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    PRE-HEATER DIESEL GENERATOR

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    PRE-HEATER

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    PRE-HEATER DIESEL GENERATOR

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    15 views38 pages

    Pre Heater

    Uploaded by

    suranovoleksandr
    PRE-HEATER DIESEL GENERATOR

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    | EWI | DAIHATSU DIESEL | S5Rrs W, Ao Hh A EKA HR ELECTRIC — JACKET — WATER PREHEATING UNIT ADL FH USER MANUAL Wuhan SWL Fluid Tech. wrk 28 Jan., 2015 Ship no. ¥Z2018-1081, sppRovED yy WUHAN SWL FLUID CONTROL TECHNOLOGY CO., LTD. EAST LUOYU ROAD 189, WUHAN, HUBEI 430074, CHINA Tel:+86 (0)27 8780 9469 —- Fax:+86 (0)27 8780 976 This document(Drawing) is the property of Wuhan SWL Fluid Control Technology Co., Ltd, Special designed for Daihatsu Diesel MFG. Co., Ltd. Reproduction, use or disclosure to third parties without express authority of Wuhan SWL Fluid Co., Ltd. is strictly forbidden. SWL7311360014003A (1/38) Main Data Description ELEKTRO-WASSER-VORWARM-AGGREGAT ELECTRIC WATER PREHEATING UNIT SERIES: 7300 TYPE 7341.36/3.3.L/M.12.E2P.53.91 commission | DAIHATSU Diesel MFG. Co., Lt YEAR | In 2015 36.0 Nur. 0.55 kw. 10.3 U 440 v 0.10 F 60 Hz CUSTOMER DATA: DAIHATSU DIESEL ENGINE (SHANGHAI) CO., LTD. Order no. ‘SWL-DDCYZJ2013-1055/56/1116/1091/92/1135/1142 Shipyard: JIANGSU NEW YANGZI SHIPBUILDING CO.,LTD. Ship no.: YZJ2013-1091, Diesel Type: 6DE-18, WUHANSWL FLUID CONTROL TECHNOLOGY CO.,LTD. th Y# Foal] Vb Hite: G74, Cone Tels W6(O}2T 17809169 Fx 4861027970 709 SWL7311360014003A (2/38 ) Rev. Date: 2014-12-10 Typenschild / Name Plate Wuhan SWL System Technology Co., Ltd. Tel: +86 (0)27 8780 9469 Fax: +86 (0)27 8780 9769 Type 7311.36/3.3.L/M.T2.E2P.53.91 Com. 1501019 Year 2015.01 Q 360 KW V 172 Limin P 49 bar Noss KW U/F 440 Vv 60 HZ T 70-75 © WUHAN SWLFLUID CONTROL TECHNOLOGY CO.,LTD. "St Rosi 189, Walun Hates 430076, Css Ta: +85 (927 7M HO Fac +6 ONE SWL7311360014003A (3/38 ) SERIES 7300 ELECTRIC JACKET WATER PREHEATING UNIT SWL- Type 7311.36/3.3,UM.12,E2P.53.91 Heating capacity 36.0 kW in 3 step Design (single pump in let execution) ambient conditions Marine design (max. + 45 'C - 85% rh) ‘Temperature control T2 (2x temp. -controller; 1 x temp, -limiter) Electric equipment E2P Operating voltage 440 V - 3/ph Frequency e0Hz Control voltage 24 AC by transformer Technical specificatior Medium Fresh cooling water chem. neutral Electric heater 36.0 KW in 3 step Pump capacity 40.3 m'fn — 10.1 m Ws Electrical motor 0.55 kW — 3460 rpm, 2 pole, 440V-60H2-3ph, 1.25A, IPSS, Class F Temperature controller range 0...80 °C - adj. at 70-75 °C before ex-works ‘Temperature limiter range fixed adjusted at 85 C Electrcie equipment 2 The pump is switched on after the diesel engine has come to a stil stand by means of a make contact on the mo- tor side and remains in continuous operation. The heater is switched after reaching the temperature preset on the tem- perature controller. P - The fault signals from the motor protection relay as well as the temperature limiter is transmitted to an auxiliary con- tactor. The fault signal can be transmitted via potential-free auxiliary contacts (2 x make /2 x break contacts), Scope of supply: 1 xcirculation pump with e-motor 1 x electric heater with 3 heating elements (surface capacity 12.28Wicm*) 1 xsafety valve 4 xcheck valve 2x thermometer 1x manometer ~ glycerin filled with instrument valve 1 x electric control cabinet with main switch ‘1 xset of counter flanges with gaskets, bolts and nuts acc. to GB2506-89 ~ DN32 - PN16 Documents 2.x operating manuals in English language Drawing no. 7300.44319,00.01 Flow chart no. 7300.44319,00.04 Parts lst no. 7300.44319,00.05 Electric plan no. 7300.44319,00.08 conservation 2 x primer 40 1 ~ zine phosphate on alkyd basis 1 x finish layer 40 i ~ Munsell 7.5 BG 7/2 WUHAN SWLFLUID CONTROL TECHNOLOGY co, LTD, 12° #foedB9, Won Huei £2007 hing TeL:+86 0) 97809469 Fax: 186 0)7 8780 978 SWL7311360014003A ( 4/38) ELECTRIC JACKET WATER PREHEATING UNIT Contents ITEM Type key Function description Design of electronic control Start up Breakdown and their clearing Dimension sheet P &I- diagram Electrical documentation Parts list Description of pump (2.0) Data sheet immersion heater (3.0) Description of check valve (5.0) Description of safety valve (5.1) Description of temperature limiter/ temperature controler (7.0/7.1) Description of industrial Thermometer (7.2/7.3) Description of pressure gauge valve / manometer (7.4/7.5) Spare parts list WUHAN SWLFLUID CONTROL TECHNOLOGY CO.,LTD, Pt HY Road 189, Wotan Fates $2074, Cherm Te: +6 (927TH Fax 185 07 T0970 SWL7311360014003A (5/38) WI ELECTRIC JACKET WATER PREHEATING UNIT SERIES 7300 Type Key 7311.36/1.4.L/M.T2.E2P. 53.91 size heating capacity step switching pump capacity design left / right hand pump marinedesign=M; powerstation=S temperature control Electric equipment 8 electric connection operating voltage 92 operating current 93 control voltage 94 control voltage inlet WUHAN SWLFLUID CONTROL TECHNOLOGY CO.,LTD. Pst! ¥# Road 89, Wutan Hubei 420074, Chime Tel: +86 (027 9D HO Fac +86 0)27 HTM IT| SWL7311360014003A (6/38 ) SERIES ELECTRIC JACKET WATER PREHEATING UNIT F300 Function When engine stopped the preheating unit is switched on by turning the main switch as well as switch S1"operation" manually. After switching on the preheating unit the circulation pump let circulate the jacket water through both electric heater and jacket water circuit of the Diesel engines permanently. ‘When the jacket water drops the adjusted temperature water will be heated by a constant quantity of heat. The required temperature is pre-set in the thermostatic controller having a range of O°C up to 80°C. (design T2 + T3). Now the running preheater keeps the jacket water on the adjusted temperature (adjusted at 70-75°C ex-works) by switching on the heat- ing elements if temperature drops value or switching off if temperature extend this adjusted value. After next running of the Diesel engine the preheating unit is switched off by turning switch S1 “operation” while the check valve of the unit is closing. The build in thermostatic controller acting as a limiter in the regulating range 90°C, serves as an emergency switch protecting the unit from exceeding temperatures. (design T1 + T2) The Wuhan SWL System Technology Electric-Water-Preheating-Unit is able to work with two step switching. By switching S3 “heating 1" the first heater is operating (=12 kW), by switching S4 “heating 2" the second heater is operating (=12 kW), by switching S5 “heating 2° the third heater is operating (=12 kW). You can choose between heater 1, heater 2 and heater 3. Another possible option is operating any two heaters to reach a heating capacity of 24 KW, or operating all the three heaters to reach a heating capacity of 36 KW. You also have the opportunity to choose switch on or off of the pumps by selecting on switch 2 “selector water pump 1¢>0”. Electric-Control Design E1 Circulation pump and fiow type heater are activated simultaneously by the thermostatic control after standstill of the Diesel engine when the temperature drops below the pre- set value. ign E2 After stopping the diesel engine the circulation pump will be switched on manually and operates permanently. If the temperature drops below the adjusted value the thermo- static control activates the heater. WUHAN SWLFLUID CONTROL TECHNOLOGY CO.,LTD,‘ 1 Y# Real 89, Wola Hates 430074, im Tel: +86 (927 750946 Fax +95 0)27 STITH SWL7311360014003A (7/38) WUHAN SWL FLUD CON TROLTECHNOLOGY CO.,LTD. SERIES EWL | ELECTRIC JACKET WATER PREHEATING UNIT 7300 Junction box K Design 13 Design with incorporated temperature regulation with max. temperature limiter and min, temperature warning. Design T2 Control box contains temperature regulation and max. temperature limiter(Adj. 85 °C) Design T1 Design with incorporated temperature limiter. Design TO Design without temperature regulation and control. Notice: After test the limiter or the other problem occured the temperature alarm, it must be reseted by manual operation----Open the black cap of B1 (limiter) and push the green dot, Chosen design marked with X. Potential free warning message Design P Breakdown signal leading from motor protection switch as well as from temperature lim- iter switch on auxiliary relay. Via potential free auxiliary contacts (2x normally-open con- tact, 2x normally-close contact) which are wired on terminal stripes the breakdown sig- nal can be given. Additionally on terminal strip you find contacts no. 22 ~ 25 enabling remote control of water pumps and heaters. temperature warning message Design W Via a potential free installed temperature controller and a warning lamp, wired to the terminal strip, the falling of the temperature under min. temperature is controlled and a breakdown signal is given. Chosen design marked with X. East LwYu Road189, Waban, Hike 430074, Chima Tel: +86(02787R 916 Fax +86 0)27 8780 9769 SWL7311360014003A (8 / 38 ) SERIES 7300 ELECTRIC JACKET WATER PREHEATING UNIT 1. Unit to be erected on level foundation. Inequalities to be balanced using shims at the anchor bolts. 2. The piping from engine to preheater have to be connected without strain. The connection pipes must be clean, that means weld residues and other contaminations must be elimi- nated. Pickling of the tubes is recommended. 3. Electric to be connected acc. to wiring diagram contained in this manual. Prior to installa- tion compare local conditions to specified voltage of the equipment. 4. To fill up the unit with the medium , during the floating have to be vented. 5. Motors to be tested for correct sense of rotation by short operation shown by arrows on pump plate. 6. For design T2 and T3 the temperature control is to be adjusted at the chosen tempera- ture, but the limiter was fixed. 7. To avoid frost damage in cold ambient conditions in case of longer standstill, the unit have to be drained by using the drain device on the electric heater. Commercial anti-freezing and anti-corrosion agents can be added to the water without con- sulting us, East Luo u Read 189, Wahan, Hubsi 430074, China Tels +86(0R 7878 9469 Fax +86 (0)27 8780 9769 WUHAN SWL FLUID CONTROLTECHNOLOGY CO., LTD. ‘SWL7311360014003A (9/38) EWL ELECTRIC JACKET WATER PREHEATING UNIT SERIES 7300 Breakdowns and their clearing unit does not attain its full output: to check: white operation lamp control fuse heating fuse operation voltage heating rods adjustment and function of thermostatic control "R1", “R2" PAReNna Red control lamp signals fault: 1. motor protection switches Q1, Q3- QS fault ~ check adjustment (adjustment value 10% above rated current, refer to name plate of the pump) = pump is blocked, control pump shaft! After removal of the cover screw (insignificant loss of water due to bearing play) the slided shaft end can be tumed using a screw driver, see mounting instructions fig. 1 (not for types 4803, 4804, 4805) . In case of high static pressure first close the slide valve ahead of and behind the unit. At high temperatures (formation of steam over 100°C) first cool down the water. - Please check the heating elements for fault 2. Water temperature exceeds adjusted value on limiter B1. ~ Set limiter “B1” to range thermostatic control "R1, R2" and check it for switching function. - Please check if temperature controller is switching on and off. If not, remove thermostatic control “R1, R2" acc. to instruction (fig. 2) and mount a new one. WUHAN SWLFLUID CONTROL TECHNOLOGYCO, LTD, Ps! t¥s Rd, Wehan Hotei 430074 Cina Ta+86(0R 78780 9169 Fax +86 0)27 8780 9759 SWL7311360014003A (10/38) ou s9910 e1x9 eI0H) “Feyuy abey]on Ue 68-90S289 91 Nd ZE NO water inlet DN 32 - PN 16 8.0 90¥ water outlet A aoe DN 32-PN 16 01a 2®BB®@ >+@)7.5 7 ro fa 5.0 L>@7.4 O73 IN A Gis" NK. on a drain G1/2" "@ water electric reer Nonenclatore electric-water-preheating-aggregate Togabe Tere left DAIHATSU DIESEL MFG. | ( P & | - diagram) 7Oie | Date [Wane | Dravng-ne Seam O20 _Leng 1 7300.44319.00.06 Jeary Reason [te [Ram | See 731136/33L/MT2EDP 5391 Page 3/22 a Wuhan SWL Liquid Control Technology CO.,Ltd ‘Gt & CO KONMANDITGESELLSCHAPT Tel:+86 (0) 27 8780 9469 Fax:+86 (0) 27 8780 9769 ra000-a- ero AINA ONLLW3HSYd ‘80.00 6Lepr LEZ BALVM 9110373 pri 09 ABoous91 ako Bey vas wea (een prekaius 0) Aven rol | Sav. on [ | sae aT c ‘a1ce1 i46y ou 098 neog £ | vepavainseveine: — owe Z| woes masen: —unaroo wwio9exo09xa09 SSYNSVEW L3NIGVO TONLNOD NOLLONYLSNOO 4OOG Te Oo SWL7311360014003A (13/38) L = = i Fi i avo = ee eee eee eee pep a a wong Sa SS ss = ats —S== 02D "Y994 JO.4UOD PIN| Ws UeYNM Aq epew eq Ajuo ysnwW | seBuey9 ‘wejshs Gyo e YM peonpoid oom sBulMelp aseuL | UL OW AbZ : — a6e}I0n jonuog Adan, BalerHosiAorvivse xe + 968) MMOLE + Jamod peyeuu0 ‘Sou mopoM-uses8 HM 2 e6U20 — :e6eyJon jewerxsy eNIE oy eBe}I0A JonU0g PeX — :oy aberjon jouog mo|ie-uselg “Ad eng iN yea 17110 rep jesse ssinoj09 BULIN 6976 0818 £210) 96+ 03 69r6 0820 Z2(0) 08+ Se, > ‘yLOOED ‘IZ ‘eu PL00RY foqnH "UEUNNA ‘6B PEO NAOT 583 "a9 ABpjauyge 1. squeD pInbr AAs LEU, vamoenuen leesazszi ne cme ties wun Suneayord soem 219013 dh, plepuers dus ole ‘Br1 “09 Guunyoenueyy asa NSLYHIVa — | Waa weBelp Bull, =a eno errs incmaa — a : ‘QO'O0'SLEPYLLEL YSLVM O1L0373 a a No.2 HEATER No. 1 HEATER FEED LINE63A, el el2| zs el ef2| zs e| vl 2) sy ele > z el rle ol rle [ By x FEE vou vers £0 0 sf els ‘ | sa aI = | - ~ “NOP ZHO9 OVE SWL7311360014003A (15/38) E . 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HEATER RUN 2. — rere 5 24 Nos HEATER RUN WATER PUMP RUN No.9 DIESEL ENGINE CONTACT 168 No.2 DIESEL ENGINE CONTACT 20171194 +) No. 1 DIESEL ENGINE CONTACT wit 7 Pe 6 Pe 425 6 No HEATER 4 +] acaaoy 12Kw 1734 3 PE was 2 No HEATER 1 | pcasoy cw 17.24 Sto LI Pe 428 © |—|_NotHEATER ACHOV KW 7A LI Pe 45 f 3 WATER PUMP x10 ‘ACAAOV O.55KW 1.254 PE us POWER SUPPLY ACHOV 30 GOHZ B u x _4 | SHIPYARD SCOPE ENGNELOCA, CONTROL Paneeuenty cold a ‘SHIPYARD SCOPE SWL7311360014003A (19/38) PQV3-48-0000L 7311.44319,00.08 ELECTRIC WATER PREHEATING UNIT (oars sgo Pas 2a ‘Wuhan SWL Fluid Control Technology CO., Lid TrercFor 1 ane t T = L a000-ar-erod 0 00%6LEPY LLeL Hl AINA ONLLWAHSHd wALVM ORMLO37a g 2 i fF i s}s)a| | z\s|x e|e[2| 3|2|2/¢ 8) s|s|s/#|s\e #|8\s/s|s|8/|3|2/#/e| | HH | SWL7311360014003A (20/38 ) ‘avo ra000-a- rod 90 00'6LEPELeL AND ONILW3HSYd SBLVM OLML0373 PM “00 ABorouUsa4 JoNUOD PIMs WIS YEUOM | | NOLIN SNe - OST HLM NOLINE HSNd - = van oO peresino wrens $ woLoviNod ————— be eS oe Lhe | PA “cous a aaa SWL7311360014003A (21/38 ) Teileliste / parts list Paris ist no, : 7300.44332.05.00 re date: 17.05.2013 {Single-Pump, Ship Design) nomenclature techn. data type JACKET-WATER-PREHEATER. | Ship design 7322.60/3.4.IM.12.E AGGREGATE ‘ambient condition RT 45°C - 85% rh, installation indoors medium ‘motor-cooling water, chem. neutral operation voltage 440 V - 3iph -60 Hz protection IP 44 control voltage 24 -AC- trafo circulation pump with e-motor | 10.3 m'/h 10.1 mWe -4804.32-160/440-60 ‘3460 min" -0.55 kW, 40V-60H2-3ph electic heater wth vent end cain | element vot. 254 V 24991120254 Selectric element: 60.0 kW sep] | 2 | 3 ew [240] 240] 20] check vive pwao RK7H safety valve G %/ adjusted at 0.6 MPa 06-370 temp. miter feed ad. 85°C 1090-2000 temp. controller temp. range 0-80°C -adj. 70°C -75*C_| LKO02.2000 16 A/254V-AC 10A/ 110VDC range 0....100°C range 0....100°C range 0....0.6 MPa - 60 Thermometer ‘Thermometer Manometer - glycerin filed with instrument valve Control unit With main switch E2P earthing bolt inlet-connection DN32-PN 16 ‘outlet-connection DN32-PN 16 treatment pipes pickled and inside protected for 412 mth., outside painted acc. to SWL company standard, MUNSELL no. 7.5BG7I2 manufacturer's test run Wuhan SWL classification society East LuoYu Road 189, Wuhan, Hukei 43007, China WUHAN SWLFLUID CONTROL TECHNOLOGY CO, LTD. Tel:+86(OR7 $7809469 Fax +85 (032787809769 SWL7311360014003A (22/38 ) CIRCULATION PUMP WITH E.-MOTOR Data Sheet incl. Curve Desctpaon Vase Prodeiname: YPentenz Ara suse Pec Seveaiest Tec era 0 Pir sc: x pew ace 408 ange stan on Pottonerenat: 2am i {depen 6. o0re aston we Done FicSiom wpe grates tee cuegaines Sates Netweot Sie onte Seagate: East LuoYu Road 189, Wuhan, Hutei 43007, China WUHAN SWL FLUID CONTROL TECHNOLOGY Co, LTD. ‘Tel:+86(027 $7809469 Fax +85 (92787809769 SWL7311360014003A (23/38) Data Sheet | EWE | CIRCULATION PUMP WITH E.-MOTOR (96493624 TP 32-160/2 60 Hz 108 408 108 ee Ls RPS Ahern ae ‘lata sie eee nar cing oes nt how a8 ce, WUHAN SWL FLUID CONTROL TECHNOLOGY co, LTD. Bist LuoYu Road 189, Wulan, Hubei 43074, China Tel: #8600327 97809469. Fax:+86 27 878099 SWL7311360014003A (24/38) CIRCULATION - PUMP SWL 4803.32-160 /440-60 | 2.0 | [Exploded view (tmooe261 2201) WUHAN SWL FLU IDCONTROL TECHNOLOGY CO, ITD. SWL7311360014003A (25/38) CIRCULATION - PUMP 4803.32-160 /440-60 ‘Service parts«sm 32-1602, Product No, 96453624 IML71 valid from 40.3.2008 (0502) Pamper moter Po Gap z laacan Da 3 acne Bag eres ao Engh ore 28 seta teh 20 sate Sameer eg 26 33 8 ‘giteonene Sister BBRRRa B sett ea URE seseraipess eo stones ete ero 3338 Shan sas aioil ype ePOM etre pe Pel tea ype eM 33833 8 8 eigen = oon a ey rie onc ca So one SEES ones Se BABBBBRBRABAARS a BBRRBSS WUHAN SWLFLUD CONTROL TCHNOLOG Y CO, LTD. WUHAN SWWL FLU IDCONTROL TECHNOLOGY CO, ITD. Eat LuoYuRoad 189, Wah Est ke N or Tech. Zee, 30074, China nes +8627 97R0 9459 F486 (OR 787109769 SWL7311360014003A (26/38) CIRCULATION - PUMP 2.0 2 4803.32-160 /440-60 =e a RATS =a comme Pg zone = ES mms 2 ig 2 ES seine if Saas = ae. wine iE 8 “Terminal box cover wth gasket Teens ad crane erin 0 ig ee Seemenmromm en es cece 8 WUHAN SWLFLUD CONTROL TCHNOLOGY CO, LTD. WUHAN SWL ALU IDCONTROL TECHNGLOGY CO, ITD, EstLus¥uRoad 19, Wahm,EatL de N or Teh. Zone, (2007, Ci Telephone: #36 0)27 8780 9469, Fog: 1860757809769 SWL7311360014003A (27/38) ELECTRIC - MOTOR 2.0 MG71B ( Product No.:85805103) . Exploded view (TM030162 0505) WUHAN SWLFLUID CONTROL TCHNOLOGY CO,tTD. WUHAN SWL FLU IDCONTROL TECHNGLOGY CO, LTD. EiLwo¥uRoad 189, Wun, st de Nar Tech, Zone, 43001, Chion Telephone: +46(0)27 9780 9469 Fm: 86 (0.78700 5769 SWL7311360014003A ( 28/38) EWL ELECTRIC - MOTOR 2.0 MG71B ( Product No.:85805103) erie grs maria rovers aiyeaaaman Saad ae STEAD 2 5 rene ik Steen 23 1 i Bie wom E a pai ik oem Se if S Eire wna i & ee og bE ie, Temata 1 eee eatin Ae 8 — 1 te eee [WUHAN SWLFLUID CONTROL TCHNOLOGY CO, LTD. WUHAN SWLALU IDCONTROL TECHNCLOGY CO, ITD. Es:Lwo¥eRoad 189, Wu, EastL de N or Tech. Zone, (20074, China “Telephone: +86 (0)27 4780 9469 Fax: (0R7 #7 ITED SWL7311360014003A (29/38) ET = Einbouldnge/ immersion tenath Schutzart protection: IP 65 max. Betriebsdruck max. operating press: 7 3 ‘SW 65 Deckelschraubelcaver serew MMs, Scheibe /dise PVE PG 13.5 Ms. ‘Abdeckhoube cover oop THT St Dichtung sealing, Silicon 6 bar Dichtung /sealing Gu Verschraubung/screwing R1V2{ Ms. Heizelemente/heating elements [74561 Benennung /nomenclature Mat Leistungstabelle Teapacity sheet Rofrelementspannung healing element vallage| inv Betriebsspannung operating voltage inv 2493 | 2494 2497 | 2499 ET 235] €7 335 ET 525 |ET 625| KW/A |KWL WIA Hews a, 220 220 3017.9 |4.5/11.8 [rsi9.7 ov23.7 220 380 3074.6 [45/69 pisine. faora7 231 400 ja3/4,8 sora e219 9/143 260 415, ses fsarnu jsrr2.4 po7149 243 420 B7sa_[s4i75 jarri2s [nore 254 440 ors.3_feorz9 ropna2 |120/15,7 266 4 460 3.0738 [4.5/5.7 7519. {9.013 «<|<}<|<|<|

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