(RCO) ) INSTALLATION 4 MANUAL mt RACO INTERNATIONAL, INC, + 3350 INDUSTRIAL BLVD., BETHEL PARK, PA 15102 « (412) 835-5744 + FAX (412) 836-0338SAME July 11, 2002 RACO Serial No. 15283.004 RDPN: 900-002932 CONTENTS SECTION 1 Check List / Table of Contents SECTION 2 Safety Instructions SECTION 3 Product Data Sheet SECTION 4 Electrical Data Sheet SECTION 4.1 Electrical Data Sheet - AC Induction Motor SECTION 4.2 Wiring Instructions SECTION 4.3 Wiring Diagram SECTION 5 Electronic Controls SECTION 5.1 Electronic Controls - AC Reversing Motor Starter SECTION 5.2 Limit Switch Operation (Adjustment) SECTION 6 Installation Instructions SECTION 6.1 Alignment SECTION 6.2 Clearance SECTION 6.3 Cautions SECTION 7 Maintenance Instructions: SECTION 7.1 MA Lubrication 3 thru 7 SECTION 7.2 Bind Relief, MA SECTION 7.3 Maintaining Weatherproof Capability, MA Check List / Table of Contents SECTION 1 Page 1SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002932 SECTION 7.4 Disassembly Instructions, MA 5, 6, 7 SECTION 7.5 Disassembly of MA Accessories D, E SECTION 7.6 Repair Procedure SECTION 8 MSDS Information SECTION 9 Detailed Customer Drawing(s) SECTION 10 Parts Lists and Exploded Parts Drawings - Parts List SECTION 11 Supplemental Information Check List / Table of Contents SECTION 1 Page 25 SAME JULY 11, 2002 RACO SERIAL NO. 15283.001 RDPN: 900-002933 SAFETY INSTRUCTIONS YOU MUST OBSERVE ALL CAUTIONS AND WARNINGS POSTED ON ALL DEVICE LABELS AND AS LISTED IN THIS MANUAL. FAILURE TO DO SO MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. WARNING! (QO NOT ATTEMPT TO INSTALL, PERFORM MAINTENANCE, OR SERVICE ANY RACO PRODUCT UNTIL YOU HAVE READ THOROUGHLY AND UNDERSTAND COMPLETELY ALL INSTRUCTIONS, SAFETY RULES, CAUTIONS, WARNINGS, AND DANGERS CONTAINED IN THIS MANUAL. FAILURE TO COMPLY CAN RESULT IN ACCIDENTS INVOLVING FIRE, ELECTRIC SHOCK, AND SERIOUS PERSONAL INJURY OR DEATH. SAVE THIS MANUAL AND REVIEW FREQUENTLY FOR CONTINUING SAFE OPERATION, AND FOR INSTRUCTING OTHERS WHO MAY USE RACO PRODUCTS. 1, WARNING! Never install ANY device in atmospheres containing or expected to contain explosive gases or dusts unless the device is specifically designed, rated, and clearly labeled for that exact service. 2. WARNING! installation, maintenance, and servicing MUST be performed in compliance with all local safety codes including Occupational Safety and Health Act (OSHA). 3, WARNING! A\\ wiring and electrical connections MUST strictly comply with National Electric Code (NEC) and local electric codes in effect. 4, WARNING! Disconnect power source before performing ANY work. If power disconnect point is out of direct sight, lock disconnect in the “OFF” position and tag to prevent accidental application of power. Safety Instructions SECTION 2 Page 1SAME JULY 11, 2002 RACO SERIAL NO. 15283.001 RDPN: 900-002933 oO 5, CAUTION! Make certain power source and incoming line voltage conform to voltage requirements on ALL device labels, data references, and nameplates. 6, CAUTION! Carefully check all device surfaces for high temperature when touching any part. Always allow sufficient time for surfaces to cool before maintenance, service, disassembly, or any work is performed. Surfaces may be hot enough to cause pain or injury. 7, CAUTION! installation, maintenance, and service should be performed only by qualified, trained personnel who are familiar with the installation, construction and operation of the device. 8. Use only genuine RACO parts for repairs and maintenance to ensure safe, proper performance and operation. S 9, CAUTION! The operation of any linear positioning mechanism \- without the proper connection of stroke limit devices WILL cause damage to the unit if designed travel limits are exceeded. 10. WARNING! DANGER! po not operate any linear positioning mechanism unless stroke limit devices are connected into control circuit and operable. 11, DANGER! You MUST fully and independently support all devices and all attached loads against possible movement before performing any maintenance or prior to disconnecting power in order to avoid damage and serious personal injury. 12. GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces. Safety Instructions SECTION 2 Page 2SAME SULY 11, 2002 RACO SERIAL NO. 15283.001 RDPN: 900-002933 aD 13. KEEP WORK AREA CLEAN. 14. AVOID DANGEROUS ENVIRONMENT. Do not perform maintenance or service in damp or wet locations or expose interior of device to rain. Keep the work area well lit. 15. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses. 16. WEAR PROPER APPAREL. Do not wear loose clothing or jewelry that can get caught in moving parts and cause personal injury. Proper gloves, clothing, and nonskid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair and keep it from being drawn into moving parts. 17. KEEP VISITORS AWAY. All visitors or assistants should wear o) Safety glasses and be kept a safe distance from work area. 18. PROTECT YOUR LUNGS. Wear a face mask or dust mask if operation is dusty. 19. PROTECT YOUR HEARING. Wear hearing protection. 20. SECURE WORK. Use clamps or a vise to hold work. It’s safer than using your hand and it frees both hands to operate tools. 21. DO NOT OVERREACH. Keep proper balance and footing at all times. Safety Instructions SECTION 2 Page 3SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002934 9 PRODUCT DATA SHEET CUSTOMER NAME: SAME CUSTOMER ORDER NUMBER: 2002-410-USA CUSTOMER ORDER REFERENCE: MBN-T1K5-DEDZAIN RACO PRODUCT TYPE: Inches RACO SERIAL NUMBER: 15283.001 RACO QUOTATION REFERENCE: 15283 MAXIMUM DESIGN THRUST: 4100 Lbs MAXIMUM STROKE LENGTH: 3.9 Inches MAXIMUM SPEED CAPABILITY: 1.6 In/Sec ) Product Data Sheet SECTION 3 Page 1O SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002935 ELECTRICAL DATA SHEET AC Induction Motor MOTOR 120 Voit(s)n 1 Phase 50 Hertz Wired For: 120 Volt(s)in MOTOR POWER: .75 HP 559275 KW MOTOR FULL LOAD CURRENTz:: 88 AMPS MOTOR MAXIMUM CURRENT: 59 AMPS MAGNETIC REVERSING STARTER: 0 USE WITH THREE OVERLOAD RELAYS AND FUSED DISCONNECT SWITCH MAIN FUSES (THREE REQUIRED): 10 AMPS EACH WARNING: SELECTION IS BASED ON USING MAGNETIC REVERSING STARTER HEATERS (THREE REQUIRED): 9.7 AMPS EACH DO NOT OVERSIZE HEATERS FROM THE RATING INDICATED ABOVE. MOTOR SHOULD DISCONNECT APPROXIMATELY TWENTY (20) SECONDS AFTER PHASE FAILURE. 1. Motor Voltage Only! Always confirm required control or drive voltages independently. 2. Thrust limiting or over thrust device must be used to prevent possible mechanical damage. Electrical Data Sheet AC Induction Motor SECTION 4.1 Page 1SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002936 a oY WIRING INSTRUCTIONS 1. Always compare and confirm cylinder nameplate voltage is the same as incoming line voltage prior to beginning any electrical, assembly, or installation work. Oo ) Wiring Instructions SECTION 4.2 Page 1‘SAME duly 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002937 WIRING DIAGRAM The Wiring Diagram on the following page represents the RACO recommended configuration of the included electric features. Any variation from the recommended configuration can result in damage to the equipment and void the RACO Warranty. 7) Wiring Diagram SECTION 4.3 Page 1SAME RACO Serial No. 15283.001 RDPN: 900-002938 2) ELECTRONIC CONTROLS AC Reversing Motor Starter ELECTRICAL DATA SHEET Supply Input: 120 Volt(s)in 50 Hertz MOTOR POWER: 559275 KW MOTOR FULL LOAD CURRENT: 8.8 AMPS MOTOR MAXIMUM CURRENT: 59 AMPS 5 MAGNETIC REVERSING STARTER: 0 USE WITH THREE OVERLOAD RELAYS AND FUSED DISCONNECT SWITCH MAIN FUSES (THREE REQUIRED): 10 AMPS EACH WARNING: SELECTION IS BASED ON USING MAGNETIC REVERSING STARTER HEATERS (THREE REQUIRED): 9.7 AMPS EACH DO NOT OVERSIZE HEATERS FROM THE RATING INDICATED ABOVE. MOTOR SHOULD DISCONNECT APPROXIMATELY TWENTY (20) SECONDS AFTER PHASE FAILURE. Electronic Controls AC Reversing Motor Starter SECTION 5.1 Page 1SAME duly 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002943 LIMIT SWITCH OPERATION / ADJUSTMENT LIMT SWITCHES AND POTS ARE FACTORY PRESET TO TNE MAXIMUM STROKE ORDERED. WA SHORTER STAOKE 8 REQUIRED, [ABIUST STROKE BEFORE INSTALLATION. ATTENTION: TURN SHAFT SLOWLY IN SMALL INCREMENTS. {BE CAREFUL! DO NOT AUN INTO MECHANICAL END POSITIONS, OTHERWISE DAMAGE MIGHT OCCUR TO THE ACTUATOR! TYPE TWPE2 "ABAISTWENT FOR POTENTIONETER ‘Asst the wiper onthe slip counting by turning it fo the et ort fo right to the rogue resistance value, When the actuatoris running the exch adjustment shat willbe coating inelther tne CW or CCW daction Thelimit switch wil vip ‘Non he red dotenters he black such pares This pormis¢ vival racation thal swichos siatue-inpped oot pped, ‘TO AVOID OVERSTROKE DAMAGE ON START-UP, INSURE PROPER ROTATION OF MOTOR ‘BY ESTABLISHING CORRECT PHASE CONNECTIONS. Limit Switch Operation (Adjustment) SECTION 5.2 Page 1SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002951 ALIGNMENT MISALIGNMENT CAN BIND AND DAMAGE THE THRUST TUBE AND POWER SCREW, AND CAUSE THE ELECTRIC CYLINDER TO STALL AND EVEN JAM UNDER LOAD. WHEN MOTOR POWER IS MAINTAINED IN THE STALLED CONDITION, DAMAGE CAN OCCUR TO BOTH THE ELECTRIC CYLINDER AND MOTOR. 4, CAUTION! jf at any point in the installation and alignment procedure, 21Y sight or sound of misalignment or binding occurs, immediately cease any attempts at movement and correct the source of the misalignment or binding. 2. Prior to installation, check the mounting arrangement and attachment arrangement to ensure the electric cylinder path of travel will be unobstructed. The mounting surface or surfaces MUST provide a flat, aligned foundation plane to prevent any binding or cocking of the entire mounting arrangement. Also check to ensure the planned attachment line of travel is square and perpendicular to the mounted axial center line ( Illustration A ) of the electric cylinder. Illustration A Alignment SECTION 6.1 Page 1oO SAME July 14, 2002 RACO Serial No. 15283.001 RDPN: 900-002951 3. 4. Locate the mounting arrangement and install mounting bolts or fasteners without tightening completely. Extend the electric cylinder sufficiently to allow the connection of the attachment arrangement and complete the connection. . Completely tighten mounting bolts or fasteners. . Fully retract the now completely mounted and connected electric cylinder. Make certain there are no signs of evident misalignment or binding. . From the completely retracted position, extend the electric cylinder to the fully extended position. . At all points of travel, especially at the fully retracted and fully extended positions, there MUST be NO CONTACT OR INTERFERENCE between any part of the electric cylinder or any unintended attachment portion of its attachment mechanism with ANY OTHER PART OR SURFACE. Carefully check the base or throat of any clevis or attachment component ( Illustration B ) to ensure there is clearance at all points of travel. Clearance (No Binding) "ustration B Alignment SECTION 6.1 Page 2SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002951 10. 11. 12. 13. 14, 15. Fully and completely support the load in the fully extended position to prevent any shifting or movement of any kind. Disconnect the attachment arrangement checking for any undue binding or misalignment that may indicate a non- aligned path. The attachment arrangement should disconnect without excess effort if the load is supported properly and there is no alignment problem. Fully retract and extend the electric cylinder to the supported load attachment. The attachment arrangement should re-align with no interference if the cylinder path and load path are aligned properly. Re-connect the attachment arrangement. Fully retract the now completely mounted and connected electric cylinder. Make certain there are no signs of evident misalignment or binding. From the completely retracted position, extend the electric cylinder to approximately one-half the fully extended position. Fully and completely support the load at one-half the fully extended position to prevent any shifting or movement of any kind. Disconnect the attachment arrangement checking for any undue binding or misalignment that may indicate a non- aligned path. The attachment arrangement should disconnect without excess effort if the load is supported properly and there is no alignment problem. Alignment SECTION 6.1 Page 3SAME duly 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002951 16. 17. 18. 19. Fully retract and extend the electric cylinder to the supported load attachment. The attachment arrangement should re-align with no interference if the cylinder path and load path are aligned properly. Re-connect the attachment arrangement. If necessary, repeat Steps 7 through 14 until the entire procedure can be completed without binding or misalignment. Alignment is achieved and confirmed once the cycle of a) extend, b) support and disconnect, c) retract, d) re- extend, and e) reconnect, can be accomplished at both the fully extended and half extended positions with no further need for adjustment and with no sign of binding or misalignment at either position- In the event misalignment cannot be totally eliminated, or if some angularity between the line of travel and the attachment arrangement persists, consideration should be given to replacing the attachment arrangement with some form of spherical bearing attachment arrangement, such as a standard RACO rod end. Alignment SECTION 6.1 Page 4oO SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002952 CLEARANCE ONE OF THE MOST COMMON CAUSES OF PRODUCT DAMAGE OCCURS WHEN INSUFFICIENT CLEARANCES ARE ALLOWED DURING INITIAL INSTALLATION OR WHEN INTERACTING MECHANISM CLEARANCES ARE NOT SUFFICIENTLY IDENTIFIED. IT IS ESSENTIAL TO ALLOW FOR ADEQUATE CLEARANCES THROUGHOUT THE ENTIRE STROKE CAPABILITY OF THE UNIT. WARNING! THE ENTIRE FORCE RATING OF THE UNIT CAN BE EXERTED IN ATTEMPTING TO OVERCOME INTERFERENCE RESULTING IN DAMAGE TO THE UNIT, SURROUNDING MECHANISMS OR STRUCTURE, OR SEVERE PERSONAL INJURY AND DEATH. 1. Remove all obstacles from the intended or potential path of the electric cylinder. 2. Remember most units pivot at the mounting point thus potentially swinging through an arc as it extends to its full design stroke potential. Allow generous clearances for all components through entire movement profile. 3. CAUTION! The entire stroke and movement potential of some units may exceed that actually used. Allow for extreme limits of move potential in all cases. 4. Allow sufficient clearance to prevent the contact of any electrical components including all cabling and wiring. WARNING! Repeated contact can cause abrasion or binding of electrical components resulting in fire, electrical shock, serious personal injury, and death. Clearance SECTION 6.2 Page 1Oo SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-0002954 CAUTIONS: PRIOR TO OPERATING YOU MUST OBSERVE ALL CAUTIONS AND WARNINGS POSTED ON ALL DEVICE LABELS AND AS LISTED IN THIS MANUAL. FAILURE TO DO SO MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. WARNING! po NOT ATTEMPT TO INSTALL, PERFORM MAINTENANCE, OR SERVICE ANY RACO PRODUCT UNTIL YOU HAVE READ THOROUGHLY AND UNDERSTAND COMPLETELY ALL INSTRUCTIONS, SAFETY RULES, CAUTIONS, WARNINGS, AND DANGERS CONTAINED IN THIS MANUAL. FAILURE TO COMPLY CAN RESULT IN ACCIDENTS INVOLVING FIRE, ELECTRIC SHOCK, AND SERIOUS PERSONAL INJURY OR DEATH. SAVE THIS MANUAL AND REVIEW FREQUENTLY FOR CONTINUING SAFE OPERATION, AND FOR INSTRUCTING OTHERS WHO MAY USE RACO PRODUCTS. INSPECTION Immediately upon receipt of any RACO Product, inspect the entire shipment including the packaging for evidence of damage of any kind. All RACO Products are inspected prior to shipment and are released for shipment confirmed in good condition. RACO Products are shipped FOB the RACO Factory in Bethel Park, Pennsylvania. It is the responsibility of the receiving party to recognize damage on receipt and process claims for any damage with the freight carrier. 1. Read and closely follow all Warnings, Cautions, and Instructions in this manual. Failure to do so may result in voiding the RACO Warranty. Cautions SECTION 6.3 Page 1SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-0002954 ©) 2.CAUTION! You MUST check with RACO prior to any QO disassembly or maintenance procedures not specifically recommended in this Manual in order to preserve the RACO Warranty. If unauthorized or non-recommended practices or procedures are performed, RACO reserves the right to deny warranty claims for any defect at the sole discretion of RACO. 3._Read and follow SAFETY Instructions in this Manual carefully and completely. 4, Read and follow CLEARANCE Instructions in this Manual carefully and completely. IGNMENT Instructions in thi: ual ._ All RACO Products ar: rance at th f ign stroke fi ri tion upon ini start-u| nection and confirm: roper travel direction control. These clearances are critical to prevent accidental overstroke damage in the event of initial wiring errors. CHECK FOR TI E ANCES PRI oO INITIAL START-UP. SHOULD THEY NOT BE PRESENT, CONTACT RACO FOR DIRECTIONS ON RE-ESTABLISHING PROPER CLEARANCES PRIOR TO INITIAL OPERATION. 7. RACO Electric Cylinders are normally recommended and supplied with Limit Switches. With this configuration, one switch is normally located at each end of the design stroke travel. When properly connected into the motor control circuit, t! itches will disconnect power from tor s unit travel beyond the full or full Cautions SECTION 6.3 Page 2SAME July 14, 2002 RACO Serial No. 15283.001 RDPN: 900-0002954 yy retra ion: LINDER IS OPERATED WITHOUT LIMIT SWITCHES OR SOME OTHER OVERSTROKE SAFETY CAPABILITY CONNECTED IN THE MOTOR CONTROL CIRCUIT, OR IF NO OTHER END-OF- TRAVEL DEVICE IS UTILIZED TO PREVENT THE “POWERED” TRAVEL OF THE UNIT BEYOND DESIGN STROKE TRAVEL BINDING OR “JAM” RESULTING IN P. TO THE ELECTRIC CYLINDER AND ING EQUIPMENT CAN OCCUR IN EITHER THE EXTREME EXTENDED OR EXTREME RETRACTED POSITION. NEVER OPERATE ANY RACO PRODUCT WITHOUT SOME OVERSTRORE SAFETY CAPABILITY IN PLACE. _ 8. WARNING!_BE AWARE THE MOTOR SUPPLIED WITH YOUR RACO PRODUCT MAY BE CAPABLE OF DELIVERING MORE TORQUE THAN IS REQUIRED FOR YOUR PARTICULAR L APPLICATION, AND INDEED MAY BE CAPABLE OF SD DELIVERING A HIG! Ol IE MAXIMUM RATIN: OF THE RACO PRODUCT. _IN THE EVENT OF UNFORSEEN ENCE OR HIGHER THAN DESI OR THE “LOCKED ROTOR,” OR STALL CAPABILITY OF THE MOTOR MAY CAUSE DAMAGE TO THE INDI ENT. IF THE MOTOR CONTROL SELECTED DOES NOT PROVI IMUM THRUST OR CURRENT LIMITING CAPABILITY. LL SEPARATE OVER CURRENT MONITOR RELAYS WITH TRIP POINTS SELECTED NOT TO EXCEED THE RATED OR FULL LOAD CURRENT OF THE MOTOR. Cautions SECTION 6.3 Page 3Oo SAME JULY 11, 2002 RACO SERIAL NO. 15283.001 RDPN: 900-002956 MA LUBRICATION INSTRUCTIONS FOR RACO ELECTRIC LINEAR ACTUATORS (For actuators with new lubrication system through front clevis) 4. THRUST UNITS (A= Acme Screw, B= Ball Screw) The stainless steel thrust tube is sealed with wiper seals located in the front cap, to protect the inside of the actuator against dust or humidity. The actuator is factory lubricated, according to the table below, and ready for installation. For relubrication, use grease fitting (1) to lubricate the thrust tube and (2) for screw and nut system. Use only enough grease for fitting (1) so there is a thin film of lubricant on the thrust tube. For lubrication fitting (2), use only as much grease as mentioned in table below. This preventive maintenance should be performed after approximately 10,000 (A) or 100,000 strokes (B), or after one year, whichever is shorter. GREASE AMOUNT in Ounces (E = Factory lubrication, N = relubrication) Stroke| 3.9 [7.9 | 11.8] 15.7] 19.7] 236] 31.5] 39.4] 47.2] 55.1] 63 | 70.9] 787 Type] E | 05] 07|09/%0| 12/14] 78] 21 3 [LN | 02] 02] 02] 04] 04] 04 | 05 | 05 4 | £ | 10/12/16] 19 [23/26] 33 | 40 N | 02 | 04] 04 | 04 | 05 | 05 | 07 | 07 5 | E | 12] 18] 23] 28/33] 35] 50 | 60 N | 04] 04] 05] 05] 07| 07] 10 | 1.0 6|& 24 35 5.0 | 63 | 60 | 9.0 | 10.5] 12.0] 13.3] 14.7 N 05 07 0.9 | 1.2 | 16 | 1.9 | 23 | 26 7/£ 25 42 60 | 80 | 95/112] 130/147 N O7 1.0 14 | 16 | 24] 25 | 3.0 | 32 ele 25 42 60 | 7.8 | 95/173 iB 148 N 0.7 44 14 | 1.8 | 2.1 | 25 32 Lubricant A) Amoco Rykon Premium Moly Grease No. 2 or equal for —30°F to. a a Type: —_B) Mobil Oil Company Mobiith SHC 460 or equal. 2. RACO MOTORS OR COMMERCIAL MOTORS—These motors are free of maintenance 3. GEAR MOTORS—See separate maintenance instructions for gear motors. MA Lubrication 3 thru 7 SECTION 7.1 Page 1Oo ) SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003004 BIND RELIEF (UN-JAMMING) INSTRUCTIONS FOR RACO MA TYPE ACTUATORS 3, 4, 5. RAC ic Li ally equipped with pair of adjustable limit switches. When properly adjusted they will shut the motor off when the motor reaches the fully extended or retracted positions. Ifthe actuator is operated without the connection of. limit witches to the circuit, or if the limit switch incorrectly, it can happen that the unit will jam—either in the 2 ii iti ince the motor. shut off in ti jam the actuator mechanicall: follow these instructions: J, ___Jammed in Retracted Position A. Gal upli 1. For MA type 3 & 4 actuators, th ing (4.10) can ° i & 3 plus st A of the disassembly instructions for sizes 3 & 4. 2. For MA 7 actuators, the motor {4.10) can be accessed by removing the 6 seal nuts on the (3.1) bearing block 2 ‘ing the motor assembly from the thrust unit. Bind Relief, MA SECTION 7.2 Page 1SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003004 9 in not t rta rclockwise (as views lor end) force on the coupling (4.10) by using an appr. er until jam loosens. Note: In the event that excessive force is required to ji iti i turn the unit to mplete di I C.Reassemble and operate. il,__Jammed in Extended Position. A. Carefully loosen the cap nuts (2.17) on the front cap (2.1) approximately three turns. sy WARNING - Loose i) 0 not remove letel rin re on lal i dangerously high. B.Jog the reverse button on the motor control or retract the C. If necessai e Ci 17) more until jogging causes the thrust tube to retract. D. Reassemble and operate. Bind Relief, MA SECTION 7.2 Page 2oO SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003004 “C” Design Actuators Unjamming MA actuators of the “C” design is the same if a j occurs in the extended position. For a jam in the retracted ition you must acces: er it wheel (12.7, removi It cover (12.2). a counterclockwise force on the lower belt wheel until the jam loosens. “M” Type Actuators “ 1/2” Liquid Tite Flex Conduit Fittings are provided in all terminal boxes. Sealing washers are used. Modifications of this fitting or use of the adjacent metric threaded hole must be done carefully to insure a tight seal. Plugs are provided in access holes not fitted with connectors. In some extreme temperature swing locations a heater may be required to eliminate the forming of condensation. This can be done as an option at the factory. Maintaining Weatherproof Capability, MA SECTION 7.3 Page 1Oo O SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003003 DISASSEMBLY INSTRUCTIONS FOR MAS5-7 YOU MUST OBSERVE ALL CAUTIONS AND WARNINGS POSTED ON ALL DEVICE LABELS AND AS LISTED IN THIS MANUAL. FAILURE TO DO SO MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. WARNING! DO NOT ATTEMPT TO INSTALL, PERFORM MAINTENANCE, OR SERVICE ANY RACO PRODUCT UNTIL YOU HAVE READ THOROUGHLY AND UNDERSTAND COMPLETELY ALL INSTRUCTIONS, SAFETY RULES, CAUTIONS, WARNINGS, AND DANGERS CONTAINED IN THIS MANUAL. FAILURE TO COMPLY CAN RESULT IN ACCIDENTS INVOLVING FIRE, ELECTRIC SHOCK, AND SERIOUS PERSONAL INJURY OR DEATH. SAVE THIS MANUAL AND REVIEW FREQUENTLY FOR CONTINUING SAFE OPERATION, AND FOR INSTRUCTING OTHERS WHO MAY USE RACO PRODUCTS. 1. Read and closely follow all Warnings, Cautions, and Instructions in this manual. Failure to do so may result in voiding the RACO Warranty. 2. CAUTION! You MUST check with RACO prior to any disassembly or maintenance procedures not specifically recommended in this Manual in order to preserve the RACO Warranty. If unauthorized or non-recommended practices or procedures are performed, RACO reserves the right to deny warranty claims for any defect at the sole discretion of RACO. Disassembly Instructions, MA 5, 6, 7 SECTION 7.4 Page 1) SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003003 CAUTION! Disassembly is not recommended under any circumstance. However, under extreme conditions, if there is no other opportunity to return the unit to RACO or enlist the services of a certified RACO Technician or Repair Specialist, the following instructions may be used as alternative guidelines. 3. Fully and independently support the cylinder and the attached load. If possible, disconnect the front attachment mechanism from the load. Disassembly of Thrust Unit Only 1. Remove clevis and/or stop plate assembly. 2. Remove front cap. 3. Remove shield tube. 4. Remove guide rods. 5. Remove thrust tube. (remove set screw or heat Loctite to break loose) Remove front screw guide. . Remove nut housing and bronze nut assembly. . Disassemble nut housing after removing stop screw. (heat may be required) . Remove end plates from nut housing. Note orientation of pressure plates and springs for re-assembly. © OND For ballscrew actuators do not remove the ballnut. Re-assembly of the nut is difficult and the loss of bearings is likely. Disassembly Instructions, MA 5, 6, 7 SECTION 7.4 Page 2ro oO SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003003 Disassembly of Motor 1. Remove 6 sealnuts on the trunnion bearing housing. 2. This will allow separation of the bearing housing and the coupling housing. If an accessory housing is attached please see the instructions for accessory housings. 3. Any accessories installed on the rear of the motor must be removed first. 4. Remove the front bearing housing from the stator housing. The rotor will also come out. 5. Remove snap rings and bearings as required. Disassembly of the screw and bearing block assembly. 1. Remove couplings. 2. Remove bearing cover nut or preload locknut. (setscrews) 3. Press the screw to the front of the bearing block. 4, Remove bearing seals, bearings and spacer as required. Note orientation for re-assembly. Disassembly Instructions, MA 5, 6, 7 SECTION 7.4 Page 32) SAME JULY 11, 2002 RACO SERIAL NO. 15283.001 RDPN: 900-003018 DISASSEMBLY INSTRUCTIONS FOR ACCESSORIES YOU MUST OBSERVE ALL CAUTIONS AND WARNINGS POSTED ON ALL DEVICE LABELS AND AS LISTED IN THIS MANUAL. FAILURE TO DO SO MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. WARNING! DO NOT ATTEMPT TO INSTALL, PERFORM MAINTENANCE, OR SERVICE ANY RACO PRODUCT UNTIL YOU HAVE READ THOROUGHLY AND UNDERSTAND COMPLETELY ALL INSTRUCTIONS, SAFETY RULES, CAUTIONS, WARNINGS, AND DANGERS CONTAINED IN THIS MANUAL. FAILURE TO COMPLY CAN RESULT IN ACCIDENTS INVOLVING FIRE, ELECTRIC SHOCK, AND SERIOUS PERSONAL INJURY OR DEATH. SAVE THIS MANUAL AND REVIEW FREQUENTLY FOR CONTINUING SAFE OPERATION, AND FOR INSTRUCTING OTHERS WHO MAY USE RACO PRODUCTS. 41. Read and closely follow all Warnings, Cautions, and Instructions in this manual. Failure to do so may result in voiding the RACO Warranty. 2. CAUTION! You MUST check with RACO prior to any disassembly or maintenance procedures not specifically recommended in this Manual in order to preserve the RACO Warranty. If unauthorized or non- recommended practices or are performed, RACO reserves the right to deny warranty claims for any defect at the sole discretion of RACO. CAUTION!_Disassembly is not recommended under any circumstance. However, under extreme conditions, if there is no other opportunity to return the unit to RACO or enlist the services of a certified RACO Technician or Repair Specialist, the following instructions may be used as alternative guidelines. Disassembly of MA Accessories D, E SECTION 7.5 Page 1O SAME : JULY 14, 2002 RACO SERIAL NO. 15283.001 RDPN: 900-003018 DISASSEMBLY OF ACCESSORIES “D" or “E” Lateral Accessory Housings ve 2. Remove RPM Pulse Generator if so equipped to allow clearance for belt removal. 3 .66) from the bearing bl orting the driven shaft. Note any shims used to tension the belt, 4. Tilt the bearing block to allow removal of the belt. Limit switches must be reset when reinstalling. See: Adjustments for Limit Switch and Potentiometers. ATTENTION These instructions are for emergency repairs only. If your actuator Is still under warranty, you will void this warranty by opening the unit. We strongly recommend having all repairs done by RACO International, Inc. and using RACO spare parts only. Disassembly of MA Accessories D, E SECTION 7.5 Page 2SAME RACO SERIAL NO. 15283.001 9 75 7213) >) VY 4 06. as a "Fop o: age 999 JULY 11, 2002 RDPN: 900-003018 8 Disassembly of MA Accessories D, E SECTION 7.5 Page 3SAME JULY 11, 2002 RACO SERIAL NO. 15283.001 RDPN: 900-003018 IME SLOTTED HOLES IW TE BASE OF THE BEARING BLOCK ALOW FOR ANCUUR ‘neal BOM WrEELS MUST Be HT OME PORES ROTTEN OF THE UPPER BELT Disassembly of MA Accessories D, E SECTION 7.5 Page 4SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-002962 REPAIR PROCEDURE In the unlikely event that damage should occur to your actuator, the following procedure should be followed: 1. Initial contact is made with a representative of RACO Intemational, Inc. Observed equipment problems are discussed and the need for equipment retum is decided. If a return is desired then a Return of Goods Authorization (RGA) number is issued and the urgency of the repair is determined. Depending upon parts availability, turnaround times and additional charges for premium turnarounds are as follows: standard repair: 4-6 weeks, no added charge premium repair: 2-3 weeks, 15% on parts and labor next order through : determined case-by-case, 40% on parts and labor The equipment is returned best-way, freight prepaid to: RACO International, inc. ‘3350 Industrial Boulevard Bethel Park, PA 15102-2544 RGA: (RGA number here) Freight Restriction Note: No individual piece of freight to exceed 1500 Ibs., unless otherwise approved by RACO International. 3. 6. SECTION 7.6 Page 1 The item Is disassembled as necessary to identify all damage and perform as complete an evaluation as possible. An estimate will be prepared on a “cost not to exceed”, or a “time and materials” basis depending on the results of the evaluation. The estimate is valid for repair orders placed within 5 working days and the actual cost of repair will not exceed the original estimate. In any event, you will be notified of the repair cost prior to any work commencing. An estimation fee of ‘$250.00 US is assessed on any product sent in for evaluation. The estimation fee will be waived if: 1) a repair order is placed, or 2) a replacement unit order is placed. Decide which course of action to take. No action will be taken until customer approval is received: @. approve the repair please be ready to provide a purchase order number with ship- to address, bill-o address and any shipping instructions you require. b. waive the repair - all parts will be returned, freight billed directly by freight company to customer, and you will be invoiced for the estimation fee, ©. replace the unit - usually for equipment that is deemed “beyond economical repair’. ‘A formal sales quotation will be produced if you choose this option. ‘Once repaired, the equipment is tested, painted, packed, and shipped, freight billed directly by Freight Company to customer. Invoices are dated the day the equipment ships. All repairs are warranted against defects in material and workmanship for a period of 12 months from date of shipment, or 6 months from date of installation, whichever comes first. All other conditions of RACO's standard warranty apply. Service calls: flat rate of $795.00 per day plus expenses applies. Repair ProcedureSAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003020 Material Safety Data Sheets Material Safety Data Sheets (MSDS) information is available upon request for all materials used in the manufacturing of RACO Products. These include paint, solvents, lubrication, anti-rust coatings, etc. MSDS InformationSAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003000 a DETAILED DRAWING oO ) Detailed Customer Drawing(s) SECTION 9 Page 1TRUNNION. BRACKET — | LATERAL ACCESSORY’ HOUSING D leu. /-NORD_GEAR REDUCER [ skoar-sec ANCE ELECTRIC 5/4-14 NET 187 [ oa] 472 be qHRust unit 17,90. REWSIONS RACO INTERNATIONAL, INC. P.O. BOX 151 BETHEL PARK, PA 15102 |_________fiie: GENERAL ARRANGEMENT OF A SIZE KS ELECTRIC ACTUATOR. WITH TRUNNION BACKETS, AND. LATERAL ACCESSORY HOUSING 0: STROKE = 3.9” 'SOhE_5/52 —_ DR. BY_CheKOWN [DRAWING NO DATE 06-00-02 [ox GY EMO EAKDDO24SAME July 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003001 5 PARTS LIST 2) ) Parts Lists and Exploded Parts Drawings Parts List SECTION 10 Page 1STRUT INT PARTS ORT RACO INTERNATIONAL, INC. P.O. 80K 151 BETHEL PARK PA 18102 Fane TYPE AS THRUST UNOT, eXPLEDED FSGnc AEE SAVING WB BARTS Last RENSIONS,ee | (RAC 0) | RA mow (T AN. k i COUPLING ff FLANGE commenCiAL, fouame | MOTOR EAR HousINGS | FonaccessonesSAME duly 11, 2002 RACO Serial No. 15283.001 RDPN: 900-003002 OQ SUPPLEMENTAL INFORMATION Supplemental Information SECTION 11 Page 1CERTIFICATE DNV ZERTIFIZIERUNG UND UMWELTGUTACHTER GMBH. certifies that the company RACO Elektro Maschinen GmbH Jesinghauser Str. 56-64 58332 Schwelm Germany has established a in conformity with EN ISO 9001 : 1994 “This Certificate is valid for: Development, Design, Manufacturing, Sales and Service of Electic Mechanical Drive Units, Electric Actuators, Linear Drives, Brake Systems, Ball Screws and Electronic Control and Positioning Components ‘This Certificate is valid until: 2003-03-31 Certifieate-Registration-No.t (CERT-08909-2000-AQ-ESN-TGA Essen, l ssen, 2000-04-04 M. Frohlich ‘TGA-ZM-004/02.00 K. Nordhause Manager Lead-Auditor ‘This Certificate is only valid in connection with the original Cerificate CERT-0890%-2000-AQ-ESN-TGA. Sund 0198 / 2PRI-22598-98-CRT-ESN