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010e Storage and Control of Welding Consumables
010e Storage and Control of Welding Consumables
GIS 18-012
Applicability Group
Date 31 October 2007
GIS 18-012
BP GROUP
ENGINEERING TECHNICAL PRACTICES
31 October 2007 GIS 18-012
Storage and Control of Welding Consumables
Foreword
This is the first issue of Engineering Technical Practice (ETP) BP GIS 18-012. This Group Instruction
for Supply (GIS) is a republication of GP 18-02 and is based on the BP heritage GS 118-4. BP Group
Standards (GHSER, Integrity Management Functional Standard, etc.) dictate requirements that must
be satisfied in addition to the requirements of this document.
BP Exploration and Operating Company has prepared this GIS. It defines the requirements of BP for
the storage and control of welding consumables. Whilst this document is not based on any specific
standard it should be utilised for all work involving welded construction. It should be used to
supplement individual project fabrication specifications and other BP GP/GIS (Group Practice/Group
Instruction for Supply) documents related to welded construction.
The fundamental requirement of BP is that appropriate welding consumables should be used for all
welded constructions and that these consumables should be maintained in pristine condition until
required for welding.
Copyright © 2007, BP Group. All rights reserved. The information contained in this
document is subject to the terms and conditions of the agreement or contract under which
the document was supplied to the recipient’s organization. None of the information
contained in this document shall be disclosed outside the recipient’s own organization
without the prior written permission of BP Group, unless the terms of such agreement or
contract expressly allow.
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31 October 2007 GIS 18-012
Storage and Control of Welding Consumables
Table of Contents
Page
Foreword ........................................................................................................................................ 2
1. Scope .................................................................................................................................... 4
2. Normative references............................................................................................................. 4
3. Symbols and abbreviations .................................................................................................... 5
4. Quality assurance .................................................................................................................. 5
5. Consumable storage and control ........................................................................................... 5
5.1. Basic requirements ..................................................................................................... 5
5.2. Procedure checklist..................................................................................................... 7
Bibliography .................................................................................................................................. 11
List of Figures
Figure 1 - Example Flow Chart for Typical Consumable Control Procedure .................................. 10
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31 October 2007 GIS 18-012
Storage and Control of Welding Consumables
1. Scope
This GIS defines BP requirements for the receipt, storage, and control of welding consumables held
under shop and site conditions. It is applicable to all welded construction. This GIS will be used to
supplement individual project fabrication specifications and may be used in conjunction with any
relevant design code. The principal objectives of this GIS are:
2. Normative references
The following normative documents contain requirements that, through reference in this text,
constitute requirements of this technical practice. For dated references, subsequent amendments to, or
revisions of, any of these publications do not apply. However, parties to agreements based on this
technical practice are encouraged to investigate the possibility of applying the most recent editions of
the normative documents indicated below. For undated references, the latest edition of the normative
document referred to applies.
BP
GIS 36-103 Positive Material Identification (PMI).
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Storage and Control of Welding Consumables
For the purpose of this GIS, the following symbols and abbreviations apply:
RH Relative humidity
4. Quality assurance
a. Fabricators shall operate a quality system based on IS0 9001 or an equivalent document
approved by BP. Welding consumable control procedures shall form an integral part of the
quality system.
b. Detailed written procedures shall be established for the systematic receipt, storage, issue,
and control of welding consumables and the attendant recording of these actions. These
procedures shall identify the quality control and welding supervisory personnel responsible
for the efficient operation of the consumable control procedures.
c. The implementation and effectiveness of these procedures shall be routinely monitored by
their inclusion in the fabricator’s internal audit schedule.
1. BP shall be apprised of the findings of these internal compliance audits, as well as
any other audits performed by clients or by certification authorities during the BP
contract period.
2. BP or its authorised representative will further audit the implementation of the
procedures.
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Storage and Control of Welding Consumables
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Storage and Control of Welding Consumables
segregate specific grades of material, e.g. normal grades and low temperature grades of
carbon steel, and, austenitic and duplex grades of stainless steels.
h. If the construction specification requires Positive Material Identification (GIS 36-103) to
be employed during fabrication, deposited weld metals shall be included in the sampling
routine agreed with BP.
i. Measuring devices and instruments required for the implementation of the consumable
storage and control procedure shall be included in the list of equipment requiring regular
calibration under the fabricator’s quality assurance procedures.
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Storage and Control of Welding Consumables
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1. Cellulosic and other non hydrogen controlled SMAW electrodes shall be issued in the
manufacturer’s packaging or in a dry and appropriately labelled quiver.
2. Vacuum packed SMAW hydrogen controlled electrodes shall be issued in the
manufacturer’s packaging or in a dry and appropriately labelled quiver.
3. Fabricator dried SMAW hydrogen controlled electrodes shall be issued in quivers
heated to, and subsequently maintained at, 70-100°C (158-212°F). The quiver shall be
appropriately labelled.
4. GTAW welding wire should be issued in either the manufacturer’s container or in an
appropriately labelled tubular plastic container.
m. In the case of spooled wire for GMAW, FCAW, SAW, or other semi-automatic or
mechanised welding processes, the welding operator shall present a work card (as in l
above) when drawing consumables from storage.
n. When mounted on the welding machine, spooled wire consumables shall be covered to
prevent contamination by weld spatter, dust, grease, or other substances.
o. Consumables for one welding procedure shall only be issued to a welder or welding
operator at any given time and a record of consumables issued shall be maintained at the
point of issue.
p. SMAW and manual GTAW consumables remaining at the end of a work period shall be
returned to the store.
1. Returns shall be recorded and shelved.
2. SMAW electrodes shall be placed in holding ovens or if necessary, re-dried in
accordance with the manufacturer’s recommendations prior to re-issue.
3. Hydrogen controlled SMAW electrodes shall not be re-dried unless a specific re-
drying cycle has been agreed by BP.
q. Spooled welding consumables shall be returned to the store when the job for which they
were issued is complete. Further, unless otherwise directed by the manufacturer’s
recommendations, consumables shall also be returned to the store if the welding equipment
will stand idle for more than 12 hours.
This is considered good practice for spooled wire consumables to prevent the
deterioration of the wire surface quality by accumulation of dust and other air borne
contaminants including moisture. Prolonged exposure to moist air can lead to rapid
deterioration and surface rusting of C Mn and low alloy steel wires rendering them
unsuitable for use. Cored wires may also be subject to moisture absorption resulting
in an increase in weld metal hydrogen content and an associated increase in the risk
of fabrication hydrogen cracking with C Mn and low alloy steel consumables.
r. Any non-identified, contaminated, or otherwise damaged consumables including those
suspected of being damp, found in any storage or fabrication area shall be immediately
destroyed under the control of the fabricator’s welding supervisory staff.
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Storage and Control of Welding Consumables
Consumable
Verification of Release transfer
certification requests Drying Holding
Temperature
and humidity
records
Issue Return
Welding
Supervisory
Staff
Consumable Consumables
requisition
Unused
Consumable Welder Consumables
requisition
Local Storage
e.g. Vac-pack
or quiver
Release
Consumable route
Remove from
Shop floor record
Worksite
Self-contained controlled storage,
drying and issuing area
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Bibliography
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