You are on page 1of 45

东 方 汽 轮 机


DongFang Steam Turbine Works

600MW STEAM
DongFang Steam Turbine 600MW Steam Turbine Profile
Works

东方汽轮机厂通过三次全面引
进日立公司 600MW 汽轮机设计
制造技术,使东方具备了设计制造
先进亚临界、超临界 600MW 等
级机组的能力。
Through 3 rounds of completely
introducing technology of design
and manufacture from Hitachi Co.,
DFSTW has enable itself to design
and manufacture sub-critical and
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
第一次引进:全面引进具有 20 世纪 90 年代初先进水平的亚临界 600MW 机组设计制
造技术
First round of introduction: completely introducing technology of
design and manufacture of sub-critical 600MW steam turbine with
advanced level of 90s’ of 20 century.

第二次引进:全面引进具有 21 世纪先进水平的亚临界 600MW 机组设计制造技术,


采用当代先进的全三维技术进一步提高亚临界 600MW 机组的经济性
Second round of introduction: completely introducing technology of
design and manufacture of sub-critical 600MW steam turbine with
advanced level of 21 century, up-to-date and advanced 3-D technology
was adopted to further improve efficiency of sub-critical 600MW steam
turbine.

第三次引进:全面引进具有 21 世纪先进水平的超临界、超超临界 600MW 机组设计


制造技术
Third round of introduction: completely introducing technology of
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
全面引进日立公司 600MW 汽轮机设计、制造技术

Completely introducing technology of design and manufacture

of 600MW steam turbine from Hitachi Co.

• 全面引进技术 (Completely introducing technology) :


设计图纸、计算方法、计算程序
design drawing, calculation method, calculation program
制造工艺(操作指导书)、
manufacture process (operation guide book)
采购规范、检验规范(标准)
purchase, inspection and test specification( standard)
• 全面人员培训 (staff’s training) :
设计人员、工艺人员、检验人员
designer, technologist, inspector
关键工序操作人员
operator of key post
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
业 绩
Experience list
000MW 等级核电汽轮机 订货 4 台,投

1000MW Class Nuclear Power Steam Turbine ordered: 4 units,operated:2 units
000MW 等级超超临界汽轮机 订

1000MW Class Ultra Super Critical Steam Turbine ordered: 4 units
0MW 等级汽轮机 订货 100 台,投运

600~660MW steam turbine ordered: 100 units, operated: 19 units
00MW 等级汽轮机 订货 167 台,投运
DongFang Steam Turbine 600MW Steam Turbine Profile
Works

Sub Critical Steam Turbine: ZOUXIAN No. 5 Unit


Rated Output: 600 MW
Turbine Type: Tandem-compound
Four Flow Exhaust

Reheat Condensing
with 40” LSB
Revolution: 3,000 rpm
Main Steam Press.: 16.6 MPa
Main & Reheat Steam Temp.:
538 / 538 ℃
Condenser Vacuum: 5.06 kPa
Initial Operation: 1997
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
主要技术特点
Main technical characteristic
机型先进
Advanced unit type
可靠性高
High reliability
经 经 性 好
High efficiency
经峰性能好
Good adjustment of peak load
自经化水平高
High automatic level
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
机型先进 advanced unit type

冲动式
汽轮机

Impulse type
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
机型先进 advanced unit type

冲动式 反动式 冲动式 反动式 冲动式 反动式


DongFang Steam Turbine 600MW Steam Turbine Profile
Works
机型先进 advanced unit type

机组热耗

反动式机组 反动式机组

冲动式机组 冲动式机组
运行时间

一个大修期 一个大修期 一个大修期

机组持久性能
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
机型先进 advanced unit type

高中压合缸、三缸四排汽
Combined HIP casing, three casing, four exhaust
结构紧凑、投资和维护费少、温度场均匀、膨胀通畅、轴承箱温度较低,轴系稳定,高压前汽
封漏汽对中压进汽区的转子进行自然冷却,降低了转子的表面温度,从而使机组的寿命消耗大
幅下降。
Concrete structure, less investment and maintenance cost, even temperature field, smooth expansion,
low temperature in bearing pedestal, shafting stabilization, naturally cooling rotor at IP inlet steam
zone by leaking steam from HP front gland reduces surface temperature of rotor, so that consumption
of rotor life is reduced greatly.
DongFang Steam Turbine 600MW Steam Turbine Profile
Works

亚临界 600MW 汽轮机纵剖面图

Longitudinal section drawing of sub-critical 600MW steam turbine


DongFang Steam Turbine 600MW Steam Turbine Profile
Works

IP Inlet Cooling
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
600MW 机组 回热系统 Regenerative system
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
中压缸启动及旁路系统 IP start and bypass system
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
提高轴系稳定性所采用的先进措施
Advanced measure to improve shafting stabilization
● 采用超纯净度转子锻件 , 无中心孔转子
Use of super pure rotor forging without center bore
● 联轴器带止口,对中准确、联接牢靠
Stepped coupling to be accuracy alignment and reliable
connection
DongFang Steam Turbine 600MW Steam Turbine Profile
Works

提高轴系稳定性所采用的先进措施
Advanced measure to improve shafting stabilization

● 主油泵刚性联接
Rigid connection to main oil pump
● 1# 、 2# 瓦采用可倾瓦, 3# 、 4# 、 5# 、 6# 采用椭圆瓦
Bearing No.1 and No.2 are of tilting type, while
bearing No.3, No.4 , No.5 and No.6 are of elliptical type

● 高速动平衡和超速试验
High speed dynamic balancing and overspeed
test
DongFang Steam Turbine 600MW Steam Turbine Profile
Works

提高机组启停灵活性采用的先进措施
Advanced measure to improve start and shutdown flexibility of unit
● 低磨擦自润滑滑块
Self lubricating slide block with low friction
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
提高机组启停灵活性采用的先进措施
Advanced measure to improve start and shutdown flexibility of unit

● 高压铁素体不锈钢、低压铜质汽封
HP gland with ferrite stainless steel, LP gland with copper

新设计 new design 原设计 old design

steam flow steam flow


DongFang Steam Turbine 600MW Steam Turbine Profile
Works
提高机组启停灵活性采用的先进措施
Advanced measure to improve start and shutdown flexibility of unit
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
提高机组启停灵活性采用的先进措施
Advanced measure to improve start and shutdown flexibility of unit

• 径向汽封,动静间隙合理
Radial gland is reasonable in clearance between static and moving parts
• 汽轮机基础采用钢台板
Foundation of steam turbine is of steel base plate
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
提高机组启停灵活性采用的先进措施
Advanced measure to improve start and shutdown flexibility of unit

• 汽缸采用窄高法兰 narrow high flange to casing


DongFang Steam Turbine 600MW Steam Turbine Profile
Works
提高机组可靠性的其他先进措施
Advanced measure to improve start and shutdown flexibility of unit

● 全部隔板采用焊接结构 all diaphragms are of welding structure


● 高可靠性的末级叶片,采用高频 淬火防水蚀
last stage blade with high reliability is protected from water
corrosion by high frequency quenching
40 " 33.5 "
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
高可靠性的末级叶片
High reliability last stage blade

63- F4
DongFang Steam Turbine 600MW Steam Turbine Profile
Works 先进的辅助设备
Advanced auxiliary
equipment
● 高效、高可靠性的阀门
High efficiency and reliability of valve
● 提高配套辅机质量
Improving quality of associated auxiliary equipment

高压主汽调节阀 HP main and control valve


DongFang Steam Turbine 600MW Steam Turbine Profile
Works
提高机组可靠性的其他先进措施
Other advanced measure to improve reliability of unit
● 性能先进的凝汽器

Condenser with advanced performance

分类方法 类型
classification type

背压 单背压 双背压
back pressure single back pressure double back pressure

管材 经管 不经经管 经管
tube material copper tube stainless steel Ti tube

冷却水 淡水 半海水 海水
cooling water fresh water part sea water sea water
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
BD 公司 TEPEE 管束 流场均匀、汽阻小、传热系数高
tube bundle of TEPEE from 、凝结水过冷度小
BD Co.

70s 80s 90s


Technology Technology Technology

图 1 图 2 图 3
外围 带状式排 管 卵形 排管 模块式排 管
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
先进的辅助设备
Advanced auxiliary equipment

Condense
r
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
Government Award
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
Government Award
DongFang Steam Turbine 600MW Steam Turbine Profile
Works 机组经济性高
High efficiency of unit

先进的通流技术 :advanced flow path technology


• 层流叶栅、薄出汽边
layer flow blade cascade and thin outlet edge
• 平衡扭曲动叶
balanceable twisted moving blade
• 可控涡流型
controllable vortex flow type
• 自带围带多齿汽封
multiple teeth gland on shroud of blade
• 分流叶栅
diffluent blade cascade
• 边界层抽吸
boundary layer extraction and absorption
• 弯曲、弯扭静叶片
bending, bending and twisting static blade
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
层流静叶叶型
Layer flow static blade profile
(0.38 薄出汽边 )
0.38mm thin outlet edge
该叶型型损小
Low profile loss
二次流损失小
Low secondary flow loss

环形叶栅对比试验
Contrastive test on Annular blade
cascade

损失降低 30 %
Loss reduces 30%
级效率提高 1-1.5 %
Stage efficiency improves 1-1.5 %
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
平衡动叶叶型
Balanceable moving blade profile

该叶型型损小
Low profile loss
二次流损失小
Low secondary flow
loss

动叶型损试验
Profile loss test of moving blade

级效率提高 2-3 %
Stage efficiency improves 2-3%
DongFang Steam Turbine 600MW Steam Turbine Profile
Works

可控涡静叶
Controllable vortex static blade

减少冲角损失
和二次流损失
Reducing intake
angle loss and
secondary flow
loss

级效率提高 1.0-1.5 %
Stage efficiency improves 1.0-1.5 %
DongFang Steam Turbine 600MW Steam Turbine Profile
Works

自带冠多齿汽封 汽封齿

Multiple teeth gland on shroud 围带


❧ 汽封齿数增加可使漏汽量 铆钉 围带
减少 25%;
缸效率提高
叶片
0.65% ~0.25%
Increased gland teeth No. is to
reduce leaked steam by 25%
and to improve casing
efficiency by 0.65% ~0.25%

改进前 改进后
Before improvement After improvement
DongFang Steam Turbine 600MW Steam Turbine Profile
Works 机组经济性高
High efficiency of unit

三维 (3D) 气动设计提高级效率

Improving stage efficiency by 3d pneumatic design

• 弯曲、弯扭静叶片

Bending, bending and twisting static blade


• 新全三 经 扭曲 经 叶片

Newly 3d twisted moving blade


DongFang Steam Turbine 600MW Steam Turbine Profile
Works
弯曲静叶
bending static blade

减少二次流损失

级效率提高 1-2 %
Reducing secondary flow loss is to improve
stage efficiency 1-2%
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
新全三维扭曲动叶
Newly 3D twisted moving blade
DongFang Steam Turbine 600MW Steam Turbine Profile
Works

弯曲静叶
Bending static blade
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
600MW 机组主要技术规范
Main technical specification of 600MW steam turbine
亚临界机组 超临界机组
Sub-critical Steam Turbine Super Critical Steam
Turbine
额定功率 Rated Output 600MW 600MW
主蒸汽压力 Main Steam Pressure 16.7Mpa(170ata) 24.22Mpa(247ata)
主蒸汽温度 Main Steam Temperature 538℃ 566℃

主蒸汽流量 Main Steam Flow 1810t/h 1667t/h


再热蒸汽压力 Reheat Steam Pressure 3.56Mpa(36.29ata) 3.79Mpa(38.65ata)

再热蒸汽温度 Reheat Steam 538℃ 566℃


Temperature
再热蒸汽流量 Reheat Steam Flow 1512t/h 1397t/h
5KPa 5KPa
背压 Exhaust Pressure

给水温度 Feed Water Temperature 270.4℃ 274.8℃


末级叶片高度 Last Stage Blade 40″(36″ 、 33.5″) 40″ (36″ 、 33.5″)
Length
通流级数 Flow Path Stage No. (I+8)+(5)+(4*7)=42 (I+7)+(6)+(4*7)=43
汽轮机外形尺寸 Overall Dimension 27.82×9.28×6.26 27.85×9.74×6.26
DongFang Steam Turbine 600MW Steam Turbine Profile
Works 机组调峰性能好
Good adjustment of peak load of unit

● 冲动式结构
Impulse type structure
● 性能优良的末级叶片
Last stage blade with good performance
● 采用高窄法兰
Narrow high casing flange
● 中压缸启动
IP start
● 采用径向汽封,增大轴向间隙
Radial gland is to increase axial clearance
● 阀门管理和寿命管理功能
Management function of valve and life
DongFang Steam Turbine 600MW Steam Turbine Profile
Works

大圆角、小应力
集中、平型转子
Large round
angl e, smal l
stress
concentrati on
and pl ane type
rotor
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
自动化水平高
High automatic level

高压抗燃油数字电液控制系统

HP fire resistant oil DEH system


功能完善,性能先进,可靠性高
使用方便、灵活,自动化水平高

Perfect function, advanced performance, high reliability


Convenient operation and flexibility, high automatic level
DongFang Steam Turbine 600MW Steam Turbine Profile
Works
关键零部件采用数控加工
Machining
machine key components on CNC
tools
• 转子数控加工
CNC machine for rotor
• 静叶片、 动 叶片数控加工
CNC machine for static and moving blade
• 汽缸数控加工
CNC machine for casing
• 阀门数控加工
CNC machine for valve
• 轴承数控加工
CNC machine for bearing
DongFang Steam Turbine
Works

You might also like