ye FORWARD ‘This manual contains information forthe safe and proper operation and maintenance of the ‘attachment. Read the entire manual and the manual provided with the carrier machine before the initial start-up of the attachment. Itis important to know the correct operating procedures of the attachment and all safety precautions to prevent the possiblity of property damage and personal Injury. ‘The LaBounty attachment has been designed and manufactured with high quality materials and ‘care in workmanship. The instructions in this manual have been prepared to assist that, when followed property, the attachment will provide efficient and reliable service, Continuing product development and improvement may have caused changesin the attachment which are not reflected in this manual. Ifa question arises regarding the operation or maintenance of the attachment, contact a Stanley LaBounty dealer for the most current information available, Read the Safety, Operation and Maintenance Manual before operating or servicing the equipment. Keep the manual with the attachment so it is available for reference. REFERENCE INFORMATION All requests for information, service or spare parts should include attachment model and serial ‘number. For the nearest Stanley LaBounty dealer contact: Stanley LaBounty 1538 Highway 2 Two Harbors, Minnesota 55616-8015 USA Phone: (218) 834-2123 Fax: (218) 834-3879 ,MSDSaber Series Shear Model Number msp4000R Serial Number 5N640120 82TABLE OF CONTENTS, ‘Model Description, Basic Assembly... Rotation Assembly Hose Kit - Rotation Hydraulic Assembly, Hose Kit - Hydraulic... Manifold Assembly... Manifold Seal Kit Cylinder Assembly, Seal Kit— Cylinder. Kit Port Mounting Kit. poner ‘Speed Valve Assembly . Main Valve Assembly. Pilot Valve Assembly... Check Valve Assembly, Hydraulic Requirements... Inspection Checklist (8 Hour) Inspection Checklist - Rotation... Inspection Checklist (80 Hour) SEQUENCEMODEL DESCRIPTION ROTATOR ROTATINGHEAD “TURNTABLE BEARING FRONTCYLINDERPIN, REAR WEAR PLATE (INSIDE) UPPER SHEAR REAR CYLINDER PIN speeova.ve fy (INSIDE SHEAR) suearsrice | oe ‘SLIDE PUCK oD") Lower RIGHTSIDE Sie NON-ROTATOR NOSE PLATE FaeDECAL AND LABEL MAINTENANCE Be sure that all safety decals ere installed and visible. Replacement decals~ and com- plete label kits— are available upon request; call your dealer or Stanley LaBounty. De: 116389 Danger Decal both sides (Keep 7! 503647 CAB GUARD 116388 GREASE DECAL 510895 STANLEY/LABOUNTY LOGO 9° BOTH SIDES 511045 MODEL/SERIAL NUMBER PLATE 116404 PATENT PLATE 512144 MODEL 512182 MSD SABER SERIES BOTH SIDES 512554 NOTICE CYLINDER BLEED 512572 WARNING PRESSURE RELIEF BOTH SIDES sway during operation) BOWVOTMAwNA Tutor foro. etna vera)MSD 4000R BASIC ASSEMBLY PART # 199860 DETAIL C SCALE 0.070 &MSD 4000R BASIC ASSEMBLY PART # 199860. REV 1 fem] Pom No | Besoin oh 1 [199861 | SHEAR SICK WEIDMENTIMACHIRING T 2 | 19986 | UPPER SHEAR WELDVENTIMACHINNG [7 3 [612108 [BLADE ACHING z [11720 [BLADE WACHING 2 5_ [518435 | TPaLADe WACHTING | 6 [sti7as | wane sr T 7 510808 [BLADE SH i 8 [aaa [ADWSIMENTRLATE 7 9 [11886 | ABSTIENT PLATE SECOND WEO7G T To [510765 | GUIDE BADE SHIMSET T 17 811992 | GUBE BABE MACHRING 7 12) | S1z9%0 | CROSS RADE MACHINING 7 13 [512390 [DOWELAN DROS K3a8 2 | Ta [168098 | SHAFT MACANING T 15. [512527 | BEARING MACHINING 7 16 [512523 | BEARING MACHINING i T7_[ 168560 [ ENOCAP MACHINING 2 Ye [512091 _[TwSHsHIM a 19 [si20%2 [WSs a 201209 | TwsH sna a ‘BY | Si20%4 | aH sua 2 22 [812086 _| THRUST WASHER WACHING z 25 | 164508 [TE ROD MACHINING T 24_[ 165706 _| SIDE SCREW WACHNING T 25 [164612 _| SIDE SCREW LOCK PLATE 2 26 | SOTSS4_ | FATWASHER M6 CLIO9 2 27 | BOTe#6 | HEKVEAD Craw mmtaxaKIaD cuIOg fa 2a [170386 [BEARING T 39 [ 174679 [FRONTAIN MACHINING T 30 | 164886 | STOP PLATE 7 3T_| 160805 | REAR PR WACHINNG 7 32, | BB87 | GREASE ADATTER ® 33, [175176 | COLMAR MACHNING 7 '34_| 817587 SOCKETHEAD CAPSCHEW 2 358 [Soiaey | AT WASHER MBO CLION 6 ‘36 | BuRaa8 | CAPECREW OOXTEKTOCLIOD 6 [97 [soraas [RAT WaSERMnI2 COS 8 36 | 502403 | HOXHEND Cra MIoDn 7EKAOELIOS Ys ‘39. | 813007__| 12 FONTFLANGE SCREW 5 40 | soraas | ATWASER NN CLIO 2 4 Si0628 [ HECHEAD CAPSCREW 0 | S081) | HEXHEAD Craw MoaxamigocuDS > 43 | basa7 _[ PECHEAD CAPSCREN T [00082 | HEX HEAD GAPSCREN T 7 [srzas7_| SaceRSaNT a | 46 | 169068 | SUDE SCREW MACHINING 7 a7 [61230 [ORNG SEAL SE 796.50 T [12085 | SIDE FUCK MACHTING T 9 | 199070 [Be nTALLATON 7FULL BLADE KITS SABER LUBE Series sp 2000SL 8N620210 and up: and up: 184343 MSD 2500SL_ $N625300 to 343, 45-47, 49: 172435 SN625344 to 383: 181085 SN625500 and up: 184531 MsD 3000SL SN630230 and up: 183336 SN630300-351,353-362: 175186 SN630352 and up: 178910 '$N630500 and up: 184090 SABER Series MSD 1000 $N6101001 and up: 174953 sp 1500 SN61500 to 043: 170745 SN615044 and up: 181082 MSD 2000 ‘SN620000 - SN620218: 170746 8N620210, 11, 19 and up Msp 2500 $N625003, 018-191, 196:170748 '$N626001 and up : 186566 MsD 3000 $N630026-37, 039-229:170752 ‘SN631001 and up MSD 4500 SN645064 to 123: 177443 ‘SN646000 and up: 190681 MSD 7500 SN675000 and up: 194638 To order, call 218-834-6842 or 218-834-6803. For the most accurate results in the shortest amount of time, please have the serial number of the LaBounty attachment when you call.ROTATION ASSEMBLY 167369 REV 5, isn PartNo | Desernton [95] [Fem] PartNe | Descriniion oy 1_| wae [ROTATION BEARING 1_| [1 [toms FLAT NARROW WASHER a 2__[erss | GEARBOX 1] [te [soar ferewstio o 3 [sonar | SAE a0 1_| [7 [ess —[ coven PLATE 1 =| ssi | HYDRAULIC WoTOR 1_| [1 [staee [eave rate a 5 _[stsios | RELIEF VALVE 1_| [1 [ore FLAT WASHER MIDCLIO io © _| Rass [ FLAT WASHER Meo GLin® 71] [| Soe [HEX HEAD CAPSCREW @ 7_[ Rone | CPsw axxo 7] [= [soos [ GREASE ADAPTER | @_ [oso | RETAINER 7_| [2 [e__ [Lock wasner a 3 [osmes | WHR Lock 7_| | [west [REKHEAD CaPscREW z 10 [S188 | HEXHEAD CAPSCREW 2_| [| stamo [DIAGNOSTIC ADAPTER 2 | 1 [soe | FLAT WASHER wan cLiG@ «| [wwe | GREASE TUBE ASSEMBLY 2 | 1 [282 HEX HEAD CAPSCREW | [= [ese [Pron 7 15 | sansa FLAT WASHER @_| [2 [tenes [Rose eT 1 1 [sosiss | CPSw AKAD «| [@ [sons [owe pny Z|HOSE KIT | 167489 Teen] Port Na | Description Oey 1 [Stel [HYDRAULIC ADAPTER 7 2 [sausi7 | RYDRALICEC ADAPTER T 3 [S00M0__[ RYORALLIC ADAPTER T 4 {Sosi9 | HYDRAULIC ADAPTER 3 3 [soi | HYORALCTC ADAPTER 3 6 | 16"G0 | HOSE ASSEWELY 3 7_| 038 | HOSE ASSEWGLY DRAIN MOT T [@ [soe | HYORAULIC ADAPTER Z REV 2HYDRAULIC ASSEMBLY 200203 REV PLUMB TO THE DRAIN PORT ON THE SWIVEL AND TE INTO THE MOTOR CASE DRAIN LINE AT THE BULKHEAD. [lem] PartNo | Descipron ay 1 [sra7es | Mawrou assevaLy T 2 [s1a20? [HOSE Ki SHORT READ T 3_[sorssa [RATwasneR Mie CO a 4 [BOIS63 | HEXHEAD CAPSCREWHOSE KIT 514209 REVI rem] Fam No [ Bescibion ay 1_ [199202 | Rose AREY T 2 [199107 | HORE ASSEMELY T 3 [esses | ce ASsEMELY z [sare [ORNS SEAL 3 5_[so008e | SrUT LANGE RATE ie [S383 | WORAIIC ADAPTOR T 7 [194914 | BRAN HOE i [502979 | HYDRAIIC ADAM TManifold Assembly 512753 tem Part # Qty Description 175359 SEALKIT 12198 STOP MACHINING 513418 STOP MACHINING si3aig HOUSING MACHINING 1 1 1 5127183 1 HOUSINGMACHINING 1 511416 1 SLOTTED SPRING PIN. Revision 3175359 REV 2 MANIFOLD SEAL KIT i | NOTE: CHECK REMOVED SEALS CLOSE ‘AS SOME SWIVELS USE DIFFERE! a 099 4 Ga PREVIOUS VERSIONS USE SEAIS ITEM 4 1 ELY BEFORE ORDERING INDIVIDUAL SEALS, NI SEALS. SEE NOTES ABOVE, 5 PREVIOUS VERSIONS| USE MEMS 12 & 73, 4) (uo FASTENERS) Trem [PartNo [Desoripion iy 1 [512068 | SEAL KT 1 2 [501589 [LOCK WASHER ls] [3 [501848 |HEXHEAD CapsCREW 8 4 [501193 [lock washer 4_| 5 [502137 [HEXHEAD carSscREW [a512068 REV 6 D) ih MANIFOLD SEAL KIT i 5 @ YS 13) PREVIOUS VERSION: oO USE TEMS 12 8.19 12) (uo FASTENERS) © | © PREVIOUS VERSIONS USESEAISTIEM 4 (4 — NOTE: CHECK REMOVED SEALS CLOSELY BEFORE ORDERING INDIVIDUAL SEALS, ‘AS SOME SWIVELS USE DIFFERENT SEALS. SEE NOTES ABOVE. CONTACT LABOUNTY SERVICE DEPARTMENT WITH ANY QUESTIONS 800-522-5059 [Item [Par No. Description iy 1 [513378 [SQUARE SEAL 3 2 [513379 [THRUST WASHER 1_| 3 [513360 [THRUST WASHER 1 4 [13361___[ SHAFT SEAL 2 5 [513382 [ORING SEAL 2 6 [513363 | WEAR RING SEAL 2 7 [514211 [ROTARY SEAL 3 8 [513385 | vRne sen. 1 9 [513386 | vRING SEAL 1 jo [600344 [O-RING SEAL 1 [11 [514212 |v-RING seAL 7 12_[514213 [O-RING SEAL [2Srtthoen assewaty 14,900 FT-LBF ten @) 20,200 Nm) ra 750 ft-Ib: [Beseron I TURE WEIBVENT HCHINING | [ROD MACHINING z 9 | s13009 [10 [soon | 12 | 512006 | [is issrar |P/N 199928 SEAL KIT REV1 SE aa —— Tr ae ; 2_ | 812377 | RODSEAL T | ‘6 | 512076 | PISTON SEAL 1 ‘& [512789 | LOCK RNG Tt SEE DETAIL E ‘SEE DETAIL A Reet oneee SEE DETAIL B SEE DETAIL D SEE DETAIL C = SEALS --BACKUP Z SECC carl \\ sisere BEAL GREAPSEAL suai / QUEFER BETA, 512789 LOCKRING. SE SAW CUT |_WIPER APPROX 45° TOAID 4 INSTALLATION { qj BEL oe SEA Sn LIGHTLY COAT ALL SEAL EDGES AND CONTACT AREAS BEFORE INSTALLING WITH OILMOUNTING ASSEMBLY 168623 REV Hem | PartNo Description Oy | [7 | eseze UPPER HEAD WACHINING 1 [2 | Teor | MANIFOLD MACHINING 2 3 emer | PIN WELOMENT 7 4 xass | Boom PivoT BUSHING 2 ® [sites | BOOM VOT SEAL 2 © | eion [COLLAR MACHINING i [7 [tte | CAPSCREW waneosoaeocL108 4 [sori HEXNUT wapeedoctt09 ‘ (Hass? GREASE ADAPTER 2 © [moot ORING SEAL t 1 [we FLANGEPLUG | 7] 1 [come | SPLIT FLANGE WALF = ‘| tam SPACERPLATE 2 ‘| euisse FLAT WASHER a [8 [eos HEXHEAD caPScREW ® “| uss) | HEXHEAD CAPScAEW * 7 | 601890 HEX PLUG fe je [1 soe FLAT WAShER 6513029: Regen Valve, 200 GPM Drawn By: JEW Date: 10/04/07 {ltem] Part# | Description see Qty | Note | 1 | 513080 _| main-valve assembly 1 A) 2_ | 513084 _| piloting section assembly T | A 3_{ 511540 | check-valve, lefthand 7 [4 | 811513 o-ring 47,22 x 3.53 NBR 90sh 3 | 5_| 812210 _| socket head screw MB x 35 4 6 | 513133 | socket head screw M10 x 45 6 7_| 812347 _[ o-ring 5 x2 NBR 68sh 4 8 | 512515 | o-ring 18.64 x 3.53 NBR Gsh 2 | (A) ASSEMBLYMAIN VALVE 513080 REV01 DWN BY: JLW 7/9/10 ‘Oy Description Fh Sf MAIN VALVE HOUSING 2 511568 = 1 VALVE CAP 3 811569 1 VALVE CAP 4 511548 = 1. ENDSTOP 7 811515 8 ~~ SCREW PLUG a 61308 = 2 © SCREW PLUG 9 813087 7 SCREW PLUG 10° 813877, 1 CHECK VALVE 13813878 = 8 SOCKET HEAD CAPSCREW 1491150 = 1 GROMMET NUT 15 «811550 «2S SPRING. 16 511503 «= 2S O-RING SEAL 18 «511505 = tS THREAD SEAL 19512347 «2 RING SEAL512288: Pilot Valve Assembly Drawn By: JLW Date:10/05/04 Ttem | Parts# | Description QTY 1 [512316 | Housing, epl 1 2 [512317 _ [Valve Seat, epi, 1 3 [511555 | Thread Pin M12X50 1 4 [512318 | Spring Cap DS0X72 1 5 [511558 | Washer D30x5 i 6 [512319 | Orifice DI M6X8 1 7 [512320 | Orifice D1,2 M6x8 2 8 [512321 | Orifice D0.5 M6X8 1 9 | 512322 [ Orifice DI MSX6 1 10 | 511562 | Valve Seat D10.1X23 1 U1 | 512323 | Cap Serew MS 8 12 [511514 | Cap Screw M8X1, epl. 10 16 [512324 | Spring C=141.723 DA=22 i 17 [511565 | Spring C=128 DA=05.6 i 21 [511507 | O-Ring 15.4X2.1 NBR-90SH__| 1 22 [512325 [ O-Ring 36.2X3 NBR-70SH i 23 | 511505 | Thread Seal Ring M12 1 24 [511504 _| Seal Nut M12 1 25 [511508 | Quadring 10.82X1.78 1 26 | 511509 | Support Ring BP1S00110 a 31 [511563 | Cap Screw VSTIMI2X15-ED__| 1 32 [512326 | Thread Pin M6x8 1 33_ [511556 | Washer B7.4 a 32324422 33 16 5 10 11 kph. 12kpl. 12 kpl 12 kpCHECK VALVE 511540 REV01 DWN BY: JLW 7/9110 ‘Gy Descipion 1 813875 1 CHECK VALVE HOUSING 2 611880 1 PLUNGER 4 5115781 SPRING 5 811579 1 SCREW PLUG 6 612515 2 O-RING SEALHYDRAULIC INSTALLATION REQUIREMENTS CYLINDER CIRCUIT Recommended Flow 90-134 9pm (284 - 507 Ipm) Recommended Pressure minimum: 4350 psi (300 bar) ‘maximum: 5500 psi (380 bar) ROTATION CIRCUIT Flow recommended: 8 - 10 gpm (30 - 38 Ipm) maximum: 12 gpm (45 Ipm) The hydraulic rotation motor is equipped with factory adjusted flow controls, They are set for normal operation of the motor and are adjustable for speed preference (see Safety, Operation and Mainte- ance Manual). ‘Maximum input flow is not advised for continuous duty due to inefficiency of the circuit. IF an OEM auxiliary circuit is not available with these requirements, the LaBounty Rotation kit should be used. Pressure recommended: 2000 - 2500 psi (138 - 172 bar) maximum: 2500 psi (172 bar) The hydraulic rotation motor is equipped with a factory adjusted crossover relief valve. This valve has been installed to prevent damaging the motor due to excessive pressure from machine of overrunning loads. Any adjustment to valve without consulting factory will void warranty.ATTACHMENT MODEL EXCAVATOR HOUR METER. ATTACHMENT SERIAL NUMBER DATE, 8 HOUR INSPECTION CHECKLIST 1. Visually inspect entire shear for any damage, including cracks, dents, or missing parts __ 2. Inspect safety devices a. All safety decals in place and legible - see decal and label maintenance section b. All.cab protection in good condition ¢. All excavator warning systems working 3. Lubricate all points -- refer to lubrication section of the manual Each side of main pivot group (2 each side) End of slide puck assemblies End of front cylinder pin End of rear cylinder pin Boom pivot connection of mounting bracket Cylinder connection of mounting bracket Ppaose 4 Inspect connecting pins and pin retaining hardware Boom pivot pin of mounting bracket Cylinder connection pin of mounting bracket Front shear cylinder pin Rear shear cylinder pin Pinheads and pinkeepers - 5. Inspect all bolts . Visually check all bolts for looseness or demage 6. Check slide pucks/back and front wear plate gaps 2. Refer to manual if gap exceeds 0.010" (0.25 mm) Check guide blade/upper front wear plate gap a. Refer to manual if gap exceeds 0.030" (0.76 mm) 8. Check cutting blade gap a. Refer to manual if gap exceeds 0.010" (0.25 mm) 9. Inspect piercing tip a. Piercing tip fits squarely in lower jaw, rotate or replace as needed b. Visually check bolts for looseness or damage 10. Inspect nose blade for looseness or damage a. Inspect lower nose wear plates, replace as needed LL Inspect Hydraulic System ._ Inspect hoses for wear and potential failure b. Inspect hose connections for leaks ¢. Inspect cylinder for leaks INSPECTED BY;8 HOUR INSPECTION CHECKLIST If rotator equipped: 1 Bs Visually check all turntable bearing bolts and replace any that are loose or damaged Grease the turntable bearing ~ refer to Rotator Maintenance section for instructions Inspect the rotation hydraulics system a. Inspect rotation hoses for wear and potential failure —_ b. Inspect rotation hose connections for leaks Visually check all rotation assembly bolts INSPECTED BY; ___ATTACHMENT MODEL EXCAVATOR HOUR METER, ATTACHMENT SERIAL NUMBER DATE. 80 HOUR INSPECTION CHECKLIST 1. Inspect Blades ‘a. Rotate or replace upper cutting blades ». Rotate or replace lower cutting blades, nose blade, and guide blade cc. Measure blade gap, refer to manual for shimming procedure and toler- ance range 2. Inspect Upper Shear a, Rotate or replace piercing tip\upper front wear plate if necessary b. Check for cracks . Build-up and hardsurface upper shear 3. Inspect Lower Shear @. Build-up and hardsurface lower shear b. Check for cracks If Rotator Equipped: 1. Inspect all bolts connecting the turntable bearing to the upper head and shear a. Replace bolts if retorque is necessary. INSPECTED BY:Additional copies of this catalog are available by contacting your dealer or the Stanley LaBounty Parts Department and requesting "Parts Catalog” umber 512142. You must include the attachment model number and serial number. Stanley LaBounty 1538 Highway 2 ‘Two Harbors, Minnesota 55616-8015 USA Phone: (218) 834-2123 Fax: (218) 834-3879 \www.stanley-hydraulic-tools.com