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296-GC-B569B - A MCH - 副本
296-GC-B569B - A MCH - 副本
REFRIGERATOR
SERVICE MANUAL
C A UT ION
B E F OR E S E R VIC ING THE UNIT, R E AD THE " S AF E TY
P R E C AUTIONS " IN THIS MANUAL .
LG Model: GC-B569***
Copyright © 2018 LG Electronics Inc. All rights reserved. Only training and service purposes.
C ONT E NT S
S A F E T Y P R E C A UT IONS ............................................................................................................ ........................................... 2
S E R V IC ING P R E C A UT IONS ................................................................................................................................................... 3
S P E C IF IC A T IONS ................................................................................................................ ................................................ 4
P A R T S IDE NT IF IC A T ION .......................................................................................................... ......................................... 5
INSTRUCTIONS FOR REVERSING DOOR SWING ............................................................................................. ............................6-12
DIS A S S E MB L Y ................................................................................................................... .............................................. 6-7
DOOR .......................................................................................................................... ...................................................... 6
DOOR S WIT C H ................................................................................................................... .............................................. 6
F AN AND F AN MOT OR ............................................................................................................. ........................................ 6
DE F R OS T C ONT R OL AS S E MB LY ...................................................................................................... ............................. 7
F R E E ZE R HE AT E R , S HE AT H ........................................................................................................ .................................. 7
A D J U S T M E N T .................................................................................................................... ............................................. 8-9
COMPRESSOR (A++ Models) ...................................................................................... ................................... 8
PTC-STARTER (A++ Models) ...................................................................................... . .................................. 8
OLP (OVER LOAD PROTECTOR) (A++ Models) ....................................................... . .................................. 9
C OMP R E S S OR .................................................................................................................... ............................................. 10-17
INV E R T E R LINE AR C OMP R E S S OR . ................................................................................................... ....................... 10-17
HE A V Y R E P A IR ME T HOD OF R E F R IG E R A T OR B Y A P P L IC A T ION OF R E F R IG E R A NT ................................... . ....... 18-23
OUT LINE ....................................................................................................................... ..................................................... 18
HE AV Y R E P AIR S V C ME T HOD ....................................................................................................... .......................... 19-23
C IR C UIT DIA G R A M ................................................................................................................ ........................................... 24
T R OUB L E S HOOT ING (ME C HA NIC AL P A R T ) ............................................................................................. ................... 25-31
COMPRESSOR AND ELECTRIC COMPONENTS ......................................................................................... ......................... 25
PTC AND OLP ..................................................................................................................................................................... 26
ANOT HE R E LE C T R IC C OMP ONE NT S ................................................................................................... ......................... 27
S E R V IC E DIAG NOS IS C HAR T ....................................................................................................... .................................. 28
R E F R IG E R AT ING C Y C LE ........................................................................................................... ................................ 29-31
MIC OM F UNC T ION & P C B C IR C UIT E XP L A NA T ION ...................................................................................... .............. 32-35
MIC OM E R R OR C ODE .............................................................................................................. .......................................36-37
P C B P IC T UR E ................................................................................................................... ............................................... 38-39
T R OUB L E S HOOT ING WIT H E R R OR DIS P L A Y ............................................................................................ ................. 40-49
T R OUB L E S HOOT ING WIT HOUT E R R OR DIS P L A Y ......................................................................................... ............. 50-56
R E F E R E NC E ..................................................................................................................... ............................................... 55-68
E XP L ODE D V IE W & R E P L A C E ME NT P A R T S L IS T ......................................................................................... ...............69-71
S A F E T Y P R E C A UT IONS
P leas e read the following ins tructions before s ervicing your
refrigerator.
1. C heck the s et for electric los s es . 8. W hen tilting the s et, remove any materials on the s et,
2. Unplug prior to s ervicing to prevent electric s hock. es pecially the thin plates (ex. G las s s helf or books .)
3. Whenever tes ting with power on, wear rubber gloves to 9. When s ervicing the evaporator, wear cotton gloves .
prevent electric s hock.
4. If you us e any kind of appliance, check regular current, 10. L eave the dis as s embly of the refrigerating cycle to a
voltage and capacity. s pecialized s ervice center. T he gas ins ide the circuit
5. D on't touc h me ta l produc ts in the fre e z e r with we t may pollute the environment.
hands . T his may caus e fros tbite. 11. When you dis charge the refrigerant, wear the protective
6. P revent water from following onto electric elements in s afety glas s es or goggle for eye s afety.
the mechanical parts . 12. W hen you repair the cycle s ys tem in refrigerator, the
7. W he n s ta nding up a fte r ha ving c he c ke d the lowe r work area is well ventilated.
s ection of the refrigera tor with the upper door open, E s pecially if the refrigerant is R 600
move with care to avoid hitting the upper door. heat s ources . (No s moking)
-2-
Copyright © 2018 LG Electronics Inc. All rights reserved. Only training and service purposes.
S E R V IC ING P R E C A UT IONS
F eatures of refrigerant (R 600a) After the refrigerant (R 600a) is completely discharged,
• Achromatic and odor les s gas . repair any defective parts and replace the dryer. At any
• F lammable gas and the ignition (explos ion) at 494°C . case you must use the LOK R ING for connecting or replacing
• Upper/lower explos ion limit: 1.8%~8.4%/V ol. any part in the cycle (No F ire, No Welding). C harge the N2
gas in order to check for leakage from welding points and the
F eatures of the R 600a refrigerator LOK R ING . If leakages are found, repair the defects again.
• C harging of 60% refrigerant compared with a R 134a model. C onnect the S chrader valve to pump with the coupler. And
• T he suction pressure is below 1bar (abs) during the operation. then turn the pump on for vacuum state (F igure 3). Let the
• B ecaus e of its low s uction pres s ure, the external air may flow pump run until the low pressure gauge indicates the vacuum
in the cycle s ys tem when the refrigerant leak, and it caus es (gauge pressure -1atm or -760mmHg, absolute pressure 0 ).
malfunction in the compres s or. R ecommended vacuum time is 30 min.
• T he dis placement of compres s or us ing R 600a mus t be at
leas t 1.7 times larger than that of R 134a.
• Any type of dryer is applicable (XH-5, 7, 9).
• T he E V AP OR AT OR or any other cycle part that has welding
joint is hidden in the foam. (If not hidden ins ide, the whole
e le c tric pa rts mus t be te s te d with the L E A K A G E T E S T
according to the IE C S tandard.)
• T he compres s or has label of the refrigerant R 600a.
• Only the S V C man mus t have an acces s to the s ys tem. F igure 3
Ins tallation plac e After the s ys tem is completely va cuumed, fill it with the
• Mus t be well ventilated. refrigera nt R 600a up to wha t ha s been s pecified a t your
• Mus t be 20 m3 or larger. refrigerator Name P late. T he amount of refrigerant (R 600a)
• Mus t be no-s moking area. mus t be precis ely meas ured within the error of ±2g by an
• No ignitable factors mus t be pres ent. electron s cale (F igure 4).
Utilities If you us e the manifold connected with both the refrigerant
• R efrigerant cylinder (MAX NE T 300g) (R 600a) cylinder and the vacuum pump s imultaneous ly, make
• Manometer s ure the pump valve is clos ed (F igure 5).
• V acuum pump (600 ℓ /min)
• P iercing C lamp
• Quick coupler
• Hos es (5m-1E A, 1m-3E A)
• LOK R ING
• P ortable Leakage detector (3g/year )
• Nitrogen cylinder (for leakage tes t)
• C oncentration gauge
A ir R ec harging in C ompres s or
B efore refilling the refrigera nt, you mus t perform the tes t
according to C hapter 5 (T R OUB LE S HOOT ING C HAR T ). When
the de fe c ts a re found, you mus t dis c ha rge the re s idua l
re frige ra nt ( R 6 0 0 a ) in the outdoor. F or dis c ha rging the F igure 5
refrigerant R 600a, break the narrow portion of tube extens ion
by hand or with a pipe cutter as s hown in F igure 1. Leave it for C onne c t the c ha rging hos e ( tha t is c onne c te d to the
30min in outs ide to s tabilize the pres s ure with ambient. T hen, refrigerant (R 600a) cylinder) to the S chrader valve ins talled
check the pres s ure by piercing the dryer part with piercing on the s ervice tube. T hen, charge the refrigerant (R 600a) by
pliers . If the refrigerant is not completely dis charged, let the controlling the T hrottle valve. W hen you do s o, do not fully
refrigerator alone for more 30min in outs ide. open the T hrottle valve becaus e it may make damage to the
compres s or. G ra dua lly cha rge the refrigera nt (R 600a ) by
changing open and clos e the T hrottle V alve (5g at each time).
T he charging hos e mus t us e a one-way valve to prevent the
refrigerant refluence. C los e the S chrader valve cap after the
refrigerant (R 600a) is completely recharged.
A fte r you c omple te ly re c ha rge the re frige ra nt ( R 600a ) ,
perform the leakage tes t by us ing a portable leakage detector
or s oa py wa ter. T es t the low pres s ure (s uction) pa rts in
F igure 1 F igure 2 compres s or off time and high pres s ure parts in compres s or
on time. If the leakages are found, res tart from the refrigerant
Attach the s ervice tube ins talled with a S chrader valve (one- (R 600a) dis charging proces s and repairs defects of leaks .
way valve) by us ing the LOK R ING (F igure 2). T hen, connect After the leakage tes t, check the temperature of each parts of
the S c hra de r va lve ( one -wa y va lve ) to the pump tha t is the cycle. C heck with hands if the C O NDE NS E R and the
connected to the dis cha rging hos e lea ding to the outs ide. cas e (HOT -LINE pipe) that is contacted to the door gas ket
When dis charging the res idual refrigerant, repeat 3 cycle that are warm. C onfirm that fros t is uniform dis tributed on the
includes 3min of the pump running->pump off->30s ec of the s urface of the E V AP OR AT OR .
compres s or running.
-3-
S P E C IF IC AT IONS
1. R ef. No: GC-F569****, GC-B 569****
REFRIGERANT
Cover TV (L) • •
COMPARTMENT
Cover TV (U) • •
Fresh 0 Zone - -
Magic Crisper (1EA) • •
Vegetable Drawer (1EA) 2EA 2EA
Egg Tray • •
Dairy Corner - -
DOOR BASKET
Basket 6EA 6EA
Water Tank • -
Tray Drawer (3EA) • •
FREEZER COMPARTMENT
Tray Ice • •
Ice Bank • •
Wire Shelf - -
-4-
OPERATION
Parts and Functions
Control Panel
To set the freezer and fridge temperatures.
LED Lamp
The LED lamps inside the appliance light up when you open the door.
EN
Fridge Shelf
This is where refrigerated foods and other items are stored.
•• The shelf height can be adjusted by inserting the shelf in another groove of different height.
•• Store the foods with higher moisture content at the front of the shelf.
•• The actual number of shelves will differ from model to model.
Folding Shelf ( * )
This is where refrigerated foods and high items are stored.
Bottle Rack ( * )
This is where drinks tall bottles or containers are stored.
CAUTION
•• Do not store short bottles or containers. The items may fall and cause an injury or appliance
damage.
Vegetable Drawer
This is where fruits and vegetables are stored to remain fresh for as long as possible.
•• The actual number of drawers will differ from model to model.
Icemaker
This is where ice is manually produced and stored.
Freezer Drawer
This is for long-term storage of frozen items.
NOTE
•• The appearance or components of the appliance may differ from model to model.
•• ( * ) : This feature varies depending on the model purchased.
INSTRUCTIONS FOR REVERSING DOOR SWING
This refrigerator allows the owner to change the door swing if desired. The hinging of the doors can be changed
to the opposite side anytime you wish.
IMPORTANT
Once you begin, do not move the cabinet until door-swing reversal is completed.
These instructions are for changing the hinges from the right side to the left side-if you ever want to change the hinges back
to the right side, follow these same instructions and reverse all references to left and right.
Befor Removing the Doors, empty and Remove all the Door Baskets of both Refrigerator/Freezer Doors, including the Bank
Dairy. Close both doors before removing hinge pins.
Caution :
Do not let either door drop to the floor. Doing so could damage the Door Stop.
-6 -
1-1) Handle
1-2) Display
(5)
(4)
(2)
(1)
(3)
(2)
(1)
(2)
(1)
(3)
(2)
(1)
-7 -
$
&
!
- 10 -
6) Take out the LEAD WIRE(17) assembly from the TOP
COVER FRONT(13) and assemble it on left side.
Note:
Installing in pair is not covered by the warranty.
- 11 -
11) Remove the screw(29) on the Cover Back(29).
Assemble Bracket Frame(30) with screw(31) provided.
(28)
(31)
(30)
(29)
12) On the top of cabinet, assemble Bracket Frame(30) with the (32)
screws(32) provided. (32)
(30)
(34)
(35)
(36)
(33)
- 12 -
INSTRUCTIONS FOR INSTALLING PAIR
This refrigerator allows the owner to if desired.to intall in pairs anytime you wish.
IMPORTANT
This instructions is to set up fridge and freezer as a pair.
The Fridge and Freezer will be placed on the left or right, and the installations are available by installation components
provided as shown below.
The product are opened only on the left, so as to install as shown below, it need to reverse door ot the other product.
Caution :
If the product is required the installation as follows, you can not use installation components.
Caution :
Do not let either door drop to the floor. Doing so could damage the Door Stop.
-9 -
Working Guide-Reversible Door
Cover,Front Holder,Cord
- 12 -
Working Guide-Reversible Door
2)
1)
1) Assemble left ‘Cover , Front’ to right side
3)
2) Assemble right ’ Holder , Cord’ refer to picture
- 12 -
Working Guide-Reversible Door
Hinge Assembly
5
Upper: AEH74156801
Lower: AEH74297001
6 Door Stopper
- 12 -
Working Guide-Reversible Door
7 Cap
Lower Hinge Freezer Door Center Hinge Fridge Door Upper Hinge
- 12 -
DI S A S S E M B L Y
1. DOOR 3. FAN AND FAN MOTOR
• Freezer Door 1) Remove all of the freezer compartment,
(Involved wire shelf, ice maker)
1) Refer to previous chapter "Instruction for Reversing
Door Swing". 2) Pull out the Grille Fan and Shroud F.
3) Disconnect the Housing of lead wire.
2) P ull out Door Gasket to remover from the Door
4) Remove three screws in Grille Fan.
Foam Assembly, F .
5) Separate Shroud, F to the Grille Fan.
6) Loose three screws fixed to the Bracket.
G AS K E T 7) Pull out Bracket and then remove the Fan Motor
Assembly.
* Fan Motor Assembly can’t separate.
(4)
(7)
(5)
(3)
F igure 7
(2)
• Refrigerator Door
1) Refer to previous chapter "Instruction for Reversing
Door Swing". (2)
(2)
2) Pull out the Door Gasket to remove from the Door (1)
Foam Assembly, R .
2. DOOR SWITCH
1) Unplug the power cord from the outlet.
2) Loosen s ix screws in upper part and disconnect Top (1) Grille Fan
Cover Front. (2) Screw
3) Disconnect Lead Wire from switch. (3) Shroud
4) Disengage hook behind the switch by pressing it with (4) Fan
hands. (5) Screw
(6) Bracket
(7) Damper
- 13 -
DI S A S S E M B L Y
4. DE F R OS T C ONT R OL A S S E MB LY
Defros t C ontrol As s embly cons is ts of T hermis tor and F us e,
Melting. T hermis tor functions to defros t automatically and it
is attached to metal s ide of the E vaporator and s ens es
temperature.
F us e, Melting is a kind of s afety device for preventing
overheating of the Heater when defros ting.
At the temperature of 77˚C , it s tops the emis s ion of heat
from the Heater.
1) P ull out the S hroud, F after removing the G rille.
- F reezer
P ull out the G rille. - F ridge
2) S eparate the connector connected with the Defros t
C ontrol As s embly and replace new one.
Thermistor
F us e, Melting
F igure 12
5. F R E E ZE R HE AT E R , S HE AT H
In this refrigerator, Heater, S heath is us ed for defros ting
heater. During heating, the temperature of heater ris es
about 300~350˚C . T herefore, be careful not to burn while
s ervicing.
1) After removing the G rille and S hroud, s eparate the
Heater, S heath by dis connecting the connectors .
2) E xchanged Heater, S heath and connected the hous ing.
Heater, S heath
F igure 13
- 14 -
ADJUSTMENT
1. COMPRESSOR (In A++ and A+ Models) 3) PTC-Applied Circuit Diagram
1) Role • According to S tarting Method for the Motor
2) Composition C OMP R E S S OR
MOT OR
T he C ompres s or is C ompos ed of C ompres s or Apparatus
compres s ing gas , C ompres s or Motor moving C ompres s or
Apparatus and C as e protecting C ompres s or Apparatus
and Motor. T here is R elay As s embly (one s et of
P T C S tarter and Over Load P rotector (OLP )) in P T C S T AR T E R
HE R ME T IC
C ompres s or. On the other hand, becaus e the C ompres s or T E R MINAL
R S IR
cons is ts of 1/1000mm proces s ing precis ion components
R E LAY AS S E MB LY Figure 9
and is s ealed after production in abs ence of dus t or
humidity, deal and repair with care.
4) Motor Restarting and PTC Cooling
3) Note for Usage
(1) B e careful not to allow over-voltage and over-current.
C ompres s or Motor operation, plug the power cord after
(2) No S trike
5 min. for pres s ure balance of R efrigerating C ycle and
If applying forcible power or s trike (dropping or careles s
P T C cooling.
dealing), poor operation and nois e may occur.
(2) During normal operation of the C ompres s or Motor, P T C
(3) Us e proper electric components appropriate to the
elements generate heat continuous ly. T herefore, if P T C
C ompres s or.
is n't cooled for a while after the power has been s hut
(4) Note to K eep C ompres s or.
If C ompres s or gets wet in the rain and rus t in the pin of
Hermetic T erminal, the res ult may be poor operation 5) Relation of PTC-Starter and OLP
and poor contact may caus e.
s s or and
s s or ins ide in replacing the the power is on before the P T C is cooled, (ins tant
C ompres s
mis connecting), the P T C is n't cooled and a res is tance
nois e. value grows . As a res ult, curr
s ubcoil and the Motor can't operate and the OLP
rrent in only in the
main-coil.
2. PTC-STARTER (In A++ and A+ Models)
times , P T C is cooled and C ompres s or Motor performs
1) Composition of PTC-Starter normal operation.
If OLP does n't operate when P T C is not cooled,
C ompres s or Motor is worn away and caus es
s emiconductor s tarting device which us es ceramic
material and this material cons is ts of B aT iO 3. OLP without fail.
(2) T he higher the temperature is , the higher becomes the
res is tance value. T hes e features are us ed as s tarting 6) Note to Use PTC-Starter
device for the Motor.
(1) B e careful not to allow over-voltage and over-current.
2) Role of PTC-Starter (2) No S trike
Don't apply a forcible power or s trike.
(1) P T C is attached to Hermetic C ompres s or us ed for
(3) K eep apart from any liquid.
R efrigerator, S how C as e and s tarts Motor.
If liquid s uch as oil or water away enter the P T C , P T C
(2) C ompres s or for hous ehold refrigerator applies to
materials it may break due to ins ulation breakdown of
s ingle-phas e induction Motor.
the material its elf.
F or normal operation of the s ingle-phas e induction
(4) Don't change P T C at your convenience.
Don't dis as s emble P T C and mold. If the exterior to the
and s ub-coil. After the s tarting is over, the current in
P T C -s tarter is damaged, res is tance value is altered
and it may caus e poor s tarting of the compres s or motor
the above roles . S o, P T C is us ed as a motor s tarting
may caus e.
device.
- 15 -
ADJUSTMENT
3. OLP (OVER LOAD PROTECTOR) C ONT AC T ING
P OINT
C OV E R
(In A++ and A+ Models)
B IME T AL
1) Definition of OLP
(1) OLP (OV E R LOAD P R OT E C T OR ) is attached to the
H e rme tic C ompre s s or a nd prote c ts the Motor by C ONT AC T ING
cutt rrent in C ompres s or Motor in cas e of over- P OINT
ris ing temperature by B imetal in the OLP . HE AT E R
s s or motor, the
B imetal works by heating the heater ins ide the OLP , T E R MINALS
and the OLP protects Motor by cutt rrent which
s s or Motor. B IME T AL
- 16 -
COMPRESSOR
1. Inverter Linear Compressor
Check for defect of the inverter linear compressor in following orders:
Caution
1. Be sure to powering off the refrigerator and measure after several minutes has passed.
2. If not accurately measuring resistance, wrong determination may be guided. (Difference of resistance value of several W
or so may occur.)
CON201
Multi
Multi
Tester
Tester
Po N/C Po : Power
Co : Common
N/C : Open terminal
OLP Resistance
FLA102NAMA 10 ~ 12 Ω
Co
Because of ambient temperature or operating situations;
the values shown can have a slight devlation.
Multi
Tester
Earth
- 17 -
COMPRESSOR
2) Method to Determine Defect of Inverter Linear Drive
FCT0 Trip A-Inv. Initial, Motor sensing Voltage > 2.5V+20% 30” 1
Communication
A-Inv. Checksum error - 8
Error
- 18 -
COMPRESSOR
3) LED blinks one time, then repeats (FCTO Trip)
• FCT0 : When same trip occurs after power reset, change PCB.
Because it is occurred by overvoltage (more than 2.5V) at voltage and
current sensing parts, PCB has to be changed.
- 19 -
COMPRESSOR
4) LED blinks two times, then repeats (Stroke Trip)
Compressor Y Harness Y
Doesn ’ t work Connecting
Check C
Replace
Driver PCB
N
OK
Fix Cycle
Cycle NG Check E
Y
- 20 -
COMPRESSOR
5) LED blinks five times, then repeats (Locked Piston)
N Y
Sealed
system
Repeat
Repair
Check Procedure
- 21 -
COMPRESSOR
6) LED blinks six times, then repeats (Current Trip)
Replace NG
Y IPM
Driver
Check B5
PCB
Fix Cycle
Y
Cycle Check E
Y
Repeat N Compressor NG
Current trip Reset Replace
Check Damage
Occur? Power Compressor
Procedure Check C3
- 22 -
COMPRESSOR
7) LED blinks seven times, then repeats (IPM Fault)
N Y
Repeat
Check Procedure
Compressor Y
Power
Damage
Reset
Check C3
NG Replace
Compressor
- 23 -
COMPRESSOR
8) LED blinks eight times, then repeats (Communication Error)
- 24 -
Heavy Repair Method of Refrigerator by Application of Refrigerant
1. Outline
1) Checkpoints before Heavy Repair
Open the C over AS M, B ack-M/C of refrigerator and check the type of refrigerant indicated on a compres s or before s tarting
work.A yellow label is adhered to the compres sor for the refrigerator us ing R 600a as refrigerant.
- 25 -
Heavy Repair Method of Refrigerator by Application of Refrigerant
2. Heavy Repair SVC Method
F or the heaver repair of R 600a type of refrigerator, perform work according to following S V C method.
S uction P ipe
R efrigerant R eturnB ag
P inch P lier
- 26 -
Heavy Repair Method of Refrigerator by Application of Refrigerant
2) Returnof Remained Refrigerant
R equired equipment: P inch pliers , hos e for refrigerant recovery, vacuum pump
If refrigerant returntime of 7 minutes has pas s ed, connect a vacuum pump at the ends of a refrigerant returnhos e
outdoor. (V acuum pump mus t operate outdoor.)
Operate a vacuum pump in order to returnrefrigerant remained in the pipe.
V acuum working time s hould be for more than 10 minutes .
S uction P ipe
V acuum P ump
P inch P lier Dis charge refrigerant
outs ide us ing window or door.
- 27 -
Heavy Repair Method of Refrigerator by Application of Refrigerant
4) Charging Tube Connection Step
R equired equipment: C harging tube, s imple welding machine
R emove a charging pipe to recharge R 600a refrigerant after completing work, and then connect a charging tube with
welding
S uction P ipe
- 28 -
Heavy Repair Method of Refrigerator by Application of Refrigerant
6) Refrigerant Charging
R equired equipment: B ombe, R 600a refrigerant (67g)
ppliances and heating s ource for performing work when charging s caled refrigerant. (Do not s pray
refrigerant indoor.)
Meas ure the accurate quantity (67g) of refrigerant to charge it into a B ombe.
Make the B omber as vacuum s tatus to charge refrigerant.
ooling cycle.)
P leas e manage refrigerant quantity as 67 134a, R 600 ooling performance
depending on change of refrigerant quantity.
R efrigerant quantity = Weight after charging - Weight before charging (weight of vacuumed B ombe)
C onnect B ombe with a charging tube to charge refrigerant.
T urn on power of refrigerator to operate a compres s or.
Meas ure B ombe weight after 5 through 10 minutes to check remained refrigerant quantity to complete charging of
refrigerant.
ppliances .)
S uction P ipe
- 29 -
Heavy Repair Method of Refrigerator by Application of Refrigerant
8) Failure Checking Procedures
Leakage of
3way valve
Surface of Clogged
Clogged cycle
cooler is cold. capillary tube
Leakage of
3way valve
Leakage
of radiator
- 30 -
C IR C UIT DIA G R A M
MEZ66155923
10 (Optional)
- 31 -
T R OUB L E S HOOT ING (Mec hanic al P art)
1. C OMP R E S S OR A ND E L E C T R IC C OMP ONE NT S
No V oltage. 5
YE S
3 C heck the C heck the res is tance of 4
res is tance of two terminals in P T C - R eplace
P T C -S tarter. S tarter. NO
C ompres s or. 5
YE S
YE S
4 C heck OLP .
C heck if applying a OLP works within 5
regular OLP . 30 s ec. in forcible NO
OLP operation by R eplace
turning ins tant power R elay As s embly
on and off.
YE S
C heck Meas ure minimum C omponents s tart in
5 s tarting s tate. s tarting voltage after 5 the voltage of R ating O.K .
min. for balancing cycle V oltage ±10% below.
pres s ure and cooling
the P T C . NO
1
- 32 -
T R OUB L E S HOOT ING (Mec hanic al P art)
2. P T C A ND OL P
T he value is ∞ .
YE S
S eparate the OLP C heck another
from C ompres s or and electric components .
check res is tance value
between two terminals NO
of OLP with a T es ter. R eplace OLP .
(F igure 23)
- 33 -
T R OUB L E S HOOT ING (Mec hanic al P art)
3. A NOT HE R E L E C T R IC C OMP ONE NT S
▼ C ooling is impos s ible
- 34 -
T R OUB L E S HOOT ING (Mec hanic al P art)
4. S E R V IC E DIA G NOS IS C HA R T
C O MP L A I N T P O IN T S T O B E C H E C K E D R E ME D Y
C ooling is ● Is the power cord unplugged from the outlet? ● P lug to the outlet.
impos s ible. ● C heck if the power s witch is s et to OF F . ● S et the s witch to ON.
● C heck if the fus e of power s witch is s horted. ● R eplace a regular fus e.
● Meas ure the voltage of power outlet. ● If voltage is low, wire newly.
C ooling ability is ● C heck if the s et is placed clos e to wall. ● P lace the s et with the s pace of about 10cm.
poor. ● C heck if the s et is placed clos e to s tove, gas ● P lace the s et apart from thes e heat
cooker and direct rays . appliances .
● Is the ambient temperature high or the room ● Make the ambient temperature below.
door clos ed?
● C heck if put in is hot. ● P ut in foods after cooled down.
● Did you open the door of the s et too often or ● Don't open the door too often and clos e it
check if the door is clos ed up? firmly.
● C heck if the Damper C ontrol is s et to "cold- ● S et the control to mid-pos ition.
pos ition".
F oods in the ● Is foods placed in cooling air outlet? ● P lace foods in high temperature s ection.
R efrigerator are (F ront P art)
frozen. ● C heck if the control is s et to "cold-pos ition". ● S et the control to "mid-pos ition".
● Is the ambient temperature below 5°C ? ● S et the control to "warm-pos ition".
Dew or ice forms in ● Is liquid food s tored? ● S eal up liquid foods with wrap.
the chamber of the ● C heck if put in is hot. ● P ut in foods after cooled down.
s et. ● Did you open the door of the s et too often or ● Don't open the door too often and clos e it
check if the door is clos ed up. firmly.
Dew forms in the ● C heck if ambient temperature and humidity of ● Wipe dew with a dry cloth. T his occurrence
E xterior C as e. s urroumcling air are high. is s olved naturally in low temperature and
humidity.
● Is there gap in the door packed? ● F ill up the gap.
Abnormal nois e ● Are the s et pos itioned in a firm and even ● Adjus t the Adjus t S crew, and pos ition in the
generates . place? firm place.
● Are any unneces s ary objects s et in the back ● R emove the objects .
s ide of the s et?
● C heck if the T ray Drip is not firmly fixed. ● F ix it firmly on the original pos ition.
● C heck if the cover of mechanical room in ● P lace the cover at the original pos ition.
below and front s ide is taken out.
T o clos e the door is ● C heck if the door packing is dirty with filth ● C lean the door packing.
not handy. s uch as juice.
● Is the s et pos itioned in a firm and even place? ● P os ition in the firm place and adjus t the
● Adjus t S crew.
● Is too much food putted in the s et? ● K eep foods not to reach the door.
Ice and foods s mell ● C heck if the ins ide of the s et is dirty. ● C lean the ins ide of the s et.
unpleas ant. ● Did you keep s melly foods without wrapping? ● Wrap s melly foods .
● It s mells of plas tic. ● T he new products s mells of plas tic, but it is
eliminated after 1-2 weeks .
● In addition to the items des cribed left, refer to the followings to s olve the complaint.
T he operation of
C heck the R eplace the Damper C ontrol
the Damper
Damper C ontrol
C ontrol is poor.
- 35 -
T R OUB L E S HOOT ING (Mec hanic al P art)
5. R E F R IG E R AT ING C Y C L E
▼ T roubles hooting C hart
T E MP E R A T UR E
S T A T E OF S T A T E OF T HE OF T HE
C A US E R E MA R K S
T HE S E T E V A P OR A T OR C OMP R E S S OR
P AR T IAL F reezer room and Low flowing s ound of A little high more ● A little R efrigerant
LE AK AG E R efrigerator don't R efrigerant is heard than ambient dis charges .
cool normally. and fros t forms in temperature. ● Normal cooling is pos s ible
inlet only when injecting of R efrigerant
LE AK AG E
NO C OMP - No compres s ing F lowing s ound of E qual to ambient ● No pres s ure of high
R E S S ION operation. R efrigerant is not temperature. pres s ure part in the
heard and no fros t. compres s or.
● Obs erve dis charging point of refrigerant which may be in the oil dis charging part in the compres s or and hole of
evaporator.
YE S Whether fros t
Whether C ompres s or Whether oil leaks or
forms or not in
runs or not. No fros t or not.
E vaporator.
forms in inlet
only
F ros t formed normally Obs erve the dis charged
amount of R efrigerant
Normal amount
No or much amount YE S
- 36 -
T R OUB L E S HOOT ING (Mec hanic al P art)
▼ G eneral C ontrol of R efrigerating C yc le
- 37 -
T R OUB L E S HOOT ING (Mec hanic al P art)
- 38 -
MIC OM F UNC T ION & P C B C IR C UIT E XP L A NAT ION
1. F UC T ION E XP OS IT ION
1) F UNC T ION
(1) When the appliance is plugged in, it is s et to 3˚C for the R efrigerator and -20˚C for the F reezer. Y ou can adjus t the
R efrigerator and the F reezer control temperature by pres s ing the F R Z. T emp button or R E F . T emp button.
Model IT E M
V ariety
88 LED Tact
*Color : White
Exterior Display
Lock
- 39 -
MIC OM F UNC TION & P C B C IR C UIT E XP L A NAT ION
2) E xpres s F reezing.
• P leas e s elect this function for prompt freezing.
• T his function is us ed when you want to freeze the foods quickly. P res s the E xpres s F rz. button once, and then the quick
freeze operation s tarts with the lamp on.
• T he E xpres s F rz. operation takes about 24 hours . When its operation ends , it automatically returns to the previous
temperature s etting. If you want to s top the quick freeze operation, pres s the E xpres s F rz. button once more, the lamp
goes out, and the E xpres s F rz. operation s tops and the refrigerator returns to the previous temperature s etting.
3) E c o F riendly
T his function makes the fridge-freezer work in a power s aving mode which is us eful for when you are away on holiday, by
reducing energy cons umption.
P res s ing ‘E C O F R IE NDLY ’ starts operation with lamp on and pres s ing it again s tops the operation.
NOT E :
When the E co F riendly mode is “ON”, the other buttons will not operate. When you come back from E co F riendly, pres s the
ttons work and the refrigerator returns to previous temperature s etting.
- 40 -
MIC OM F UNC T ION & P C B C IR C UIT E XP L A NAT ION
4)Lock
For Exterior Display
• Pressing this button stops operation of other buttons.
• ”Locking” or “Un-Locking” is repeated whenever pressing the LOCK button.
(For “Locking” press the “LOCK” button for 3 sec. For “Un-Locking” press the “LOCK” button for 3 sec.)
• When ‘LOCK’ is activated, pressing the other buttons would not work.
5) Power On/Off
P res s ing this button refrigerator power is ON or OF F .
• ON or OF F is repeated whenever pres s ing the ON/OF F button.
(F or “OF F ” pres s the “ON/OF F ” button for 3 s ec. F or “ON” pres s the “ON/OF F ” button for 1 s ec.)
- 41 -
MIC OM F UNC TION & P C B C IR C UIT E XP L A NAT ION
7) Exhibition(Demo) Mode
● Demo mode is available for displaying the refrigerator in a sales setting or similar condition.
● It allows the display, dispenser, and lights to operate without running the compressor and fan.
● To apply the DEMO mode, open the door and press and hold the REFRIGERATOR and EXPRESS FRZ. buttons
simultaneously for 5 second.
● To exit the DEMO mode and return to normal operation, press and hold the REFRIGERATOR and EXPRESS FRZ.
for 5 second.
<BETTER-88 LED>
- 42
MIC OM E rror C ode
► A+++
S how error mode when pus h ‘F reezer temp’ and ‘expres s F reezing’ button, s imultaneous ly for 1 s ec. (All on Mode)
E rror C ode
NO Item F reezer C ontents R emarks
Interior
1 Normal temperature. - Dis play S witch is normal
F ailure of F reezer FS E
2 C ut or s hort circuit wire
S ens or
F ailure of R efrigerator
3 rS E C ut or s hort circuit wire
S ens or
Check the connection of
each sensor
F ailure of F reezer dS F
4 C ut or s hort circuit wire
Defros t S ens or
F ailure of outdoor rt E
5 C ut or short circuit wire
S ens or
F ailure of B LDC F AN FF E
7 Feedback signal was not BLDC Motor wire
Motor
detected within 65sec disconnection,
Failure of BLDC from BLDC Fan motor Drive IC and TR Error
8 CF E
C-FAN Motor
- 43 -
MIC OM E rror C ode
1. E rror C ode S ummary
WA R NING
(1) F AILUR E DIAG NOIS S F UNC T ION
º : Normality
L oad c ontrol
NO Item
Defros t
COMP C-FAN F-FAN R Damper
Heater
1 Normal º º º º º
Failure of Freezer 15M ON / 15M ON /
2
Sensor 15M OF F 15M OF F º º º
No Defrost
Failure of Freezer
4
Defrost Sensor º º º (return
º
immediately)
Failure of outdoor
5
Sensor º º º º º
Poor of
6 Freezer Defrost º º º º º
9 Cycle Error º º º º º
- 44 -
7. PCB Picture
7-1. Main PCB
( P/N : EBR8076620**)
CON13
CON201
CON12
CON9
CON1
Option
CON2 CON7
( P/N : EBR862745**)
45
7. PCB Picture
( P/N : EAV *)
( P/N : EBR647304**)
46
Trouble Shooting with Error Display
1.FreezerSensor Error (FS E)
CON7
CON7
11th pin ~ 12th pin
CON7
11th pin ~ 12th pin
47
Freezer Sensor Error (FSE)
1 4
Is the connectot Reconnect or
disconnected or loose Yes repair the Check the sensor resistance. Is
between Main PCB and connector resistance normal?
sensor
Yes
CON7
No 11th pin ~ 12th pin
2 Change the
Yes sensor
Check the sensor resistance. Is
resistance 0Ω(sensor short)?
No
3
Replace the
Yes refrigerator Yes
Check the sensor resistance. Is
resistance OFF(sensor open)?
6
Explain to customer
No
48
2.Refrigetator Sensor Error ( rS E)
CON7
CON7
9th pin ~ 10th pin
CON7
9th pin ~ 10th pin
49
Refrigerator Sensor Error (rS E)
1 4
Reconnect or
Is the Connector disconnected or Yes repair the Check the sensor resistance . Is
loose between Main PCB and connector resistance normal?
sensor
Yes
No CON7
9th pin ~ 10th pin
2 Change the
Yes sensor
Check the sensor resistance . Is
resistance 0Ω(sensor short)?
No
3 Replace the
Yes refrigerator Yes
Check the sensor resistance. Is
resistance OFF(sensor open)?
6
Explain to customer
No
50
3.Room Temperature sensor error (rt E)
CON7
CON7
13th pin ~ 14th pin
CON7
13th pin ~ 14th pin
51
Room Temperature sensor error (rt E)
1 4
Reconnect or
Is the connector disconnected or Yes repair the con Check the sensor resistance. Is
loose between Main PCB and nector resistance normal?
sensor?
Yes
CON7
No
CON7
13th pin ~ 14th pin
2
Change the
Yes sensor
Check the sensor resistance. Is
resistance 0Ω(sensor short)?
No
3
Replace the
Yes refrigerator Yes
Check the sensor resistance. Is
resistance OFF(sensor open)?
6
Explain to customer
No
52
4.Defrost Sensor Error(dS F)
CON7
CON7
7th pin ~ 8th pin
CON7
7th pin ~ 8th pin
53
Defrost Sensor Error(dS F)
1 4
Reconnect or
Is the connector disconnected or Yes repair the con Check the sensor resistance.
loose between Main PCB and nector Is resistance normal?
sensor
Yes
No CON7
7th pin ~ 8th pin
2 Change the
Yes sensor
Check the sensor resistance . Is
resistance 0Ω(sensor short)?
No
3 Replace the
Yes refrigerator Yes
Check the sensor resistance. Is
resistance OFF(sensor open)?
6
Explain to customer
No
54
5.Defrost Heater Error(dH F)
除霜传感器
加热器和保险丝
CON2
220/230V:
255 ~283
240V:
304 ~336
CON2
3th pin ~ 5th pin
CON2
3th pin ~ 5th pin
55
Defrost Heater Error(dH F) 4 Input TEST 2 mode
(Push the button 2 times) Replace
No
Check the heater voltage. Main PCB
Is voltage 220~240V?
1
Replace the
Check the door gasket. Is door Yes
door gasket
gasket damaged ?
No
2
Check the defrost control part. Change fuse- CON2
(1)Is Fuse-M & defrost heater No m & defrost
3th pin ~ 5th pin
resistance 255Ω~283Ω at 220V and heater
230 V? Yes
No
(2) Is Fuse-M & defrost heater
resistance 304Ω~336Ω at 240V? 5 Input “Test 1” mode
(Push the button 1times )
No Replace
Main PCB
Check the heater voltage.
除霜传感器 Is voltage 0V?
加热器和保险丝
Yes
No
3
Off Change the CON2
Check the defrost control part. Is sensor 3th pin ~ 5th pin
defrost sensor resistance normal?
Yes
No
6
除霜传感器
Explain to customer
加热器和保险丝
Normal
No
56
6.Freezer Fan Error ( FF E)
CON13
CON13
NOT 0V,5V
6th pin~7th pin
57
Freezer Fan Error( FF E) 4
Check the fan motor voltage.
Is fan motor voltage below 12 V? Yes Replace
Main PCB
Goto4 No
CON13
1~4
6th pin~7th pin
No
Explain to customer
58
7.Condenser Fan Error (CF E)
CON13
CON13
NOT 0V,5V
2th pin~ 3th pin
59
Condenser fan motor (CF E) 4
Check the fan motor voltage.
Is fan motor voltage below 12 V? Yes
Main PCB
Goto4 No
CON13
1~4
2th pin~3th pin
No
Explain to customer
60
8.Communication Error (CO E)
CON9
61
Communication Error(CO E)
Yes
No
6
CON9 Check the voltage between black
and Brown(GND and Tx_Main) of No Replace the
Main PCB
CON9.
Is voltage 0V or 5V(malfunction)?
CON101 No
Yes
No 7
Yes
No
3
Check the voltage between Black
Replace the
and Red(GND and Tx_Display) of No
Main PCB
CON101.
Is voltage 0V or 5V(malfunction)?
Yes
No
4
Check the voltage between Black
and Red(GND and Rx_Display) of No Replace the
CON101. Main PCB
Is voltage 0V or 5V(malfunction)?
Yes
No
62
Trouble Shooting with Error Display
1.Refrigerator room lamp doesn’t work
CON12
CON7
CON7
11.4~12.6V
3th pin ~ 4th pin
11.4~12.6V
63
Refrigerator room lamp doesn’t work
4 Check the LED lamp voltage.
Is voltage 11.4~12.6V? Change the
No
LED PCB
1 Check the refrigerator door switch.
Does it feel sticky? Change the
Yes
door switch
No
Yes
2 Check the door S/W resistance . 5 While door is closed, check the
Is it correct compared with table? No Change the
door switch LED lamp voltage . Is it 0~2V? No Change the
door switch
Yes
Yes
3
Check the PCB Voltage between 6 While door is open , check the
CON12 Pin 1and Pin 2,Is it Change the No Change the
No LED lamp voltage.
correct compared with table? PCB LED lamp
Is it 11.4~12.6V?
Yes
7
CON12
Explain to customer
11.4~12.6V
Yes
64
2.Poor cooling in Freezer Compartment
CON13
CON7
CON7
11th pin ~ 12th pin
CON13
NOT 0V,5V
6th pin~7th pin
65
Poor cooling in Freezer Compartment 5
Check the fan motor voltage
between 5th pin and 6th pin. Is No Replace
fan motor voltage below 12V? Main PCB
Yes
No
6 Check the fan motor voltage
between 6th pin and 8th pin. Is Change the
Yes
fan motor voltage between 1V motor
and 4V?
No
CON13
1~4
6th pin~7th pin
No No
4 8
Check the com
No pressor and Explain to customer
Check the air temperature.
Is it cold? sealed system
Yes
No
Go to 8 66
3.Poor cooling in Refrigerator Compartment
CON13
CON7
CON7
9th pin ~ 10th pin
CON13
NOT 0V,5V
6th pin~7th pin
67
Poor cooling in refrigerator Compartment
CON7
9th pin ~ 10th pin
Yes
No
Go to 6
5
Damper check method. Inputting
Test mode. Is damper normal? Yes Change the
damper
No
No No
3 Open the refrigerator door Check the F
and check the air flow. fan motor .
Yes Check the fre
Windy?
ezer control.
Go to 6
No
68
6
Check the fan motor voltage.
Is fan motor voltage between No Replace
5th pin and 6th pin below 12V? Main PCB
Yes
No
7
Check the fan motor voltage
between. 6th pin and 8th pin Yes Change
Is the voltage between 1V and the motor
4V?
No
CON13
1~4
6th pin~7th pin
No
Explain to customer
69
4.Over cooling in Refrigerator Compartment
CON13
CON7
CON7
9th pin ~ 10th pin
CON13
NOT 0V,5V
6th pin~7th pin
70
Over cooling in Refrigerator Compart 4
ment Input Test 2 Mode and check
the air flow. Windy?(Push the No Damper is
button 1 time) normal
1 Check the sensor resistance
Reconnect or
Yes repair the
connector
CON7 Yes
No
9th pin ~ 10th pin
5 Damper checking method.
Input Test mode . Yes Change the
Is damper normal? damper
No
Yes
71
Reference
72
Reference
73
Reference
74
R eferenc e
5. How to c hec k the F an-E rror
(1) ~ J uly 2007
After s ending a s ignal to the fan, the MIC O M checks the B LDC fan motor’s lock s tatus . If there is no
feedback s ignal from the B LDC fan, the fan motor s tops for 10 s econds and then is powered again for 15
s econds . T o determine that there is a fan motor malfunction, this proces s is repeated 5 times . If the fan
motor is determined to be defective, the error code will be s hown continuous ly in the dis play.
At this point, there is no further check of the fan motor.
(2) A ug 2007 ~
After s ending a s ignal to the fan, the MIC O M checks the B LDC fan motor’s lock s tatus . If there is no
feedback s ignal from the B LDC fan, the fan motor s tops for 10 s econds and then is powered again for 15
s econds . T o determine that there is a fan motor malfunction, this proces s is repeated 3 times . If the fan
motor is determined to be defective, the error code will be s hown in the dis play for 30 minutes .
At this point, the proces s will be repeated until the fan motor operates normally. If normal operation is
achieved, the error dis play is eras ed and the MIC OM is res et automatically.
- 75 -
Copyright 2019 LG Electronics Inc. All rights reserved. Only training and service purposes.
EXPLODED VIEW
102A
501K
103A
103B
120B
120D
282E
120C
301A
109A
401A
604E 282B
418A
332A 405A
405C 108A
329A
104A
420B
404A
106B
720A
283B
106A
EXPLODED VIEW
234D
149A
149C 281A
149D
241C 234A
149F ※ If you request ‘231A’(Door foam),
149B 233A You have to request ‘239A’
149E and ‘212G’ together
241C 231A
154E
235A
151A
239A
241A 210M
151B
154C
241B
154F
503A
206D 283C
132B
205G 210J
* Optional
132A
212G
210G
210A
157D
243B
201A
125A 282E
203A
131A
169A
136A 281D
169B
136B
210H
210B
243C
282E
EXPLODED VIEW
304A
105A
323B
317A
318A
327A
310A
314A 307A
327B 319A
329C
303D
420B
420A
405G
319C
315C
310B 315B
312A
315C
315B
vice purposes.
Jan., 2019 Printed in China
Copyright 2019 LG Electronics Inc. All rights reserved. Only training and service purposes.