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and Computations
The pipe size in the system ordinarily will determine
the valve size. However, to assure accurate throttling
or positioning, it is advisable to calculate the valve size.
Formulas for liquid and gas are as follows:
Important
In general, any reduction in outlet pressure below half
the absolute inlet pressure will give no further increase
in flow. The value of the ratio of pressure at which
maximum flow is obtained varies somewhat depending
on the actual fluid.
Solution: From the ‘Flanged End – Unlined’ Weir Cv Table, Problem: Find the valve position of a 2½" rubber lined
the corresponding rate of flow is 42 gpm. valve, with a water flow of 285 gpm and a pressure drop
of 1 psi.
Problem: Find the valve position of 2½" ‘Glass Lined valve
table’, with a water flow of 170 gpm and a pressure drop Solution: From Cv Table, the corresponding valve position
of 1 psi. is 70% open.
Solution: From the ‘Glass Lined’ valve table the Problem: Find valve size and valve position of an unlined
corresponding valve position is 70% open. valve, with flow at 200 gpm and an actual pressure drop
of 5 psi for a liquid with a specific gravity of 1.8.
Problem: Determine the flow in cubic feet per hour of air
through a wide open 2 inch unlined valve. Inlet pressure Solution:
at 60 psig, outlet pressure at 40 psig, and temperature Cv =200 √1.8/5 = 200 √.36 = (200)(0.6) = 120
at 60° F. From Cv Table: A 2" valve has a Cv of 120 at 40% open.
Size 10 20 30 40 50 60 70 80 90 100
1"* .06 .11 .14 .18 .25 .31 .38 .49 .62 .65
11/2" .10 .21 .28 .34 .44 .59 .80 1.00 1.22 1.56
2" .14 .22 .37 .63 .98 1.26 1.57 1.91 2.11 2.64
21/2" .14 .39 .63 .88 1.31 1.86 2.27 2.67 3.25 3.83
3" .30 .65 .98 1.29 1.94 2.51 3.35 3.99 4.65 5.81
4" .60 1.14 1.62 2.63 4.01 4.92 5.95 6.81 7.85 9.51
6" 1.54 2.30 4.01 6.63 9.43 11.68 13.79 15.84 17.90 20.50
% % Flanged
Flanged
End –End
Hard
– Hard
Rubber
Rubber
LinedLined
1
open open/2 / –1
3 1
/ 3/141–1
4 2 /4 & 111//42 &211/2 221/2 21/2 3 34 46 6 8 810 1012 12 Cv rating
10 10
0.2 0.2
2.9 2.912 12
15 15
20 2031 3146 46
150 150225 225
320 320
400 400 Rate of flow depends upon the pressure drop.
20 20
0.4 0.4
5.4 5.422 22
30 30
35 3557 57
105 105
275 275450 450
655 655
750 750
Cv is the amount of flow in gallons per minute through
30 30
0.7 0.7
8.2 8.226 26
40 40
50 5075 75
160 160
375 375650 650
1000 1000
1125 1125
40 40
1.2 1.2
11 1128 28
45 45
65 6593 93
210 210
475 475800 800
1300 1300
1425 1425 a valve which results in a 1 psi pressure drop. Throttling
50 50
1.5 1.5
13 1329 29
50 50
80 80
110 110
220 220
550 550900 900
1425 1425
1700 1700 characteristics are shown in the same manner with
60 60
2.0 2.0
13 1329 29
54 54
90 90
130 130
230 230
600 600975 975
1550 1550
1900 1900
70 70
2.4 2.4
13 1330 30
60 100
60 100
145 145
245 245
610 610
1050 1050
1650 1650
2075 2075
Cv’s at various openings. Use formula shown below
80 80
2.8 2.8
12 1230 30
60 110
60 110
155 155
250 250
620 620
1075 1075
1700 1700
2200 2200 to compute actual flow at various pressure drops.
90 90
3.4 3.4
11 1131 31
59 115
59 115
160 160
260 260
625 625
1125 1125
1750 1750
2300 2300
100 100
4.0 4.0
10 1031 31
55 115
55 115
160 160
260 260
625 625
1150 1150
1750 1750
2350 2350 Actual Flow (gpm) = Cv √∆P/sg
% % Flanged
Flanged End –End
Soft– Rubber
Soft Rubber
LinedLined
1
/2
open open // –1 13/1/44–1& 111//42 & 211/2 21/2
31
42 21/32 34 46 6 8 8 10 1012 12
10 10
0.5 0.5
2.0 2.012 12
16 16
20 2027 2755 55
110 110225 225
320 320
400 400
20 20
0.5 0.5
3.1 3.119 19
26 26
40 4048 48
105 105
225 225450 450
655 655
750 750
30 30
0.7 0.7
4.5 4.523 23
35 35
55 5566 66
155 155
330 330650 650
1000 1000
1125 1125
40 40
1.0 1.0
5.5 5.525 25
46 46
70 7083 83
195 195
430 430800 800
1300 1300
1425 1425
50 50
1.0 1.0
6.2 6.226 26
51 51
85 85
100 100
220 220
465 465900 900
1425 1425
1700 1700
60 60
1.5 1.5
6.9 6.926 26
53 53
95 95
117 117
230 230
480 480975 975
1550 1550
1900 1900
70 70
2.0 2.0
7.1 7.126 26
54 54
105 105
133 133
235 235
495 495
1050 1050
1650 1650
2075 2075
80 80
2.0 2.0
7.2 7.226 26
54 54
110 110
144 144
240 240
505 505
1075 1075
1700 1700
2200 2200
90 90
2.0 2.0
7.1 7.125 25
52 52
110 110
150 150
245 245
510 510
1125 1125
1750 1750
2300 2300
100 100
2.0 7.0
2.0 7.025 50
25 110 110
50 155 155
250 250
515 515
1150 1150
1750 1750
2350 2350
% % Flanged
Flanged
End –End
PFA–Lined
PFA Lined
open open 1" 1" 1.5" 1.5" 2" 2" 3" 3" 4" 4" 6" 6"
Sec 5: Tech Data
10 10 1.0 1.0 3.1 3.1 9 9 19 19 32 32 68 68
20 20 1.4 1.4 11 11 25 25 53 53 77 77 193 193
30 30 2.7 2.7 20 20 47 47 91 91 125 125 318 318
40 40 4.7 4.7 28 28 47 47 125 125 178 178 479 479
50 50 7.3 7.3 27 27 52 52 113 113 231 231 571 571
60 60 10 10 29 29 56 56 124 124 288 288 644 644
70 70 11 11 30 30 60 60 134 134 315 315 684 684
80 80 11 11 32 32 60 60 141 141 330 330 698 698
90 90 11 11 33 33 60 60 147 147 356 356 728 728
100 100 12 12 34 34 61 61 150 150 365 365 738 738
% Solid Plastic
open 1
/2 3
/4 1 11/4 11/2 2 3" 4" Cv ratings applying to screwed end metal and flanged
10 0.20 0.60 0.80 1.20 1.80 6.0 19 34 unlined valves are based on use of cast iron bodies.
20 0.50 2.20 3.40 4.00 9.20 12.20 43 60 For socket weld metal bodies, use Buttweld Cv Table.
30 0.90 4.00 6.20 9.80 16.00 24.50 68 82
40 1.80 5.60 8.20 16.00 21.80 38.50 92 103
50 2.50 7.00 10.50 20.90 27.20 49.50 106 124
60 2.90 7.70 12.80 25.30 31.50 57.00 118 144
70 3.20 8.20 14.30 26.40 31.50 60.00 122 160
80 3.40 8.40 15.20 27.10 31.50 62.60 124 172
90 3.60 8.70 15.80 27.70 31.50 64.00 125 179
100 3.60 8.70 15.80 28.40 31.50 65.50 125 185
% Butt Weld
open /2"
1 3
/4" 1" 11/2" 2" 21/2" 3" 4" 6* 8*
10 0.2 2.0 3.0 9 12 20 30 32 105 200
20 0.4 3.1 6.0 16 26 37 55 70 210 400
30 0.7 4.5 8.0 24 39 52 85 130 315 575
40 1.2 5.5 10.0 30 49 65 115 200 415 750
50 1.5 6.0 13.0 36 56 75 135 265 480 900
60 2.0 6.4 14.0 40 62 83 155 290 520 975
70 2.4 6.8 16.0 44 66 89 165 320 550 1050
80 2.8 7.0 17.0 47 69 94 170 360 570 1125
90 3.0 7.2 18.0 48 70 95 175 385 590 1175
100 3.5 7.5 18.6 48 70 95 180 400 600 1200
Sec 5: Tech Data
% % Flanged – Soft
Flanged Rubber
– Soft Lined
Rubber Lined % % Flanged
Flanged
– Hd
– Hd
Rubber
Rubber
Lined
Lined
open3/4 –1
open 3
/4 –1 11/2 11/2 2 2 21/221/2 3 3 4 4 6 6 open3/4 –1
open 3
/4 –1 11/2 11/2 2 2 21/221/2 3 3 4 4 6 6
10 10 0.50.5 3.03.0 3.53.5 6.06.0 12 12 22 22 65 65 10 10 0.50.5 3.53.5 6.06.0 10 10 12 12 25 25 65 65
20 20 1.61.6 8.08.0 10 10 15 15 26 26 41 41 125125 20 20 3.03.0 10 10 12 12 20 20 26 26 50 50 130130
30 30 3.23.2 14 14 17 17 25 25 39 39 60 60 250250 30 30 5.95.9 16 16 17 17 30 30 40 40 71 71 275275
40 40 5.55.5 20 20 23 23 47 47 55 55 105105 350350 40 40 8.38.3 26 26 22 22 49 49 57 57 130130 430430
50 50 6.26.2 29 29 33 33 76 76 77 77 155155 405405 50 50 10 10 29 29 37 37 65 65 84 84 190190 530530
60 60 6.96.9 28 28 47 47 95 95 99 99 195195 450450 60 60 11 11 29 29 51 51 84 84 110110 230230 570570
70 70 7.17.1 26 26 54 54 105105 120120 220220 485485 70 70 11 11 30 30 60 60 96 96 125125 245245 590590
80 80 7.27.2 26 26 54 54 110110 135135 240240 505505 80 80 11 11 30 30 60 60 105105 145145 250250 620620
90 90 7.17.1 25 25 52 52 110110 145145 245245 510510 90 90 10 10 31 31 59 59 110110 155155 260260 625625
100100 7.07.0 25 25 50 50 110110 155155 250250 515515 100100 10 10 31 31 55 55 115115 160160 260260 625625
% % Flanged
Flanged
– Glass
– Glass
Lined
Lined % % Flanged
Flanged
EndEnd
– PFA
– PFA
Lined
Lined
open 3/4 –1
open 3
/4 –1 11/2 11/2 2 2 21/221/2 3 3 4 4 6 6 open
open 1" 1" 1.5"1.5" 2" 2" 3" 3" 4" 4" 6" 6"
10 10 1.41.4 3.03.0 3.03.0 8.08.0 12 12 24 24 98 98 10 10 0.3 0.3 2 2 4 4 8 8 11 11 45 45
20 20 3.83.8 9.09.0 9.09.0 18 18 32 32 50 50 190190 20 20 1 1 6 6 12 12 26 26 32 32 106106
30 30 6.26.2 16 16 17 17 28 28 48 48 77 77 370370 30 30 1.8 1.8 10 10 20 20 47 47 59 59 215215
40 40 8.68.6 26 26 25 25 56 56 84 84 145145 520520 40 40 3.9 3.9 19 19 25 25 88 88 107107 407407 Sec 5: Tech Data
50 50 12 12 40 40 40 40 85 85 135135 210210 640640 50 50 6.6 6.6 24 24 34 34 101101 181181 525525
60 60 18 18 51 51 62 62 115115 185185 270270 750750 60 60 9.5 9.5 28 28 49 49 124124 262262 625625
70 70 22 22 54 54 75 75 140140 220220 335335 805805 70 70 10 10 29 29 59 59 134134 302302 670670
80 80 22 22 55 55 82 82 155155 240240 395395 835835 80 80 11 11 31 31 60 60 141141 330330 698698
90 90 22 22 54 54 82 82 180180 245245 415415 845845 90 90 11 11 32 32 60 60 147147 356356 728728
100100 22 22 53 53 78 78 180180 250250 420420 850850 100100 12 12 34 34 61 61 150150 365365 738738
* Flanged #10 = hard natural rubber lining. Flanged #5 = soft natural rubber, neoprene and butyl linings.
** Data is based on estimates.
Specific Gravities
Strength Strength
% HCI. HNO3 H2SO4 KOH NaOH %
by Weight Hydrochloric Nitric Sulphuric Caustic Caustic by Weight
Acid Acid Acid Potash Soda