Valmet <> Intelligent valve controller J Neles™ ND9000™ Neles ND9000 is a top class intelligent valve controller designed to operate on all control valve actuators and in all industry areas. It guarantees end product quality in all operating conditions with unique diagnostics and incomparable performance features. ND9000 is a reliable and future-proof investment with life- time support. Key features + Benchmark cont performance on rotary and + Reliable and robust design Essy commissioning and operation Safety TEC 61508 compliant pte and including ST 2 by TOV Language selection: Englih, German and Brend peal / remote operation Expandable architecture Advanced device diagnostics including + Self diagnostics Online diagnostics Performance diagnostics Communication diagnostics Extended offline tests Performance view Online Valve Sigsature Options + Interchangeable communication options oHART'5 or? GD), + FOUNDATION fieldbus * Profibus PA Limit switches Poston anstaite (ip HART only) Fal sanfess ste! enclosure Exhaust adapter Remote mounting Arle version (Up (0-53 °C/-64°P) Total cost of ownership + Low energy and air consumption + ature proof design allows further options at a reduced cost + Optimized spares program minimizes spare part inventory + Reteoni to existing installations (Neles or 3d party valves) Minimized process variability Linearsation ofthe ile characteris Eustreponce to onl gral ange ‘Accorate internal measurements TNDSODIEN - 4/2022 & & @ & = & HART?, 29008 ener OG Easy installation and configuration + Same device cn be used for linear and rotary valves, double and single ating actuators + Simple fat calbration abd configuration 2 Nising Local User Toerfce (LUD {Geng DTM) EDD in a emote location + ing Ditbuted Control Sytem (DCS) ae + ae lection of owas sd pty ston {Low power comsumption enables installation to ll common contra ystems Open solution + Valmet is commited to delivering product that ree interface vstesoftare and hariwae rong vary of manaecarers ND9000 fe no exception Thi open architecture allows the D300 tobe integrated with ater fed devices to give an ttnprecedented level af controllably, + BT and EDD bared mull-vendor suppor configuration + Support files fr 81D9000 are vallable om our inteonet pages, at wevencescom/NDS000Intelligent valve controller Nees" ND9000" Neles ND9000 in fieldbus networks + Approved interoperability Hos interoperability casured 1 FOUNDATION fieldbus ITK version 6.1.2 certified + Profibus PA profile version 3.0 PNO certified + Eagy to upgrade, by replacing the HART communication boatd witha fieldbus communication board + Excelent maintainability with firmware download feature + “Advanced communication diagnostics {Digital communication via th fieldbus includes not only the setpoint but also the positon feedback signal from the postion sensor. No special sepplementary modules for analog of dgitd position feedback are aewded when tsing the cldbus valve controller + Bacup LAS functionality available in FOUNDATION fieldbus enviroment ' + Input selector and output splitter blocks avilable in FOUNDATION fieldbus devices allowing advanced distributed control + Standard function blocks enables the freedom to use the [ND9000 intelligent valve controller in either continous or on-oif control applications + Open and close information is directly available via the fdidbus + Open and close detection is based on either position measurement (soft limit switch) oy mechanical limit Sitch information ND9000 mounting on actuators and valves + Mounted on single and double acting actuators {Both rotary andlinea valves + Ability to attach options to electronics and mechanics later + L-point calibration feature enables mounting without disturbing the process Product reliability Designed to operate in harsh environmental conditions Rugged modular design Excellent temperature characteristics Vibration and impact tolerant 1P66 enclosure Stainless steel enclosure (ND9300 and ND9400) Protected against humidity Maintenance free operation Resistant to dirty air ‘Wear resistant and sealed components Contactless position measurement Predictive maintenance + Easy access to collected data with Neles DTM + Unique Online Valve Signature to detect valve friction even more accurately. + Performance view with report, which gives guidelines for recommended actions. + Logial tend and histogram collection + Information collected daring procese uptime 1 Hxtensve set of of line tests with accurate key figure + Fastnolifications with on-line alarms + Condition monitoring toolavaleble + Rel Ue monitoring of valve contol parameters Technical description ‘The ND9000 is a 4-20 mA or fieldbus powered ricrocontller-based intelligent valve contller, The device contains a Local User Interface (LUD) enabling local configuration. A PC with FEDI/DIM software can be connected tothe ND9000 itself or to the contra loop, ‘The powerful 32-bit microcontroller controls the valve position. The measurements inchude: + Input signal + Valve position with contactless sensor + Actuator pressures, independent measurements + Supply pressure + Spool valve position + Device temperature ‘Advanced self-diagnostics guarantees that all measurements operate correctly. After connections of electric signal and pneumatic supply, the micro controller (uC) reads the input signal, position sensor (a, pressure sensors (Ps, P1, P2) and spool position sensor (SPS). diflerence between input signal and position sensor () measurement is detected by control algorithm inside the iC. The uC calculates a new value for prestage (PR) coil current based on the information from the {input signal and from the sensors, The changed current to the PR changes the pilot pressure to the spool valve. Reduced pilot pressure moves the spool and the actuator pressures change accordingly. The spool opens the flow to the driving side of the double diaphragm actuator and opens the flow out from the other sie of the actuator. The increasing pressure will ‘move the diaphragm piston, The actuator and feedback shaft rotate. The position sensor (a) measures the rotation for the LC. The uC using control algorithm modulates the PR-current from the steady state value until the new position of the actuator, according to the input signa, is reached,beige valve controler Nels” ND9000 Technical specifications ND9000 intelligent valve controller General Loop powered, no external power supply required ‘Suitable for rotary and linear valves, ‘ActUalor connections in accordance with VDUVDE 3845 and TEC (60534-6 standards, Flush mounting on selected actuators ‘Action: Dovble or single acting ‘Travel ange Linear; 10-120 msm / 04-47 in rotary, 45-95 degrees, Meastrement ge 110° with freely rotating ack caf Environmental influence Standard temperatuse range: “40°C to +85°C] 40°F to -185 °F Arctic temperatore range: 53°C to +85 °C / -64" lo +185°F Influence of temperatute on valve positon: 05 %/10°K Influence of vibration on valve positon: “1 sounder 2g 5-150 I, 1g 150-300 Hr, 05g 300-2000 Hz Enclosure Material ND9100: Anodized aluminum alloy and polymer composite NDs200. Anodised aluminum alloy and tempered glass NDsao0 Stainless steel and polymer NDS300: Stainless te 1P66, Nema x 5 1/4 (ND9100) 114NPT(NDs200, NDss00 &eND3400) Protection clase Pneumatic ports Cable gland thread M20x1.5 (ND9000 } 12 NPT (NDS000E2, NDs000U) Weight 18 kg/ 40 bs (ND9I00) 3.4g 75 Ibs (ND9200) 5.6 kg / 124 Ibs (ND9G00) 8.6 kg 19.0 bs (ND9300), ‘Mechanical and digital position indicator visible through main cover, ‘not applicable to ND9200E2 and ND9300, Special corrosion resistant design or stanles steel housing available aan option for demanding environment. Pneumatics Supply pressure: 14-8bar/20-115 psi Eker of supply pressure on valve postion “O11 at 10 lference in inlet Air quality ‘ec. 180 8573-1, Solid parties: Class 5 (3 -5 um ‘lation i recommended) Humidity: (Cass I (dew point 10 °C! 18°F below minsmam temperate Pr recommended) Oilclase S(orei gem) {Capacity with bar 60 pst supply 55 Nm 3.3 stim (pool valve2) 12Nm'th 7.1 sft (pol valve 3) 34 Nm? fh 224 sim (spol valve 6) ‘Consuntion with bar 60 psi supply steady state poston: << 06 Noh 035 scfm (pool valve 2&3) < LON /h/ 06 sen poe valve 6) PND SOIEN - 4/2022, Electronics HART Supply power: Loop powered, 4-20 ma ‘Minimum signal: 36mA Cusrent max: 120mA, Toad voltage: upto 97 VDC20mA (Corresponding 485.9) Voltage: max 30 VDC Polarity protection: 30 VDC (Over current protection: active over 35.mA Profibus PA and FOUNDATION fieldbus Supply power: voltage 8-32 VIC, reverse polarity protection Max basic current: ama (Quiescent Current Draw: 16 mA Fault carrent (EDE} 39mA Founpanion fieldbus function block execution times Ao 20ms Ar 2oms PD 2oms Do 20ms Dr Isms IS ims os ism: Performance with moderate constant-load actuators 501% 05% Local User Interface (LUI) functions + Local contel ofthe valve 1 Monitoring of vale postion arget position input signal, temperature, supply and ataator pressure diference Guided-startup fanction UL may be locked remotely to prevent unauthorised access Calibration, Automatic Maneal linearization point calibration Cantzl coniguraion: aggressive, fast, optinsm, stable, maximum stablty + HART version configuration: HART 6 or HART? + Configuration of the control valve Rain ae ation hc or counter dlokorie to dose 2 Dead Angle 2 Low catof cut-off safety ange (default2%) 5 Postoner fall action, openiclose {Signal direction, Dice reverse acting + Actuator type, doube/sngle acting Vane ype foaryfincar Language selection; English, German and French Position transmitter (optional) ‘Output signal: 4-20 mA (galvanic solation; ‘600 VD¢) ‘Supply voltage: 12.30 VC Revolution: Isbit/0244 pA Linearity: < 005% FS ‘Temperature effect 035% 55 External load max 0-780 0 ‘max 0-690 0 for intrinsically safe Uis28V viss0VIntelligent valve coneller Ne 1 ND 000" Approvals and electrical values, HART pet ‘SRA Arex 6x EXeaw.3 309 ieee = Baraat secon Bae poet Bese 1 00x Eons. oro we SERRE Seed PaaS imiatetes “ABN NBR IC w0079-1i-2009, athe ae aa oo ACI Ne Gan ACE? 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