You are on page 1of 12

The University of Jordan

School of Engineering

Mechatronics Engineering Department

Jordan Shareef Plastic Factory (JSHPF)

Power System and Electrical Machines


(0908325)

Instructor: Dr. Ahmad Malkawi

Student Name Student ID


Esra’a Qasem Tanashat 2180118
Ammar Al-Omari 0219862
Deemah Azzam Al-Hwaide 0199302
Raghad Jaradat 0192194

August 15, 2023


Table of Contents
List of Figures...................................................................................................................... 3
Introduction......................................................................................................................... 4
Machines within the factory ............................................................................................... 6
➢ Central Drum Machine ......................................................................................................................... 6

➢ Bielloni Flexo Printing Machine ........................................................................................................... 8

Conclusion ......................................................................................................................... 10
References.......................................................................................................................... 11
Appendix ........................................................................................................................... 12

2|Page
List of Figures
Figure 1: Jordan Shareef Plastic Factory Sign....................................................................... 4
Figure 2: Central Drum Machine [2] .................................................................................... 6
Figure 3: DC Stepper Motors ............................................................................................... 7
Figure 4: Encoders by SIEMENS ......................................................................................... 7
Figure 5:SIMENS PLCs ....................................................................................................... 7
Figure 7: Bielloni Flexo Printing Machine ............................................................................ 8
Figure 8: Motors in Bielloni Flexo Printing Machine ......................................................... 9
Figure 9: Our Team ............................................................................................................ 12

3|Page
Introduction
Plastic is one of the most versatile and inexpensive materials available for consumer products
and manufacturing industries.

The plastic industry holds a crucial position within the manufacturing sector, offering a diverse
selection of plastic products that find application in numerous industries and our everyday
lives. This industry encompasses a range of processes, such as molding, extrusion, and
fabrication, which effectively convert raw plastic materials into finished goods. To achieve
accuracy and efficiency in production, advanced machinery and equipment are employed [1].

Figure 1: Jordan Shareef Plastic Factory Sign

Jordan Shareef Plastic Factory (JSHPF) is a Jordanian Family Business located in Amman
specialized in manufacturing and distributing plastic bags and packaging supplies.

JSHPF was established in 1995 by Mohammad Adel AL-Taweel with more than 30 years of
efficient practical experience in the plastic field.

JSHPF started with manufacturing simple types of plastic bags and extended in 2005 to
produce a higher quality of plastic bags, penetrate wrapping and packaging bags segmentation,
upgraded the printed bags to 3D pattern and using up to six colors in one design.

JSHPF interest in being aligned with the rapid development in the plastic field’s technology
by having a strong Research and development team focusing on Microprocessor Controlled
Automatic Machinery from, Germany, Italy, Taiwan, etc… using the best grade of virgin
plastic raw materials imported from SABIC, QAPCO, EXXONMOBIL, EQUATE, CABOT,
ASTRA, and other reputed international petrochemical companies.

JSHPF serves the domestic market and expand to export markets as well due to increase the
production quality and the experience of the company owners.

4|Page
JSHPF production rate exceeds 400 Ton Polyethylene PE per month and 60 ton PET per month
spread over 20 different production lines, in addition to having a professional designing
department.

JSHPF serves:

• Hyper Markets.
• Hospitals & Pharmacy.
• Cosmetics & Healthcare.
• Restaurants.
• Hotels.
• Banks.
• Bakeries.
• Meat & Poultry companies.
• Food, Food Packaging companies.
• Advertising companies.
• Chemicals industry.
• Plastic Factories.
• Farms and planets nursery.

JSHPF products:

• Blockhead Plastic Bag.


• Die Cut Plastic Bag.
• T-Shirt Plastic Bag.
• Trash Bags.
• Food Packaging Plastic Rolls: Chicken Wicket Plastic Bags.
• Heavy Duty Plastic Bags.
• Multi Layers Laminated Plastic Bags and Rolls (With Food Grade).
• Vacuum Plastic Bags.
• Mulch Agriculture Plastic Bags.
• Laundry Plastic Bags.
• Table Covers.
• Warning Tapes Rolls.
• Craft Papers.
• Flexible Packaging Rolls for Automatic Packing Machines.
• Standard plastic bags for daily use.

Besides, a lot of customized bags and rolls upon customer inquiry with colors and specification
compatible with his standards.
All Products can be friendly environment by using additives material (Biodegradable - d2w).

5|Page
Machines within the factory
➢ Central Drum Machine
A central drum machine with 4 colors is a mechanical device commonly used in industrial
processes for various applications, such as printing, labeling, or packaging. This type of
machine typically consists of a central rotating drum with four distinct color stations or printing
units. Each color station is equipped with the necessary components for applying a specific
color of ink or other substances onto a substrate, such as paper, plastic, or fabric.

Figure 2: Central Drum Machine [2]

The key components and functions of a central drum machine with 4 colors:

1. Central Drum: the heart of the machine. It rotates continuously or intermittently,


carrying the substrate through the different color stations. Its precise movement ensures
accurate registration of colors on the substrate.
2. Color Stations: A central drum machine with 4 colors has four separate color stations
Which are Cayne, red, yellow, and black, using these four colors you can create any
color you want.
3. Ink Reservoirs: it holds the specific color of ink required for printing. These reservoirs
can be filled or replenished as needed to maintain a steady ink supply.
4. Ink Rollers: used to transfer ink from the reservoirs onto the printing plates or
applicators. They ensure an even and consistent distribution of ink, which is crucial for
achieving high-quality prints.
5. Printing Plates or Applicators: Depending on the application, the color stations can
use printing plates, rollers, or other types of applicators to transfer the ink onto the
substrate. The printing plates or applicators are designed with patterns or designs
corresponding to the desired image or text to be printed.
6. Registration and Control: Accurate registration is essential to ensure that each color
is applied in the correct position, maintaining alignment and preventing color shifts.
Modern central drum machines often feature advanced control systems such as PLCs
that allow for precise adjustments and monitoring of the color application process.
7. Substrate Handling: The substrate, whether it's a label, packaging material, or any
other material, is fed into the machine and guided through the color stations on the
rotating central drum. Proper substrate handling mechanisms ensure consistent feeding
and movement, contributing to the overall print quality.

6|Page
8. Drying Systems: after the ink is applied, the printed substrate may pass through a
drying system to evaporate solvents or fix the ink onto the material. Drying can be
accomplished through heat, UV light, or other methods, depending on the type of ink
and substrate.

The motor in a central drum machine with 4 colors is responsible for driving the rotation of the
central drum and maintaining the synchronization required for accurate color application. The
motor's control, precision, and reliability are essential for achieving high-quality and consistent
printing results in various industrial applications.

Figure 3: DC Stepper Motors

That’s why they use DC stepper motor, it is responsible for driving the rotation of the central
drum. By accurately controlling the number of steps the motor takes using PLCs, the machine
can achieve precise alignment of colors during the printing process.

Figure 4: Encoders by SIEMENS

Figure 5:SIMENS PLCs

7|Page
➢ Bielloni Flexo Printing Machine

Bielloni flexo printing machines are high-speed, high-quality printing presses that are used for
a variety of applications, including packaging, labels, and corrugated board. They are known
for their durability, reliability, and ease of use.

Figure 6: Bielloni Flexo Printing Machine

The Bielloni flexo printing machine is composed of the following main components:

• Inking system: The inking system provides the ink that is used to print the image. It
consists of an anilox roller, a fountain roller, and a doctor blade.
• Printing unit: The printing unit is where the image is transferred from the plate to the
substrate. It consists of a plate cylinder, a blanket cylinder, and a pressure roller.
• Delivery system: The delivery system ensures that the printed material is properly
transported away from the machine. It consists of a winder or a cutter.

The Bielloni flexo printing machine also uses several electrical machines, including:

• Motors: The motors provide the power to drive the various components of the
machine. They are typically AC motors, but DC motors can also be used.
• Generators: The generators provide power for the machine when it is not connected
to the electrical grid. They are typically diesel generators, but gas generators can also
be used.

8|Page
The Bielloni flexo printing machine is a versatile and efficient printing press that is used for a
wide variety of applications. It is a reliable and durable machine that is easy to use. The
electrical machines in the Bielloni flexo printing machine provide the power that is needed to
run the machine and ensure that it operates efficiently.

Figure 7: Motors in Bielloni Flexo


Printing Machine

Electrical machines in Bielloni flexo printing machine:

• The motors are typically AC motors, which means that they require an alternating
current power supply. The voltage and frequency of the power supply must match the
requirements of the motors.
• The generators are typically diesel generators, which means that they use diesel fuel to
generate electricity. The generators must be sized to provide enough power to run the
machine at its full capacity.
• The electrical control system in the Bielloni flexo printing machine is responsible for
controlling the operation of the machine. It receives input from the operator and sends
output signals to the motors and generators. The electrical control system must be
properly configured to ensure that the machine operates safely and efficiently.

9|Page
Conclusion
In the realm of Electrical Actuator engineering, ethical and professional responsibilities play a
vital role alongside the broader global, economic, environmental, and societal impacts.
Engineers have an obligation to ensure their creations are ethically sound and aligned with
professional standards.

The impact of Electrical Actuator engineering solutions reverberates beyond technical


achievements and extends to global, economic, environmental, and societal domains. It is
imperative to view these solutions as interconnected components of a complex ecosystem,
where their effects transcend borders and disciplines.

1. Global Impact:
Electrical Actuator engineering solutions transcend geographical limits, fostering
worldwide connectivity that facilitates remote device control and monitoring across
continents. Nevertheless, this connectivity gives rise to inquiries about data
sovereignty, cybersecurity, and the risk of overreliance on technology. Engineers
should engage in cross-border cooperation to create solutions that honor cultural
diversity and legal structures, guaranteeing fair advantages for every region.

2. Economic Impact:
Innovative Electrical Actuator solutions entering the scene have the potential to
unsettle established industries, causing transformations in labor markets and economic
frameworks. Although these changes can enhance efficiency and progress, they might
also contribute to job loss and unequal distribution. Engineers should collaborate with
economists, policymakers, and stakeholders to foresee these effects and develop
approaches that alleviate drawbacks while promoting lasting economic progress.

3. Environmental Impact:
In their role as stewards of the Earth, engineers carry the duty to reduce the ecological
impact of their innovations. Electrical Actuator engineering solutions possess the
capacity to significantly enhance energy efficiency, diminish waste production, and
facilitate resource optimization. Through the adoption of sustainable design principles
and a holistic approach to their solutions' life cycles, engineers have the ability to
actively foster a more environmentally friendly and harmonious future.

4. Social Impact:
The social effects of Electrical Actuator engineering solutions are extensive and
diverse. Automation and intelligent systems offer the possibility of improving sectors
such as healthcare, transportation, and manufacturing, among others. Yet, these
advancements can also spark worries related to unemployment, privacy infringement,
and the diminishing role of human decision-making. Engineers must actively
communicate with a wide range of stakeholders to tackle these apprehensions,
guaranteeing that their solutions harmonize with societal principles and ambitions.

10 | P a g e
References
[1] Damini, Deskera, [Online]. Available: https://www.deskera.com/blog/identifying-key-
drivers-of-plastic-manufacturing/.
[2] Pat (no date) Central drum 6 color ci flexo printing machine for paper products,
https://www.chprintingmachinery.com/. Available at:
https://www.chprintingmachinery.com/high-speed-central-drum-6-colour-ci-
flexo-printing-machine-for-paper-products-product/ (Accessed: 15 August
2023).
[3] Bielloni Flexo Printing Machine Available:
https://www.amutgroup.com/amutbielloniconverting/en
[4] Official website of Jordan Shareef Plastic Factory https://www.jshpf.com/about-
us.html
[5] Used CMF prestige 806: Used Machines For Sale (no date) Used CMF Prestige 806 |
Used Machines for sale. Available at:
https://www.machinepoint.com/machinepoint/inventory.nsf/idmaqprint/3000442
62?opendocument&ln=en (Accessed: 15 August 2023).

11 | P a g e
Appendix

Figure 8: Our Team

12 | P a g e

You might also like