Liquid flow pipe diameter Surface tension Liquid viscosity Gas viscosity
− 3 − 3 3 − 1 3 − 1 − 1
/kg⋅m /kg⋅m /m ⋅s /m ⋅s /m /mN⋅m /Pa⋅s /Pa⋅s

0.68 1000 0.0106 0.00039 0.026 72.2 0.00169 0.00001087

Fig. 2. Droplets distribution on the pipe cross section.

The three semi-axes A, B, and C can be calculated as follows: (kg/m2/s) and U is the local gas velocity (m/s). The following basic
assumptions were made in this model: (1) the droplet contained in the
2(R − ta )2 2R(R − 2ta ) gas phase has a uniform particle size; (2) the droplet is small enough that
A= ≅ (3)
B+C B+C the diffusion rate of the gas and the droplet is equal; and (3) the vertical
distribution of the droplet flux is two-dimensional.
B = R − tt (4)
Based on the above assumptions, a simplified equation for the local
C = R − tb (5) droplet concentration C is obtained as follows:
dC
where ta is the circumferential average liquid film thickness, m; tt and tb ε + wC = a (8)
dy
are the liquid film thicknesses at the top and bottom of the tube,
respectively, m. where a is a constant flux, kg/(m2.s); w is the settling rate of the droplet,
The formulae for predicting tat−b 1 and ttt−b 1 proposed by Cioncolini m/s; ε is the eddy current diffusion coefficient, dimensionless.
and Thome (2013) are as follows: The droplet concentration distribution in the pipe can be expressed
using the following formula (Paras and Karabelas, 1991):
0.366Fr1.45
ta tb− 1 = ; Fr > 1 (6) ( y)
1 + 0.366Fr1.45 C 1− A
=A + exp − k (9)
C E(k) R
0.0789Fr1.9
tt tb− 1 = ; Fr > 1 (7)
1 + 0.0789Fr1.9 where‾C is the average droplet concentration along the vertical pipe
diameter, kg/m3, A is the dimensionless flow rate, and E(k) is a function
0.5
where Fr is the Froude number, Fr = (ρg Jg2 /(ρl − ρg )gd) . of k. The average droplet concentration along the vertical pipe diame­
Based on the basic data in Table 1, the liquid film thickness distri­ ter‾C can be calculated as follows:
bution along the pipe wall is shown in Fig. 1 (b). As shown in the figure,
C = 0.85〈C〉 (10)
most of the liquid flows along the bottom of the pipe owing to the effect
of gravity; hence, there must be a mechanism to transport the liquid in
where 〈C〉 is the global average droplet concentration throughout the
the film from the bottom to the top of the pipe to form an annular flow.
cross section, which can be obtained from the mean flux of the entrained
Currently, the disturbance wave driven by the shear stress of the gas core
liquid‾Q and the mean gas velocity UG, 〈C〉 = ‾Q/UG.
on the liquid film is considered to play the most important role in
The droplet concentration distribution along the pipe wall based on
counteracting the influence of gravity drainage. When a disturbance
the basic data presented in Table 1 is shown in Fig. 2 (b). This indicates
wave passes through a pipe, it periodically fills the entire pipe perimeter
that the action of gravity results in a gradual increase in the droplet
(Cioncolini and Thome, 2013). The shear effect of the gas on the liquid
concentration from the top to the bottom of the pipe. The increase in
film was more obvious at the top of the pipe, resulting in a gradual in­
droplet concentration in the top area is relatively gentle, while the in­
crease in the liquid film thickness from the top to the bottom of the pipe.
crease in the bottom area is faster. This is mainly because the secondary
flow of gas is more obvious at the top of the pipe, counteracting the
2.1.2. Non-uniform of droplets in gas phase
influence of gravity (Williams et al., 1996). In addition, as the liquid
The concentration distribution of droplets in the gas phase is also
movement in the pipeline is less impeded near the lower part of the pipe,
uneven, which is thin at the top and dense at the bottom owing to the
the liquid is easily moved to the lower part of the pipe. It is difficult for
effect of gravity in the horizontal annular flow, as shown in Fig. 2 (a).
the gas to carry droplets to the top, so the droplet concentration in the
Paras et al. (Paras and Karabelas, 1991) used local concentration to set a
bottom area is greater.
model, and the droplet concentration C (kg/m3) at a point can be
calculated using the formula C = Q/U, where Q is the local flux

3
J. Zhang et al. Ocean Engineering 286 (2023) 115603

2.2. Prediction model of hydrate formation in horizontal annular flow

In this study, the hydrate formation kinetic model proposed by


Turner et al. (2005) was used to calculate the gas consumption rate Rh
(mol/s) during hydrate formation.
( )
1 K2
Rh = ⋅ u ⋅ K1 ⋅ exp ⋅ As ⋅Tsub (11)
Wmol T

where K1 = 2.608 × 1016 kgm− 2K− 1s− 1 and K2 = − 13600 K are two
kinetic constants; Wmol is the average gas molar mass, g/mol; T is the
system temperature, K; As is the total gas-liquid surface area available
for hydrate formation, m2; Tsub is the subcooling, ◦ C; u is the scale factor
considering the heat transfer and mass transfer resistance,
dimensionless.
The total gas-liquid contact surface area As comprises two parts: the
liquid film surface area Af and droplet surface area Ad.
As = Ad + Af (12)
Aman et al. (2016) determined that the contact area of droplets in the
gas phase is approximately 4.75 times that of the liquid film, which
means that droplets play an important role in hydrate formation.
The distance from the center of the tube section to the gas-liquid
interface can be obtained by subtracting the liquid film thickness from Fig. 3. Local enlarged view of fan column section.
the pipe inner diameter. The liquid film area in the control volume
element dθdl is: Dividing the elliptic curve into many elements; each 2.3. Prediction model of hydrate deposition in horizontal annular flow
element corresponds to a small sector and the curve length is integrated
by using the arc length calculation formula of the circle; then, the liquid In horizontal annular flow, the gas velocity is high, and the hydrate
film surface area at different angles can be obtained by combining the particles produced by droplets have a high transmission probability in
curve circumference S with the tube length element dl. the gas core, which is similar to the case of gas-carrying droplets. Jassim
et al. (2010) studied the deposition characteristics of a single hydrate
Af = S × dl (13) particle via CFD, and the influence of fluid velocity (especially gas ve­
In Eq. (13), S is expressed as follows: locity) on hydrate deposition was analyzed. It was found that hydrate
particles are more likely to be carried by the gas. Previous results also
S = (R − t(θ))dθ (14) show that the maximum thickness of the hydrate layer appears at a
The total mass of the droplets in the control volume element dθdl can certain position (Bondarev et al., 1982; Wang et al., 2017), which in­
be calculated using the volume concentration of the droplets, and the dicates that the hydrate deposit thickness presents a non-uniform dis­
total droplet volume is then obtained. Ultimately, the droplet surface tribution on the pipe cross-section. It is suggested that the hydrates
area was obtained using a spherical geometric formula. The formula is as formed in the liquid film are more likely to adhere to the pipe wall
follows: (Aspenes et al., 2010; Nicholas et al., 2009), while part of the hydrate
( )2 particles formed by the droplets would deposit on the pipe wall, and the
3c(j) dki dldθ other part would be carried by the gas and deposit to the next location
Ad = (15)
4000dp (Wang et al., 2017). The mass of hydrates formed by droplets deposited
on the pipe wall can be calculated using the following formula:
/
dp = d32 0.7 (16) mhe
mhd = mld Sd (19)
mle
where c(j) represents the droplet concentration at a certain angle, kg/
m3; dp is the droplet diameter, m; i is the time-step index; k is the space where mle is the droplet content in the gas phase, kg; mhe is the hydrate
element index; and dik is the pipe diameter at this location, m. content in the gas phase, kg; mld is the mass of the deposited liquid
The hydrate formation rate can be obtained by the preceding for­ droplets, kg; Sd is the effective deposition ratio of hydrate particles,
mula, and the water consumption rate of hydrate formation can be dimensionless.
expressed as follows: The mass of the hydrate deposited on the liquid film mhf can be
nRh (j)Ml calculated as follows:
wik (j) = (17)
1000000 mhf = Mh Rgf dt (20)

where n is the composite number of water, Ml is the molar mass of the where Mh is the molar mass of the hydrate, g/mol; Rgf is the consump­
liquid, g/mol, Rh(j) is the hydrate formation rate at a certain angle. tion rate of gas on the liquid film, mol/s.
The liquid flow rate in each element can be expressed by the After obtaining the mass of hydrates formed by droplets deposited on
following equation: the pipe wall mhd and the mass of hydrates formed from liquid film mhf,

∑ the hydrate deposit thickness can be obtained by a series of trans­
i+1
Vk+1 = Vki − wik (j) (18) formations. First, the pipeline is divided into several equal-length ele­
0
ments. Second, sufficient angle elements are divided from the top to the
bottom of the pipe cross-section. Finally, the pipe was divided into
where V is the liquid flow rate, m3/s.
several control volume elements with a fan column shape. A local
magnification of the fan column section is shown in Fig. 3.
The volume of hydrate deposit can be expressed by the following

4
J. Zhang et al. Ocean Engineering 286 (2023) 115603

Fig. 5. Pipeline grid division diagram.

Fig. 4. Stress diagram of hydrate particles (Nicholas et al., 2009).


wall and return to the gas flow.

equations: FL + FB ≥ FA + FG (25)

Vh = VLarge fan column-VSmall fan column (21) where FL is the Saffman lifting force, N; FB is the buoyancy force of
mhd + mhf particles, N; FG is the gravity of the particles, N; and FA is the adhesion
Vh = (22) force between the particles and the wall, N.
ρh
If Eq. (26) is satisfied, the external force is not sufficient to overcome
where ρh is the density of the hydrate, kg/m3; Vh is the hydrate volume, the adhesion force, and the particles slide on the adhesive surface and
m3. return to the gas flow.
Although the thickness of the hydrate deposit is non-uniform along FD ≥ f (|FA + FG | − FL − FB ) (26)
the pipe cross-section, it is assumed that the hydrate deposit thickness is
equal in the angle element. When calculating the change in pipe inner where FD is the interphase drag force, N; f is the friction coefficient
diameter, the hydrate deposit thickness from the top to bottom of the between the particles and the pipe wall, dimensionless.
pipe is accumulated and then treated evenly. The effective pipe diameter If Eq. (27) is satisfied, the external force is insufficient to overcome
at the next moment was equal to the difference between the effective the adhesion force, but instead causes the particles to roll on the adhe­
pipe diameter at the previous time and the average hydrate deposit sive surface and return to the gas flow.
thickness. Therefore, the radius of the small fan column can be obtained ( )
from the geometric relationship: MD + FD ⋅ l1 + (FL + FB ) ⋅ l2 ≥ FA + Fg ⋅l2 (27)
√̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
( / ( )2 )/
where MD is the external moment, N⋅m; l1 and l2 are the longitudinal and
r(j) = 2 1 8 dk i dldθ − Vh (dldθ) (23)
transverse arms of the particle rotation force, respectively, m.
Hydrate particles adhere to the wall and cannot result in a secondary
where dl is the pipe element length, m; dθ is the element angle, rad; and r suspension only when the above criteria are not satisfied. In this study, a
(j) is the radius of the small fan column at different angles, m. CFD model was established using the software Fluent, and a user-defined
Finally, the hydrate deposit thickness at different angles can be function UDF was used to compile the adhesion model of hydrate par­
calculated as: ticles, which was imported into Fluent for the coupling solution. To
/
th (j) = dk i 2 − r(j) (24) better simulate and calculate the movement of hydrate particles near the
wall, the mesh near the wall was encrypted. To ensure the computa­
Compared with previous prediction models used in vertical condi­ tional efficiency and accuracy of the simulation results, 250000
tions (Wang et al., 2016; Liu et al., 2018; Zhang et al., 2020), the uneven computational grids was selected in the simulation and the mesh quality
distributions of the hydrate deposit thickness along the radial and axial was 0.930. The grid structure is shown in Fig. 5.
directions in a horizontal annular flow can be calculated using the In the simulation, the simulated gas velocity range is 8~20 m/s, the
proposed model, which can reflect the real distribution of hydrate de­ hydrate particle velocity is same to the gas velocity, the pipe diameter
posit thickness in horizontal annular flow conditions. range is 0.02–0.35 m, and the hydrate particle size is treated as
approximately the droplet size, with a range of 0.1–0. 9 mm. The droplet
2.4. Numerical simulation of deposition coefficient size can be calculated by the following formula (Wang et al., 2020):
d32 ( / )0.117
Wang et al. (2017) proposed the concept of the effective deposition = 0.022We−g 0.545 Re0.079 Re0.439 0.429
sg Oh ρg ρl
(28)
sl
D
ratio of hydrate particles under annular mist flow conditions, and a se­ /
dp = d32 0.7
ries of values of the deposition ratio were regressed by previous exper­
imental results (Di Lorenzo et al., 2014). However, there is no exact
where Weg is the gas Weber number, dimensionless; Resl is the liquid
theoretical value for the effective hydrate-deposition ratio. Under the
Reynolds number, dimensionless; Resg is the gas Reynolds number,
condition of horizontal annular flow, the hydrate particles were sub­
dimensionless; Oh is the Ohnesorge number, dimensionless.
jected to gravity (FG), buoyancy (FB), Saffman lift (FL), adhesion force
Through CFD simulation, the number of particles transported to the
(FA) perpendicular to the wall, drag force (FD) of the gas flow parallel to
pipe wall nw and the number of particles deposited on the pipe wall nd
the wall, and external torque (MD), as shown in Fig. 4. When the
can be tracked from the DDPM model, which is a CFD model for simu­
non-adhesion force of the hydrate particles is greater than the adhesion
lating particle flow. The effective deposition ratio can then be calculated
force between the particles and the wall, the particles are resuspended
using the following formula:
and return to the gas flow. Mortazavi (2005) demonstrated that particles
achieve secondary suspension in three ways: lifting, sliding, or rolling. Sd =
nd
(29)
If Eq. (25) is satisfied, the particles break away from the adhesive nw

5
J. Zhang et al. Ocean Engineering 286 (2023) 115603

Fig. 6. Scatter plot of deposition coefficient.

Fig. 8. Comparison of the pressure drop between experimental data and the
model results.

3. Model solution and validation

3.1. Model solution procedure

The established model has strong nonlinearity owing to the coupling


of the gas-liquid flow rate, hydrate formation and deposition rate, and
tube inner diameter. Therefore, this study used the finite difference
method to solve the numerical problem, and Visual Basic programming
was used to solve this model. The process of solving the model comprises
the following steps (also shown in Fig. 7).

(1) Setting a sufficiently small time element dt, dividing the pipe into
sufficiently equal length elements dl, and dividing sufficient angle
elements dθ along the pipe cross section.
(2) Based on the initial parameters of control volume k at time step i,
including the gas-liquid flow rate, pipe diameter, and other pa­
rameters, the distribution in the liquid film on the pipe wall and
the droplet concentration in the gas phase can be calculated.
(3) According to the gas-liquid distribution in horizontal annular
flow, the surface area of the liquid film and droplet at different
angles can be calculated to determine the total gas-liquid contact
surface area.
(4) The gas-liquid contact surface area at different angles was used to
determine the rates of hydrate formation and deposition at
different angles of the initial tube section, and the hydrate deposit
thickness was calculated from the geometric relationship.
(5) The spatial step size iteration is conducted to determine the hy­
drate formation and deposition at other locations, and then the
distribution of the hydrate deposit thickness along the pipeline
Fig. 7. Model solution flow chart. can be obtained.
(6) Time step iteration is conducted to evaluate the hydrate deposi­
Fig. 6 shows the numerical simulation results for the effective tion degree in the pipeline after a certain time. Taking the pipe­
deposition ratio. The effective deposition ratio ranges from approxi­ line state at the previous time step as the initial state of the next
mately 0.03–0.06. The effective deposition ratio is affected by the pipe time step, Steps 2–6 are repeated until the required flow time is
diameter, gas flow rate, hydrate particle size, and other factors. In this obtained or the pipeline is blocked.
study, the effective deposition ratio of hydrate particles is taken as 0.05
for the subsequent related calculations, which may result in some errors 3.2. Model validation
in the results of hydrate formation and deposition in horizontal annular
flow, it should be researched deeply in the future work. Once a better The model established in this study was verified by the experimental
value or formulas are obtained in the future, the used effective deposi­ data obtained by Di Lorenzo et al. (2014). The experimental device was
tion ratio of hydrate particles can be replaced in the proposed model. a stainless-steel loop with an inner diameter of 0.8 in (20.3 mm) and a
length of 131 ft (40 m). The apparent velocities of the gas and liquid are
8.5 m/s and 0.08 m/s respectively, other specific parameters are pre­
sented in the reference (Di Lorenzo et al., 2014). A comparison between
the pressure drop data measured in the experiment and the results

6
J. Zhang et al. Ocean Engineering 286 (2023) 115603

Table 2 4.1.2. Effect of gas flow rate on film thickness and droplet concentration
Basic data of simulation. distribution
Initial Gas flow rate/ Pipe Surface tension/ Keeping the other parameters unchanged, the effects of increasing
temperature/◦ C m3⋅s− 1 diameter/m mN⋅m− 1 the gas flow rate on the distributions of the liquid film thickness and
10 0.05 0.05 72.2 droplet concentration are shown in Fig. 10 (a) and (b), respectively. As
shown in the figure, the increase in gas flow rate makes the distribution
Initial pressure/ Liquid flow rate/ Pipe length/m Liquid viscosity/
MPa m3⋅s− 1 Pa⋅s
of the liquid film thickness more uniform. This is because the increase in
the total mass flux leads to an increase in the kinetic energy of the gas
10.3 0.0001 200 0.00169
core, promoting a more symmetrical distribution of the liquid film in the
channel section, and the disturbance of high-speed gas carries more
calculated using the proposed model is shown in Fig. 8. It can be seen droplets into the gas core.
from the figure that the calculated results of the model are in good
agreement with the experimental data to a certain extent, which proves
the accuracy of the established theoretical model. 4.2. Variation law of hydrate deposit thickness

4. Results and discussion 4.2.1. Distribution of hydrate deposit along the cross section
The distribution characteristics of the hydrate deposition in the
4.1. Effect of gas-liquid flow rate on film thickness and droplet initial section of the pipe are shown in Fig. 11. It can be seen from the
concentration

Based on the basic data presented in Table 2, by changing the gas and
liquid flow rates, the distribution of the liquid film thickness on the pipe
wall and the droplet concentration in the gas phase in the pipe were
calculated and analyzed.

4.1.1. Effect of liquid flow rate on film thickness and droplet concentration
distribution
When the other parameters remain unchanged, the influence of
increasing the liquid flow rate on the distribution of the film thickness
and droplet concentration is shown in Fig. 9 (a) and (b), respectively. As
shown in the figure, under the conditions of horizontal annular flow, the
liquid film thickness was small. With an increase in the liquid flow rate,
the content of free water in the pipeline increases, and more droplets are
carried into the pipeline, resulting in an increase in droplet concentra­
tion. The amount of free water that can be used to form the liquid film
increases, and the liquid film thickness also increases accordingly.
Fig. 11. Distribution characteristics of hydrate deposit along the initial section.

Fig. 9. Effect of liquid flow rate on film thickness and droplet concentration.

Fig. 10. Effect of gas flow rate on liquid film thickness and droplet concentration.

7
J. Zhang et al. Ocean Engineering 286 (2023) 115603

Fig. 12. Effect of gas and liquid flow rates on hydrate deposit thickness at different pipe sections.

figure that there are three different areas of A, B, and C from the top to deposit thickness along the radial direction of the pipe gradually tran­
the bottom of the pipe section, which is different from previous research sitions from a thick – thin to a thin – thick distribution between the
(Di Lorenzo et al., 2014; Wang et al., 2017). Overall, the hydrate deposit upper and lower sections. This is mainly because the contribution of the
thickness at the top of the pipe was larger than that at the bottom of the liquid film begins to dominate and gradually changes to the droplet
pipe. Hydrate deposition is the result of the comprehensive action of the contribution, which plays a leading role in the hydrate-deposit thickness
droplets and liquid film. The thicker the liquid film, the smaller the along the radial direction of the pipe. With the increase in gas and liquid
surface area of the liquid film. The larger the droplet concentration, the flow rates, the gas-liquid exchange in the pipeline becomes more
larger the surface area of the droplet. According to the results in Section frequent, which is conducive to hydrate formation and deposition.
4.1, it is found that the liquid film thickness and droplet concentration Meanwhile, the hydrate deposit undergoes secondary migration, which
increase gradually in area A, which causes the surface area of the liquid always moves from the upper position to the next position; hence, the
film to decrease slightly and the surface area of the droplet to increase. hydrate deposit thickness gradually increases along the pipe length.
The influence of the droplets is slightly greater than that of the liquid
film; hence, the hydrate deposit thickness in area A increases slightly. 4.2.2. Distribution of hydrate deposit along the axial direction
There is an inflection point in the liquid film thickness change in area The distribution of the hydrate deposit thickness along the pipe axis
B, which leads to a rapid increase in the liquid film thickness, whereas at 10 min, 20 min, 30 min, 40 min, 45 min, and 50 min, as shown in
the increase in the droplet concentration is relatively small. This sug­ Fig. 13. This suggests that the distribution of the hydrate deposit
gests that the influence of the liquid film on the hydrate deposit is thickness in the pipeline is uneven. The hydrate deposit thickness
greater than that of the droplet concentration. Therefore, the hydrate increased with time at all angles and increased most obviously at the
deposit thickness in area B rapidly decreased. Conversely, the droplet bottom of the pipe along the axial direction of the pipe. This is mainly
concentration increases rapidly, while the increasing rate of the liquid because the droplet concentration at the bottom of the tube is the
film thickness slows down in area C. The influence of the droplets on the highest, the hydrates formed from the droplets are the largest, and
hydrate deposit is greater than that of the liquid film, hence the hydrate because of the secondary migration of hydrate particles, some hydrate
deposit thickness increased to a certain extent. particles formed at the previous position will be deposited at the next
The influences of the liquid and gas flow rates on the hydrate deposit position through gas-liquid transport. At some angles, the hydrate de­
thickness at different locations are shown in Fig. 12. It can be seen from posit thickness first increased and then decreased. Hydrate deposition in
the figures that the hydrate deposition across the pipe cross-section is the pipeline is the result of the comprehensive action of newly formed
more complex, and there are three different deposition characteristics: hydrate and undeposited hydrate in previous positions, which leads to a
concave W-type, convex W-type, and Ω-type. As the axial distance be­ gradual increase in the amount of hydrate deposited along the axial
tween the pipe section and inlet increases, the distribution of hydrate direction of the pipeline. However, as the amount of free water

8
J. Zhang et al. Ocean Engineering 286 (2023) 115603

Fig. 13. Axial distribution of hydrate deposit thickness at different times.

remaining in the latter part of the pipeline decreases, the newly gener­ 0–90◦ first increased and then decreased along the pipe length,
ated hydrate continuously decreases, resulting in a decrease in the hy­ indicating the most dangerous locations for hydrate plugging
drate deposit thickness. along the pipeline; and the hydrate deposit thickness at 180◦
increased gradually along the pipe axis.
5. Conclusions (3) Hydrate deposition results from the combined action of the liquid
film and droplets. With an increase in the gas flow rate, the hy­
Horizontal annular flow usually appears in subsea natural gas drate deposit thickness on the cross-section of the pipe increases
transportation pipeline. Considering the distribution characteristics of accordingly. With an increase in the liquid flow rate, a greater
the liquid film thickness and droplet concentration, an improved axial distance between the pipe section and inlet corresponds to a
calculation model of hydrate formation and deposition was established more obvious trend of increasing hydrate deposit thickness for all
in horizontal annular flow. The calculated results of the proposed model radial angles. This study provides a theoretical basis for the
were in good agreement with the experimental data in the literature, and prediction and prevention of hydrate blockages during offshore
the rules of hydrate formation and deposition under horizontal annular gas transportation.
flow were analyzed. The main conclusions are as follows:
CRediT authorship contribution statement
(1) In horizontal annular flow, the distributions of liquid film
thickness and droplet concentration along the pipe wall increase Jianbo Zhang: Conceptualization, Methodology, Writing – review &
gradually from the top to the bottom of the pipe unevenly owing editing. Zhenggang Gong: Investigation, Visualization. Shaowei Pan:
to the effect of gravity. With an increase in the gas flow rate, the Investigation, Formal analysis. Yuting Wang: Investigation, Visualiza­
kinetic energy of the gas core increased, which promoted a more tion. Xiaohui Sun: Methodology, Data curation, Visualization. Xuerui
symmetrical distribution of the liquid film and droplets on the Wang: Visualization. Zhiyuan Wang: Conceptualization, Supervision,
channel section. With the increase in liquid flow rate, the liquid Writing – review & editing. Yonghai Gao: Writing - review & editing.
film thickness and droplet concentration increase gradually. Baojiang Sun: Supervision.
(2) The hydrate deposition on the cross-section of the pipe is com­
plex, and there are three different deposition characteristics: Declaration of competing interest
concave W-type, convex W-type, and Ω-type. The thickness dis­
tribution of the hydrate deposit along the pipe axis was uneven at The authors declare that they have no known competing financial
different angles. Specifically, the hydrate deposit thickness at interests or personal relationships that could have appeared to influence

9
J. Zhang et al. Ocean Engineering 286 (2023) 115603

the work reported in this paper. Liu, W., Hu, J., Li, X., Sun, F., Sun, Z., Zhou, Y., 2018. Research on evaluation method of
wellbore hydrate blocking degree during deepwater gas well testing. J. Nat. Gas Sci.
Eng. 59, 168–182.
Data availability Liu, W., Hu, J., Wu, K., Sun, F., Sun, Z., Chu, H., Li, X., 2019. A new hydrate deposition
prediction model considering hydrate shedding and decomposition in horizontal gas-
Data will be made available on request. dominated pipelines. Petrol. Sci. Technol. 37 (12), 1370–1386.
Lv, X., Xu, J., Ye, F., Long, W., Wang, C., Liu, Y., Ma, Q., Zhou, S., Song, S., 2023. Gas
hydrate formation and slurry flow characteristics of gas–liquid–solid multiphase
Acknowledge systems. Energy Fuel. 37 (13), 9110–9120.
Mauro, A.W., Cioncolini, A., Thome, J.R., Mastrullo, R., 2014. Asymmetric annular flow
in horizontal circular macro-channels: basic modeling of liquid film distribution and
The work was supported by the Key Research and Development heat transfer around the tube perimeter in convective boiling. Int. J. Heat Mass Tran.
Program of Shandong Province (2022CXGC020407), the National Key 77, 897–905.
Research and Development Program (2022YFC2806502), the National Mortazavi, B.R., 2005. Reentrainment of Submicron Solid Particles Virginia
Commonwealth University.
Natural Science Foundation of China (52104056, 52004315, Nicholas, J.W., Dieker, L.E., Sloan, E.D., Koh, C.A., 2009. Assessing the feasibility of
U21B2065), the Natural Science Foundation of Shandong Province hydrate deposition on pipeline walls—adhesion force measurements of clathrate
(ZR2023QE025), and the Natural Science Foundation of Qingdao (23-2- hydrate particles on carbon steel. J. Colloid Interface Sci. 331 (2), 322–328.
Paras, S.V., Karabelas, A.J., 1991. Droplet entrainment and deposition in horizontal
1-95-zyyd-jch). annular flow. Int. J. Multiphas. Flow 17 (4), 455–468.
Qin, X., Lu, C., W, P., Liang, Q., 2022. Hydrate phase transition and seepage mechanism
References during natural gas hydrates production tests in the South China Sea: A review and
prospect. China Geology 2 (5), 201–217.
Sa, J.H., Lee, B.R., Zhang, X., Kinnari, K.J., Li, X., Askvik, K.M., Sum, A.K., 2017. Hydrate
Aman, Z.M., Di Lorenzo, M., Kozielski, K., Koh, C.A., Warrier, P., Johns, M.L., May, E.F.,
management in deadlegs: hydrate deposition characterization in a 1-in. vertical pipe
2016. Hydrate formation and deposition in a gas-dominant flowloop: initial studies
system. Energy Fuel. 31 (12), 13536–13544.
of the effect of velocity and subcooling. J. Nat. Gas Sci. Eng. 35, 1490–1498.
Sloan, E.D., Koh, C.A., 2007. Clathrate Hydrates of Natural Gases. CRC press.
Aspenes, G., Dieker, L.E., Aman, Z.M., Høiland, S., Sum, A.K., Koh, C.A., Sloan, E.D.,
Sloan, E.D., Koh, C.A., Sum, A.K., 2010. Natural Gas Hydrates in Flow Assurance. Gulf
2010. Adhesion force between cyclopentane hydrates and solid surface materials.
Professional Publishing.
J. Colloid Interface Sci. 343 (2), 529–536.
Song, S., Shi, B., Yu, W., Ding, L., Gong, J., 2019. Study on the optimization of hydrate
Barker, J., Gomez, R., 1989. Formation of hydrates during deepwater drilling operations.
management strategies in deepwater gas well testing operations. J. Energy Resour.
J. Petrol. Technol. 41 (3), 297–301.
Technol. 142 (3), 033002.
Bondarev, É., Gabysheva, L., Kanibolotskii, M., 1982. Simulation of the formation of
Turner, D., et al., 2005. Development of a hydrate kinetic model and its incorporation
hydrates during gas flow in tubes. Fluid Dynam. 17 (5), 740–746.
into the OLGA2000® transient multiphase flow simulator. In: 5th International
Chen, W., Xu, H.L., Kong, W.Y., Yang, F.Q., 2020. Study on three-phase flow
Conference on Gas Hydrates, Trondheim, Norway, Trondheim, Norway.
characteristics of natural gas hydrate pipeline transmission. Ocean Eng. 214,
Wang, Z., Liu, H., Zhang, Z., Sun, B., Zhang, J., Lou, W., 2020. Research on the effects of
107727.
liquid viscosity on droplet size in vertical gas–liquid annular flows. Chem. Eng. Sci.
Cioncolini, A., Thome, J.R., 2013. Liquid film circumferential asymmetry prediction in
220, 115621.
horizontal annular two-phase flow. Int. J. Multiphas. Flow 51, 44–54.
Wang, Z., Zhang, J., Sun, B., Chen, L., Zhao, Y., Fu, W., 2017. A new hydrate deposition
Di Lorenzo, M., Aman, Z.M., Kozielski, K., Norris, B.W.E., Johns, M.L., May, E.F., 2014.
prediction model for gas-dominated systems with free water. Chem. Eng. Sci. 163,
Underinhibited hydrate formation and transport investigated using a single-pass gas-
145–154.
dominant flowloop. Energy Fuel. 28 (11), 7274–7284.
Wang, Z., Zhao, Y., Sun, B., Chen, L., Zhang, J., Wang, X., 2016. Modeling of hydrate
Di Lorenzo, M., Kozielski, K., Norris, B.W.E., Johns, M.L., May, E.F., 2018. Modelling
blockage in gas-dominated systems. Energy Fuel. 30 (6), 4653–4666.
hydrate deposition and sloughing in gas-dominant pipelines. J. Chem. Thermodyn.
Williams, L., Dykhno, L.A., Hanratty, T.J., 1996. Droplet flux distributions and
117, 81–89.
entrainment in horizontal gas-liquid flows. Int. J. Multiphas. Flow 22 (1), 1–18.
Fu, W., Wang, Z., Zhang, J., Sun, B., 2020. Methane hydrate formation in a water-
Zaidi, S.H., Altunbas, A., Azzopardi, B.J., 1998. A comparative study of phase Doppler
continuous vertical flow loop with xanthan gum. Fuel 265, 116963.
and laser diffraction techniques to investigate drop sizes in annular two-phase flow.
Herath, D., Khan, F., Yang, M., 2016. Risk-based winterization to prevent hydrate
Chem. Eng. J. 71 (2), 135–143.
formation in northern harsh environment. Ocean Eng. 119, 208–216.
Zeng, S., Mao, L., Liu, Q., Wang, G., Li, J., 2021. Study on mechanical properties of
Hurlburt, E.T., Newell, T.A., 2000. Prediction of the circumferential film thickness
natural gas hydrate production riser considering hydrate phase transition and
distribution in horizontal annular gas-liquid flow. J Fluid Eng- T ASME 122 (2),
marine environmental loads. Ocean Eng. 235, 109456.
396–402.
Zhang, J., Wang, Z., Duan, W., Fu, W., Tong, S., 2020. Real-time estimation and
Jassim, E., Abdi, M.A., Muzychka, Y., 2010. A new approach to investigate hydrate
management of hydrate plugging risk during deepwater gas well testing. SPE J. 25
deposition in gas-dominated flowlines. J. Nat. Gas Sci. Eng. 2 (4), 163–177.
(6), 3250–3264.
Laurinat, J.E., Hanratty, T.J., Jepson, W.P., 1985. Film thickness distribution for gas-
Zhang, J., Wang, Z., Liu, S., Zhang, W., Yu, J., Sun, B., 2019. Prediction of hydrate
liquid annular flow in a horizontal pipe. Physico Chem Hydrodyn 6 (1), 179–195.
deposition in pipelines to improve gas transportation efficiency and safety. Appl.
Li, C., Huang, T., 2016. Simulation of gas bubbles with gas hydrates rising in deep water.
Energy 253, 113521.
Ocean Eng. 112, 16–24.
Zhang, J., Zhang, N., Sun, X., Zhong, J., Wang, Z., Hou, L., Li, S., Sun, B., 2023. Pore-
Li, Q., Zhang, C., Yang, Y., Ansari, U., Han, Y., Li, X., Cheng, Y., 2023. Preliminary
scale investigation on methane hydrate formation and plugging under gas–water
experimental investigation on long-term fracture conductivity for evaluating the
flow conditions in a micromodel. Fuel 333, 126312.
feasibility and efficiency of fracturing operation in offshore hydrate-bearing
Zhao, X., Fang, Q., Qiu, Z., Mi, S., Wang, Z., Geng, Q., Zhang, Y., 2022. Experimental
sediments. Ocean Eng. 281, 114949.
investigation on hydrate anti-agglomerant for oil-free systems in the production pipe
of marine natural gas hydrates. Energy 242, 122973.

10

You might also like