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Application of Mössbauer Spectroscopy To The Study of Corrosion Resistance in Nacl Solution of Plasma Nitrided Aisi 316L Stainless Steel
Application of Mössbauer Spectroscopy To The Study of Corrosion Resistance in Nacl Solution of Plasma Nitrided Aisi 316L Stainless Steel
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Abstract
Corrosion research in steels is one of the areas in which Mössbauer spectroscopy has become a required analytical technique, since it is a
powerful tool for both identifying and quantifying distinctive phases (which contain Fe) with accuracy. In this manuscript, this technique was used
to the study of corrosion resistance of plasma nitrided AISI 316L samples in the presence of chloride anions. Plasma nitriding has been carried out
using dc glow-discharge nitriding treatments, in medium of 80 vol.% H2 and 20 vol.% N2, at 673 K, and at different time intervals: 2, 4, and 7 h.
Treated samples were characterized by means of phase composition and morphological analysis, and electrochemical tests in NaCl aerated
solution in order to investigate the influence of treatment time on the microstructure and the corrosion resistance, proved by conversion electron
Mössbauer spectroscopy (CEMS), glancing angle X-ray diffraction (GAXRD), scanning electron microscopy (SEM) and potentiodynamic
polarization. A modified layer of about 8 μm was observed for all the nitrided samples, independently of the nitriding time. A metastable phase, S
phase or γN, was produced. It seems to be correlated with γ′-Fe4 N phase. If the γN fraction decreases, the γ′ fraction increases. The γN magnetic
nature was analyzed. When the nitriding time increases, the results indicate that there is a significant reduction in the relative fraction of the
magnetic γN (m) phase. In contrast, the paramagnetic γN (p) phase increases. The GAXRD analysis confirms the Mössbauer results, and it also
indicates CrN traces for the sample nitrided for 7 h. Corrosion results demonstrate that time in the plasma nitriding treatment plays an important
role for the corrosion resistance. The sample treated for 4 h showed the best result of corrosion resistance. It seems that the ε/γ′ fraction ratio plays
an important role in the corrosion resistance since this sample shows the maximum value for this ratio.
© 2008 Published by Elsevier B.V.
Keywords: AISI 316L stainless steel; Plasma nitriding; Mössbauer spectroscopy; Glancing angle X-ray diffraction; Corrosion
wear and hardness resistance; while the corrosion resistance is CEMS and GAXRD analyses were performed in order to
generally diminished due to the formation of a very stable and identify the phases present in surface layers. The Mössbauer
hard precipitate, the chromium nitride (CrN) [25]. The depletion spectra were obtained in the backscattering geometry, using a
of chromium in the austenitic matrix zone cannot therefore form conventional constant acceleration Mössbauer spectrometer. A
a uniform and protective passive film and the metal surface is self-built detection chamber was used, with a 95 vol.% He and
subjected to active corrosion [26]. Borgioli et al. [13] carried out 5 vol.% CH4 gas mixture flux. A 57Co source in Rh matrix with
a study about the influence of temperature in the glow-discharge nominal activity of 25 mCi was employed. The CEMS measure-
nitriding of AISI 316L stainless steel. They show that for the ments were performed at room temperature, and the isomer
samples nitrided at temperatures up to 723 K, besides the S shifts are given relative to α-Fe. X-ray diffraction analysis
phase, small chromium nitride precipitates are present in the (CuKα radiation) was performed in glancing angle geometry
surface, while using higher treatment temperatures both (GAXRD) by using a D5000 Siemens diffractometer equipped
chromium (CrN) and iron (γ′-Fe4 N) nitrides precipitate along with a graphite monochromator. The conditions were: 2θ scan
the grain boundaries and in the middle of the grains, and their step 0.03°, range from 30°–100°, incidence angle fixed at 3°, 4 s
amount increases as treatment temperature increases. Therefore, counting time. For this incidence angle the thickness of the X-
it is important to prevent the large amounts of chromium nitrides ray probed layer is nearly the same as the one probed by the
by carrying out treatments at temperatures lower than about CEMS technique (≈ 0.2 μm).
723 K. In fact, at these temperatures, the chromium diffusion is The corrosion performance of untreated and nitrided samples,
reduced and, consequently, the formation of these nitrides is in 3% NaCl aerated electrolytic solution, was investigated using
inhibited. Using low treatment temperatures the modified sur- a 273A Potentiostat/Galvanostat. Potentiodynamic polarization
face layer consists essentially of a metastable phase, known as curves were obtained using the EG&G-Pal M352 Software.
supersaturated nitrogen solid-solution FCC phase, or expanded The scanning potential was in the range between −1.0 V(SCE)
austenite γN phase, or S phase, or m phase, which has proved to (cathodic potential) and + 1.2 V(SCE) (anodic potential), and the
have good mechanical and tribological properties and corrosion scan rate was 1 mV/s. Electrochemical experiments were per-
resistance [1,10–16]. formed in a conventional Pyrex cell using untreated and nitrided
The purpose of this study is to investigate the influence of the AISI 316L as working electrodes and a platinum sheet as counter
treatment time in the dc glow-discharge nitriding of AISI 316L electrode. The potentials were referred to the saturated calomel
austenitic stainless steel, by using treatment temperature of electrode (SCE) in a KCl solution and all electrochemical
673 K. Three different time intervals were employed (2, 4, and experiments were performed at 298 K. After the corrosion tests,
7 h). The microstructural composition, corrosion resistance in microscopy analysis was carried out in order to evaluate the
environment with chloride ions, and metallographic appearance corrosion morphology and the extension of damaging, using a
of nitrided samples were studied as a function of the treatment JEOL scanning electron microscope, JSM — 5800 LV model.
time and were compared with those of the untreated stainless
steel. In this research area, Mössbauer spectroscopy plays an 3. Results and discussion
important role, since it can identify and quantify the iron phases
that are formed on and that are nearly transparent to most other 3.1. Characterization of plasma nitrided layer
spectroscopy techniques.
3.1.1. Conversion Electron Mössbauer Spectroscopy (CEMS)
2. Experimental procedure The analysis of the untreated sample spectrum, in Fig. 1,
shows that the surface is formed by 42% of austenitic FCC
The material used in this study was AISI 316L austenitic phase represented by one single-line (IS = − 0.10 (1) mm/s). The
stainless steel with chemical compositions (in wt. %) of Cr remaining 58% of the surface was found to be one double-line
(17.03), Ni (10.16), Mo (2.16), C (0.032), and Fe balance. In the component (IS = − 0.09 (1) mm/s and EQ = 0.12 (1) mm/s),
industry, the stainless steel was solubilized at 1323 K (1050 °C) which means that the FCC cubic symmetry is affected by the Fe
for 60 min and cooled in water. Samples were obtained from a
rod of 2.0 cm diameter to discs of 0.3 cm thick and, later, were
grinded and polished. After that, these samples were submitted
to plasma nitriding, following the process already described in
the literature [27]. A conventional dc glow-discharge (DCGD)
was applied, in a gas mixture of 80 vol.% H2 and 20 vol.% N2,
between the work piece (cathode) and the furnace walls (anode).
This gaseous mixture was applied under a pressure of about
6 mbar. Voltage (≈ 450 V) and current density (≈500 mA) were
adjusted to maintain the cathode temperature (or nitriding
temperature, TN = 673 K). After the plasma nitriding process,
during different time intervals (nitriding time, tN = 2 h, tN = 4 h,
and tN = 7 h), the samples were submitted to slow cooling inside Fig. 1. CEMS spectrum for the sample before nitriding, showing the subspectra
the treatment chamber, under vacuum. used in the fitting procedure.
M. Olzon-Dionysio et al. / Surface & Coatings Technology 202 (2008) 3607–3614 3609
Fig. 2. CEMS spectrum for the sample nitrided during 1 h, showing the
subspectra used in the fitting procedure.
Fig. 3. CEMS spectra for samples nitrided during different times, 2, 4, and 7 h.
atom neighbors. These hyperfine parameters are in good agree- phases, other subspectra were necessary to good fittings, corre-
ment with results of other authors [28,29]. sponding to the γ′-Fe4 N, γN (p), ε and α⁎ phases.
Now we discuss in detail the results for the samples nitrided The γN (p) phase, a paramagnetic FCC N solid-solution
during 1 h The spectrum shown in Fig. 2 was decomposed into phase, contains less N in solution than γN (m) [30]. The α⁎ phase
four components giving the best fitting results. Table 1 presents is a superposition of multiple sextets referring to α (Fe, Cr, Ni),
the adjusted parameters. α′-martensite and α″-Fe16 N2 phases. It probably results from
The high concentration of interstitial nitrogen atoms and induced stress during the N implantation [33].
inhomogenously distributed alloying elements (Ni, Cr, and Mo) Table 2 presents the interval values of the Mössbauer para-
make it impossible to characterize the surrounding of the reso- meters used for the samples nitrided during different times.
nating iron atoms more precisely and an application of distri- These parameters are similar to those previously published
bution of hyperfine induction values was therefore inevitable. [20,23,33–42].
Consequently, Table 1 presents the mean value of the distributions Fig. 4 shows the phase fractions obtained from the
of hyperfine magnetic corresponding to the dominant component. Mössbauer fits as a function of nitriding time, where γN = γN
As it can be seen, the two first components, both identified as γN (p) + γN (m). The γ′ phase seems to be correlated with the γN
(m) phase, present the major fraction, 73% (54% + 19%). Our phase. If the γN fraction decreases, the γ′ fraction increases.
parameters are similar to those previously published [30–33]. This correlation was observed in a previous study, regarding
Williamson et al. [34] have found that a high content of N variation of nitriding temperature [23].
determines the ferromagnetic character of this phase. Besides, our As CEMS results can reveal the behavior of the magnetic
mean values agree with their results and of other authors [33]. The nature of the γN phase, it is interesting to discuss it from the point
third component of surface region was ascribed to ε-Fe2,02 N, a of view of nitriding time. Table 3 shows the relative fraction for
paramagnetic hexagonal Fe2 N-like phase which probably the paramagnetic and magnetic γN phase for different nitriding
contains Cr and Ni as well. The remaining fourth component is times.
the matrix.
Fig. 3 shows the CEMS data for the samples nitrided at 2, 4,
and 7 h. The fitting of these spectra did not need distribution on Table 2
hyperfine magnetic field. Besides the γN (m) and ε-Fe2,02 N Interval of values of the parameters used to fit the different CEMS spectra for
nitriding time of 2, 4, and 7 h
Phase H (T) EQ (mm/s) IS (mm/s)
Table 1
Hyperfine parameters of the samples nitrided for 1 h γN (m) 17.5 ± 0.5 – 0.11 ± 0.07
γN (m) 13.1 ± 0.5 – 0.28 ± 0.01
Phase H (T) EQ (mm/s) IS (mm/s) R.A. (%) Reference
ε-Fe2.02N – 0.36 ± 0.02 0.35 ± 0.04
γN (m) 19.9 – 0.16 54 31 γ′-Fe4N 33.6 ± 0.3 – 0.29 ± 0.18
γN (m) 15.4 – 0.07 19 32 21.5 ± 0.4 0.15 ± 0.01 0.22 ± 0.11
ε-Fe2.02N – 0.36 0.25 11 33 21.1 ± 0.2 −0.19 ± 0.02 0.25 ± 0.08
Γ – – − 0.11 16 34 γN(p) – – − 0.20 ± 0.03
ε-Fe2 + xN 26.4 ± 3.0 – 0.23 ± 0.14
H (T), mean value of the distribution of hyperfine magnetic induction; EQ,
x = 0.47, 0.5, 0.67, 1, 1.2
quadrupole splitting; IS, isomer shift; R.A., relative area.
α⁎ 29.5 ± 4.0 – − 0.01 ± 0.09
Typical errors are ±5%.
3610 M. Olzon-Dionysio et al. / Surface & Coatings Technology 202 (2008) 3607–3614
Fig. 4. Fractions of the adjusted phases as function of different time intervals, for
samples nitrided at 673 K.
Fig. 6. SEM micrographs of the nitrided samples at (a) 2 h, (b) 4 h, and (c) 7 h.
Table 4 Table 5
Results of the corrosion resistance test in AISI 316L electrodes in 3% NaCl Phases fractions obtained from the Mössbauer fits as a function of nitriding time
solution
Time (h) γN (%) α⁎ (%) ε-Fe2 + xN (%) γ′ (%) ε/γ′ fraction ratio
Samples Anodic current density ≅ J (A/cm2), Corrosion
2 22 9 27 42 0.64
to E = 1.0 V potential ≅ Ecorr (V)
4 29 10 28 33 0.84
Untreated 2.8 × 10− 4 − 0.30 7 41 4 17 38 0.45
Nitrided at 2 h 9.4 × 10− 6 − 0.14
Nitrided at 4 h 5.7 × 10− 6 − 0.13
Nitrided at 7 h 2.2 × 10− 5 − 0.18
corrosion potential (− 0.18 V(SCE)) compared with the other
three samples. In addition, untreated and nitrided (tN = 7 h)
Thus, the protective character of the nitrided layer is clearly samples show a rapid increase in current density above cor-
demonstrated, which is confirmed by the current variation that is rosion potential. Rapid increase in current usually means the
almost two orders of magnitude lower [for 316L/nitrided breakdown of the passive film on stainless steel surface, in-
electrode (tN = 4 h)] than that of untreated electrode in NaCl dicating localized corrosion, commonly known as pitting
solution. corrosion. Indeed, visual and microscopic examinations of the
All the nitrided samples show a higher corrosion potential corroded surfaces revealed that both samples were severely
(Ecorr) in comparison with untreated sample, as reported in attacked by pitting corrosion during the polarization test in
Table 4. The corrosion potential for the nitrided sample at 4 h chloride anions environment, as is presented later.
was shifted in the noble direction by approximately 0.17 V(SCE), The amount and sizes of pits can be clearly seen in the
in comparison with the untreated sample. The sample nitrided at SEM micrographs exhibited in Fig. 8 (a) to (d). The corroded
higher time interval (that is, tN = 7 h) exhibits poorer corrosion surfaces of untreated and nitrided samples were examined after
resistance in chloride solution, having the second lowest polarization tests. Morphological analysis carried out on the
Fig. 8. SEM micrographs of the (a) 316L/untreated, (b) 316L/nitrided (tN = 2 h), (c) 316L/nitrided (tN = 4 h), and (d) 316L/nitrided (tN = 7 h) samples after corrosion tests.
M. Olzon-Dionysio et al. / Surface & Coatings Technology 202 (2008) 3607–3614 3613
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