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Stationary Transformer
Stationary Transformer
STATIONARY TRANSFORMER
TEST SYSTEM, TYPE WV
GENERAL DESCRIPTION OF
TRANSFORMER TEST SYSTEM,
TYPE WV
Power Supply
1 Static frequency converter
04
HV Circuit
2 Step-up transformer
Test
3 Filter/voltage divider
object
01 02 03 05 12 4 Capacitive compensation unit
5 Voltage/current transformers
8 Measuring system
9 Peak voltmeter
10 Power analyzer
11 PD measuring system
Power connections
Communication/ measurement
Test object
12 Transformer
HV Circuit
2 Step-up transformer
1
3 Filter/voltage divider
4 Capacitive compensation unit
C D 6 11 3 5 Voltage/current transformers
5
Control system
6 Operator panel, PLC
7 Industrial computer
8 Remote Access Module
A Power supply area
B Auxiliary building Measuring system
12
C Switchgear room 9 Peak voltmeter
D Control room 10 Power analyzer
E Shielded test hall 11 PD measuring system
F E
F Space for other test systems, e.g. for
impulse and separate source AC Test object
voltage tests 12 Transformer
OPERATION OF THE OF
TRANSFORMER TEST SYSTEM,
TYPE WV
▪ The test system shall only be installed, operated and repaired by a trained and authorized person, who is
familiar with the operating instructions.
▪ During the operation of the test system WV 2000-4000/200, a high voltage up to 200 kV will be
generated. An approach to any part of the high-voltage components could cause personal injury and
death.
▪ It is only allowed to approach to all high-voltage parts and connections of high voltage, when the input
power supply to the test system is turned off and all high-voltage parts are earthed and shorted.
▪ The test field should be protected by the external security loop. In addition, supervisors should observe
the entire test field during the test. If no external safety loop is available, the entire test field should be
closed off at least by tape or other good visible barriers).
Manual control of
test voltage and
test frequency
Control of test
procedure
Settings and
actual values
switch to computer-controlled Turn the test system Home button, Test settings
operation [MODE PC] ON and OFF and Main Menue
Automatic
Start Test Hold Test Finish Test Shut down the Test System
Start Test
▪ Continue test
TYPES OF TRANSFORMER
TESTS
Distribution networks Distribution networks Step-up transformer for Generator step-up transformer
Low voltage network - networks Step-down transformer
- generators System interconnecting
On-shore wind farms
Off-shore wind farms
Represents total losses developed within Is the rms value of the current
the transformer at rated voltage without measured during the no-load loss
any load current flowing through the test
transformer
Proof of guaranteed values during the acceptance test (avoid contract penalty)
▪ No-load loss is developed by the excitation of the transformer
▪ Represents a considerable amount of energy during the life-time of the transformer
▪ Gives an indication for the condition of the iron core
Represents total losses within the transformer The AC voltage that must be connected to one pair of
at rated current with the winding short- terminals of a transformer with another pair of terminals
circuited. Winding temperature equal to the shorted, which causes rated current to flow on the two
reference temperature (75 °C according to IEC sides of the transformer
or 85 °C according to IEEE)
MV transformer
Test Object
▪ Z0 is measured at rated frequency between
the line terminals of a star-connected or 1W
zigzag-connected winding connected together,
I 2W
V
N
W
Example: 3 ~ transformer bank with Yy Example: three-limb transformer with Example: three-limb transformer with
vector group and without delta winding vector group Yy vector group Dy
(not allowed)
▪ To verify the integrity of the „main insulation“ of DUT (Device Under Test)
„ Main insulation“ - all connections to each other and to earth
▪ Between two windings (major insulation - Cw),
▪ Between winding(s) and earth (end insulation - CE)
The test is successful if the test voltage does not collapse
V1 : V2 = w1 : w2
V2
V1
S
Q=
P
Utest
Q=
Uexc
S = testing power
P = feeding power
The test is successful if no breakdown occurs at full test voltage during test
16/02/2023 Stationary Transformer test system, Type WV 53
Induced voltage test - test circuit and hints
Ls Compensating reactor
(possibly variable)
DUT Device Under Test (transformer)
C Equivalent capacitance of DUT
R Active resistance of DUT
LFe No-load inductance of DUT
Static frequency converter (or M-G-set)
Up Test voltage
DUT
IG Generated test current
▪ Primary winding of transformer open circuited
▪ Apply three phase voltage to the secondary winding
▪ Applied voltage should be twice the rated voltage of secondary winding in magnitude and frequency
▪ Duration of test shall be 60 seconds
▪ Test shall start with a voltage lower than 1/3 of the full test voltage and quickly increase up to desired
value
▪ For transformers with Um above 72.5 kV additional PD measurement is required for 5 min before
and 1 h after the induced voltage withstand test at 1.58 times the rated voltage
16/02/2023 Stationary Transformer test system, Type WV 54
Induced voltage test - test circuit and hints
▪ Since the test voltage Up for the induced voltage test is often higher than twice the rated
voltage, the test frequency must be at least doubled to avoid over-excitation of the iron core
f
f
The test is successful if the temperature gradients of oil, windings and hot spots do not exceed the
max. allowed value according to standard
Short-circuit method
The short circuit method test is carried out in two steps and resistance measurement
▪ Total loss injection, to get the top-oil temperature rise
▪ Rated current injection, to find the average winding temperature rise
▪ Resistance measurement
(*1 – Utilization of DHR control and 1st harmonic controller is mandatory for proper operation of the test system
(*2 – Due to resonances / oscillations in the test circuit the application of HC controller for the 3rd / 5th / 7th component may be necessary
(*3 – DHR control in 1~ SFC-mode not possible
16/02/2023 Mobile Transformer test system, Type WV 67
YOUR COMMENTS AND
QUESTIONS.
▪ The time interval of recalibrations has to be determined by the user of the system under
consideration of the conditions of use.
▪ On the basis of HIGHVOLT experiences about the long term stability of HIGHVOLT measuring
systems we recommend a time interval of recalibrations of 2 years under the condition, that the
stability of the measuring system is proved by performance checks in appropriate time intervals
in dependence on the intensity and the conditions of use.
QUESTIONS.
system via profibus
Errors message can
→ Diagnosis rectifier be requested by the
system via profibus
→ Diagnosis inverter
Reported to inverter DCU by contact
Errors detected Errors detected
by rectifier DCU Appears as “external fault” by inverter DCU
Examples: Examples:
Divider
Setting
according to
Calibration
Certificate
MU18 device
12 28 60; 75; 95
36 70 145; 170
420 850; 950; 1050 1360; 1425; 1475 1050; 1175; 1300; 1425
550 950; 1050; 1175 1615; 1680; 1763 1300; 1425; 1550
800 1300; 1425; 1550 2210; 2423; 2480 1675; 1800; 1950; 2100
1100 1550; 1675; 1800 2635; 2764; 2880 2100; 2250; 2400; 2550
(Amendment 1:2010)
1200 1675; 1800; 1950 2848; 2970; 3120 2100; 2250; 2400; 2550; 2700
(Amendment 1:2010)