Alexpanel About Alex panel Alex Panel is a new member of Alex group and powered by Alex Form, Alex panel introduce a new HIGH QUALITY products in the field of (Construction & Cold storage indusiry & Insulation products). The Company is aim to maintain the highest level of customer satisfaction by its Continuous production line, well troined and experienced staff and Wide range of high technology tools ‘and equipment. The production line of Alex panel includes Includes the latest and highest technology of European sandwich panel systemAlexpanel Certificates Certificate Certificate eet Pe eA seagoing ee OHSAS 180001:2007 What is sandwich panel Sandwich panels are the new face of architectural insulated buildings. Itis considered the best solution for building as it provides both high insulation and decorative look. One of the most important features of sandwich panel is the speed and ease of installation Sandwich panel consists of an insulation material (polyurethane) that is covered by metal sheets (corrugated steel sheets / Aluminum sheets/ Flexiole faces ). Applications of Sandwich panels Industrial bulidings Construction structures (Light & temporary buildings) Containers (Mobil and short - Term use cabins) Agricultural Sectors Processing plants of meat - milk - vegetable - fruit products Industrial cold storages and hangers Shopping centers - supermarkers - logistic warehouses Social & Sports & Health faciities Tourism areas & Airport Buildings Sections Decoration of buildings - GardensAlexpanel Alex panel's product * Cold Store panels ¢ Wall panels (Hidden fix panel) ¢ Roof panels Eco Roof (3 Rib) Multiply Roof { 5 Rib ) ¢ Flexible faced panels (PVC membrane, Aluminum foil, Kraft paper ) Plastic membrane Aluminum foil Craft paper ¢ Insulation Boards * AccessoriesAlexpanel Alex panel's product *Cold Store panels rom F A : ; € _ PiCioea/iporge Soin toe Uae De ee sien eerie a ADG.SP- Smooth sutene|ap 80 Sms] Ap 130 S80} 1850-8 10}p 8 -Sn-10fAp! 60 - Sm 1cfo F80 -Sr "fn /1SO~Sm = 17}ApPSO-Sr-21 [Ap10.5.P-Supor Lambe |yy/150-Sp-60 |Ap7180-Sp-60 fa /180-Sp- 00) 180-¢p-r20 fo! 80-29 vo}w's0-en- 150 191 180-sp-17olapriso-Sp- an AD/ESP Aisi Lamon |ap/isc9-nis-6a]Ay/180-1A! 20} 180-Me- ‘eof /SO-M4-120}Ap/ 80 MM 4¢fp 180 -M- A0}/180 Mid f7 180-4 - 200 [ADI CS.P-Micro Lamb [2/180 -Mic-20} 4/180 Mec -enfs 180 Me t0dhp /I8O-Mlc- 1209) 80 - Me 4180-19160 -Mo~ Tap! ISO Mc-2 Panel fokness (am) => Cy oy 70 ry 40 180 FreResetoncecaes™™| 8-84 | 8-84 | B-Sa | O-S.d | Be Ts (avert) om esa | e-si-a | s-si-a | 0-8) Besa | B-sied Insulatonmateral | PUR-PIR | PUR-PR | PUR-PR | PUR.PR | PUR-PIR | PUR.PR U-value w7(me) 038 ost 02 oz0 018 a6 Royale wiime') 6 a 8 2 8 = o Sound Redvction{aB) | 15-18 2.20 m5 3.88 8-40 28 ry a0 Tag Te TW Ta Ta 7 75 737 Use wit rm) 108 too i tt ion ie ie ie ‘alae waxongth (rem) | —_ 76.000 ‘6.000 ‘e000 6.000 16.000 16.000 6.000 76000 ‘weight Kg in? 7 ee) 10s 4170 nas a0 10 14st 1935 1855 ‘mt Truck eee ge | stvene | srs | anise | szianz | aerima | ares | zaitee2 | rover Pee eayeaes 000 aoise | szvazza | zeisnan | aersasz2 | zzizone | zorz0s Macloading ps Memt.aorCoot | sereorze | sovesas | aorsoxe | save aarsessz | ze/uo2s | azizerae | 20v2010 Mex loosing pes in?Alexpanel Alex panel's product * Hidden fix wall panel 000 mm 1067 Fw Surface lining options Uses » 9) srt atce | Formic Foc eral el = Raeaa are 9 ee [RP] roc ee SS —————— ° l [ee tea) Formecrton > a Tore" | ForRetecen we ser 4 porate j foveal ety ‘Sect hcinass +035 120.78 mm APT Smal jain Fa wap | _APTEmL aD FFTs 6] API SML 8D BPTSmL=80 | _ APSR 100 AP /SpL(idionFix-vet are) | AP/ pL -40 AP Spl -50 AP rsp -00 AP 9p. -00 AP Spl 100 [API MeL (lacenFx-vetrana) | AP/ MeL -40 2 Mel -80 AP MeL -00 seymeL-00 | AP/MeL-100 API Mal (iaseo Fx-vadsara) | AP/ mat 40 apr Mat 50 AP imal -60 apjuac-20 | APs wat -100 Panel thickness (mm) = 2 50 C 2 “00 Fire Resistance class[PuR| 8-52, 4, B-82,4, 3-82, 4, 8-820, B-Sid, (eN-13501-1) [eR] B-si-a, B-Si-d 8-S:-4 8-8-4 B-Si-¢, Insulation mater PUR - PIR PUR -PIR PUR--PIR PUR-PIR PUR- PIR U- Value W/(m.c") 043, 040 035 030 028 R-Value W/(me") 4" 8 8 8 20 Sound Reduction (dB) 17-20 20-25 2-78 24-30 7-35 Used width (mm ) 7000 7000 1000) 7000 7000 [Available Max length (mm)| 16.000 16.000 16.000 16.000 16.000 signe iit 10.55 10.95 11.35 12.45 12.95 Sheois -0,50 mm /0.50 3 ‘Smt. Truck Se eee 100600 90/480 647384 50/300 40/240 2m. Truck Morioetingnes ime | 190/200 190/960 641768 50/600 40/490 eran 100 / 1190 80/952, 64/761.6 50/595 40/476 Max loading pes / m*Alexpanel Alex panel's product + Roof panels Eco Roof ( 3 Rib ) ( Economic ) A al N x 4 | ‘045mm | | J | ‘000 | Sion 50 50 50 50 50 50 joinin, beset So } 9s Shectinicness#0.35 6.0750 ‘Super Lambn Surface AP TER (ROOF PAwEL) | AP/ER.20 | APTER«@ | AP/ER.so | _AP/EReo | AP/ER.a0 | _APIER-100 Panel hein (rm) =x % 0 0 © Pa +00 Fro Resitance dantpm] 8-6 ae ae aan aaa tana Am] sine, Bos: B.si-0, 8.81.0, 881-0, as Insulation mata pur-pr | rur.nm | pur-pr | rur-me | Pur PUR-PR U-value Wi (me) ous ous oo oas 020 oa R-vahe Wi(me") * 2 6 0 2 Sound Reaucon(dB) | 15-10 Wm 10-28 wa 24-0 21-38 Used width (mm) 1000 1000 1000 1000 1000 1000 ‘vatable MACIength(mm)] 18000 16000 10000 ey 18000 18000 Weight Kaine 5 ji ji encianeKame, | toaa 0s 02 aa van 208 Sint. Truck 7 7 era Pas care so s30 01300 0120 noise 2m Tock 5 ‘i sae Tuk | eorseo ear700 savor 0100 soi 2/300 79 me. 40" Cont wee Sore eae cute svete 01808 wine mareAlexpanel Alex panel's product * Roof panels Multiply Roof (5 Rib } 000 i A /N ne 6 50 50 50. 50 50 50 joining sroteneo 0250075 super Lant Sutace AP [MR (ROOF PANEL) ] AP/MR-20 | AP/WR-40 | AP/MR-50 | AP/MR-60 | AP/MR-60 | AP/WR-f00 Panel thickness (mm) -x 30 a 30 n 0 100 Fire Resistance cas"™"| —8-80,4, B84 B.S), 6, 3-84, 3-84, pal BSi-d, B.S B-Si-d, B-Si-d, B-Si-d, Theulation material PUR-PR PUR-PIR POR-PR PUR-PIR PUR- PR U-value Wi (me) 04s as 035 030 078 R-value Wi(me) ‘0 tt 18 a 8 2 Sound Reduction (dB) | __ 15-18 17-20 20-25 2-28 4-30 2-38 Used width (mm) “000 “000 “00 1000 1000 “00 ‘Available Maxlength om) | __1600 76000 76000 76000 76.000 16000, er a3 1078 412 1182 1234 134 Sheets - 050 mm 0.50 ee 01480 4/384 561336 50/300 401240 sais Max loading pes! m# Sele 0/960 4/788 selene 0/¢00 40480 2/384 Max loading pes! m? Lae Cont 01952 our 7618 56/6554 50/595 sola 2/3808 ax loadinAlexpanel Alex panel's product Flexible faces Flexible faced panels Flexible roof (3 Rib) Kraft Paper 40 - 80 uc Alu - Foil 35 - 50 pe PVC Membrane 1.0 - 1.2 mm 500 0000 AP Membrane aR |wPlvon SR/s [APT hom aR)s0] APT Mom TRI Alu fll Krat Aufl Krat eee eirmod tems ater Alot Krat laf! Krat stn mis ees | eet eet reuse a 5 \ S Fire Resistance class [== eee. re Tran Matra Uavaue wire) Reva Witme Bound Redueton (a8) eee with ra “lable MAKIonath roy | __16800 Weight i? Fete 050 rm soot ax oacing es m! “2m Teck selosding pox oe x oaing pes at Joining _PVC Membrane 1.0 - 1.2mm 1 ~ Kraft Paper 40 - 80 ue Flexible roof (5 Aguesaeecore K 3 \ mn | 2 10 zn 20 l Te we a a Sa aa ahes eee ee eee ero Peeves : = SS = aes er ree | ete acevo ee | ROO aR wie = [wef eae Hosoi ei oar zieAlexpanel Insulation Boards Kraft paper Joining + Air Duct Panels JoiningAlexpanel sories Prespective A Profile Prespective CN, Se wea Ze Jat Profile Eo ytAlexpanel | Profile Prespective Profile Prespective ae RNASE rc ba so jrAlexpanel Sandwich panel material specifications A- Polyurethane Alex panel offers environment friendly : ae Polyurethane Foam that follow the Internctional a Stondards. $20 The Polyurethane Foam include PUR and FIR : which provide a wide range of Fire Resistance ‘and combining low thermal conductivity ratio. s ‘ and good fire resistance. Lapel eer coe Moterial thickness at equal therman insulation value Alex panel system automatically inject the foam material to inside of double metal facing before pressing, this foam material are specially chosen from high quality chemical com- panies, (DOW - BAYER - HUNTMANN] Using foam materials include special catalysts, additives and quality foam. One of the many benefits of PIR / PUR insulation board is its ability to be cut or shaped and to hold the required form; probably one of the best-known applications PIR / PUR right insulation boards can be used for walls, terraces, roofs and floors behind rain screens or under soffits specially floor insulation of cold stores. Thickness of panel 30 | 40 | 50 | 60 | 80 | 100 | 120 | 140 | 150 | 170 | 200 U thermal conductivity nee onto 050 | 045 | 035 | 027 | 023 | 0.20 | 018 | 0.18 | 0.16 | 016 | 015 Fire Resistonce class PUR /PIR EN 13801 1 Heat ransler value roar, 0.022 Wir Sound Reduction (ae) | 14/18 | 16/22 | 22/25 | 25/27 | 27/30 | aovss | asva8 | seras | asi50 | soveo | coves Water absorption (after 150 hours volume 10 %) ous 020, Suggested application -S0°C/150°C temperature(’C) a Net cover win (mm) Rect paneis-1000mm | waipaneis-s000%mm | Cot store panels - 1000 mm Ponel length (em) ‘Min 500 mm Max 16000 mm ‘Closed cell content 95%Alexpanel Thermal conductivity Thermal conductivity (A) is the amount of heat perppendicularly crossing unit (m*) in 1 hour when thermal difference between the two parallel surfaces of a material thickness is 1 (K) kelvin. Thermal conductivity is considered when the thickness of the filler for the sandwich panels is determined. he 0.022 0.035 0.047 Ar= W1/(mk)=(Keal/mhc) (1.163 wh=1kcal) This chart show that the polyurethane provides the maximum thermal insulation with the min- imum thickness So that the polyurethane is the most appropriate material can be used for in- sulation. Heat Transmission Table Pea rian) [eo = |= | | [rors wir) ose aie Heat transmission value depends on the thickness of metal, the number of pitches and the joint typeAlexpanel Sandwich panel material specifications B - External Faced Sheets * Steel sheets Steel sheets undergo an intensive high voltage discharge prior to profiling (Coronc- Pretreatment device ) which guarantees o high quality long lasting panel. The panels facing material is aways under control as it is galvanized, skin passed, pre-painted and top coated, the top coat colors will be according to customer Preferred directions and usual intemational panel satisfactions. The standard penel facing Is a steel plate coated with Ral 9002 polyester paint suitable for food process purposes. The optional top coating for interior & exterior applications: PVDF: For inside and outside use where there is a high risk of corrosion. PVC: High elasticity and very good corrosion - prevention properties, suilable especially for internal use. ¢ Aluminum sheets Itis available to use also aluminum sheets instead of steel for the panel production , All alurni- num rolls used in the Alex panel's production are produced completely according to EN & ASIM 4.150 norms. Aluminum sutrace properties : * Decorative appearence + Convenient processing properly + Corrosion resistance Physical features of aluminum panel surface * Thickness tolerance is { +/-0.03 mm} . * Alloy - AW 3000 series... + Temper -H16 _H26. * Yield Strength - 150 pa + Tensile Strength - 175 Mpa + Elongation -3 % (min) * Surface Stucco Embossed or paintedAlexpanel Paint & Colors Alex panel's top coating colors are always possible for oll available RAL colors, Production metal paints can be arranged according to customer preferred directions and usual international panel specifications. Coil coating is the continuous and highly automated industrial process for efficiently coating coils of metal due to the metal treating before cutting & forming, cleaning and treating the entire surface and providing tightly - bonded finishes. Pre-painted coils are often considered more durable and more corrosion - resistant than most post painted coils. Flim protective layer(30-50)M. External $$$ Primer ire -rainio(8-10) Ue Top coating(rvor pvc paiyester) (20-200). Zinc coating / Alu-Zinc coating 400 gmim? -280 grim? Steel Substrate ‘Commercial/ Structural Zinc coating / Alu-Zine coating Foam |____Epoxy Batch coat (8-10)He The various coating that is available include polyesters, polyurethane, plastisol, PVDF, epoxies, primers, backing coats and laminated films, For each product the coating is uill up in. a number of layers. Backing coats are applying to the underside of the strip with or without a primer, generally not exposed to corrosive environmenis and not visible in the end application, the coating generally is not thick as the finish coating used for the exterior applications Protective Films The protective film can protect the pre-painted steel sheet to be polluted, corroded and scratched during the process of producing & transporting and storing. It is cover easily; peel easily, no vestige, no inner pollution . Specifications: Thickness: 0.03 - 0.05 mm Width: According to panel width Color: Transparent Backing: Polyurethane fim Adhesive strength: According to kind of paintAlexpanel Sandwich panel material specifications C - Flexible faced panels Alex panels are faced with a wide range of materials such as Flexible membrane, Aluminum foil, Kraft paper. 1- Flexible membrane coated 2- Aluminum Foil coated 3- Kraft paper coated Bituminous membrane ensures a comfortable waterproofing of living space curtains, basement, garden, terrace, and roof. TPO membrane is a proper waterproofing of structures subjected to different loads such as viaducts. TPO (polyester felt} is a kind of membrane that is used in sendwich panel production system for flexible panel creating for some special roofing and villa building insulation tactities. Specifications: Color: grey, black, (other colors are available). External fire performance: E class. Water transferring: very good Alex panel insulation boards are foced by aluminum foil laminated as a vapor retarder, the board is used for insulation and heat insulation. Specification: Environment - friendly Anti - fungal & anti-bacterial Excellent ignitability rating ISO 9001: 2008 Alex panel insulation boards are faced by Kraft paper used for terraces, walls, floors, roof insulation for cold stores and villas.Alexpanel www.dlexform.com Factory Location : Address: K 21 Behind Merghm Warehouses Store, Alexendia, Cairo Desert Road, Egypt Tel.: ( 4203 ) 20 20 158 Fax: ( +203 ) 20 23 640 Adminstration Offices: Main office: Behind 30, PatriceLumumbe St., El Obour Building, Tel.: ( +203 ) 39 25 798 / 39 25 768 ) 39 25 768 Cairo Office Address: 69 Abou daud E| Zaher Tel.; ( +202 } 22730 8 . Nasr City. 7EINozhe street Tel. apartments ,Mist El G (+202 ) 24152294 E-mail sales@alexform.com alexiorm@alexform.com www.alexgroup.com.eg