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BBS Guide
BBS Guide
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Course of Content
1. Basic of BBS ................................................................................................................................................. 3
Introduction of BBS ..................................................................................................................................... 3
What is BBS? .................................................................................................................................................. 3
How To Read Construction Drawings & Symbols ............................................................................ 6
Steel Specification and Formulae ........................................................................................................... 8
Bend Deduction and Hook Length..................................................................................................... 11
Lapping Length and Development Length ..................................................................................... 14
Clear Cover for RCC member ............................................................................................................... 17
What is the Cutting Length? ................................................................................................................. 19
BBS format in Excel................................................................................................................................... 22
Chair Bar ....................................................................................................................................................... 24
2. Stirrups ....................................................................................................................................................... 26
Circular Stirrups.......................................................................................................................................... 27
Rectangular .................................................................................................................................................... 29
3. Footing ....................................................................................................................................................... 31
Single Mesh ................................................................................................................................................. 31
Pile Foundation .......................................................................................................................................... 34
Raft / Footing ( Double Mesh ) ............................................................................................................ 38
4. Column ....................................................................................................................................................... 44
Column upto plinth level ....................................................................................................................... 44
Column Plinth to First floor Level ....................................................................................................... 48
Secondary Rectangular Stirrups........................................................................................................... 53
Triangular Stirrups ( Samosa Ring ) .................................................................................................... 56
Diamond Shape Stirrups......................................................................................................................... 58
5. Beam ........................................................................................................................................................... 61
Beam ( Top, Bottom Bar & Stirrups ).................................................................................................. 61
Beam ( Extra support & curtail Bar ) .................................................................................................. 64
Continuous Beam...................................................................................................................................... 67
Cantilever Beam ......................................................................................................................................... 70
Hidden Beam / Concealed Beam ........................................................................................................ 73
6. Slab .............................................................................................................................................................. 76
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Basic of BBS
Introduction of BBS
Objectives of this course
1. Understand the purpose and importance of a bar bending schedule (BBS).
2. Learn how to prepare a bar bending schedule (BBS) in excel sheet format.
3. Be able to use a bar bending schedule to estimate the quantity of steel required for a
project.
4. Calculate the quantity of Steel in kg or metric tonnes for purchase, reduce the
wastage on site, billing purposes, etc
What is BBS?
1. What is Bar Bending Schedule (BBS)?
1. A Bar Bending Schedule, commonly known as BBS, is a document that provides
detailed information about the shape, size, length, and quantity of reinforcement bars
required in a reinforced concrete structure. It acts as a bridge between the design
drawings prepared by structural engineers and the actual implementation at the
construction site.
2. A bar bending schedule (BBS) is a tabular breakdown of reinforcing bars that includes
details such as bar type, total length, weight, and a drawing of the desired bending
shape.
3. BBS is used in civil engineering to ensure that the correct quantity and type of
reinforcing bars are used in a structure. They are also used to estimate the cost of
reinforcing steel for a project.
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✓ Material Ordering and Procurement: BBS helps contractors and suppliers accurately
estimate the amount of steel required, minimizing wastage and ensuring cost-
effectiveness.
✓ Efficient Construction: With a well-prepared BBS, construction workers can readily
identify and utilize the correct reinforcement, leading to a smoother construction
process with reduced errors and minimising wastage of steel on site
✓ Compliance with Design Specifications: BBS ensures that the reinforcement
arrangement adheres to the design drawings, maintaining structural integrity and
safety.
✓ Quality Control: BBS enables site engineers to monitor and verify that the correct
reinforcement is being used at each stage of construction, ensuring high-quality
workmanship.
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1. Time Savings: With clear instructions in the BBS, construction teams can efficiently
prepare and assemble reinforcement, saving time during execution.
2. Cost Efficiency: Accurate quantity estimation ensures that only the required amount
of reinforcement is purchased, reducing unnecessary costs.
3. Improved Quality: BBS eliminates the chances of using incorrect reinforcement,
enhancing the overall quality and longevity of the structure.
4. Avoiding Rework: By adhering to the BBS, site engineers can minimize the need for
rework and costly modifications
5. Enhanced Safety: Properly detailed BBS contributes to a safer construction process
and a structurally sound final product.
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✓ Make sure you have the correct and updated set of reinforcement drawings for the
project.
✓ Familiarize yourself with the drawing's layout and orientation, including the scale
used.
✓ Locate the beams, columns, slabs, and other structural members on the drawing.
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✓ Identify the number of main bars, distribution bars, and stirrups required for each
structural element.
✓ Study the reinforcement details in the drawings to determine the bar diameter,
spacing, lap length, and other specifications.
✓ Pay attention to the dimensions of each structural element, as they are essential for
accurate bar bending calculations.
✓ Using the dimensions and reinforcement details, calculate the length of each bar
required for the project.
✓ Organize the reinforcement details in a tabular format, specifying the bar number,
diameter, length, quantity, shape, and any additional information.
✓ Group bars with the same diameter and length to optimize material usage and ease
of fabrication.
✓ Add bending instructions for each type of bar, indicating the bending angles, shapes,
and locations for fabrication.
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✓ These are also known as plain carbon steel bars and are commonly used for general
construction purposes.
✓ HYSD bars have higher tensile strength than mild steel bars due to the presence of
deformation patterns (ribs or lugs) on their surface. They provide better bonding with
concrete.
✓ TMT bars are a type of HYSD bars that undergo a thermo-mechanical treatment
process to improve their mechanical properties, including strength and ductility.
✓ WWF is a mesh of reinforcing steel wires, pre-welded together, used for reinforcing
slabs, walls, and other concrete elements.
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The choice of rebar type depends on the structural design requirements and the load-
bearing capacity needed for the specific construction project.
The size and grade of the rebar are specified in the structural drawings and are usually
denoted with a symbol. For example, "Fe 415" denotes HYSD bars with a yield strength of
415 N/mm².
Let us assume and calculate formulate to calculate unit weight of the bar
✓ Steel bar with diameter = “d” and Length of bar = “l”.
✓ Weight of Steel Bar (W) = Unit Weight of Steel Bar (γ) x Volume of steel bar (V)
𝜋d²
✓ W=( )x(length of bar)x(density of steel Bar)
4
𝜋d²
✓ W=( 4
) x ( 1 ) x ( 7 8 5 0 kg/𝒎𝟑 )
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Here, D is steel diameter in mm, and the density of steel is in kg/m3. To make constant
value in the same unit, we will convert Dia. of steel from mm to m, D² mm / 1000²
𝜋d²
W = ( 4𝑥1000𝑥1000 i n m x m ) x ( 7 8 5 0 i n k g / m 3 )
d²
W = ( 162.28 ) k g / m
d²
Weight of steel bar per meter = ( 𝟏𝟔𝟐) k g / m
kg/m
8mm 0.395
10mm 0.617
12mm 0.89
16mm 1.58
20mm 2.47
25mm 3.86
32mm 6.32
40mm 9.87
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✓ For example, if a 12 mm bar is bent at a 90° angle, the bend deduction would be
12x2=24 mm. This means that the cutting length of the bar would need to be 24 mm
longer than the actual length of the bar to account for the elongation of the bar
when it is bent.
Note: It has observed practically on site for bend deduction value 1.42 x dia, more for higher
diameter. This is practical values as per site practical approach
You can take values of bend deduction as per angle as mentioned above Table
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Hook Length:
✓ The hook is the extra length left at the rod joining the corner of a stirrup so that the
stirrup retains its shape.
Hook Length
Consider bend deduction value for a 12 mm diameter of the bar by both the formulae for
rectangular stirrups
As per angle
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➢ The main difference between lapping length and anchorage length is that lapping
length is concerned with transferring load between bars, while anchorage length is
concerned with transferring load from a bar to concrete.
M20 48 x d 57 x d
M25 40 x d 50 x d
M30 35 x d 46 x d
M35 35 x d 40 x d
D = Diameter of Bar
Note : Practically on site compression and tension member same lapping and anchorage
length is considered
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Grade Slab 35 mm
Lintel Beam 25 mm
Beam 40 mm
Column 40 mm
Slab 20 -25mm
Staircase 15mm
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Clear Cover
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Cutting length = Length of bar + Lapping length + (Anchorage length x2) + Bend deduction
Where,
• Length of bar: The actual length of the bar, as specified in the project drawings or
specifications.
• Clear cover: The distance between the outermost surface of the reinforcement bar
and the nearest surface of the concrete.
• Lapping length: The length of overlap between two reinforcement bars that are
spliced together.
• Anchorage length: The length of a reinforcement bar that is required to develop the
full bond between the bar and the concrete.
• Bend deduction: The amount of length that is added to the cutting length of a bar
to account for the elongation of the bar when it is bent.
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Spacing:
✓ The Distance between two reinforcement bars in the structure like Slab, Beam,
Footing or Column is Known as Spacing.
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𝑶𝒑𝒑𝒐𝒔𝒊𝒕𝒆 𝑳𝒆𝒏𝒈𝒕𝒉
No. of bars =( 𝑺𝒑𝒂𝒄𝒊𝒏𝒈 𝒐𝒇 𝒃𝒂𝒓
)+1
Cutting Length of Bar along Length 2000 mm = (Total length)-(2x clear cover)-( 2 x bend
deduction @ 900 ) + (𝐷𝑒𝑝𝑡ℎ − 2 𝑥 𝐶𝑜𝑣𝑒𝑟)
= 2000-(2x75)-(2x2x20)+2x(1000-75-75)
= 3470mm
𝑡𝑜𝑡𝑎𝑙 𝑤𝑖𝑑𝑡ℎ −2 𝑥 𝑐𝑜𝑣𝑒𝑟
No. of bars along length =( 𝑆𝑝𝑎𝑐𝑖𝑛𝑔 𝑜𝑓 𝑏𝑎𝑟
)+1
=13.5+1
= 15 nos of bar
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Here are the steps you can follow to create a basic BBS in Excel:
1. Understand the Requirements: Gather all the necessary information about the project,
such as structural drawings, specifications, and the design requirements for
reinforcement.
2. Prepare Excel Sheet: Open Microsoft Excel and create a new worksheet. It's a good
idea to organize the sheet with headers and labels to maintain clarity.
3. Enter Project Information: Enter the project details, such as project name, location,
drawing number, and date, at the top of the Excel sheet. This information helps in
identifying and referencing the BBS later.
4. Create Columns for BBS: Set up columns for the different components of the BBS.
Common columns include:
5. Serial Number (S.No.): A sequential number to identify each row of the BBS.
6. Bar Mark/ID: A unique identifier for each type of rebar used in the project.
7. Diameter: The diameter of each rebar type.
8. Length: The length of each rebar required.
9. Quantity: The number of bars required for each type.
10. Shape and Bending Details: Details about bending shapes and angles if applicable.
11. Import Data or Enter Manually: Depending on the complexity and size of the project,
you can import the reinforcement details from other software or enter them manually
into the Excel sheet.
12. Summarize the Data: At the bottom of the BBS, you can include summary rows to
calculate the total quantity of each type of rebar required for the entire project.
13. Apply Formatting: Apply appropriate formatting to the BBS to make it clear and easy
to read. Use bold fonts for headers, adjust column widths, and consider adding color-
coding for better visualization.
14. Add Notes and Legends (if required): If there are any special instructions or notes
related to specific reinforcement details, include them in a separate section on the
sheet.
15. Review and Cross-Check: Double-check all the data entries and calculations to ensure
accuracy.
16. Save and Share: Save the Excel sheet with a meaningful filename and share it with
relevant stakeholders, such as the construction team, project manager, or other
engineers.
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17. Update as Necessary: As the project progresses and changes occur, update the BBS
accordingly to reflect the latest information.
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Chair Bar
✓ A chair bar, also known as a chair reinforcement or chair rod, is a small structural
element that is used to place the reinforcement bars in the correct position and
maintain the correct space between the top and bottom reinforcements.
✓ Chair bars are used primarily on the slab and footing.
✓ The diameter of the chair bar should not be less than 12 mm.
Example:
Cutting Length of Chair Bar =2x ( Chair Height ) + Head Length + 2x( Leg Length ) –
Bend Deduction
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Cutting length of Chair Height= (Height of Footing)-(2x clear cover)-( Bottom 1st layer dia of
Bar) – (Top 1st and 2nd layer diameter of bar)
= (1000) - (2x75) - (16) - (16mm) - (12mm)
= 806 mm
Step 2: Cutting length of Head Length
Cutting length of Head Length = (2 x spacing of Main Bar) +50+50
= (2 x 100) + 50 +50
= 300 mm
Step 3: Cutting length of Leg Length
Cutting length of Leg Length= (2 times spacing of bottom main bar) + 50mm 0r 150mm
= (2x100) +50
= 250 mm
Step 4: Bend Deduction ( 4 number of Bend in chair )
Bend Deduction value of 4 nos of bend= 4 bend x (1 x dia)
= 4x (1x16)
= 64
Step 5: Total Cutting Length of Chair Bar ( substitute all values in above formulae )
Cutting Length of Chair Bar = (2x806)+300+(2x250) –4(1x16)
= 2348 mm
Step 6: Total weight of chair bar
Total weight of chair bar = (Total cutting length of bar) x ( Unit weight of bar )
= 2.348 x 1.58
= 3.7 kg
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Stirrups
The cutting length of a stirrup bar is the length of the bar that is needed to make one stirrup.
The cutting length can be calculated using the following formula:
Where,
Bend deduction = The length of the bends, which is typically 1d or 8 mm for a 90° bend
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Circular Stirrups
✓ Circular stirrups are a type of stirrup that is used in circular columns. They are made
of bent steel bars that are arranged in a circular pattern around the column.
✓ The purpose of stirrups is to provide lateral reinforcement to the column and to
prevent it from buckling under compression.
After reading above circular column drawing the observations that can be drawn are:
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Rectangular
✓ Rectangular stirrups are a type of stirrup that is used in rectangular beams and
columns. They are made of bent steel bars that are arranged in a rectangular pattern
around the beam or column.
✓ The purpose of stirrups is to provide lateral reinforcement to the beam or column
and to prevent it from buckling under compression.
After reading above beam schedule drawing the observations that can be drawn are:
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Footing
Single Mesh
A single mesh footing is a type of footing that is reinforced with a single layer of steel mesh.
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= 2000-(2x75)-(2x2x20)+2x(1000-75-75)
= 3470 mm
=13.5+1
= 15 number of bars
Total Cutting length of bar along length = length of bar along length x number of bars along
length
3470 𝑥 15
Total Cutting length of bar along length =( )
1000
= 52.05 m
=128.56 kg
Cutting Length of Bar along Width = (total Width)-(2 x clear cover)-( 2 x bend deduction) +
(Bend length)
= 1500-(2x75)-(2x1x16)+2x(1000-75-75)
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= 3018 mm
=12.33+1
= 13 number of bars
Total Cutting length of bar along width = length of bar along width x number of bars along
width
3018 𝑥 13
Total Cutting length of bar along width =( 1000
)
= 39.23 m
= 128.56+61.98
= 190.54 kg
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Pile Foundation
✓ A pile foundation is a type of foundation that transfers the load of a structure to the
ground through a series of vertical elements called piles.
✓ Piles are typically made of concrete or steel, and they can be driven, bored, or cast in
place.
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It can be seen from the above details considered for calculating bbs of a pile cage
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Total weight of main bar = (Total cutting length of main bar) (Total number of Bar) x ( Unit
weight of bar )
=14.62 x 18 x 2.46
= 647.37 kg
Step 3. Steel Calculation for master ring (16mm dia @1500mm c/c )
Cutting Length of Master Ring= Circumference + (Hook or Lapping length)
= ( ₶ x dia )+ (10 xdia )x 2
= 3.14 x(1000-75-75 )+2x (10x 16)
= 2669+160+160
= 2989 mm
𝐶𝑎𝑔𝑒 𝐿𝑒𝑛𝑔𝑡ℎ−𝐿𝑑
No of Master ring = ( 𝑆𝑝𝑎𝑐𝑖𝑛𝑔
)+ 1
14.62−0.92
=( 1.5
)+1 = 9.13 + 1 = 10 𝑁𝑜𝑠
Total weight of master ring = (Total cutting length of master ring) (number of ring) x ( Unit
weight of bar )
=2.989 x 10 x 1.58
= 47.22 kg
Step 4: Steel calculation for Helical / Spiral Link
𝐻𝑒𝑖𝑔ℎ𝑡
No of Turns (n) = 𝑃𝑖𝑡𝑐ℎ
14.62−0.92
= 0.15
= 91.3 𝑁𝑜𝑠
Circumference of Spiral (C ) = ₶ x diameter
= 3.14 x (1000-75-75)
= 2669 mm
Pitch or Centre ( P) = 150mm ……. given
Length of Spiral / Helical Bar = n x √𝐶 2 + 𝑃2
= 91.3 x √2.6692 + 0.152
= 244.06 m
244.06
No of Bars= 12
= 20.33 Nos
No of laps = no of bars – 1
= 20.33-1= 19.33
= 20 laps
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Total Cutting Length of spiral ring = length of spiral bar + laps x (development length – 50x
d)
= 244.06 + 20 x (46x 8 )
= 251.42 m
Total weight of spiral link = Total Cutting Length of spiral ring) x ( Unit weight of bar )
=251.42x0.39
= 98.05 Kg
Step 5: Total Weight of Pile :
Total Weight of Pile = weight of main bar + weight of main ring + weight of spiral ring
= 647.37 + 47.22 +98.05
= 792.64 mm
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Bottom Mesh:
Steel Calculation steps for length direction bar ( 2200 mm )
Step 1: Cutting length of bar along length:
Total cutting length along length = (total length)-(2 x clear cover)-( 2 x bend deduction) +
(Bend length)
= 2200-(2x75)-2x(1x16)+2x(1200-75-75)
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= 4118 mm
=8.92+1
= 10 number of bars
Total Cutting length of bar along length = length of bar along length x number of bars along
length
4118𝑥 10
Total Cutting length of bar along length =( 1000
)
= 41.18 m
=65.07 kg
Cutting Length of Bar along Width = (total Width)-(2 x clear cover)-( 2 x bend deduction) +
(Bend length)
= 1400-(2x75)-2x(1x16)+2x(1200-75-75)
= 3318 mm
=14.64+1
= 16 number of bars
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Total Cutting length of bar along width = length of bar along width x number of bars along
width
3318 𝑥 16
Total Cutting length of bar along width =( 1000
)
= 53.088 m
= 65.07+83.8
= 148.87 kg
Top Mesh:
Steel Calculation steps for length direction bar ( 2200 mm )
Step 1: Cutting length of bar along length:
Total cutting length along length = (total length)-(2 x clear cover)-( 2 x bend deduction) +
(Bend length)
= 2200-(2x75)-2x(1x10)+2x(1200-75-75)
= 4130 mm
=6.25+1
= 7 number of bars
Total Cutting length of bar along length = length of bar along length x number of bars along
length
4130𝑥 7
Total Cutting length of bar along length =( 1000
)
= 28.91 m
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=17.85 kg
Cutting Length of Bar along Width = (total Width)-(2 x clear cover)-( 2 x bend deduction) +
(Bend length)
= 1400-(2x75)-2x(1x10)+2x(1200-75-75)
= 3333 mm
=10.25+1
= 11 number of bars
Total Cutting length of bar along width = length of bar along width x number of bars along
width
3333 𝑥 11
Total Cutting length of bar along width =( 1000
)
= 36.63 m
= 17.85+22.61
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= 40.46 kg
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Lintel
✓ A lintel beam is a horizontal structural element that spans openings such as portals,
doors, windows and fireplaces.
✓ It is used to support the load from the structure above the opening.
✓ Lintel beams are typically made from wood, steel, or concrete.
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In order to determine Bar Bending Schedule of Lintel Beam, we have consider the practical
example to calculate total weight of Lintel Beam
Cutting Length of Bottom Bar =Length of Door Opening + Left Anchorage+Right Anchor age
=1900
Total Weight of Bottom Bar = ( Total Cutting Length )x( Number of Bar ) x ( Weight of bar per
meter)
= 3 kg
Cutting Length of Top Bar =Length of Door Opening + Left Anchorage+Right Anchorage
=1900
Total Weight of Top Bar = ( Total Cutting Length )x( Number of Bar ) x ( Weight of bar per
meter)
= 3 kg
Cutting Length of Stirrups =2x ( centre to centre distance of stirrups in width(b) and
depth(d)) + 2x(Hook length) - 5x(bend deduction)
𝐷𝑖𝑎 𝑜𝑓 𝐵𝑎𝑟
Along width 150 mm (b) = 𝑊𝑖𝑑𝑡ℎ 𝑜𝑓 𝐿𝑖𝑛𝑡𝑒𝑙 (𝐵) − 2𝑥 𝐶𝑙𝑒𝑎𝑟 𝐶𝑜𝑣𝑒𝑟 − 2𝑥 ( )
2
8
Along width 150 mm (b) = 150 − (2𝑥 30) − 2𝑥 ( )
2
= 82 mm
8
Along depth 200 mm (d) = 200 − (2𝑥 30) − 2𝑥 (2)
𝐷𝑖𝑎 𝑜𝑓 𝐵𝑎𝑟
Along depth 200 mm (d) = 𝐷𝑒𝑝𝑡ℎ 𝑜𝑓 𝐿𝑖𝑛𝑡𝑒𝑙 (𝐷) − 2𝑥 𝐶𝑙𝑒𝑎𝑟 𝐶𝑜𝑣𝑒𝑟 − 2𝑥 ( 2
)
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= 132 mm
= 548 mm
𝐿𝑒𝑛𝑔𝑡ℎ −2𝑥50
Number of Stirrups= ( )+ 1
𝑆𝑝𝑎𝑐𝑖𝑛𝑔
1500 −2𝑥50
Number of Bar= ( 200
)+1
Total Weight of Stirrups = (Total Cutting Length )x( Number of Bar ) x ( Weight of bar per
meter)
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Drawing in Pdf
35+
Practical 35+
Excel Sheet
dedicated Videos 35+
Benefit
Lifetime s eBook
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