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Well Intervention and Productivity - Part 2
Well Intervention and Productivity - Part 2
Hoanh Pham
Well Operations Coordinator
SPE Certified Petroleum Engineer
1
Course Content
1. Economic Important of Well Productivity
2. Well Completion
3. Well Inflow Performance
4. Formation Damage
5. Sand Control
6. Artificial Lift
7. Perforation
8. Matrix Acidizing
9. Hydraulic Fracturing
10. Cement Evaluation
11. Workover, Eline, Coiled Tubing, HWU
2
Part 1
Economic Importance of Well Productivity
3
Economic Importance of Well Productivity
4
Economic Importance of Well Productivity
Skin = 0
Skin = 8.5
5
Part 2
Well Completion
6
Casing Configuration
7
Open hole completion
Application:
• Low cost/multi well developments
• Deep consolidated wells.
• Naturally Fractured reservoirs.
8
Cased hole cemented and perforated completion
Application:
• High quality sand
• Deep consolidated wells.
9
Open Hole with Slotted, Perforated or Screen Liner
Application:
• Sandy wells (stable formation)
• Horizontal wells completion.
10
Open hole Gravel pack
Application:
• Unconsolidated sand
• High quality
11
Cased hole Gravel pack
Application:
• Unconsolidated sand
• High quality
12
Frac and Pack Completion
Application:
• Unconsolidated sand
• High quality
• By pass near wellbore damage
13
Cased hole and Hydraulic Fracturing Completion
Application:
• Consolidated sand
• Low quality sand (oil < 1 md, gas < 0.1 md)
• Enhance well productivity for tight reservoir)
14
Selective Completion
Application:
• Can be combine with sand control
completion
• Selective completion required
• Shut off water, gas
• Prevent cross flow
15
Horizontal Completion
Application:
• Max well PI for thin reservoir
• Prevent water, gas cusping
• Tight sand with multistage hydraulic fracturing
• Tight sand: long horizontal well vertical HF well
• Basement well to cross multiple vertical natural fractures
16
Horizontal Completion vs Vertical, HF Completion
17
Completion String, Equipment
18
Completion String, Equipment
Tubing Hanger
Flow pup
DHSV
4-1/2" Tubing
Gaslift Valve
Gaslift Valve
Gaslift Valve
Constrictor #1
Constrictor #2
19
Completion String, Equipment
20
Completion String, Equipment
• Providing bypass flow if bottom hole • Facility to set plug in for zone
pressure and temperature gauges are isolation
used for reservoir monitoring
• Shift the inner sleeve by shifting
tool (Slickline/CT) up or down to
seal /open the holes in the housing
body.
21
Completion String, Equipment
22
Completion String, Equipment
23
Completion String, Equipment
Gaslift Valves: Pb
• Annulus pressure (Pc) and Tubing pressure (Pt) creates up- Dome
Chevron
Packing P
Stack t
Check Valve
24
Completion String, Equipment
25
Completion String, Equipment
26
Part 3
Well Inflow Performance
27
Well Performance
The two factors are closely linked, because the final condition of the inflow
performance, is the starting point of the vertical flow performance.
28
Well Completion Productivity
EPS Well C: F-Sand , Multi Layer Production Evaluation
K*H total= (0.118md*653ft)+(0.877md*80ft)+(4.528md*8ft),Kh/Kv=1.6,A=640 acres,rmf/rw=5,rw=0.354ft for all cases
6000
Reservoir Pressure, psi
5000
4000
3000
2000
1000
0
0 10 20 30 40 50 60 70 80 90 100
Flow Rste, MMSCFD
29
Well Completion Productivity
30
Well Completion Productivity
Corrected Log Permeability Vs. Depth
EPS Well A~ Analog ST1X: E and F Sand
11600
mid. Perm Layer Hi Perm Layer
Low Perm Layer KH=808md-ft KH=3363md-ft
KH=113md-ft K=18.3md K=115md
11800 K=1.18md H=44ft H=29ft
Very Low Perm H=95ft
E-Sand
12000
Depth in ft
12800
13000
0.001 0.01 0.1 1 10 100 1000
Permeability,md
31
Well Completion Productivity
EPS Well A: E-Sand, Multi-Layer Production Evaluation
K*Htotal=(1.2md*95ft)+(18.3md*44ft)+(115.1md*29 ft),Kh/Kv=1.6,A=640 acres,Kmf/Kr=0.5,rmf/rw=5,rw=0.354 for all cases
9000
8000
7000
6000
Reservoir Pressure, Psi
5000
4000
CHP: SPF=6, Dp=0.6", Phasing=60, Lp=16", UB: Kc/K=0.4, Kmf/Kr=0.5, rmf/rw=5, Incl=0 deg,Kh=1.6, sum of all layers
CHP: SPF=4, Dp=0.35", Phasing=180, Lp=16", UB: Kc/K=0.4, Kmf/Kr=0.5, rmf/rw=5, Incl=0 deg
CHP: SPF=4, Dp=0.35", Phasing=180, Lp=16", UB: Kc/K=0.4, Kmf/Kr=0.5, rmf/rw=5, Incl=60 deg
3000
CHP+Frac: SPF=6, Dp=0.6", Phasing=60, Lp=6", Xf=100 ft, Kf*Wf=50,000 md*0.2", Kmf/Kr=0.5, rmf/rw=5, Incl=0 deg
CHFP: SPF=18, Dp=1.15", Xf=25 ft, Kf*Wf=50,000 md*0.5", Kpt/Kr=5, Kmf/Kr=0.5, rmf/rw=5, Incl=0 deg
0
0 20 40 60 80 100 120 140 160 180 200
Flow Rate, MMSCFD
32
Pressure drawdown in the Wellbore
33
Pressure drawdown in the Wellbore
Well re
rw
Pe
P̄ P̄
PDD
Pwf
Pwf
34
Reservoir Pressure Profile
2,000
Negative skin
(s = -2)
Pressure,
psi Unsteady-state pressure
(s=0)
500
1 10 100 1,000 10,000
Distance from center of wellbore, ft
35
Darcy’s Law
L
Area A
q q
p1 p p2
k dp kAdp
v q vA
dx dx
= fluid viscosity
36
Radial Flow
re
r
dr
h
pe pwf pe
h
rw re
37
37
The Radial Diffusivity Equation
General equation
38
Different Flow Regimes
P
tpss
time
39
Reservoir – Well Flow Regimes
3 common conditions of flow
Transient state ( or the infinite acting radial flow period)
• No outer boundary
• Reservoir appear infinite acting
• Pressure decline with time, changes
• Solution in field units
162.6qo Bo o
pi pwf {log t log kc0 r 2 3.23 0.87 s }
ko h o t w
ko ho ( pi pwf ) 1
q0 {log t log c r 2 3.23 0.87 s}
k0
162.6 Bo o t w
40
Reservoir – Well Flow Regimes
3 common conditions of flow
Time tpss pseudosteady state begins Use infinite system solution wwith
kh
J
1 4A
141.2 Bo o [ ln( s]
2 C A rw
2
44
Oil Inflow Performance for Two-phase Reservoir
qo (max) pR pR
45
Effect of Turburlence
qo
Coefficients:
re
141.2o * Bo * Ln 0.472* S
rw
A
ko *h
VELOCITY COEFFICIENT
2.310 14 * b * Bo * ro
2
B
h2 *rw
POROSITY
46
Inflow Performance for Gas (Transient)
kh p( p ) p( pwf )
q( Mscf / d ) i {log t log ( c ) r 2 3.23 0.87 s}
k0 1
1638T o t i w
47
Inflow Performance for Gas (pss)
qg = surface gas rate, scf/d
pR
0.703kh
k = permeability, md
2 P h = total thickness, ft
qg dp
lnre rw 0.75 s Dqg TR Z
re = external radius, ft
rw = wellbore radius, ft
pwf s = steady-state total skin
D = rate-dependent skin coefficient, 1/(scf/d)
0.703kh
TR = reservoir temperature, deg R
1
qg pR pwf
2 2 pwf = wellbore flowing pressure, psi
ln re rw 0.75 s Dqg ZTR pR
= volumetric average reservoir pressure, psi
= gas viscosity, cp
Z = gas Z factor
Bg = gas formation volume factor, res.bbl/scf
pR
0.001127 2kh 1
qg dp
ln re rw 0.75 s Dq g Bg
pwf
48
Inflow Performance for Gas (pss)
200000
180000
Pseudopressure integral
160000
p/uZ, psi/cp
140000
120000
100000
80000
60000
40000
Gas rate is proportional to
area under curve
20000
0
0 2000 4000 6000 8000 10000
49
Inflow Performance for Gas Condensate (pss)
qg = surface gas rate, scf/d
k = permeability, md
PR h = total thickness, ft
re = external radius, ft
2kh krg k
qg ro Rs dP
rw = wellbore radius, ft
30
0
0.1 1 10 100
radius, feet
1000 10000
krg / kro f ( p ,rp )
50
From Well Test to Well Productivity
Well test analysis is a tool for reservoir evaluation and characterization, provides estimates
of
1. permeability * thickness, permeability
2. Skin factor
3. Average reservoir pressure
4. Estimate reservoir pore volume, original oil in place, drainage area, and productivity
index from data during pseudosteady-state flow.
5. Distances to boundaries
Data from 1 to 3 used to estimate Well Productivity
51
Part 4
Formation Damage
52
Classification of Damage mechanism
53
Diagnosis of Formation Damage
54
Total Skin & Formation Damage Skin
• Well geometry: Due to the well design such as limited entry, well not at the center, well orientation
(slanted)
• Completion skin
• Insufficient perforation (density, penetration depth, incorrect phasing)
• Fractures – either naturally occurring or (artificially) created propped hydraulic fractures
• Production skins
• A rate dependent skin is often observed in high rate gas well (and very high rate oil wells). This
is due to non-Darcy or turbulent flow.
56
Skin Factor
57
Example of Skin to Production Rate
58
Damages - Solid invasion
59
Damages – Saturation changes
60
Damages due to Clays
61
Diagnosis of formation damage during special well operations
1. Damage during drilling of oil and gas zones in wildcat or development wells
a. mud solids may block pores and natural fractures.
b. mud filtrate invasion into pay zones may cause water or emulsion blocks.
c. pores or fractures near well-bore may be sealed by the trowelling action of
bit, drill collar, and drill pipe.
62
Diagnosis of formation damage during special well operations
3. Damage during Completions
a. Damage during perforating
1. Perforations may be plugged with shaped charged debris and solids from
perforating fluids.
2. Formation around the perforation is crushed and compacted by perforating
process.
b. Damage while running tubing and packer
1. If returns are lost while running tubing, solids in the well fluid may plug any
fractures
2. Perforation may be plugged if solids are forced into perforations by the hydrostatic
differential / pressure into the formation.
c. Damage during production initiation
1. Damage may caused by incompatible circulation fluids
2. Damage may result from deposition of scales.
3. Completion fluids may cause damage to perforations and formation.
4. Clean-up of a well at high rates may plug the formation by particles.
63
Diagnosis of formation damage during special well operations
4. Damage caused by cleaning of paraffin
a. When cleaning paraffin from a well with hot oil or hot water,
formation and perforations will be plugged unless melted
paraffin are swabbed
b. While cutting paraffin from the tubing and circulated down the
tubing and up the annulus, some particles may be pumped into
perforations and into pores
64
Diagnosis of formation damage during special well operations
5. Damage during well servicing and work-over
a. When killing or circulating a well, perforations or pores or
fractures may be plugged.
b. Filtrate invasion by incompatible water, oil, or chemicals may
cause water blocks, emulsion blocks, or changes in formation
clays.
c. Previously propped hydraulic fracturing or acid-fracturing may
have been made formations plugged.
65
Diagnosis of formation damage during special well operations
6. Damage during production phase
a. Corrosion inhibitors or paraffin inhibitors, if contacted to the formation
zones, may reduce permeability.
b. Precipitated scales may plug the well bore, perforations, and formation.
c. Previously propped hydraulic fracturing or acid-fracturing may have been
made formations plugged.
d. Well bore opposite the producing interval in both carbonate and sandstone
wells may become plugged with silt, shale, mud or fracturing sand.
e. Screens or gravel packs may become plugged with silts, mud, or other
debris.
f. Precipitated scales may plug the well bore, perforations, and formation.
g. Previously propped hydraulic fracturing or acid-fracturing may have been
made formations plugged.
h. Well bore opposite the producing interval in both carbonate and sandstone
wells may become plugged with silt, shale, mud or frac sand.
66
Diagnosis of formation damage during special well operations
7. Damage during Water Injection
a. While injecting water, emulsion may occur in the formation
adjacent to the well
b. The tubing, casing, perforations, screen, gravel packs, and
formation fractures may be plugged with mud, silt, clay, paraffin,
emulsions, and corrosion inhibitors.
67
Diagnosis of formation damage during special well operations
8. Damage during Gas Injection
a. Well bore, perforations, formation fractures, and pores may be
plugged with solids scoured by injection gas.
b. Lubrication oil from the gas compressors may cause emulsion to
form in the formation.
c. The injection of corrosion inhibitors into gas zones will reduce
well injectivity of productivity.
68
Formation damage caused by matrix stimulation fluids
69
Formation damage caused by matrix stimulation fluids
70
Remove Formation damage
• Stimulation treatments are designed to increase the well
productivity, either by:
• Reducing or completely removing the formation damage by
chemical matrix treatment (e.g. acidizing) or
• Bypassing the formation damage by creation of a high
permeability channel by hydraulic fracturing treatment or deep
penetration guns
71
Part 5
Sand Control
72
Sand control design
73
Sand erosion: ESP Impeller
74
Governing Sand Failure Equation
75
Log Predicted UCS, TWC
76
Geomechanics, Sanding Log
77
Sand Management Strategy
• Produce Sand – Handle at Surface
• Sand Failure Prevention
• Restrict Rate
• Oriented Perforating
• Downhole Retention
• Openhole Screen Only
• Resin Consolidation
78
Recommendation for successful sand control
1. Characterize reservoir wrt permeability, UCS, and PSD variation. Focus on sands
with high probability of failure (low UCS/high K).
2. Perform screen and/or proppant testing with formation sand samples. Select
samples to capture range of PSD variation.
3. Perform lab testing to confirm final sand control design. Tests should include
pressure surges, increasing net stress, and variation in flow velocity.
4. Integrate screen selection process with drilling fluid selection (OH Completions)
and proppant / frac fluid (Frac Pack Completions).
79
Part 6
Artificial Lift
80
Artificial Lift vs Time
81
Artificial Lift Comparison
82
Electrical Submersible Pump
83
Gaslift System
84
Artificial Lift Comparison
85
Artificial Lift Comparison
86
Artificial Lift Comparison
87
Artificial Lift Comparison
88
Artificial Lift Comparison
89
Part 7
Perforation
90
Perforation Methods
91
Charges
92
Perforation Parameters
Parameters:
Penetration Depth
Clerance
Gun Phasing
Typically 4, 6, 12 SPF
93
Perforation Parameter - Penetration
94
Perforation Parameter - Phasing
95
Perforation Parameter - clearance
SIMULATED
FORMATION -
BEREA
SANDSTONE CEMENT
96
Perf parameters
97
Perf parameters
Total Skin Vs. Lp for EPS Well A: E-Sand
KH=26 md, H=165ft TVT Kh/Kv=1.6, Incl=0 deg, Kmf/Kr=0.5, rmf/rw=5, UB Conditions: Kc/K=0.4 and rw=0.354 ft for all cases
50
48
46
44 Stress Oriented Perfs: SPF4,Dp=0.35", 180deg phasing
42
40
38 Non-Stress Oriented: SPF6,Dp=0.35", 60 deg phasing
Total Skin=S+DQ at Q=50 MMSCFD
36
34
32 Non-Oriented Perfs: SPF=12, Dp=0.35" and 30 deg phasing
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
-2
-4
-6
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
98
Part 8
Matrix Acidizing
99
Well Stimulation
Group of well treatments which objective is to remove the formation damage and, depending on each case, to restore
the natural production capacity (matrix stimulation), or bring it above this value (Hydraulic Fracturing or Acid Frac).
100
Well Stimulation
101
Matrix Stimulation
SELECTION OF TYPE OF CHEMICAL TREATMENT
102
Matrix Stimulation
Non Reactive Treatments
103
Matrix Stimulation
Reactive Treatments (Acid/Rock Interactions):
1.- Fundamentals
• Hydrochloric acid, HCl (Carbonates)
• Hydrofluoric acid , HF (Silicate minerals: Clays and Feldspars)
• Acetic acid, CH3- COOH (carbonates dissolution at high temperatures)
• Formic acid HCOOH (carbonates dissolution at very high temperatures)
2.- Special combinations and formulations
• Mud-Acid: Mixture of HCl and HF (Clays)
• Sequential Mud Acid: Alternative stages of HCl and NH4F (Clay-Sol) (in situ HF Generation)
• Alcoholic acids (water block in gas wells) (Lower surface tension)
• Mud acid retarded with aluminium chloride (excessive clay content)
• Dispersed Acids (in aromatic hydrocarbons to remove organic deposits in the minerals and
allow contact of acid with rock –higher penetration).
• Acid to remove debris from perforations during shooting.
• Fluoboric acid (Clay Acid: alternative to mud acid (slow generation of HF), stabilizes clay
fines, specially Kaolinite)
• Organic acid + HF (high temp, HCl clay sensitive)
104
Additives in Matrix Stimulation
Any other additive is optional and the necessity to use it, must be demonstrated by doing
compatibility tests with formation fluids.
106
Formation Lithology - Example
107
Sandstone Acid Selection - Example
108
Carbonate Acid Selection - Example
109
Part 9
Hydraulic Fracturing
110
Introduction
• Hydraulic Fracturing:
the application of pressure
through a fluid column to a
formation face which is
greater than the least
principle stress acting upon
the formation in order to
fracture (crack open) the
formation rock.
111
HF Process
112
Fracture Orientation
113
FOI Pseudo Steady Flow
114
FOI Pseudo Steady Flow
115
Data Set required for HF Design
Reservoir/Rock (Fixed) Parameter Inputs:
• Reservoir effective permeability and porosity
• Reservoir net set thickness and areal extent
• Reservoir in-situ stress (3 principle stresses, fracture gradient)
• Reservoir fluid properties (density, viscosity, compressibility) and saturation
• Rock mechanical properties (Young’s modulus and Poisson’s ratio)
• Adjacent stress barrier characteristics (thickness, areal extent, magnitude)
116
Post HF well performance
kh
qg [ p p ( pR ) p p ( pwf )]
lnre rw 0.75 s Dqg
1. kh and skin (s+Dq) are the most important variables defining a well’s
reservoir deliverability.
117
Post HF Analysis
118
Part 10
Cement Evaluation
119
Type of Acoustic Waves & Slowness
• Compressional (Longitudinal)
• Primary or ‘P’ waves
• Movement forward and backward in the direction of wave travel.
• Shear (Transverse)
• Secondary or ‘S’ waves
• Movement perpendicular to the direction of wave travel.
• Slower than compressional waves: typically travel at 1/2 to 2/3 the
velocity.
• Typically are 15 to 20 times larger than compressional waves in
most rock.
• Surface
• Rayleigh, Love, Coupled, hydrodynamic, and Stoneley
• Movement in a circular, diagonal, or eliptical paths
• Travel on the surface interface between two mediums.
• Travel at a rate of about 90% of shear waves in the same medium.
• Compressional Waves travel faster than Shear waves
• Travel Time measurements are taken from two receivers.
• The difference is the formation “Slowness”
120
Roles of CBL
121
Amplitude Measurement
122
Amplitude Curve
123
Bond Index
124
Travel Time
125
Travel Time Curve
126
Variable Density Log
• The Variable Density Log (VDL) is a top-down (Z-
axis) display of the sonic waveform
• Normally 200 to 1200µSec is displayed from left
to right
• High amplitude is displayed in black, gradually
lightening as the amplitude decreases.
• The VDL is a qualitative display that allows for a
continuous panoramic view of the borehole.
• Features such as formation and mud returns can
be viewed in the VDL
127
VDL Views
128
CBL Presentation
129
CBL Presentation
AMPLITUDE OF
EACH
SECTOR
130
CBL Presentation
Partial bond
131
CBL Presentation
Free pipe
132
CBL Presentation
Free pipe
Good bond
133
Part 11
Workover, Wireline,
Coiled Tubing, HWU
134
Workover
135
Workover
• During the conceptual design stage it is important to identify any
potential reasons for workovers and the applicable techniques.
136
Potential Well Problems
137
Potential Well Problems
138
Potential Well Problems
139
Potential Well Problems
140
Potential Well Problems
141
Potential Well Problems
142
Potential Well Problems
143
Potential Well Problems
144
Wireline Operations
145
Slickline, Braided line Operations
Slicklines are non-electric cables lowered into oil and gas wells from the surface
Application:
• Tagging T.D
• Gauge Ring run to check min ID, Hang up depth
• Bailing sand and debris
• Shifting sleeves
• Setting / Pulling plugs
• Setting / Pulling gas lift valves
• Take downhole samples
• Bottom hole pressure and temperature surveys
• Running production logging tools
• Kinley perforator
• Fishing operations
• Paraffin cutting
Braided line is generally used when the strength of slickline is insufficient for the
task.
146
Eline Operations
Elines (Wirelines) are electric cables that transmit data about the well, used for both
well intervention and formation evaluation operations
Application:
• Gamma Ray/CCL
• Wireline perforation
• Set wireline plug, packer
• Tubbing caliper, casing inspection
• Cut tubing, casing
• Camera Services
• Opened hole loggings
• Cased hole logging
147
Wireline Operations
148
Coiled Tubing Unit (CTU)
• Continuous length non-upset pipe ranging in OD from 0.75” to 4” that can be spooled on a drum and
reeled in and out of live wells using hydraulic power rather than relying on gravity
• Circulation clean-outs, pumping acid, N2 lift, run logging tools, perforating, setting/retrieving plugs,
149
Hydraulic Workover Unit
HWU Capability
• Completions / Workover
• Plug & Abandonment
• ESP Completion
• Sand Screen Installation
• Tubing Perforations
• Liners & Tailpipe Installation
• Repair of Down Hole Safety Valves
• Well Deepening
• Fishing / Well Cleanouts
• Casing Window Milling
• Casing Repairs
• Packer / Plug Milling
• Cementing
150
Hydraulic Workover Unit
HWU Advantages:
• Cost efficiencies
• Smaller & more flexible footprint
• Decreased environmental impact
• Optimised for offshore use
• Modular design
• Rapid mobilisation / demobilisation
151