We 5X Enpinerig i Consolidated Contractors " Company W.L.L. ~ SK Exc Construction. Saudi Arabia SITE MASTER | Trans, No, SOQOH 14 JUL 203 METHOD STATEMENT FOR CONCRETE PAVING WORKS 9 a ISSUED FOR | CONSTRUCTION MS-1106-0055 __J WASIT GAS PLANT — INLET AREA PACKAGE # 1 Kingdom of Saudi Arabia a ert leh AC |ausors | co |FerRevewsrd | faa | 8 Hanis. 7) Mago | Chouhaiver t a ot {ome __|aee [eeemton | PE org | cham | ta | eigen’ | “Pace”Consolidated Ci De. SK Engineering & ‘onsoli ‘ontractors Company W.L.L. ~ SK Eec Construction. Saudi Arabia ‘Method Statement-CONCRETE PAVING WORKS ‘MS-1106-0055 Rev. 00 ‘TABLE OF CONTE! 4. SCOPE 2. PURPOSE errs 3. REFERENCES 4. TOOLS & EQUIPMENT.. 6 7.a. Consolidated Contractors SK Engineering & cones Company W.L.L. ~ SK Eec palo 0 Saudi Arabia ‘Method Statement-CONCRETE PAVING WORKS: ___ MS-1106-0055 Rev. 00 1. SCOPE: This Method Statement covers the work sequence forall Concrete Paving Activiies in accordance with Project Specifications of WASIT Gas Program. ‘Activities shall be carried out in accordance with good working practice and shall comply with Saudi ‘Aramco Engineering Standard and acceptable constuction specifications. 2 PURPOSE; ‘ To develop and established guidelines and reference for each activity as described in the contract and e standard procedure set by Saudi Aramco!SKEC. Ensure that Concrete Paving work is carried out safely and in good manner based on the safety rules ‘and good working practice set by Saud Aramco fo eliminate hazard and untoward incident that may arise while the work commences. 3. REFERENCES: = Saudi Aramco Construction Safety Manual = Saudi Aramco General Instruction Gl, 0002.100 ~ Work Permit System = SAESA114 Excavation and Backfil = SAES-Q.001 Criteria for Design & Construction of Concrete Structures = SAES--006 Asphalt Concrete Paving - 09-SAMMS-097 ‘Ready Mixed Portiand Cement Concrete ACI347R ‘Guide to Formwork for Concrete ACI 308 :Standard Practice for Curing Concrete ACI360R_ :Design of Grade Siab Definitions: temperature and shrinkage contol. The 28 day design compressive strength shall be 28 MPA (4000 psi) for cast in place structures and 35MPA (5000 ps) for pre-cast and water retaining structures. = _ Non-Structural Concrete — Unreinforced conorete of no significant structural value such as lean concrete for sub-slabs. The minimum 28 day compressive strength shall be 14 MPA (2000 ps). 4, TOOLS AND EQUIPMENT: = Transit Mixer ~ Truck Mixer (Transit) = Concrete Vibrators ~ Air Compressor ~ Lighting Ficures (in anticipation of night pouring) = Water Trucks ~ Hand tools for concrete workers (Carpenter, Stee! fixers, Masons & Labours) ~ Lifting Equipment (Forklift, Crane, Bobcat, Loader)__ Consolidated Contractors SK Engineering & e " Company W.L.L. ~ SK E&c onstruction. 4 Saudi Arabia Method Statement-CONCRETE PAVING WORKS MS-1106-0055 Rev. 00 All Note: Arragement for provision of standby tools and equipment shall be made for any Unexpected failure or breakdown, nel on site are highly skilled in their craf ‘Concrete Quality Control Inspector Third Party Laboratory Technicians Concrete Works Supervisor Concrete Workers (Masons) Carpenters: Vibrator Operators Salety Officer Plant Coordinator Flagman (Trafic Control) Helpers 5. RESPONSIBILITIES: Site Superintendent: Prior to commence the casting of concrete on any structure, ensure full compliance to project safely requirements, Confirm the availabilty of work permits, materials, tools and qualified personnel who will cary ‘out the work. Ensure the full implementation of this Method Statement. Safety Supervisor: Check the work areas for any unsafe conditions. Ensure that concrete casting is being carried out in accordance with Saudi AramcoSK-E&C project safety requirements. Any deviation from the standard method of installation shall be immediately ceased ‘Al personnel shall undergo safety traning before start of the work. Record of personnel undergone safety training with details of training undergone shall be kept with HSE Department. Dally toolboxes taks are to be conducted every moming before commence of the work by the ‘concerned supervisor and the minutes and details shall be documented. Al personnel entering into the plant shall wear minimum approved PPE such as helmet, safety glass, gloves, and safety shoes irrespective ofthe location and nature ofthe work. Persons working with power tools or pneumatic equipment should wear hand gloves and eye protection. Only trained and certiied personnel are allowed to operate and work with such tools. Dust masks shall be wom whenever the environment is dusty.We. SK Engineering & Consoloted ae SK Ec Construction. company WeLL— Saudi Arabia ‘Method Statement-CONCRETE PAVING WORKS MS-1106-0055 Rev. 00 = Any excavation shall be properly barricaded and isolated and shall be provided with traffic warning devices such as binkers and signage. ~All equipment and vehicles shall be maintained in good conditions and operated by authorized person oniy. All equipment and vehicles shall be inspected and certified by Saudi Aramco before use. Itis the responsibly ofthe operator to ensure that the equipment and vehicies is safe to operate. ~ Proper housekeeping shall be done in work areas, Sufficient amount of drinking water and sanitary facilites shall be made availabe. = Safety is everyone's responsibilty Engineering Department: - Prepare and submit method statement, including IFC drawings and Concrete casting procedure for Saudi Aramco review and approval. ~ Provide technical support to CCC site operation group. ~ Provide concrete quantity (volume) tothe approved supplier. Quality Control Department: = A quality control program shall be instituted that will verity or ensure that the work performed Under the contract meets the requirements of this standard and the design drawings as per Inspection document “Schedule Q*. - SAUDI ARAMCO shall have access to all facities and records of the Contractor & Sub- Contractor forthe purpose of conducting performance inspection/audits. ~ Conduct inspection in accordance with these procedures and Saudi Aramco Typical Inspection Plan, = Monitor and visual inspection for every stage ofthe work during and after the construction phase unti the completion ofthe activity. = _ Independent testing agency or by the Contractor's own laboratory approved by Saudi Aramco Inspection Department can perform testing on specitic requirements ofthe work. ~ The contractor shall employ an independent Saudi Aramco approved testing agency to perform field and laboratory testing which shall include compressive tests of molded concrete cylinders, test for slump, unit weight, air content (where air-entrainment is required) and fresh concrete temperature. All testing shall be in accordance with 09- SAMSS-097 "Ready-Mix Portand Cement Concrete” = Monitor and visual inspection for every stage of the work during and after the construction phase Until the completion ofthe activity. - Independent testing agency approved by Saudi Aramco Inspection Department can perform testing ~ _Altelevant material approval intended fortis scope of work shal be submitted separately. ~ _ Records and test results shall then be gathered and kept for future use and reference.Consolidated Contractors We. SK Engineering & ene fF i Company W.L.L. ~ SK Eac onstruction. Saudi Arabia Method Statement CONCRETE PAVING WORKS MS-1106-0055 Rev. 00 6 EXECUTION: This Method Statement describes the steps to be taken and sequence of events necessary to enable satisfactory completion of each activity. The following work sequences are as follows: ‘+ Subgrade Preparation: ~ Areas to be paved should be free of roots, rash andlor other foreign materials. = Stripping, clearing and grubbing shall be performed that existing foundations will be of safe manner. ~ Replaced propery with frm sollto all areas with loose soll - The top 150mm of any area to receive fil shall be scarified and re-compacted to the requirement of SAES-A-1 14: Excavation & Backfil ‘© FillPlacement &Compaction: = Compacting shall begin only after the soil or backfil has been propery placed and the material tp be compacted is at te proper moisture content. = Compaction shall be performed with equipment compatible wit sol type. - Fill material shall be placed in lits not exceeding 200mm in loose depth for machine operated compaction. Also, fil material shall be placed in lits not exceeding 100mm in loose depth for hand or manual operated compaction. Other lit thickness may be approved by Saudi Aramco representative based on field test section using the intended compaction equipment. - Bedding and backiil for pipeline and utlity trenches shall conform to SAES-L-450, SAES-L-460 ‘or SAES-S-070 as appropriate. - For areas near to static foundations with loads over 320 KPA and foundations for vibrating ‘equipment and concrete pavement subgrades, fil should be compacted to 85% relative density for cohesionless soll or 95% of the maximum density as determined by ASTM D 1557 for cohesive materials, 70% of relaive density will be used in cohesionless sol. When the backfill ‘material cannot clearly be classified as cohesive or cohesionless both relative density and proctor density test must be performed. The backfil shall then be compacted to the greater density. All other fil shall be compacted to a density equal fo that shown on IFC Drawings or equal o that ofthe adjacent in-situ material as appropriate. = The moisture content of the material being compacted shall be 3%, plus or minus, of the optimum moisture content as determined by ASTM 01557. However, when ASTM D4253/ ASTM D4254 isthe appropriate test procedures, there is no applicable moisture content. = Compaction by water jetting or flooding is not permitted for most fil material. However, flooding ‘may be used if the fil material is cohesionless freely draining sand. = Slopes greater than 20% or (1H:5V) is not permitted to be compacted. = Compacted surfaces of fil or backfll shall be fnished graded to the cross sections, lines, ‘grades and elevations as indicated on the IFC Drawings. ~All compaction testing as to gradation, density and moisture control tests shall be performed at the following minimum frequencies: one standard sieve analysis and modifed proctor tess. - In place density and moisture content of sois shall be determined by sand-cone method, nuclear method, rubber balloon method or drive cylinder method. Acceptance testing of in-place density and moisture content (feld density testing) on compacted fil shall be performed at one test per 180 square meters for ezch liftWe SK Engineering & ee a ners SK Esc i Saudi Arabia ‘Method Statement-CONCRETE PAVING WORKS MS-1106-0055 Rev. 00 - As a minimum, at least one in-place density test must be performed on every lit of fil and further placement shall not be allowed until the required density has been achieved. The ‘number of test shal Increase if a visual inspection determines that the moisture content not Uniform or if the compacting effort is variable and not considered sufficient to attain the specified density = The project inspection representative may approve a decrease in the number of tests once a compaction procedure has proven to meet compaction requirements. ~ For base course, surface areas will be prepared in accordance with IFC Drawings and as per ‘SAES-Q-006 andlor any relevant requirements as per project specification. Disposal of Excess Materials: = Allexcess and unsatisfactory materials for use as fl or backfil shall immediately be disposed of atlocation designated by Saudi Aramco Representative. Suney ‘and Lay-out: ‘Secure survey instruments. = Set and establish data and references as indicated in the IFC drawings and if displaced andor lost, immediately replace it thru the approval of concerned personnel, = Ensure all survey instruments are in a current state of calibration and being used in a prescribed manner. = The competent surveyor wil then establish or lay-out the area to be paved and interpret as per IFC drawings in all aspects as to references, elevations, sequences for paving, location of joints, the highest and iowest profle for paving. ~The surveyor wil also keep his record in all his survey data for future references. Formworks & Placement of Polyethylene Sheets: = Polyethylene sheets of approved type shal be lad upon the whole area where concrete paving shall be casted - Forms shall be made of plywood and of wooden supports and shall be correctly set for the entire perimeter of concrete paving. The execution for the placement and installation of formworks shall be supervised by civil supervisor in accordance with acceptable method of installation. - _ Formworks shall be strong enough to withstand external as well as internal pressures. ~ Formworks shall be designed in a manner that it can easily be striped and dismantied without causing damage to concrete. ~ Removal and stripping of forms shall be done and carried out in accordance wit the Project Concrete Specifications. Protruding nails, wires, les and other form of accessories shall be taken out immediately as a safely precautionary measure. Paement of Welded Wire Febic (WWF) and ther reinforcements: Placement of welded wire fabric and other embedded items shall commence after the ‘completion of formworks. WWF shall be placed with a cover as per IFC Drawings. = Minimum lap splices shall be 1 % mesh plus extension of wire uniess noted otherwise in IFC Drawings.Ns SK Engineering & Consolidated Contractors pumice Company W.L.L. SK E&C Construction. Saudi Arabia ‘Method Statement-CONCRETE PAVING WORKS MS-1106-0055 Rev. 00 - For other reinforcements and embedded items, it should be cleaned and latance and rust free before placement and installation. Requirements shal conform as per SAES-Q-001 for reinforcements andlor 08-SAMMS-106, whichever is applicable as per Project requirements. . Placing of Concrete: Concrete shall be batched, transported and tested as per Project Standard Procedures & Method Statement for Concrete Works. - Placement of concrete to its final deposit shall be done in a manner that will not cause the particles to segregate. = Concrete shall not be dropped from a height exceeding 1.0 meter. = Concrete screeding shall be done in a smooth manner with the use of straight edge and shall be screeded twice to attain an even level ‘© Concrete Curing: = Curing of concrete shall commence immediately after the concrete has set up and begins to harden sufficient to withstand surface damage. ~ Curing shall continue for at ieast seven (7) days and shall continuously be wet for @ period of time required. ~ Water saturated burlaps shall be placed over the slab and shall be covered with Polyethylene Sheets vapour barier to avoid rapid evaporation which may cause premature concrete hardening. ~The finished concrete pavement area shall be closed to trafic and shall only be opened upon approval of Saudi Aramoo Representative. + Consol Expansion Joins: Al control & Expansion joints for concrete paving shall be in accordance with the IFC Drawings and Saudi Aramco Standards on Joins. = Control joints shail be slit and executed at least 12 hours after the concrete casting. Asphalt concrete cutter shall be utilized in slit—ing of the control joints. ~ Control joints, prio to placement of approved joint sealant (polysulfde) shall be cleaned and dust shall be removed. Placement of Polysulfide joint sealant shal be upon the manufacturer's product recommendations. - Expansion joints shail conform to ASTM D1751 & ASTM D1752 as required. = All other requirements for concrete joints shall be governed by SAES-Q-001, paragraph 14.0, sections 14.1 to 14.6. Quality Conta & Assurance: Al stages ofthe work shall be executed in accordance with Saudi Aramco Typical Inspection Plan SATIP-0-001-02. = Quanity of Test Mould Sample shal be determined as indicated on the Inspection & Test Plan (1 set of 4 cyinders per 115.0 m? of concrete). ~ _ Slump Test shall be performed upon the discretion of Site Civil QC and Saudi Aramco representative.sk rac SK Engineering & Construction. Consolidated Contractors Company W.L.L.~ Saudi Arabia Method Statement-CONCRETE PAVING WORKS MS-1106-0055 Rev. 00 ~ _Allmaterais and work procedure shall be implemented and verifled by competent Civil QC personnel before the commencement of concrete pouring, © Site Health & Safety: = The work shall be executed in accordance with the approved safety plan and Job Safety Analysis. 7. ATTACHMENT ~ dob Safety Analysis (ISA),by | SK engineering & construction Consolidated Contractors Company W.L.L. JOB SAFETY ANALYSIS FOR CONCRETE PAVING WORKS ISA Number: JSA-1106- 055 Revision : 000 Revision Date: 24/6/2013, Prepared by: FADI NAUAR | Type of job being analyzed: CONCRETE PAVING WORKS Department / Section Originating JSA: Job Performers: CCC avi ‘Normal Approvals Name Signature Date (GENERALJOB REQUIREMENT (sabe Permit to Work SSE SKEC& ARAMCO induction for al. PPE a5 per Project Standard Daly TET before starting the dally acti ‘Adequate supervision an HSSE coverage. Competent persons for each every performed tsk (Eg Fapman, Sank man, Fre Water, hole watcher ete J5A Members Name Sigpature, 7. Valid SAG’ Ueenses for divers and 5A Date fcaton for operators. Project Construction Manager ‘Abdul Rahim Taha Cz 26/06 [7014 » Siray'no sncting Smeting ony in designated aea, SE Manager Hussein Moghrabi | CSB 26/6/78 | » eemmmete es Sn hare Emergency Hane paced Construction Manager-Civil sassammuntased — Ph |p 1 7 aoie| sn. Wtmerotin near rn ensues Shelter, Transport avalabe, Pee | awa © JOB SAFETY ANALYSIS pp ing & construct ICoNSOLIDATED CONTRACTORS CO. W.LL CONCRETE PAVING WORKS Eigeeeg bconst SINO, | LIST OF ACTIVITIES POTENTIAL HAZARDS HAZARDS CONTROL RESPONSIBLE PERSON + Ensure proper use of PE * ISA tobe communicated to al, i 2.0) [Plan the Job (General) ‘+ Not following site procedures regarding | * Conduct daily Tool Box Meetings eupervise, use of PPE, not understanding TBM cards | « Explain site emergency plan and ISA + Ensure availablity of water bots and adequate + Not following rules regarding emergency | ” supply of drinking water responses + Provide adequate break periods during high + Heat stress temperatures + Working with hazardous material + Explain MSDS tall workforce working with + Trai flow hazardous materials + Planned tafis management. ‘© Personnel hit by Rebar ‘= The area affected by steel rebar erection must be] SUPErvisor + Personne flling/stepping ont rebar. barricaded to prohibit entry to non erection personal + People fling from heights + Work shal be sopped during extreme poor visibility 5 cacuanene! conditions. Workers must trained on manual Fifting eae + Access & Egress shall ebways be obstacle free ae a, nea '* Only material for the day used shall be transferred | . asllaion | * Reba eaps not nse and store on sit. oleae © Poor access ways © Ensure that rebar storage area is barricaded and away | Storage area not baricoded fiom all roads, pedestrian and vehicle acces, parking ‘© Shortage of man power when man areas te. opted «+ AppropitPPE shall be provided. Dung long stel moving, two people must If the steel + Employees not weaving correct PPE, ee ial eee eres ae + Using the incorrect tool fr the job + Adverse weather conditions + When shifting rebar from one place to another + Incorrect placement of hands manually should be alvays done by two personnel and the one in font should always hold the end of the bar by his hand + Neckeringrconpeh en wie, |, Bt caer + Incorrect storage of rebar slabs should elways stand ona wooden board end not + Damaged tols used forthe ask, on the rebare & A JOB SAFETY ANALYSIS. b SK engineering construction CONSOLIDATED CONTRACTORS CO. W.LL ‘CONCRETE PAVING WORKS T SINO. | LIST OF ACTIVITIES POTENTIAL HAZARDS HAZARDS CONTROL, RESPONSIBLE PERSON + Use harness on yellow tagged scaffolding, personnel isnot allowed to use red tagged scaffolding. Supervisor * Only trained personne! is allowed to work at heights © When installing rebar for high walls, scaffolding sould be used and to take care about the hazards of| scaffolding and how to use it ‘© When installing rebar for roof slab the area should hard barricaded and inspected by scaffolder supervisor before starting the work. ‘© Toe board must installed on scafTlding to prevent ‘objects from falling. ‘+ Tie hand tools by rope and never through it to the person working above. All excess tie wires not to be used should be removed and any leftover from tying the rebar also should be removed Use the appropriate tool for the activity + Damaged and fabricated tools are not allowed. +CONSOLIDATED CONTRACTORS CO. W.L.L JOB SAFETY ANALYSIS ‘CONCRETE PAVING WORKS Y» SK engineering & construction | sino, | LIST OF ACTIVITIES POTENTIAL HAZARDS HAZARDS CONTROL RESPONSIBLE PERSON 30 Pump postioning Bad positioning Ensure the surface under the pump is levelled and properly compacted Ensure the work area is wide enough to ensure free rmoverent ofthe pipes Provide easy acces for mixers tothe pump to avoid tricky manoeuvres: Barricade the area around the pump and access ofthe Ensure all operators and mixers’ drivers are icensed and qualified Report any leaks and defects inthe pump and mixers Outrigger ofthe pump shouldbe at least 2m from the excavation. Supervisor Presettng the pouring Body injury Ensue proper housekeeping ofthe pouring area Ensure that ll personnel are using the speciic PPE. (rubber boots, face shields, rubber gloves, hearing protection.) Ensure that only qualified masons are present inthe work area Ensue that all rafts understand the pouring process Ensue that ll concrete tools (vibrators, power fats.) re inspected, colour coded and provide proper work surface Plan the rotation of masons working with avoid overstress and fatigue Provide working platforms for all masons tending on rebar Ensure proper acces tothe work area and secure ladders ators to Supervisora CONSOLIDATED CONTRACTORS CO. W.L.L JOB SAFETY ANALYSIS ‘CONCRETE PAVING WORKS © SK engineering & const » SINO. | LIST OF ACTIVITIES POTENTIAL HAZARDS HAZARDS CONTROL {ESPONSIBLE PERSON T | | i] so | Pouring concrete © Body Injury Ensure that all hose ofthe pump is always controlled and close tothe dispatching area Restrict movement of masons under the hose Avoid congestions, only required personnel to be present at the work area. ‘Only authorized persons are allowed. JSA card to be communicated with all. Use required PPE, lagman (traffic contro). Supervisor 6.0 | Clearance of work area upon ‘completion of job Ensure proper housekeeping before clearing the work ‘Remove all barricading and scaffolds from the area if its presence is not required after completion. Supervisor + FreHezans 180 | House Keeping + Trips & Slips Ensure proper housekeeping before clearing the work wea Remove all temporary burieading frm te area after finishing the conerete pouring fits presence isnot require. ‘Maintain clean area at all times especially fr lammable snd combustible materials, Fire extinguisher should be available. Supervisor ‘Work procedures which are new to the work force, have a high risk of injury, or expose workers to unust I hazards should have written safe work procedures. Make procedure site specific. Document all changes to procedure