2007 C15 ACERT® 2007 Technology TRG

September 2013
Labor Requirement Guide

C15 ACERT® 2007
SDP
Page 2 of 210
Booklet of All SMCS Codes
Quantity (QTY) Codes are single-digit alphabetic A booklet of all SMCS Codes for Engine Division
codes used to define component quantities. Not all Products (Form SEBD3437) is included in the TRG
SMCS Codes have a Quantity Code. Binder Manual and the Service Warranty Guide.
This booklet lists the Component Codes, Job
Typical Quantlty Codes: Codes, Modifier Codes, and Quantity Codes that
F=First One are available. The SMCS Code Booklet should be
A=Each Additional used when developing an SMCS Code for a repair
S=Set or All segment that is not included in the TRG.
If the SMCS Code has both a Modifier Code and a
Quantity Code, then the Quantity Code follows the
Modifier Code with a dash (-1 between the Modifier
TR6 Times Listed By 8MGS Code
and Quantity Codes. All repair segments included in segmented Time
Requirement Guides are listed by the SMCS Code,
in numerical order of the Component Code. In
addition, within each Component Code the various
repair segments for a particular code are listed in
numerical order of the Job Code.
Comp. C d e Job Code Mod. Code Qty. Code At the top of each page is the name of the major
(Valve Cover) (MI) (Right) (First One) category for those Component Codes listed on that
page. This major category represents a major
structure or system of the engine installation.
Example 3. SMCS Code For RBI One Valve Cover If the Component Code is not known, the
On Right Side
Alphabetical Index of part names can be used for
If no Modifier Code is used, put a dash I-),
two locating a specific repair segment in the TRG.
blank spaces, and another dash (-1 between the
Job Code and the Quantity Code. (Refer to
Example 4). Standard Time Includes
The repair steps listed under "Standard Time
Includes" are divided under the following possible
su b-headings:
Separate & Connect
Comp. Code .
Job Code No Mad. Qty C d e
* Remove & Install
(Valve Cover) (MI) Code (Set) Disassemble & Assemble
* Remove
Example 4. SMCS Code For R&l Set Of Valve Install
Covers Miscellaneous
Any combination from one to all five of these
NOTICE sub-headings may be listed for a particular repair
When entering SMCS codes in the On-tine Senrice Glaim segment.
System, the dashes (-) between the individual codes are The repair steps listed under each sub-heading are
not used. listed in the approximate order of repair or grouped
with associated pai-tsloperations within each
sub-heading. This makes it easy to follow what a
particualr repair segment includes. It is especially
helpful for repair segments that involve a number of
various components, since all steps associated with
a particular component are listed together under
each sub-heading.
Page 3 of 210
C15 ACERT® 2007
Combined Repair Times For

C15 ACERT® 2007
COMP JOB MOD QTY Code Description

105H 000 High-Pressure Turbo, Comb Repair Time (Wrnt)
Notes: None
Time Includes: CV MC
5.1 5.2
Labor Code Code Description
1052-074 Wash Turbocharger 0.3 0.3
1052-030 Test After Repair Turbocharger 0.3 0.3
1052-035 Troubleshoot Turbocharger 0.6 0.6
105H-010 Remove & Install High-Pressure Turbo 3.9 4.0

105H 000 GKO High-Pressure Turbo, Comb Repair Time (Wrnt), Gasket Only
Notes: None
4.8 4.9
105H-010 Remove & Install High-Pressure Turbo 3.9 4.0

105L 000 Low-Pressure Turbocharger, Comb Repair Time (Wrnt)
Notes: None
4.7 4.8
105L-010 Remove & Install Low-Pressure Turbocharger 3.5 3.6

105L 000 GKO Low-Pressure Turbocharger, Comb Repair Time (Wrnt), Gasket Only
Notes: None
4.4 4.5
105L-010 Remove & Install Low-Pressure Turbocharger 3.5 3.6
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C15 ACERT® 2007

1052 000 S Turbocharger, Comb Repair Time (Wrnt), Set (All)
Notes: If both turbochargers are removed, claim this code for R&I of both high pressure and low pressure turbochargers.
6.1 6.2
1052-010-S Remove & Install Turbocharger, Set (All) 4.9 5.0

1059 000 Exhaust Manifold, Comb Repair Time (Wrnt)
Notes: If required, add code (1051-010) for R&I air cleaner housing.
If manifold requires disassembly, add code (1059-017) to D&A the exhaust manifold.
If required, add code (1101-064) for broken exhaust manifold studs.
8.3 8.4
1059-010 Remove & Install Exhaust Manifold 7.2 7.3
1059-030 Test After Repair Exhaust Manifold 0.3 0.3
1059-035 Troubleshoot Exhaust Manifold 0.5 0.5
1059-074 Wash Exhaust Manifold 0.3 0.3

1059 000 GKO Exhaust Manifold, Comb Repair Time (Wrnt), Gasket Only
If manifold requires disassembly, add code (1059-017) to D&A the exhaust manifold.
8.0 8.1

1100 000 Cylinder Head Assembly, Comb Repair Time (Wrnt)
Notes: If cylinder head is machined or replaced, add codes (1101-063) or (1100-002).
25.7 25.8
1100-074 Wash Cylinder Head Assembly 0.5 0.5
1100-010 Remove & Install Cylinder Head Assembly 23.0 23.1
1100-030 Test After Repair Cylinder Head Assembly 1.0 1.0
1100-035 Troubleshoot Cylinder Head Assembly 1.2 1.2

1157 000 Flywheel Housing, Comb Repair Time (Wrnt)
Notes: If equipped with a frame bracket, add (7050-010-BK).
17.0 17.0
1157-074 Wash Flywheel Housing 0.5 0.5
Page 5 of 210
C15 ACERT® 2007
1157-010 Remove & Install Flywheel Housing 15.6 15.6

1157-030 Test After Repair Flywheel Housing 0.3 0.3
1157-035 Troubleshoot Flywheel Housing 0.6 0.6

1157 000 GKO Flywheel Housing, Comb Repair Time (Wrnt), Gasket Only
16.7 16.7

1160 000 Crankshaft Front Seal, Comb Repair Time (Wrnt)
Notes: None
3.0 3.0
1160-074 Wash Crankshaft Front Seal 0.3 0.3
1160-010 Remove & Install Crankshaft Front Seal 1.8 1.8
1160-035 Troubleshoot Crankshaft Front Seal 0.6 0.6
1160-030 Test After Repair Crankshaft Front Seal 0.3 0.3

1161 000 Crankshaft Rear Seal, Comb Repair Time (Wrnt)
10.7 10.7
1161-074 Wash Crankshaft Rear Seal 0.3 0.3
1161-030 Test After Repair Crankshaft Rear Seal 0.3 0.3
1161-010 Remove & Install Crankshaft Rear Seal 9.5 9.5
1161-035 Troubleshoot Crankshaft Rear Seal 0.6 0.6

1162 000 Timing Gear Housing, Comb Repair Time (Wrnt)
Notes: If this repair is performed in conjunction with cylinder pack R&I (1239-010), claim (1162-010-ES) instead.
15.9 15.8
1162-074 Wash Timing Gear Housing 0.5 0.5
1162-010 Remove & Install Timing Gear Housing 14.5 14.4
1162-030 Test After Repair Timing Gear Housing 0.3 0.3
1162-035 Troubleshoot Timing Gear Housing 0.6 0.6

1162 000 GKO Timing Gear Housing, Comb Repair Time (Wrnt), Gasket Only
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C15 ACERT® 2007
15.6 15.5
1162-074 Wash Timing Gear Housing 0.5 0.5
1162-010 Remove & Install Timing Gear Housing 14.5 14.4
1162-035 Troubleshoot Timing Gear Housing 0.6 0.6

1202 000 Crankshaft, Comb Repair Time (Wrnt)
Notes: For new/exchange engines, add (1000-002) to transfer components.
Time is based on cylinder head & pistons remaining installed.
36.4 36.2
1202-074 Wash Crankshaft 0.5 0.5
1000-010 Remove & Install Engine 21.1 21.2
1216-082-LJ-S Measure Cylinder Liner, Liner Projection, Set (All) 0.7 0.7
7006-552 Tow Truck 0.6 0.6
1202-010-OX Remove & Install Crankshaft, Out F/Out Hull/Off Site 11.3 11.0
1202-030 Test After Repair Crankshaft 1.0 1.0
1202-035 Troubleshoot Crankshaft 1.2 1.2

1202 000 WX Crankshaft, Comb Repair Time (Wrnt), With Named Component(S)
If head is machined/replaced, add code (1101-063).
If equipped with an oil pan sound suppression panel, add code (1302-010-S1).
If required, add code (1216-082-LJ-S) for measuring liner projection.
This code includes R&I only one cylinder pack, other pistons remain installed.
If R&I additional cylinder pack is required, add code (1239-010-OX-A).
For test after repair, add one of the following codes: (1000-031-OX), (1000-031-CS) or (1202-030).
40.6 40.4
1202-074 Wash Crankshaft 0.5 0.5
1000-010 Remove & Install Engine 21.1 21.2
1216-082-LJ-S Measure Cylinder Liner, Liner Projection, Set (All) 0.7 0.7
7006-552 Tow Truck 0.6 0.6
1202-010-WX Remove & Install Crankshaft, With Named Component(S) 15.5 15.2
1202-030 Test After Repair Crankshaft 1.0 1.0
1202-035 Troubleshoot Crankshaft 1.2 1.2

1210 000 Camshaft, Comb Repair Time (Wrnt)
Notes: None
11.0 11.0
1210-010 Remove & Install Camshaft 8.3 8.3
1210-074 Wash Camshaft 0.5 0.5
1210-030 Test After Repair Camshaft 1.0 1.0
1210-035 Troubleshoot Camshaft 1.2 1.2

1239 000 F Cylinder Pack, Comb Repair Time (Wrnt), First One
Page 7 of 210
C15 ACERT® 2007
Notes: If liner required replacement, add (1239-020- -E) or (1214-020- -F).

26.6 26.7
1239-074 Wash Cylinder Pack 0.5 0.5
1239-030 Test After Repair Cylinder Pack 1.0 1.0
1239-035 Troubleshoot Cylinder Pack 1.2 1.2
1239-010-F Remove & Install Cylinder Pack, First One 23.9 24.0

1239 000 S Cylinder Pack, Comb Repair Time (Wrnt), Set (All)
30.2 30.3
1239-074 Wash Cylinder Pack 0.5 0.5
1239-030 Test After Repair Cylinder Pack 1.0 1.0
1239-035 Troubleshoot Cylinder Pack 1.2 1.2
1239-010-S Remove & Install Cylinder Pack, Set (All) 27.5 27.6

1256 000 Fuel Transfer Pump, Comb Repair Time (Wrnt)
Notes: None
1.7 1.7
1256-074 Wash Fuel Transfer Pump 0.3 0.3
1256-010 Remove & Install Fuel Transfer Pump 0.3 0.3
1256-030 Test After Repair Fuel Transfer Pump 0.5 0.5
1256-035 Troubleshoot Fuel Transfer Pump 0.6 0.6

1290 000 F Unit Injector, Comb Repair Time (Wrnt), First One
4.0 4.0
1290-074 Wash Unit Injector 0.3 0.3
1290-038-I3-S Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All) 0.5 0.5
1290-010-F Remove & Install Unit Injector, First One 2.7 2.7
1290-038-I3-A Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional 0.5 0.5

1290 000 S Unit Injector, Comb Repair Time (Wrnt), Set (All)
5.6 5.6
1290-074 Wash Unit Injector 0.3 0.3
1290-010-S Remove & Install Unit Injector, Set (All) 4.3 4.3
1290-038-I3-S Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All) 0.5 0.5
1290-038-I3-A Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional 0.5 0.5
Page 8 of 210
C15 ACERT® 2007

1302 000 Engine Oil Pan, Comb Repair Time (Wrnt)
Notes: None
3.1 3.1
1302-074 Wash Engine Oil Pan 0.3 0.3
1302-010 Remove & Install Engine Oil Pan 2.0 2.0
1302-030 Test After Repair Engine Oil Pan 0.3 0.3
1302-035 Troubleshoot Engine Oil Pan 0.5 0.5

1302 000 GKO Engine Oil Pan, Comb Repair Time (Wrnt), Gasket Only
Notes: None
2.8 2.8
1302-074 Wash Engine Oil Pan 0.3 0.3
1302-010 Remove & Install Engine Oil Pan 2.0 2.0
1302-035 Troubleshoot Engine Oil Pan 0.5 0.5

1355 000 Thermostat/Water Temp Reg, Comb Repair Time (Wrnt)
Notes: None
2.7 2.7
1355-074 Wash Thermostat/Water Temp Reg 0.3 0.3
1355-010 Remove & Install Thermostat/Water Temp Reg 1.3 1.3
1355-030 Test After Repair Thermostat/Water Temp Reg 0.5 0.5
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6

1355 000 GKO Thermostat/Water Temp Reg, Comb Repair Time (Wrnt), Gasket Only
Notes: None
2.2 2.2
1355-074 Wash Thermostat/Water Temp Reg 0.3 0.3
1355-010 Remove & Install Thermostat/Water Temp Reg 1.3 1.3
1355-035 Troubleshoot Thermostat/Water Temp Reg 0.6 0.6

1361 000 Water Pump, Comb Repair Time (Wrnt)
Page 9 of 210
C15 ACERT® 2007
Notes: None
7.0 7.1
1361-074 Wash Water Pump 0.3 0.3
1361-010 Remove & Install Water Pump 5.9 6.0
1361-030 Test After Repair Water Pump 0.3 0.3
1361-035 Troubleshoot Water Pump 0.5 0.5

1361 000 GKO Water Pump, Comb Repair Time (Wrnt), Gasket Only
Notes: None
6.7 6.8
1361-074 Wash Water Pump 0.3 0.3
1361-010 Remove & Install Water Pump 5.9 6.0
1361-035 Troubleshoot Water Pump 0.5 0.5

1803 000 Air Compressor, Comb Repair Time (Wrnt)
Notes: Add this code to (1803-010), if the air compressor was replaced with an exchange compressor.
If fender(S) require removal, claim (7252-010- -S) or (7252-010-IN-E).
3.1 3.3
1803-074 Wash Air Compressor 0.3 0.3
1803-002 Tfr Components To/From Air Compressor 0.4 0.4
1803-010-C2 Remove & Install Air Compressor, Two-Cylinder Type 1.5 1.7
1803-030 Test After Repair Air Compressor 0.3 0.3
1803-035 Troubleshoot Air Compressor 0.6 0.6
SEGMENTED REPAIR TIMES FOR

C15 ACERT® 2007

1000 002 Engine, Tfr Components To/From
Notes: Use this code for transferring peripheral accessory components and fittings from a removed engine to a new/exchange engine.
4.2 4.2
Tfr Components To/From 4.2 4.2

Load/Unload Engine, On Mating Component
Remove & Install Flywheel Clutch, Out F/Out Hull/Off Site
Remove & Install Flywheel, Bearing
Remove & Install Electric Starting Motor
Remove & Install Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Remove & Install Engine Mount, Rear
Page 10 of 210
C15 ACERT® 2007
Remove & Install V-Belt(S)

Remove & Install Serpentine Belt
Remove & Install Refrigerant Compressor
Remove & Install Fan Drive
Remove & Install Alternator
Remove & Install Heater Hose/Lines, Fitting
Remove & Install Engine Cooling System, Sender
Remove & Install Fan, Switch(S)
Remove & Install Engine Oil Filler, Out F/Out Hull/Off Site
Remove & Install Eng Oil Level Ga/Dipstick, Out F/Out Hull/Off Site
Remove & Install Air Inlet, Elbow Fitting
Remove & Install Air Compressor, Fitting
Remove & Install Air Compressor Governor, Fitting
Remove & Install Fuel Filter Housing/Base
Remove & Install Steering Pump, Cover
Remove & Install Eng Oil Pressure Sensor, Out F/Out Hull/Off Site
Separate & Connect Engine Test Equipment, Out F/Out Hull/Off Site

1000 010 Engine, Remove & Install
21.1 21.2
Remove 8.8 8.9

Raise Cab
Drain Engine Cooling System
Drain Engine Oil
Remove Crankcase Breather, Tube
Remove Air Cleaner
Remove Hood
Remove Fender, Inner
Remove Battery, Cover
Separate Battery Cable
Separate Hood, Connector(S)
Separate Hood, Wiring Harness
Remove Air Inlet, Aftercooler To Manifold
Remove Air Inlet, Filter To Turbocharger
Remove Air Inlet, Precooler To Aftercooler
Remove Electric Starting Motor
Connect Heater Hose/Lines, Cab Heater
Remove Bumper
Remove Engine Front Support
Remove Bumper, Support
Remove Radiator, Support
Remove Radiator Hose, Upper
Remove Radiator, Bolt(S)
Remove Radiator Hose, Lower
Remove Fan
Remove Serpentine Belt
Remove Radiator
Remove Serpentine Belt, Pulley
Remove Crankshaft Damper/Pulley
Separate Heater Hose/Lines
Separate Alternator, Wiring Harness
Remove Expansion Tank
Separate Low Liq Lvl Switch/Sensor, Wiring Harness
Separate Radiator, Support
Separate Radiator, Wiring Harness
Page 11 of 210
C15 ACERT® 2007
Separate TC/Trans Oil Cooler

Separate Steering Hydraulic Tank
Evacuate & Save Refrigerant
Separate Refrigerant Compressor
Separate Refrigerant Condenser
Separate Fuel Supply/Return Lines
Separate Engine, Wiring Harness
Separate Exhaust Pipe, Turbocharger To Exhaust
Separate Steering Pump
Separate Engine, Hose(S)
Remove Engine Oil, Line(S)
Remove Engine Oil Pan
Remove Engine Oil Pump, Tube
Remove Engine Oil Pump
Separate Steering Oil Cooler, Line(S)
Separate Steering Oil Cooler
Remove Exhaust Pipe
Separate Drive Shaft
Remove Drive Shaft, Bracket
Separate Engine, Mounting
Remove Engine, Mounting
Obtain Lift Chain, Lift
Configure Lift Chain, On Engine
Remove Engine
Separate Transmission, Wiring Harness
Remove Transmission, Out F/Out Hull/Off Site
Install 12.3 12.3
Install Transmission, Out F/Out Hull/Off Site
Install Engine
Install Engine, Mounting
Connect Engine, Mounting
Install Crankshaft Damper/Pulley
Install Serpentine Belt, Pulley
Install Serpentine Belt
Connect Transmission, Wiring Harness
Install Drive Shaft, Bracket
Connect Drive Shaft
Install Engine Oil, Filter
Connect Engine, Wiring Harness
Connect Steering Oil Cooler
Connect Steering Oil Cooler, Line(S)
Connect Steering Pump
Install Crankcase Breather, Tube
Connect Exhaust Pipe, Turbocharger To Exhaust
Install Engine Oil Pump
Install Engine Oil Pump, Tube
Install Engine Oil Pan
Install Engine Oil, Line(S)
Refill Engine Oil
Connect Alternator, Wiring Harness
Connect Engine, Hose(S)
Connect Fuel Supply/Return Lines
Install Fan
Install Radiator, Support
Install Radiator Hose, Upper
Connect Refrigerant Compressor
Connect Refrigerant Condenser
Install Radiator Hose, Lower
Install Radiator
Install Expansion Tank
Connect Heater Hose/Lines
Page 12 of 210
C15 ACERT® 2007
Connect Engine, Connector(S)

Refill Engine Cooling System
Install Fender, Inner
Install Air Inlet, Filter To Turbocharger
Install Air Inlet, Precooler To Aftercooler
Install Air Inlet, Aftercooler To Manifold
Install Electric Starting Motor
Connect Electric Starting Motor, Wiring Harness
Charge Refrigerant Compressor
Connect Steering Hydraulic Tank
Connect TC/Trans Oil Cooler
Connect Low Liq Lvl Switch/Sensor, Wiring Harness
Install Air Cleaner, Housing
Install Bumper
Install Hood
Connect Hood, Wiring Harness
Connect Hood, Connector(S)
Connect Battery Cable
Install Battery, Cover
Connect Engine Test Equipment
Calibrate Eng Speed/Timing Sensor
Separate Engine Test Equipment
Lower Cab

1000 010 AO Engine, Remove & Install, Access Cover
Notes: None
0.0 0.3
Remove 0.0 0.2

Remove Engine, Access Cover
Install 0.0 0.1
Install Engine, Access Cover

1000 031 CS Engine, Dynamometer Test, Chassis
Notes: This test is used to verify the quality of a repair.
This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
1.1 1.1
Dynamometer Test 1.1 1.1

Dynamometer Test Engine, Chassis

1000 031 OX Engine, Dynamometer Test, Out F/Out Hull/Off Site
Notes: This time has been adjusted to include the 1.2 times claimable labor rate for a warranty repair.
This dyno test should only be performed in conjunction with a major repair, such as R&I crankshaft.
To be eligible for this time the dealer technician performing the PAR “must be” PAR Certified.
5.0 5.0

Move Engine, With Dynamometer Test
Page 13 of 210
C15 ACERT® 2007
Connect Engine, Out F/Out Hull/Off Site

Separate Engine Coolant, Line(S)
Separate Fuel, Line(S)
Connect Engine Test Equipment, Battery
Connect Auxiliary Power Unit
Dynamometer Test Engine, Out F/Out Hull/Off Site
Separate Auxiliary Power Unit
Separate Engine Test Equipment, Battery
Connect Fuel, Line(S)
Connect Engine Coolant, Line(S)
Separate Engine, Out F/Out Hull/Off Site
Move Engine

1000 031 P0 Engine, Dynamometer Test, Par Preliminary Inspect
Notes: This time is not eligible to be adjusted to the 1.2 times labor for claimable labor rate for a Dyno warranty repair.
0.9 0.9

Dynamometer Test Engine, Par Preliminary Inspect

1000 031 P1 Engine, Dynamometer Test, Par
Notes: If par rerun is required, add (1000-031-P2) or (1000-031-P3).
If equipped with a PTO, Auxiliary Transmission, Transfer case or other non-typical accessories, add reasonable time to calculate the
number of accessories to be added to PAR. Use the Truck PAR Accessory Worksheet.
A stationary regeneration commanded by Cat ET must be completed prior to running an EPA ’07 engine for a PAR test.
To be eligible for this time, the dealer technician performing the PAR “must be” PAR Certified.
2.8 2.8

Dynamometer Test Engine, Par

1000 031 P2 Engine, Dynamometer Test, Par After Repair
Notes: Add this code to (1000-031-P1) for initial par dyno test.
0.8 0.8

Dynamometer Test Engine, Par After Repair

1000 031 P3 Engine, Dynamometer Test, Par After Repair & Unhook
Notes: Add this code to (1000-031-P1) for initial par dyno test.
2.4 2.4

Dynamometer Test Engine, Par After Repair & Unhook
Page 14 of 210
C15 ACERT® 2007

1000 072 Engine, Paint
Notes: This time is for a complete painting of the engine as necessary, after a major repair.
1.5 1.5
Paint 1.5 1.5

Paint Engine

1000 072 MN Engine, Paint, Minor
Notes: For component touch-up after a minor repair.
0.2 0.2
Paint 0.2 0.2

Paint Engine, Minor

1000 074 Engine, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Engine

1000 074 MN Engine, Wash, Minor
Notes: This time is for a localized washing of an engine around an individual component, it is not a complete engine wash.
0.3 0.3
Wash 0.3 0.3

Wash Engine, Minor

1000 530 Engine, Road Test
Notes: This test is used to evaluate driver operating technique, or to evaluate a repair where a dyno is not available.
0.3 0.3
Road Test 0.3 0.3

Road Test Engine

1020 002 Long Block, Tfr Components To/From
Notes: If required, add code (1000-010--) for Engine R&I.
Engine Oil Cooler detail includes: Engine Oil Filter Housing/Base.
High-Pressure Turbocharger detail includes: Exhaust Manifold.
Page 15 of 210
C15 ACERT® 2007
Fuel Manifold detail includes: Fuel Manifold with lines (LH side), lines (RH rear side) and CGI absolute pressure manifold w/lines (top
LH side).
16.7 16.7

Time Flywheel, With Pin
Separate & Connect Air Compressor, Line(S)
Tfr Components To/From Engine Oil Cooler, W/Attached Component(S)
Tfr Components To/From Engine Oil Cooler, Stud(S)
Tfr Components To/From Engine Oil Cooler, Tube
Tfr Components To/From Precooler
Tfr Components To/From Low-Pressure Turbocharger
Tfr Components To/From High-Pressure Turbo, With Named Component(S)
Tfr Components To/From Combustion Body
Tfr Components To/From Crankcase Breather, Tube
Tfr Components To/From Crankcase Breather
Tfr Components To/From CGI Cooler
Tfr Components To/From CGI Cooler, CGI Clr Out To CGI Vlv In
Tfr Components To/From Clean Gas Induction Valve
Tfr Components To/From Eng Oil Level Ga/Dipstick
Tfr Components To/From Engine Oil Filler
Tfr Components To/From Fan Drive
Tfr Components To/From Accessory Drive, Bracket
Tfr Components To/From Engine Mount, Bracket
Tfr Components To/From Air Compressor
Tfr Components To/From Eng Speed/Timing Sensor
Tfr Components To/From Fuel Filter Housing/Base, W/Attached Component(S)
Tfr Components To/From Water Manifold, Bonnet
Tfr Components To/From Inlet Manifold
Tfr Components To/From Valve Cover
Tfr Components To/From Unit Injector, Set (All)
Tfr Components To/From Fuel Manifold, W/Attached Component(S)
Tfr Components To/From Fuel Supply/Return Lines
Tfr Components To/From Engine Wiring Harness
Tfr Components To/From Eng Electronic Cont Mod
Tfr Components To/From Eng Oil Pressure Sensor, Housing
Tfr Components To/From Fasteners, Conn & Hardwr, Remaining
Tfr Components To/From Flywheel Housing
Tfr Components To/From Flywheel Clutch
Tfr Components To/From Flywheel
Tfr Components To/From Cylinder Block, Sound Suppression
Adjust Inlet/Exhaust Valve, Out F/Out Hull/Off Site, Set (All)
Adjust Unit Injector, Out F/Out Hull/Off Site, Set (All)
Adjust Valve Actuator, Set (All)
Tfr Components To/From Coil, With Bracket
Tfr Components To/From Air Control Valve
Tfr Components To/From Air Pump, Bracket
Tfr Components To/From Air Cleaner, Bracket
Tfr Components To/From Engine Oil Pan
Tfr Components To/From Engine Oil Sump Pump, Tube
Tfr Components To/From Fuel Transfer Pump
Tfr Components To/From Fuel Transfer Pump, Line(S)
Tfr Components To/From Engine Oil Pump, Out F/Out Hull/Off Site
Tfr Components To/From Water Pump
Tfr Components To/From Water Pump, Inlet
Remove & Install Crankshaft Rear Seal
Steam Clean Cylinder Block
Paint Cylinder Block
Unpack & Pack Long Block
Page 16 of 210
C15 ACERT® 2007

105H 010 High-Pressure Turbo, Remove & Install
Notes: None
3.9 4.0
Remove 1.4 1.5

Raise Cab
Separate Air Compressor, Line(S)
Separate Clean Gas Induction Valve, Line(S)
Separate Clean Gas Induction Valve, Supply Line
Remove Air Inlet, Filter To CGI Valve
Remove Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo
Remove Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo
Remove Low-Pressure Turbocharger, Drain Line
Remove Low-Pressure Turbocharger, Supply Line
Remove Turbocharger, Low Pressure
Remove Air Inlet, Hi-Press Turbo 2 Precoolr
Remove High-Pressure Turbo, Drain Line
Remove High-Pressure Turbo, Supply Line
Remove High-Pressure Turbo, Housing
Remove High-Pressure Turbo, Clamp
Separate Combustion Body
Remove High-Pressure Turbo
Clean 0.4 0.4
Clean High-Pressure Turbo, Gasket
Clean Low-Pressure Turbocharger, Gasket
Clean Low-Pressure Turbocharger, Line(S)
Clean High-Pressure Turbo, Line(S)
Install 2.1 2.1
Install High-Pressure Turbo
Connect Combustion Body
Install High-Pressure Turbo, Clamp
Install High-Pressure Turbo, Housing
Install High-Pressure Turbo, Supply Line
Install High-Pressure Turbo, Drain Line
Install Air Inlet, Hi-Press Turbo 2 Precoolr
Install Low-Pressure Turbocharger
Install Low-Pressure Turbocharger, Supply Line
Install Low-Pressure Turbocharger, Drain Line
Install Exhaust Pipe, Lo-Pr Turbo 2 Hi-Pr Turbo
Install Air Inlet, Lo-Pr Turbo 2 Hi-Pr Turbo
Install Air Inlet, Filter To CGI Valve
Connect Clean Gas Induction Valve, Supply Line
Connect Clean Gas Induction Valve, Line(S)
Connect Air Compressor, Line(S)
Lower Cab

105H 030 High-Pressure Turbo, Test After Repair
Page 17 of 210
C15 ACERT® 2007
Notes: None
0.3 0.3
Test After Repair 0.3 0.3

Test After Repair High-Pressure Turbo

105H 035 High-Pressure Turbo, Troubleshoot
Notes: None
0.6 0.6
Troubleshoot 0.6 0.6

Troubleshoot High-Pressure Turbo

105H 074 High-Pressure Turbo, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash High-Pressure Turbo

105L 010 Low-Pressure Turbocharger, Remove & Install
Notes: None
3.5 3.6
Remove 1.3 1.4

Remove Air Inlet, CGI Valve To Turbo
Separate Exhaust Bypass Valve, Hose(S)
Separate Clean Gas Induction Valve, Wiring
Remove Clean Gas Induction Valve
Separate Combustion Head, Turbocharger To Exhaust
Remove Low-Pressure Turbocharger
Page 18 of 210
C15 ACERT® 2007
Install 2.0 2.0

Connect Combustion Head, Turbocharger To Exhaust
Install Clean Gas Induction Valve
Connect Clean Gas Induction Valve, Wiring
Connect Exhaust Bypass Valve, Hose(S)
Install Air Inlet, CGI Valve To Turbo
Clean 0.2 0.2

105L 030 Low-Pressure Turbocharger, Test After Repair
Notes: None
0.3 0.3

Test After Repair Low-Pressure Turbocharger

105L 035 Low-Pressure Turbocharger, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Low-Pressure Turbocharger

105L 074 Low-Pressure Turbocharger, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Low-Pressure Turbocharger
Page 19 of 210
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105P 010 Precooler, Remove & Install
Notes: None
2.7 2.9
Remove 1.0 1.1

Remove Air Compressor, Line(S)
Separate Air Inlet, CGI Clr Out To CGI Vlv In
Separate Clean Gas Induction Valve, Tube
Remove Precooler, Elbow
Separate Precooler, Line(S)
Remove Precooler, Bracket
Remove Precooler
Install 1.6 1.7
Install Precooler
Install Precooler, Bracket
Connect Precooler, Line(S)
Install Precooler, Elbow
Connect Clean Gas Induction Valve, Tube
Connect Air Inlet, CGI Clr Out To CGI Vlv In
Install Air Compressor, Line(S)
Clean 0.1 0.1
Clean Precooler

105P 030 Precooler, Test After Repair
Notes: None
0.3 0.3

Test After Repair Precooler

105P 035 Precooler, Troubleshoot
Notes:
None
Page 20 of 210
C15 ACERT® 2007
0.6 0.6

Troubleshoot Precooler

105P 074 Precooler, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Precooler

1050 034 Air Induction & Exh Sys, Crack/Leak Test
Notes: None
0.2 0.2
Crack/Leak Test 0.2 0.2

Crack/Leak Test Air Induction & Exh Sys

1050 040 Air Induction & Exh Sys, Inspect
Notes: This code includes air filter R&I for inspection and inspecting the intake and exhaust system components for damage and leaks with
the engine running.
0.2 0.2
Inspect 0.2 0.2

Remove & Install Air Cleaner, Filter
Inspect Air Induction & Exh Sys, Tube
Inspect Air Cleaner, Filter
Inspect Exhaust Pipe

1051 010 Air Cleaner, Remove & Install
Notes: None
0.5 0.5
Remove 0.2 0.2

Remove Air Cleaner, Housing
Install 0.3 0.3
Page 21 of 210
C15 ACERT® 2007


1052 010 S Turbocharger, Remove & Install, Set (All)
Notes: If both turbochargers are removed, claim this code for R&I of both high pressure and low pressure turbochargers.
4.9 5.0
Remove 1.9 2.0

Raise Cab
Clean 0.4 0.4
Clean High-Pressure Turbo, Line(S)
Install 2.6 2.6
Connect Combustion Head
Page 22 of 210
C15 ACERT® 2007

Lower Cab N/A

1052 010 LI Turbocharger, Remove & Install, Line(S)
Notes: None
0.8 0.8
Remove 0.3 0.3

Clean 0.1 0.1
Clean Turbocharger, Line(S)
Install 0.4 0.4

1052 010 OX Turbocharger, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.4 0.4
Remove & Install 0.4 0.4

Remove & Install Turbocharger, Out F/Out Hull/Off Site

1052 017 Turbocharger, Disassemble & Assemble
Notes: None
0.2 0.2
Disassemble & Assemble 0.2 0.2

Disassemble & Assemble Turbocharger
Page 23 of 210
C15 ACERT® 2007

1052 030 Turbocharger, Test After Repair
Notes: None
0.3 0.3

Test After Repair Turbocharger

1052 035 Turbocharger, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Turbocharger

1052 040 Turbocharger, Inspect
Notes: Use this code when diagnosing engine performance problems, do not also submit code (1052-082).
0.2 0.2
Inspect 0.2 0.2

Inspect Turbocharger

1052 074 Turbocharger, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Turbocharger

1052 082 Turbocharger, Measure
Notes: Use this code when diagnosing engine performance problems, do not also submit code (1052-040).
0.4 0.4
Measure 0.4 0.4

Measure Turbocharger
Page 24 of 210
C15 ACERT® 2007
1058 010 PXS Inlet Manifold, Remove & Install, Pressure Sensor
Notes: None
0.1 0.1
Remove 0.0 0.0

Separate Inlet Manifold, Wiring
Remove Inlet Manifold, Pressure Sensor
Install 0.1 0.1
Install Inlet Manifold, Seal
Connect Inlet Manifold, Wiring
Install Inlet Manifold, Pressure Sensor

1058 010 TMS Inlet Manifold, Remove & Install, Temperature Sensor
Notes: None
0.1 0.1
Remove 0.0 0.0

Separate Inlet Manifold, Wiring
Remove Inlet Manifold, Temperature Sensor
Install 0.1 0.1
Install Inlet Manifold, Seal
Install Inlet Manifold, Temperature Sensor
Connect Inlet Manifold, Wiring

1058 030 Inlet Manifold, Test After Repair
Notes: None
0.3 0.3

Test After Repair Inlet Manifold

1058 035 Inlet Manifold, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Inlet Manifold
Page 25 of 210
C15 ACERT® 2007
1058 074 Inlet Manifold, Wash

Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Inlet Manifold

1058 082 PX Inlet Manifold, Measure, Pressure(S)
Notes: Claim this code when this procedure is performed as part of the troubleshooting process.
0.3 0.3
Measure 0.3 0.3

Measure Inlet Manifold, Pressure(S)

1059 010 Exhaust Manifold, Remove & Install
Notes: If manifold requires disassembly, add code (1059-017) to D&A the exhaust manifold.
If required, add code (1051-010) for R&I air cleaner housing.
7.2 7.3
Remove 2.6 2.7

Raise Cab
Separate Air Inlet, CGI Clr Out To CGI Vlv In
Separate Radiator Hose, Upper
Separate Expansion Tank, Drain Line
Separate Water Temperature Sensor, Wiring Harness
Separate Thermostat/Water Temp Reg, Support
Separate Thermostat/Water Temp Reg, Hose(S)
Remove Refrigerant Compressor, Belt
Page 26 of 210
C15 ACERT® 2007

Remove Thermostat/Water Temp Reg, Housing
Remove Exhaust Manifold
Remove Exhaust Manifold, Sleeve
Clean 1.3 1.3
Clean Thermostat/Water Temp Reg, Includes Seal
Clean Exhaust Manifold
Clean Turbocharger, Set (All)
Clean Cylinder Head Assembly, Excludes Some R&I
Install 3.3 3.3
Install Exhaust Manifold, Sleeve
Install Exhaust Manifold
Install Thermostat/Water Temp Reg, Housing
Install Refrigerant Compressor, Belt
Connect Thermostat/Water Temp Reg, Hose(S)
Connect Thermostat/Water Temp Reg, Support
Connect Water Temperature Sensor, Wiring Harness
Connect Expansion Tank, Drain Line
Connect Radiator Hose, Upper
Connect Air Inlet, CGI Clr Out To CGI Vlv In
Lower Cab

1059 010 OX Exhaust Manifold, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.7 0.7

Remove & Install Exhaust Manifold, Out F/Out Hull/Off Site
Page 27 of 210
C15 ACERT® 2007
1059 017 Exhaust Manifold, Disassemble & Assemble

Notes: None
0.3 0.3

Disassemble & Assemble Exhaust Manifold

1059 030 Exhaust Manifold, Test After Repair
Notes: None
0.3 0.3

Test After Repair Exhaust Manifold

1059 035 Exhaust Manifold, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Exhaust Manifold

1059 074 Exhaust Manifold, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Exhaust Manifold

1061 010 Exhaust Pipe, Remove & Install
Notes: Use this code in conjunction with repair time codes that require exhaust piping removal for engine component accessibility.
0.4 0.4
Remove 0.2 0.2

Remove Exhaust Pipe
Install 0.2 0.2
Install Exhaust Pipe, Tube
Page 28 of 210
C15 ACERT® 2007

1063 034 AA Aftercooler, Crack/Leak Test, Air To Air
0.6 0.6

Crack/Leak Test Aftercooler, Air To Air

1064 010 AA Aftercooler Core, Remove & Install, Air To Air
Notes: Time does not include cleaning core of oil, from a turbo line leak in the turbo compressor housing.
0.8 0.8
Remove 0.4 0.4

Separate Air Inlet, Filter To Turbocharger
Separate Air Inlet, Aftercooler To Manifold
Remove Air Inlet, Outside Air To Filter
Remove Radiator, Guard
Remove Aftercooler Core, Air To Air
Install 0.4 0.4
Install Aftercooler Core, Air To Air
Install Radiator, Guard
Install Air Inlet, Outside Air To Filter
Connect Air Inlet, Aftercooler To Manifold
Connect Air Inlet, Turbo To Aftercooler

1064 034 AA Aftercooler Core, Crack/Leak Test, Air To Air
Notes: None
0.6 0.6

Crack/Leak Test Aftercooler Core, Air To Air

1064 046 AA Aftercooler Core, Flush, Air To Air
Notes: None
0.9 0.9
Flush 0.9 0.9

Flush Aftercooler Core, Air To Air

1067 010 Exhaust Heat Shield, Remove & Install
Notes: None
Page 29 of 210
C15 ACERT® 2007
0.5 0.5

Remove & Install Exhaust Heat Shield

1067 017 Exhaust Heat Shield, Disassemble & Assemble
Notes: None
0.5 0.5

Disassemble & Assemble Exhaust Heat Shield

107P 010 Air Pump, Remove & Install
Notes: Aka: purge air pump.
Claim this code, where applicable, on early arrangement model.
0.6 0.7
Remove 0.3 0.3

Remove Air Pump, Line(S)
Separate Air Pump, Wiring Harness
Separate Air Line/Pipe, Bracket
Remove Air Pump
Install 0.3 0.4
Install Air Pump
Connect Air Line/Pipe, Bracket
Connect Air Pump, Wiring Harness
Install Air Pump, Line(S)

107P 030 Air Pump, Test After Repair
Notes: None
0.3 0.3

Test After Repair Air Pump

107P 035 Air Pump, Troubleshoot
Notes: None
Page 30 of 210
C15 ACERT® 2007
0.6 0.6

Troubleshoot Air Pump

107P 074 Air Pump, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Air Pump

108A 010 Air Control Valve, Remove & Install
Notes: None
1.0 1.0
Remove 0.4 0.4

Separate Air Control Valve, Wiring Harness
Remove Air Control Valve, Line(S)
Remove Air Control Valve, Tube
Remove Air Control Valve
Install 0.6 0.6
Install Air Control Valve
Install Air Control Valve, Tube
Install Air Control Valve, Line(S)
Connect Air Control Valve, Wiring Harness

108A 030 Air Control Valve, Test After Repair
Notes: None
0.3 0.3

Test After Repair Air Control Valve

108A 035 Air Control Valve, Troubleshoot
Notes: None
Page 31 of 210
C15 ACERT® 2007
0.6 0.6

Troubleshoot Air Control Valve

108A 074 Air Control Valve, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Air Control Valve

108B 010 Combustion Body, Remove & Install
Notes:
3.2 3.2
Remove 1.3 1.3

Separate Ground/Static Strap
Separate Spark Plug, Wire(S)
Separate Combustion Head, Temperature Sensor
Remove Combustion Head, Tube
Separate Air Pump, Line(S)
Separate Combustion Body, Line(S), Set (All)
Separate Combustion Body, Coolant, Pair
Remove Combustion Body, Clamp
Remove Combustion Sensor
Remove Combustion Body, Bracket
Remove Exhaust Pipe, Clamp
Remove Combustion Body
Install 1.8 1.8
Install Combustion Body
Install Exhaust Pipe, Clamp
Install Combustion Body, Bracket
Install Combustion Sensor
Install Combustion Body, Clamp
Connect Combustion Body, Coolant, Pair
Connect Combustion Body, Line(S), Set (All)
Connect Air Pump, Line(S)
Install Combustion Head, Tube
Connect Spark Plug, Wire(S)
Connect Combustion Head, Temperature Sensor
Connect Ground/Static Strap
Clean 0.1 0.1
Clean Combustion Body
Page 32 of 210
C15 ACERT® 2007

108B 010 TMS Combustion Body, Remove & Install, Temperature Sensor
*If required, add code (1000-010-AO) for R&I Engine Access Cover.
Notes: *If required, add code (7252-010-IN-E) for R&I Inner Fender.
Time Includes: *This time includes both the Combustion (Flame Detection) CV MC
Temp Sensor and the Combustion Body Temp Sensor.
*Claim either of these codes for sensors (108B-010-TMS) or (108M-010-TMS),
1.8 1.8
do not claim both codes.
Remove Remove Fasteners, Connectors & Hardware 0.9 0.9
Remove Fender/Step, One Side
Remove Body Panel, One Side
Remove Fender, Bracket
Remove Combustion Body, Wiring Harness
, Remove Combustion Head Temp Sensor
Remove Combustion Body, Temperature Sensor
Install 0.9 0.9
, Install Combustion Head Temp Sensor
Install Combustion Body, Temperature Sensor
Install Combustion Body, Wiring Harness
Install Fender, Bracket
Install Body Panel, One Side
Install
InstallFender/Step, One Side
Fasteners, Connectors & Hardware

108B 030 Combustion Body, Test After Repair
Notes: None
CV MC
Time Includes:
0.3 0.3
0.3 0.3
Test After Repair
Test After Repair Combustion Body

108B 035 Combustion Body, Troubleshoot
Notes: None
CV MC
Time Includes:
0.5 0.5
0.5 0.5
Troubleshoot
Troubleshoot Combustion Body

108B 074 Combustion Body, Wash
Notes: None
CV MC
Time Includes:
0.3 0.3
0.3 0.3
Wash
Wash Combustion Body

108B 535 Combustion Body, Check
Page 33 of 210
C15 ACERT® 2007
Notes: None
0.1 0.1
Check 0.1 0.1

Modify Pers Mod-Chg Eng Paramtr, Using Ecap/Et
Run Ignition System, Using Ecap/Et

108C 010 CGI Cooler, Remove & Install
Notes: None
4.4 4.6
Remove 1.7 1.8

Remove Precooler
Separate Engine Oil, Line(S)
Remove Water Pump, Inlet
Remove Venturi, Clamp
Remove CGI Cooler, Outlet
Separate CGI Cooler, Tube
Remove CGI Cooler, Bolt(S)
Remove CGI Cooler
Install 2.6 2.7
Install CGI Cooler
Install CGI Cooler, Bolt(S)
Install CGI Cooler, Outlet
Connect Engine Oil, Line(S)
Install Water Pump, Inlet
Connect CGI Cooler, Tube
Install Venturi, Clamp
Install Precooler
Page 34 of 210
C15 ACERT® 2007

Clean 0.1 0.1
Clean CGI Cooler

108C 010 PXS CGI Cooler, Remove & Install, Pressure Sensor
Notes: None
0.2 0.2
Remove 0.1 0.1

Separate CGI Cooler, Wiring
Remove CGI Cooler, Pressure Sensor
Install 0.1 0.1
Install CGI Cooler, Seal
Install CGI Cooler, Pressure Sensor
Connect CGI Cooler, Wiring

108C 010 TMS CGI Cooler, Remove & Install, Temperature Sensor
Notes: None
0.7 0.7
Remove 0.3 0.3

Remove Engine Oil Filter
Remove CGI Cooler, Wiring Harness
Remove CGI Cooler, Sensor
Install 0.4 0.4
Install CGI Cooler, Sensor
Install CGI Cooler, Wiring Harness
Install Engine Oil Filter

108C 030 CGI Cooler, Test After Repair
Notes: None
0.3 0.3

Test After Repair CGI Cooler

108C 035 CGI Cooler, Troubleshoot
Page 35 of 210
C15 ACERT® 2007
Notes: None
0.6 0.6

Troubleshoot CGI Cooler

108C 074 CGI Cooler, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash CGI Cooler

108E 010 Exhaust Combustion Lines, Remove & Install
Notes: None
0.8 0.8
Clean 0.1 0.1

Clean Exhaust Combustion Lines
Remove 0.2 0.2
Remove Exhaust Combustion Lines
Install 0.5 0.5
Install Exhaust Combustion Lines

108E 030 Exhaust Combustion Lines, Test After Repair
Notes: None
0.3 0.3

Test After Repair Exhaust Combustion Lines

108E 035 Exhaust Combustion Lines, Troubleshoot
Notes: None
0.5 0.5
Page 36 of 210
C15 ACERT® 2007

Troubleshoot Exhaust Combustion Lines

108E 074 Exhaust Combustion Lines, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Exhaust Combustion Lines

108F 010 Diesel Particulate Filter, Remove & Install
Notes: None
3.3 3.3
Remove 0.9 0.9

Remove Exhaust Pipe
Remove Exhaust Pipe, From DPF To CGI
Remove Exhaust Pipe, Tube
Remove Diesel Particulate Filter
Remove Diesel Particulate Filter, Mounting
Move Diesel Particulate Filter
Install Diesel Particulate Filter, Mounting
Install 2.4 2.4
Unpack Diesel Particulate Filter
Install Diesel Particulate Filter, Mounting
Tfr Components To/From Diesel Particulate Filter, Line(S)
Tfr Components To/From Diesel Particulate Filter, Connector(S)
Move Diesel Particulate Filter
Install Diesel Particulate Filter
Install Exhaust Pipe, Tube
Install Exhaust Pipe, From DPF To CGI
Install Exhaust Pipe

108F 010 NS Diesel Particulate Filter, Remove & Install, Sensor
Notes: None
0.1 0.1

Remove Diesel Particulate Filter, Sensor
Install Diesel Particulate Filter, Sensor
Page 37 of 210
C15 ACERT® 2007
108F 030 Diesel Particulate Filter, Test After Repair

Notes: None
0.3 0.3

Test After Repair Diesel Particulate Filter

108F 035 Diesel Particulate Filter, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Diesel Particulate Filter

108F 074 Diesel Particulate Filter, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Diesel Particulate Filter

108F 515 Diesel Particulate Filter, Regenerate
Notes: If the technician performed a manual regen, claim this code only.
0.9 0.9
Regenerate 0.9 0.9

Regenerate Diesel Particulate Filter

108M 010 Combustion Head, Remove & Install
Notes: The time includes removal in chassis.
3.1 3.1
Remove 1.3 1.3

Remove Spark Plug
Page 38 of 210
C15 ACERT® 2007
Clean Combustion Head __________________________________________________0.1 0.1

Remove Combustion Head, Sensor
Remove Combustion Head, Bolt(S)
Remove Combustion Head
Install 1.7 1.7
Install Combustion Head
Install Combustion Head, Bolt(S)
Install Combustion Head, Sensor
Install Spark Plug
Connect Spark Plug, Wire(S)

108M 010 PXS Combustion Head, Remove & Install, Pressure Sensor
Notes: None
0.2 0.2
Remove 0.1 0.1

Remove Fender, Inner, Left Side
Separate Combustion Head, Wiring Harness
Remove Combustion Head, Pressure Sensor
Install 0.1 0.1
Install Combustion Head, Pressure Sensor
Connect Combustion Head, Wiring Harness
Install Fender, Inner, Left Side

108M 010 TMS Combustion Head, Remove & Install, Temperature Sensor
Notes: If required, add code (1000-010-AO) for R&I Engine Access Cover.
* If required, add code (7252-010-IN-E) for R&I Inner Fender.
Time Includes: * This time includes both the Combustion (Flame Detection) Temperature Sensor CV MC
and the Combustion Body (Boundary) Temperature Sensor. 1.8 1.8
* Claim either of these codes for sensors (108B-010-TMS) or (108M-010-TMS), do not claim both codes.
Remove 0.9 0.9

Remove Fender, Step, One Side
Remove Body Panel, One Side
Remove Combustion Body Temperature Sensor
Remove Exhaust Temp Sensor
Remove Fasteners, Conn & Hardwr
Remove Combustion Head, Wiring Harness
Remove Combustion Head, Temperature Sensor
Install 0.9 0.9
Install Combustion Head, Temperature Sensor
Install Combustion Head, Wiring Harness
Install Fasteners, Conn & Hardwr
Install Exhaust Temp Sensor
Install Body Panel, One Side
Install Combustion Body Temperature Sensor
Install Fender, Step, One Side

108M 030 Combustion Head, Test After Repair
Page 39 of 210
C15 ACERT® 2007
Notes: None
0.5 0.5

Test After Repair Combustion Head

108M 035 Combustion Head, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Combustion Head

108M 070 IC Combustion Head, Clean, Internal Component(S)
Notes: None
0.2 0.1
Clean 0.2 0.1

Remove Spark Plug
Clean Combustion Head, Internal Component(S)
Inspect Spark Plug
Install Spark Plug

108M 074 Combustion Head, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Combustion Head

108M 535 Combustion Head, Check
Notes: None
0.1 0.1
Check 0.1 0.1
Page 40 of 210
C15 ACERT® 2007


108N 010 Clean Gas Induction Valve, Remove & Install
Notes: Aka: CGI mixer.
1.4 1.5
Remove 0.6 0.7

Separate Clean Gas Induction Valve, Clamp
Install 0.8 0.8
Connect Clean Gas Induction Valve, Clamp

108N 010 AQ Clean Gas Induction Valve, Remove & Install, Actuator
Notes: None
0.4 0.4
Remove 0.2 0.2

Remove Clean Gas Induction Valve, Actuator
Install 0.2 0.2
Install Clean Gas Induction Valve, Actuator

108N 030 Clean Gas Induction Valve, Test After Repair
Notes: None
0.5 0.5

Test After Repair Clean Gas Induction Valve
Page 41 of 210
C15 ACERT® 2007

108N 035 Clean Gas Induction Valve, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Clean Gas Induction Valve

108N 074 Clean Gas Induction Valve, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Clean Gas Induction Valve

108S 030 Combustion Air System, Test After Repair
Notes: Do not claim this system code, instead claim the code for the appropriate component being repaired.
0.0 0.0

Test After Repair Combustion Air System

108S 035 Combustion Air System, Troubleshoot
0.0 0.0

Troubleshoot Combustion Air System

108S 038 Combustion Air System, Diagnostic Test
Notes: None
0.3 0.3
Diagnostic Test 0.3 0.3

Connect Electrical Test Equipment, Electric
Connect Electrical Test Equipment, On Engine
Start Electrical Test Equipment
Obtain Eng Electronic Cont Mod, Report
Page 42 of 210
C15 ACERT® 2007
Diagnostic Test Air Induction & Exh Sys, Using Ecap/Et

Check Electrical Test Equipment, Parameters/Diagnostics

108S 038 PX Combustion Air System, Diagnostic Test, Pressure(S)
Notes: This time includes time to clean the ARD nozzle.
0.4 0.4

Reprogram Electrical Test Equipment, Parameters/Diagnostics
Inspect Air Pump
Check Air Pump, Pressure(S)
Remove Combustion Head, Plug(S)
Clean Combustion Head
Install Combustion Head, Plug(S)
Start Engine, AT Low Idle
Measure Air Pump, Pressure(S)

108S 038 ZPA Combustion Air System, Diagnostic Test, Troubleshoot Procedure A
Notes: None
0.2 0.2

Inspect Combustion Air System, Line(S)

108S 038 ZPB Combustion Air System, Diagnostic Test, Troubleshoot Procedure B
Notes: This time includes R&I of the combustion air system air control valve.
1.3 1.3

Remove Precooler, Tube
Separate Combustion Air System, Line(S)
Separate Combustion Air System, Wiring
Remove Engine Oil Lines, Air Control Valve
Remove Combustion Air System, Air Control Valve
Clean & Inspect Combustion Air System, Air Control Valve
Install Combustion Air System, Air Control Valve
Install Engine Oil Lines, Air Control Valve
Connect Combustion Air System, Wiring
Connect Combustion Air System, Line(S)
Install Precooler, Tube
Page 43 of 210
C15 ACERT® 2007
108S 038 ZPC Combustion Air System, Diagnostic Test, Troubleshoot Procedure C
Notes: This time includes R&I of the combustion air pressure sensor.
0.6 0.6

Inspect Combustion Air System, Tube
Remove Combustion Sensor, Wiring Harness
Remove Combustion Sensor, Pressure Sensor
Clean & Inspect Combustion Sensor, Pressure Sensor
Install Combustion Sensor, Pressure Sensor
Install Combustion Sensor, Wiring Harness
Inspect Combustion Air System, Clamp

108S 074 Combustion Air System, Wash
0.0 0.0
Wash 0.0 0.0

Wash Combustion Air System

108S 535 Combustion Air System, Check
Notes: This time is for performing a data log using electronic technician.
0.6 0.6
Check 0.6 0.6

Run Electrical Test Equipment, Data Log

108V 010 PXS Venturi, Remove & Install, Pressure Sensor
Notes: None
0.1 0.1

Remove Venturi, Pressure Sensor
Install Venturi, Pressure Sensor

108V 030 Venturi, Test After Repair
Notes: None
0.3 0.3
Page 44 of 210
C15 ACERT® 2007

Test After Repair Venturi

108V 035 Venturi, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Venturi

108V 074 Venturi, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Venturi

1080 038 ZPA EGR System, Diagnostic Test, Troubleshoot Procedure A
Notes: This time includes R&I of the clean gas induction valve and actuator.
2.0 2.1

Diagnostic Test Combustion Air System, Using Ecap/Et
Inspect Clean Gas Induction Valve, Air Control Valve
Remove Clean Gas Induction Valve, Actuator
Separate Clean Gas Induction Valve, Clamp
Install Clean Gas Induction Valve, Actuator
Connect Clean Gas Induction Valve, Clamp
Page 45 of 210
C15 ACERT® 2007

1080 038 ZPB EGR System, Diagnostic Test, Troubleshoot Procedure B
Notes: If the clean gas induction valve actuator was removed claim code (108N-010-AQ).
If the clean gas induction valve was removed claim code (108N-010).
0.5 0.5

Inspect EGR System, Tube

1080 038 ZPC EGR System, Diagnostic Test, Troubleshoot Procedure C
Notes: If the clean gas induction valve actuator was removed claim code (108N-010-AQ).
If the clean gas induction valve was removed claim code (108N-010).
0.3 0.3

Inspect Clean Gas Induction Valve, Line(S)
Run Air Induction & Exh Sys, Using Ecap/Et

1080 038 ZPD EGR System, Diagnostic Test, Troubleshoot Procedure D
Notes: None
0.3 0.3

Inspect EGR System, Tube

1080 535 EGR System, Check
Notes: Aka: exhaust gas recirculation system.
0.3 0.3
Check 0.3 0.3

Page 46 of 210
C15 ACERT® 2007


1100 002 Cylinder Head Assembly, Tfr Components To/From
Notes: Add this code to repair codes that include R&I cylinder head, when replacing with an exchange cylinder head.
2.0 2.0

Remove & Install High-Pressure Turbo, Out F/Out Hull/Off Site
Remove & Install Exhaust Manifold
Remove & Install Exhaust Manifold, Stud(S)
Remove & Install Thermostat/Water Temp Reg
Remove & Install Lifting Eye/Bracket
Remove & Install Inlet Air Temp Sensor
Remove & Install Boost Pressure Sensor
Remove & Install Camshaft, Out F/Out Hull/Off Site
Unpack & Pack Cylinder Head Assembly
Steam Clean Cylinder Head Assembly
Paint Cylinder Head Assembly

1100 010 Cylinder Head Assembly, Remove & Install
Notes: If cylinder head is machined or replaced, add codes (1101-063) or (1100-002).
23.0 23.1
Remove 7.2 7.3

Raise Cab
Remove Boost Pressure Line, Hi-Press Turbo 2 Precoolr
Separate Radiator Hose, Lower
Separate Alternator
Separate Wiring Harness, Chassis
Page 47 of 210
C15 ACERT® 2007

Remove Refrigerant Compressor, Bolt(S)
Separate Boost Pressure Sensor
Separate Serpentine Belt
Remove Eng Speed/Timing Sensor
Separate Fan Drive, Wiring Harness
Separate Fan Drive, Line(S)
Separate Fan Drive
Loosen Crankshaft Damper/Pulley, Bolt(S)
Remove Cylinder Head Assembly, Bracket
Remove Timing Gear Housing Cover, Sound Suppression
Remove Timing Gear Housing Cover
Remove Crankcase Breather, Hose(S)
Remove Camshaft Gear
Remove Crankcase Breather
Remove Air Pump, Hose(S)
Remove Camshaft Gear, Retainer
Remove Fuel Filter Housing/Base, Line(S)
Remove Coolant Hose/Lines, Compressor
Remove Fuel Supply/Return Lines, Bracket
Remove Fuel Supply/Return Lines
Remove Timing/Accessory Gears
Remove Front Cover/Housing, Access Cover
Remove Alternator, Bracket
Remove Coolant Hose/Lines, Head Assembly
Remove Valve Cover
Remove Valve Actuator, Set (All)
Remove Rocker Arm, Assembled, Set (All)
Separate Cylinder Head Assembly, Wiring Harness
Remove Valve Cover Base
Separate Valve Bridge, Set (All)
Separate Unit Injector, Wiring Harness, Set (All)
Remove Unit Injector, Set (All)
Remove Fuel Filter, Line(S)
Remove Air Compressor, Supply Line
Remove Cylinder Head (Bare), Bracket
Remove Fuel Supply/Return Lines, Head Assembly
Remove Engine Oil Cooler, Line(S)
Remove Engine Oil Lines, Supply Line
Assemble Lifting Devices, Head Assembly
Obtain Lifting Devices
Remove Cylinder Head Assembly, Bolt(S)
Remove Cylinder Head (Bare)
Clean 2.1 2.1
Clean Cylinder Head Assembly
Clean Cylinder Block, Top End
Clean Thermostat/Water Temp Reg, Housing
Clean Cylinder Block, Bolt Hole
Measure 0.7 0.7
Install Meas & Ck Fixt M&A Tools
Page 48 of 210
C15 ACERT® 2007
Measure Cylinder Liner, Liner Projection, Set (All)

Remove Meas & Ck Fixt M&A Tools
Install 13.0 13.0
Install Cylinder Head Assembly, In Frame
Lubricate Cylinder Head Assembly, Bolt(S)
Start Cylinder Head Assembly, Bolt(S)
Torque Cylinder Head Assembly, Bolt(S), First One
Torque Cylinder Head Assembly, Bolt(S), Twice
Torque Cylinder Head Assembly, Bolt(S), Remaining
Turn/Reposition Crankshaft, With Pin, Twice
Install Camshaft Gear, Retainer
Install Camshaft Gear
Install Idler Gear
Adjust Idler Gear, Backlash
Install Timing Gear Housing Cover
Install Timing Gear Housing Cover, Sound Suppression
Install Unit Injector, Set (All)
Install Cylinder Head (Bare), Bracket
Connect Fuel Supply/Return Lines, Supply Line
Install Cylinder Head Assembly, Bracket
Install Valve Cover Base
Connect Unit Injector, Wiring Harness, Set (All)
Install Valve Bridge, Set (All)
Install Rocker Arm, Set (All)
Install Valve Actuator, Set (All)
Adjust Inlet/Exhaust Valve, In Frame/In Hull/On Site, Set (All)
Install Valve Cover
Install Fuel Supply/Return Lines, Bracket
Install Fuel Supply/Return Lines
Install Fuel Filter Housing/Base, Line(S)
Install Fuel Filter, Line(S)
Install Eng Speed/Timing Sensor
Tighten Crankshaft Damper/Pulley, Bolt(S)
Connect Fan Drive
Connect Fan Drive, Line(S)
Connect Fan Drive, Wiring Harness
Install Alternator, Bracket
Connect Alternator
Connect Serpentine Belt
Install Air Pump, Hose(S)
Install Coolant Hose/Lines, Compressor
Install Crankcase Breather
Install Crankcase Breather, Hose(S)
Connect Boost Pressure Sensor
Install Refrigerant Compressor, Bolt(S)
Install Boost Pressure Line, Hi-Press Turbo 2 Precoolr
Connect Wiring Harness, Chassis
Connect Cylinder Head Assembly, Wiring Harness
Page 49 of 210
C15 ACERT® 2007

Connect Radiator Hose, Lower
Prime Fuel System
Lower Cab

1100 010 ES Cylinder Head Assembly, Remove & Install, Excludes Some R&I
Notes: Use this code when repairs are performed in conjunction with a timing gear housing plate repair.
13.9 13.9
Remove 3.9 3.9

Separate Heater Hose/Lines, One Side
Remove Valve Cover
Remove Rocker Arm, Set (All)
Remove Valve Bridge, Set (All)
Remove Thermostat/Water Temp Reg
Remove Cylinder Head Assembly, Excludes Some R&I
Remove Cylinder Head Assembly, Plate
Clean 1.6 1.6
Measure 0.7 0.7
Page 50 of 210
C15 ACERT® 2007

Install 7.7 7.7
Install Cylinder Head Assembly, Plate
Install Cylinder Head Assembly, Excludes Some R&I
Install Cylinder Head Assembly, Bolt(S)
Install Thermostat/Water Temp Reg
Install Valve Cover
Connect Heater Hose/Lines, One Side

1100 010 OX Cylinder Head Assembly, Remove & Install, Out F/Out Hull/Off Site
Notes: If exchange head is used, add (1100-002) to transfer components.
7.5 7.5
Remove 2.4 2.4

Separate Cylinder Head Assembly, Wiring Harness, Remaining
Remove Valve Cover, Out F/Out Hull/Off Site
Remove Rocker Arm, Out F/Out Hull/Off Site, Set (All)
Remove Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Remove Valve Cover Base, Out F/Out Hull/Off Site
Remove Unit Injector, Out F/Out Hull/Off Site, Set (All)
Remove Timing Gear Housing Cover, Out F/Out Hull/Off Site
Remove Camshaft Gear, Out F/Out Hull/Off Site
Remove Camshaft, Retainer
Separate Refrigerant Compressor, Bracket
Remove Turbocharger, Line(S)
Remove Turbo Compressor Housing, Out F/Out Hull/Off Site
Remove Timing Gear Housing, Bracket
Remove Cylinder Head Assembly, Bolt(S), Set (All), Out Of Frame
Remove Cylinder Head Assembly, Out F/Out Hull/Off Site
Page 51 of 210
C15 ACERT® 2007
Measure 0.7 0.7

Install 4.4 4.4
Install Cylinder Head Assembly, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Bolt(S), Set (All), Out Of Frame
Install Timing Gear Housing, Bracket
Install Turbo Compressor Housing, Out F/Out Hull/Off Site
Install Turbocharger, Line(S)
Connect Refrigerant Compressor, Bracket
Install Camshaft, Retainer
Install Camshaft Gear, Out F/Out Hull/Off Site
Install Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Install Timing Gear Housing Cover, Out F/Out Hull/Off Site
Install Unit Injector, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover Base, Out F/Out Hull/Off Site
Install Rocker Arm, Out F/Out Hull/Off Site, Set (All)
Install Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Adjust Valve Bridge, Out F/Out Hull/Off Site, Set (All)
Install Valve Cover, Out F/Out Hull/Off Site
Connect Cylinder Head Assembly, Wiring Harness, Remaining

1100 030 Cylinder Head Assembly, Test After Repair
Notes: None
1.0 1.0

Test After Repair Cylinder Head Assembly

1100 035 Cylinder Head Assembly, Troubleshoot
Notes: None
1.2 1.2

Troubleshoot Cylinder Head Assembly

1100 074 Cylinder Head Assembly, Wash
Notes: None
Page 52 of 210
C15 ACERT® 2007
0.5 0.5
Wash 0.5 0.5

Wash Cylinder Head Assembly

1101 034 Cylinder Head (Bare), Crack/Leak Test
Notes: None
1.4 1.4

Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)

1101 040 CK Cylinder Head (Bare), Inspect, Crack(S)
Notes: This is the only valid verification of cylinder head casting failure that Caterpillar will accept for warranty.
4.4 4.4

Remove & Install High-Pressure Turbo, Out F/Out Hull/Off Site
Remove & Install Exhaust Manifold
Remove & Install Exhaust Manifold, Stud(S)
Remove & Install Lifting Eye/Bracket
Remove & Install Boost Pressure Sensor
Unpack & Pack Cylinder Head Assembly
Steam Clean Cylinder Head Assembly
Paint Cylinder Head Assembly
Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)
Clean Cylinder Head (Bare)
Remove, Clean & Install Cylinder Head (Bare), Plate
Crack/Leak Test Cylinder Head (Bare)

1101 063 Cylinder Head (Bare), Machine/Grind/Mill
Notes: When milling cylinder heads that are not disassembled for repair, add code (1100-002).
1.6 1.6
Machine/Grind/Mill 1.6 1.6

Machine/Grind/Mill Cylinder Head (Bare)
Page 53 of 210
C15 ACERT® 2007

1101 064 Cylinder Head (Bare), Ream/Bore/Drill
Notes: This code is used for broken exhaust manifold studs, claim this as actual/reasonable time.
0.0 0.0
Ream/Bore/Drill 0.0 0.0

Ream/Bore/Drill Cylinder Head (Bare)

1103 010 E Valve Seat/Insert, Remove & Install, Each
Notes: Add code (1103-063- -E) for machining valve seats.
0.1 0.1

Remove & Install Valve Seat/Insert, Each

1103 063 E Valve Seat/Insert, Machine/Grind/Mill, Each
Notes: None
0.2 0.2
Machine/Grind/Mill 0.2 0.2

Machine/Grind/Mill Valve Seat/Insert, Each

1104 010 E Valve Guide, Remove & Install, Each
Notes: This code does not include R&I valves.
0.1 0.1

Remove & Install Valve Guide, Each
Remove & Install Valve Guide, Seal, Each

1104 010 SA E Valve Guide, Remove & Install, Seal, Each
Notes: This code does not include R&I valves or valve guides.
0.2 0.2

Remove & Install Valve Spring, Each
Page 54 of 210
C15 ACERT® 2007
1105 010 E Inlet/Exhaust Valve, Remove & Install, Each

Notes: None
0.3 0.3

Remove & Install Valve Spring, Each
Remove & Install Inlet/Exhaust Valve, Each
Check Valve Guide, Each
Check Inlet/Exhaust Valve, Each

1105 010 S Inlet/Exhaust Valve, Remove & Install, Set (All)
Notes: This time is for all (6) cylinders and also includes checking the valves for straightness.
1.0 1.0

Remove & Install Valve Spring, Set (All)
Remove & Install Inlet/Exhaust Valve, Set (All)
Remove & Install Valve Guide, Seal, Set (All)
Check Valve Guide, Set (All)

1105 020 E Inlet/Exhaust Valve, Recondition, Each
Notes: Claim this code once for each cylinder.
0.2 0.2
Recondition 0.2 0.2

Recondition Inlet/Exhaust Valve, Each

1105 020 S Inlet/Exhaust Valve, Recondition, Set (All)
Notes: None
1.1 1.1
Recondition 1.1 1.1

Recondition Inlet/Exhaust Valve, Set (All)

1105 025 S Inlet/Exhaust Valve, Adjust, Set (All)
Notes: Time includes adjust valves, injectors and valve actuators.
2.5 2.5
Remove 1.0 1.0

Raise Cab
Page 55 of 210
C15 ACERT® 2007

Remove Valve Cover
Install 1.5 1.5
Install Valve Cover
Lower Cab

1105 025 ES A Inlet/Exhaust Valve, Adjust, Excludes Some R&I, Each Additional
Notes: This code excludes R&I air inlet piping, air filter housing, engine enclosure & valve cover.
0.2 0.2
Adjust 0.2 0.2

Adjust Inlet/Exhaust Valve, Excludes Some R&I, Each Additional

1105 025 FR Inlet/Exhaust Valve, Adjust, Front
Notes: Time includes adjust valves, injectors & valve actuators.
2.4 2.4
Remove 1.0 1.0

Raise Cab
Remove Valve Cover
Adjust 0.5 0.5
Adjust Inlet/Exhaust Valve, Front
Adjust Unit Injector, Front
Install 0.9 0.9
Install Valve Cover
Lower Cab
Page 56 of 210
C15 ACERT® 2007

1105 025 RE Inlet/Exhaust Valve, Adjust, Rear
Notes: Time includes adjust valves, injectors & valve actuators.
2.3 2.3
Remove 1.0 1.0

Raise Cab
Remove Valve Cover
Install 1.3 1.3
Adjust Inlet/Exhaust Valve, Rear
Adjust Unit Injector, Rear
Install Valve Cover
Lower Cab

1105 030 Inlet/Exhaust Valve, Test After Repair
Notes: None
0.3 0.3

Test After Repair Inlet/Exhaust Valve

1105 035 Inlet/Exhaust Valve, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Inlet/Exhaust Valve

1105 074 Inlet/Exhaust Valve, Wash
Notes:
None
Page 57 of 210
C15 ACERT® 2007
0.3 0.3
Wash 0.3 0.3

Wash Inlet/Exhaust Valve

1107 010 Valve Cover, Remove & Install
Notes: If equipped with a head mounted radiator bracket, claim code (1353-010-BK).
1.0 1.0
Remove 0.4 0.4

Raise Cab
Separate Air Compressor, Supply
Remove Valve Cover
Install 0.6 0.6
Install Valve Cover
Lower Cab

1107 030 Valve Cover, Test After Repair
Notes: None
0.3 0.3

Test After Repair Valve Cover

1107 035 Valve Cover, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Valve Cover

1107 074 Valve Cover, Wash
Notes:
None
Page 58 of 210
C15 ACERT® 2007
0.3 0.3
Wash 0.3 0.3

Wash Valve Cover

1120 010 Valve Cover Base, Remove & Install
1.8 1.8
Remove 0.7 0.7

Raise Cab
Remove Valve Cover
Install 1.1 1.1
Install Valve Cover
Connect Air Compressor, Supply
Lower Cab

1120 035 Valve Cover Base, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Valve Cover Base

1120 074 Valve Cover Base, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Valve Cover Base
Page 59 of 210
C15 ACERT® 2007

1123 010 S Rocker Arm, Remove & Install, Set (All)
2.9 2.9
Remove 1.1 1.1

Raise Cab
Remove Valve Cover
Install 1.8 1.8
Install Valve Cover
Lower Cab

1123 010 CE Rocker Arm, Remove & Install, Center
2.1 2.1
Remove 1.0 1.0

Raise Cab N/A
Remove Valve Cover
Remove Valve Actuator, Each
Remove Rocker Arm, Center
Install 1.1 1.1
Install Rocker Arm, Center
Adjust Inlet/Exhaust Valve, Center
Install Valve Actuator, Each
Install Valve Cover
Lower Cab N/A

1123 010 ES E Rocker Arm, Remove & Install, Excludes Some R&I, Each
Page 60 of 210
C15 ACERT® 2007
Notes: This code excludes R&I air inlet piping, air filter housing and valve cover.
0.9 0.9
Remove 0.5 0.5

Remove Rocker Arm, Excludes Some R&I, Each
Install 0.4 0.4
Install Rocker Arm, Excludes Some R&I, Each
Adjust Inlet/Exhaust Valve, Each

1123 010 ES S Rocker Arm, Remove & Install, Excludes Some R&I, Set (All)
Notes: This code excludes R&I air inlet piping, air filter housing and valve cover.
2.0 2.0
Remove 0.8 0.8

Remove Rocker Arm, Excludes Some R&I, Set (All)
Install 1.2 1.2
Install Rocker Arm, Excludes Some R&I, Set (All)

1123 010 FR Rocker Arm, Remove & Install, Front
Notes: None
2.0 2.0
Remove 0.9 0.9

Raise Cab N/A
Remove Valve Cover
Remove Rocker Arm, Front
Install 1.1 1.1
Install Rocker Arm, Front
Adjust Inlet/Exhaust Valve, Front
Install Valve Cover
Lower Cab N/A
Page 61 of 210
C15 ACERT® 2007

1123 010 RE Rocker Arm, Remove & Install, Rear
Notes: None
2.3 2.3
Remove 1.1 1.1

Raise Cab
Remove Valve Cover
Remove Rocker Arm, Rear
Install 1.2 1.2
Install Rocker Arm, Rear
Adjust Inlet/Exhaust Valve, Rear
Install Valve Cover
Lower Cab

1123 017 E Rocker Arm, Disassemble & Assemble, Each
Notes: None
0.1 0.1

Disassemble Rocker Arm, Each
Clean & Inspect Rocker Arm, Each
Assemble Rocker Arm, Each

1123 030 Rocker Arm, Test After Repair
Notes: None
0.3 0.3

Test After Repair Rocker Arm

1123 035 Rocker Arm, Troubleshoot
Page 62 of 210
C15 ACERT® 2007
Notes: None
0.6 0.6

Troubleshoot Rocker Arm

1123 074 Rocker Arm, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Rocker Arm

1130 010 Valve Actuator, Remove & Install
Notes: None
0.2 0.2

Remove & Install Valve Actuator

1130 010 A Valve Actuator, Remove & Install, Each Additional
Notes: None
0.3 0.3
Remove 0.1 0.1

Install 0.2 0.2
Install Valve Actuator, Each (Includes Adjust)

1130 010 F Valve Actuator, Remove & Install, First One
Notes: None
1.7 1.7
Install 1.2 1.2

Page 63 of 210
C15 ACERT® 2007
Install Valve Actuator, First One

Adjust Valve Actuator
Install Valve Cover
Lower Cab
Remove 0.5 0.5
Raise Cab
Remove Valve Cover
Remove Valve Actuator, First One

1130 010 S Valve Actuator, Remove & Install, Set (All)
Notes: None
2.5 2.5
Remove 0.7 0.7

Remove Cab
Remove Valve Cover
Install 1.8 1.8
Time Flywheel, With Pin, Twice
Install Valve Cover

1130 010 PXS Valve Actuator, Remove & Install, Pressure Sensor
Notes: If required, add code (1107-010) for valve cover R&I.
0.2 0.2

Remove & Install Valve Actuator, Pressure Sensor

1130 030 Valve Actuator, Test After Repair
Notes:
None
Page 64 of 210
C15 ACERT® 2007
0.3 0.3

Test After Repair Valve Actuator

1130 035 Valve Actuator, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Valve Actuator

1130 074 Valve Actuator, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Valve Actuator

1151 010 SD Front Cover/Housing, Remove & Install, Stud(S)
Notes: None
0.6 0.6

Remove Front Cover/Housing, Stud(S)
Install Front Cover/Housing, Stud(S)

1152 029 RE Engine Mount, Separate & Connect, Rear
Notes: None
0.7 0.7
Separate & Connect 0.7 0.7

Separate Engine Mount, Rear
Lift, Block & Lower Engine
Connect Engine Mount, Rear
Page 65 of 210
C15 ACERT® 2007

1153 029 Engine Front Support, Separate & Connect
Notes: None
0.5 0.5

Separate Engine Front Support
Lift, Block & Lower Engine
Connect Engine Front Support

1156 010 Flywheel, Remove & Install
9.1 9.1
Remove 3.4 3.4

Separate Fuel Tank, Line(S)
Separate Brake Air Tank, Line(S)
Separate Transmission, Line(S)
Separate Transmission Control
Separate Flywheel Clutch Control
Remove Fuel Tank, Bracket
Remove TC/Trans Oil Cooler
Remove Brake Air Tank
Remove Transmission, Bracket
Remove Transmission
Remove Flywheel Clutch
Remove Flywheel
Install 5.7 5.7
Install Flywheel
Install Flywheel Clutch
Install Transmission
Install Transmission, Bracket
Install Brake Air Tank
Install TC/Trans Oil Cooler
Install Fuel Tank, Bracket
Connect Transmission Control
Connect Flywheel Clutch Control
Connect Transmission, Line(S)
Connect Brake Air Tank, Line(S)
Connect Fuel Tank, Line(S)
Connect Drive Shaft
Adjust Flywheel Clutch

1156 074 Flywheel, Wash
Notes: None
Page 66 of 210
C15 ACERT® 2007
0.5 0.5
Wash 0.5 0.5

Wash Flywheel

1157 010 Flywheel Housing, Remove & Install
15.6 15.6
Remove 5.4 5.4

Lift & Block Truck
Separate Electric Starting Motor, Wiring Harness
Remove Transmission
Remove Flywheel
Drain Engine Oil
Remove Tachometer, Switch(S)
Remove Flywheel Housing
Remove Crankshaft Rear Seal
Remove Engine Oil, Plug(S)
Clean 1.7 1.7
Clean Engine Oil Pan
Clean Flywheel Housing
Clean Cylinder Block, Rear
Install 8.5 8.5
Install Engine Oil, Plug(S)
Install Crankshaft Rear Seal
Install Flywheel Housing
Install Tachometer, Switch(S)
Refill Engine Oil
Install Flywheel
Page 67 of 210
C15 ACERT® 2007

Connect Drive Shaft
Lower Truck

1157 010 ES Flywheel Housing, Remove & Install, Excludes Some R&I
Notes: None
13.6 13.5
Remove 5.0 5.0

Lift & Block Truck
Remove Transmission
Remove Flywheel
Remove Flywheel Housing, Excludes Some R&I
Remove Crankshaft Rear Seal
Remove Engine Oil, Plug(S)
Clean 0.9 0.9
Clean Flywheel Housing
Clean Cylinder Block, Rear
Install 7.7 7.6
Install Engine Oil, Plug(S)
Install Crankshaft Rear Seal
Install Flywheel Housing, Excludes Some R&I
Install Flywheel
Page 68 of 210
C15 ACERT® 2007

Connect Drive Shaft
Lower Engine

1157 010 OX Flywheel Housing, Remove & Install, Out F/Out Hull/Off Site
Notes: None
3.1 3.1
Remove 1.0 1.0

Remove Flywheel Clutch, Out F/Out Hull/Off Site
Remove Flywheel, Out F/Out Hull/Off Site
Remove Flywheel Housing, Out F/Out Hull/Off Site
Remove Crankshaft Rear Seal, Out F/Out Hull/Off Site
Clean 0.7 0.7
Clean Flywheel Housing, Out F/Out Hull/Off Site
Clean Cylinder Block, Rear, Out Of Frame
Install 1.4 1.4
Install Crankshaft Rear Seal, Out F/Out Hull/Off Site
Install Flywheel Housing, Out F/Out Hull/Off Site
Install Flywheel, Out F/Out Hull/Off Site
Install Flywheel Clutch, Out F/Out Hull/Off Site

1157 030 Flywheel Housing, Test After Repair
Notes: None
0.3 0.3

Test After Repair Flywheel Housing

1157 035 Flywheel Housing, Troubleshoot
Notes:
None
Page 69 of 210
C15 ACERT® 2007
0.6 0.6

Troubleshoot Flywheel Housing

1157 074 Flywheel Housing, Wash
Notes: None
0.5 0.5
Wash 0.5 0.5

Wash Flywheel Housing

1160 010 Crankshaft Front Seal, Remove & Install
Notes: None
1.8 1.8
Remove 0.9 0.9

Raise Cab
Remove V-Belt(S)
Remove Fan
Raise Engine
Remove Engine Mount, Front
Remove Crankshaft Front Seal
Clean Crankshaft Front Seal, Housing
Install 0.9 0.9
Install Crankshaft Front Seal
Install Engine Mount, Front
Lower Engine
Install Fan
Install V-Belt(S)
Adjust V-Belt(S)
Lower Cab

1160 030 Crankshaft Front Seal, Test After Repair
Notes: None
Page 70 of 210
C15 ACERT® 2007
0.3 0.3

Test After Repair Crankshaft Front Seal

1160 035 Crankshaft Front Seal, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Crankshaft Front Seal

1160 074 Crankshaft Front Seal, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Crankshaft Front Seal

1161 010 Crankshaft Rear Seal, Remove & Install
9.5 9.5
Remove 3.6 3.6

Remove Transmission
Remove Flywheel
Remove Crankshaft Rear Seal, In Frame/In Hull/On Site
Install 5.9 5.9
Install Crankshaft Rear Seal, In Frame/In Hull/On Site
Install Flywheel
Page 71 of 210
C15 ACERT® 2007

Connect Drive Shaft

1161 030 Crankshaft Rear Seal, Test After Repair
Notes: None
0.3 0.3

Test After Repair Crankshaft Rear Seal

1161 035 Crankshaft Rear Seal, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Crankshaft Rear Seal

1161 074 Crankshaft Rear Seal, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Crankshaft Rear Seal

1162 010 Timing Gear Housing, Remove & Install
14.5 14.4
Remove 4.9 4.9

Raise Cab
Page 72 of 210
C15 ACERT® 2007

Drain Engine Oil
Remove Radiator
Remove V-Belt(S)
Remove Fan Drive
Separate Fuel Transfer Pump
Separate TC/Trans Oil Cooler, Line(S)
Separate Coolant Conditioner, Filter
Remove Engine Oil Filler
Remove Block Underframe
Raise Engine
Remove Air Compressor
Remove Timing Gear Housing, In Frame
Clean 2.0 2.0
Clean Timing Gear Housing Plate, One Side
Clean Timing Gear Housing
Clean Air Compressor
Clean Timing Gear Housing Cover
Install 7.6 7.5
Install Timing Gear Housing, In Frame
Install Air Compressor
Adjust Timing/Accessory Gears
Adjust Camshaft Gear
Page 73 of 210
C15 ACERT® 2007

Lower Engine
Install Engine Oil Filler
Install Block Underframe
Connect TC/Trans Oil Cooler, Line(S)
Connect Fuel Transfer Pump
Install Fan Drive
Install V-Belt(S)
Install Radiator
Refill Engine Oil
Prime Fuel System
Lower Cab

1162 010 ES Timing Gear Housing, Remove & Install, Excludes Some R&I
Notes: Claim this code in conjunction with cylinder pack repair, when the two repairs are performed at the same time.
5.8 5.7
Remove 1.9 1.9

Remove Air Compressor, Excludes Some R&I
Raise Engine
Page 74 of 210
C15 ACERT® 2007

Remove Timing Gear Housing, Excludes Some R&I
Clean 1.1 1.1
Clean Timing Gear Housing Plate, One Side
Install 2.8 2.7
Install Timing Gear Housing, Excludes Some R&I
Lower Engine
Connect Coolant Conditioner, Filter
Install Air Compressor, Excludes Some R&I

1162 010 OX Timing Gear Housing, Remove & Install, Out F/Out Hull/Off Site
Notes: None
4.4 3.8
Remove 1.5 1.3

Remove V-Belt(S)
Remove Fan Drive, Out F/Out Hull/Off Site
Separate Steering Pump, Out F/Out Hull/Off Site
Remove Crankshaft Damper/Pulley, Out F/Out Hull/Off Site
Remove Crankshaft Front Seal, Out F/Out Hull/Off Site
Remove Timing Gear Housing Cover, Out F/Out Hull/Off Site
Remove Camshaft Gear, Out F/Out Hull/Off Site
Remove Timing Gear Housing, Out F/Out Hull/Off Site
Clean 0.2 0.2
Clean Timing Gear Housing, Out F/Out Hull/Off Site
Page 75 of 210
C15 ACERT® 2007
Install 2.7 2.3

Install Timing Gear Housing, Out F/Out Hull/Off Site
Install Camshaft Gear, Out F/Out Hull/Off Site
Install Eng Speed/Timing Sensor, Out F/Out Hull/Off Site
Install Crankshaft Front Seal, Out F/Out Hull/Off Site
Install Timing Gear Housing Cover, Out F/Out Hull/Off Site
Connect Steering Pump, Out F/Out Hull/Off Site
Install Crankshaft Damper/Pulley, Out F/Out Hull/Off Site
Install Fan Drive, Out F/Out Hull/Off Site
Install V-Belt(S)

1162 010 S1 Timing Gear Housing, Remove & Install, Sound Suppression
Notes: None
0.2 0.2

Remove Timing Gear Housing, Sound Suppression
Install Timing Gear Housing, Sound Suppression

1162 030 Timing Gear Housing, Test After Repair
Notes: None
0.3 0.3

Test After Repair Timing Gear Housing

1162 035 Timing Gear Housing, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Timing Gear Housing
Page 76 of 210
C15 ACERT® 2007

1162 074 Timing Gear Housing, Wash
Notes: None
0.5 0.5
Wash 0.5 0.5

Wash Timing Gear Housing

1166 010 Timing Gear Housing Cover, Remove & Install
Notes: None
3.9 3.9
Remove 1.5 1.5

Raise Cab
Remove V-Belt(S)
Separate Alternator, Bracket
Remove Fan Drive
Separate Fuel Transfer Pump, Line(S)
Remove Fuel Transfer Pump
Remove Timing Gear Housing Cover, Seal
Clean 0.1 0.1
Install 2.3 2.3
Install Timing Gear Housing Cover, Seal
Install Fuel Transfer Pump
Connect Fuel Transfer Pump, Line(S)
Install Fan Drive
Install V-Belt(S)
Connect Alternator, Bracket
Page 77 of 210
C15 ACERT® 2007

Connect Radiator, Support
Lower Cab

1166 030 Timing Gear Housing Cover, Test After Repair
Notes: None
0.3 0.3

Test After Repair Timing Gear Housing Cover

1166 035 Timing Gear Housing Cover, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Timing Gear Housing Cover

1166 074 Timing Gear Housing Cover, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Timing Gear Housing Cover

1200 002 Short Block, Tfr Components To/From
Notes: If required, add code (1000-010--) for Engine R&I.
Engine Oil Cooler detail includes: Engine Oil Filter Housing/Base.
Fuel Manifold detail includes: Fuel Manifold with lines (LH side), and lines (RH rear side) and CGI absolute pressure manifold w/lines
(top LH side).
Cylinder Head Assembly detail includes: Intake and Exhaust Manifolds remain attached.
Valve Cover Base detail includes: Both V V A harnesses remaining attached to base.

20.2 20.2

Page 78 of 210
C15 ACERT® 2007

Tfr Components To/From Engine Oil Cooler, W/Attached Component(S)
Tfr Components To/From Engine Oil Cooler, Stud(S)
Tfr Components To/From Engine Oil Cooler, Tube
Tfr Components To/From Precooler
Tfr Components To/From Low-Pressure Turbocharger
Tfr Components To/From High-Pressure Turbo
Tfr Components To/From Combustion Body
Tfr Components To/From Crankcase Breather, Tube
Tfr Components To/From Crankcase Breather
Tfr Components To/From CGI Cooler
Tfr Components To/From CGI Cooler, CGI Clr Out To CGI Vlv In
Tfr Components To/From Clean Gas Induction Valve
Tfr Components To/From Eng Oil Level Ga/Dipstick
Tfr Components To/From Engine Oil Filler
Tfr Components To/From Fan Drive
Tfr Components To/From Accessory Drive, Bracket
Tfr Components To/From Engine Mount, Bracket
Tfr Components To/From Eng Speed/Timing Sensor
Tfr Components To/From Fuel Filter Housing/Base
Tfr Components To/From Water Manifold, Bonnet
Tfr Components To/From Valve Cover
Tfr Components To/From Unit Injector, Set (All)
Tfr Components To/From Fuel Manifold, W/Attached Component(S)
Tfr Components To/From Fuel Supply/Return Lines
Tfr Components To/From Engine Wiring Harness
Tfr Components To/From Eng Electronic Cont Mod
Tfr Components To/From Eng Oil Pressure Sensor, Housing
Tfr Components To/From Fasteners, Conn & Hardwr, Remaining
Tfr Components To/From Flywheel Housing
Tfr Components To/From Flywheel Clutch
Tfr Components To/From Flywheel
Tfr Components To/From Cylinder Block, Sound Suppression
Adjust Unit Injector, Out F/Out Hull/Off Site, Set (All)
Tfr Components To/From Coil, With Bracket
Tfr Components To/From Air Control Valve
Tfr Components To/From Air Pump, Bracket
Tfr Components To/From Air Cleaner, Bracket
Tfr Components To/From Engine Oil Pan
Tfr Components To/From Engine Oil Sump Pump, Tube
Tfr Components To/From Front Cover/Housing
Tfr Components To/From Cylinder Head Assembly, With Named Component(S)
Tfr Components To/From Camshaft
Tfr Components To/From Valve Actuator, Set (All)
Tfr Components To/From Valve Cover Base, W/Attached Component(S)
Tfr Components To/From Rocker Shaft Assembly, Set (All)
Tfr Components To/From Fuel Transfer Pump
Tfr Components To/From Fuel Transfer Pump, Line(S)
Tfr Components To/From Engine Oil Pump, Out F/Out Hull/Off Site
Tfr Components To/From Water Pump
Tfr Components To/From Water Pump, Inlet
Remove & Install Crankshaft Front Seal
Steam Clean Cylinder Block
Paint Cylinder Block
Unpack & Pack Short Block
Page 79 of 210
C15 ACERT® 2007

1201 010 Cylinder Block, Remove & Install
Notes: None
22.7 22.3

Remove & Install Engine Oil Cooler
Remove & Install Engine Oil Cooler, Tube
Remove & Install Eng Oil Filter Hsg/Base
Remove & Install Turbocharger, Line(S)
Remove & Install Turbocharger
Remove & Install Crankcase Breather, Tube
Remove & Install Refrigerant Compressor, Bracket
Remove & Install Crankshaft Damper/Pulley
Remove & Install Engine Mount, Front
Remove & Install Thermostat/Water Temp Reg, Housing
Remove & Install Thermostat/Water Temp Reg, Manifold
Remove & Install Water Pump
Remove & Install Air Compressor
Remove & Install Timing Gear Housing Plate, Bracket
Remove & Install Timing Gear Housing Cover
Remove & Install Eng Speed/Timing Sensor
Remove & Install Timing Gear Housing
Remove & Install Valve Cover
Separate & Connect Unit Injector, Set (All)
Remove & Install Valve Cover Base
Remove & Install Rocker Shaft Assembly, Set (All)
Remove & Install Valve Bridge, Set (All)
Remove & Install Unit Injector, Set (All)
Remove & Install Cylinder Head Assembly, Bolt(S), Set (All)
Remove & Install Cylinder Head Assembly
Remove & Install Cylinder Head Assembly, Plate
Remove & Install Timing/Accessory Gears
Remove & Install Camshaft Gear
Remove & Install Timing Gear Housing Plate
Remove & Install Fuel Transfer Pump
Remove & Install Fuel Supply/Return Lines
Remove & Install Eng Electronic Cont Mod, Wiring Harness
Remove & Install Eng Electronic Cont Mod
Separate & Connect Electric Starting Motor
Remove & Install Electric Starting Motor
Remove & Install Flywheel Clutch
Remove & Install Flywheel
Remove & Install Flywheel Housing, Out F/Out Hull/Off Site
Remove & Install Engine Oil Filter
Page 80 of 210
C15 ACERT® 2007
Remove & Install Engine Oil Pan, Out F/Out Hull/Off Site
Remove & Install Engine Oil Pump, Tube
Remove & Install Engine Oil Pump
Remove & Install Piston Cooling Jet, Set (All)
Remove & Install Piston & Connecting Rod, Set (All)
Remove & Install Connecting Rod Bearing, Set (All)
Remove & Install Cylinder Liner, Set (All)
Remove & Install Cylinder Liner, Seal, Set (All)
Remove & Install Crankshaft Main Bearing, Set (All)
Remove & Install Crankshaft
Disassemble & Assemble Piston, Set (All)
Remove & Install Piston Rings, Set (All)
Remove & Install Short Block, Sound Suppression, Both Sides
Adjust Inlet/Exhaust Valve, Set (All)
Clean Cylinder Block

1201 014 PG E Cylinder Block, Replace Gasket/Reseal, Plug(S), Each
Notes: None
0.3 0.3
Replace Gasket/Reseal 0.3 0.3

Replace Gasket/Reseal Cylinder Block, Plug(S), Each

1201 030 Cylinder Block, Test After Repair
Notes: None
1.0 1.0

Test After Repair Cylinder Block

1201 035 Cylinder Block, Troubleshoot
Notes: None
1.2 1.2

Troubleshoot Cylinder Block

1201 082 PX Cylinder Block, Measure, Pressure(S)
Notes: Claim this code when the procedure is performed as part of the troubleshooting process.
Page 81 of 210
C15 ACERT® 2007
0.3 0.3
Measure 0.3 0.3

Measure Cylinder Block, Pressure(S)

1202 010 OX Crankshaft, Remove & Install, Out F/Out Hull/Off Site
Notes: Time is based on cylinder head & pistons remaining installed.
11.3 11.0

Remove & Install Engine Oil Cooler, Out F/Out Hull/Off Site
Remove & Install Eng Speed/Timing Sensor
Remove & Install Engine Oil Filter
Remove & Install Crankshaft, Out F/Out Hull/Off Site
Unpack & Pack Crankshaft
Wash Cylinder Block, Out F/Out Hull/Off Site

1202 010 WX Crankshaft, Remove & Install, With Named Component(S)
Notes: If head is machined/replaced, add code (1101-063).
If required, add code (1216-082-LJ-S) for measuring liner projection.
If R&I additional cylinder pack is required, add code (1239-010-OX-A).
This code includes R&I only one cylinder pack, other pistons remain installed.
For test after repair, add one of the following codes: (1000-031-OX), (1000-031-CS) or (1202-030).
15.5 15.2

Remove & Install Engine Oil Cooler
Page 82 of 210
C15 ACERT® 2007

Remove & Install Crankcase Breather, Tube
Remove & Install Timing Gear Housing Plate, Bracket
Remove & Install Valve Cover
Separate & Connect Unit Injector, Set (All)
Remove & Install Valve Cover Base
Remove & Install Rocker Shaft Assembly, Set (All)
Remove & Install Valve Bridge, Set (All)
Remove & Install Unit Injector, Set (All)
Remove & Install Cylinder Head Assembly, Bolt(S), Set (All)
Remove & Install Cylinder Head Assembly
Remove & Install Cylinder Head Assembly, Plate
Remove & Install Fuel Transfer Pump
Remove & Install Piston Cooling Jet, First One
Remove & Install Cylinder Pack, First One
Remove & Install Cylinder Liner, Seal, First One
Remove & Install Crankshaft
Clean Cylinder Block

1202 030 Crankshaft, Test After Repair
Notes: None
1.0 1.0

Test After Repair Crankshaft
Page 83 of 210
C15 ACERT® 2007

1202 035 Crankshaft, Troubleshoot
Notes: None
1.2 1.2

Troubleshoot Crankshaft

1202 074 Crankshaft, Wash
Notes: None
0.5 0.5
Wash 0.5 0.5

Wash Crankshaft

1203 010 A Crankshaft Main Bearing, Remove & Install, Each Additional
Notes: None
0.3 0.3
Remove 0.2 0.2

Rotate Crankshaft, Each Additional
Remove Crankshaft Main Bearing, Each Additional
Identify Crankshaft Main Bearing, Each Additional
Install 0.1 0.1
Install Crankshaft Main Bearing, Each Additional

1203 010 F Crankshaft Main Bearing, Remove & Install, First One
Notes: None
2.9 2.9
Remove 1.7 1.7

Drain Engine Oil
Remove Engine Oil, Sensor
Rotate Crankshaft, First One
Remove Crankshaft Main Bearing, First One
Identify Crankshaft Main Bearing, First One
Page 84 of 210
C15 ACERT® 2007
Install 1.2 1.2

Install Crankshaft Main Bearing, First One
Check Crankshaft, End Play
Install Engine Oil, Sensor
Refill Engine Oil

1203 010 S Crankshaft Main Bearing, Remove & Install, Set (All)
Notes: None
4.8 4.8
Remove 2.8 2.8

Drain Engine Oil
Rotate Crankshaft, Set (All)
Remove Crankshaft Main Bearing, Set (All)
Remove Crankshaft Thrust Plate
Identify Crankshaft Main Bearing, Set (All)
Install 2.0 2.0
Install Crankshaft Main Bearing, Set (All)
Install Crankshaft Thrust Plate
Refill Engine Oil

1203 010 ES E Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Each
Notes: None
0.3 0.3
Remove 0.2 0.2

Remove Crankshaft Main Bearing, Excludes Some R&I, Each
Identify Crankshaft Main Bearing, Each Additional
Install 0.1 0.1
Install Crankshaft Main Bearing, Excludes Some R&I, Each

1203 010 ES S Crankshaft Main Bearing, Remove & Install, Excludes Some R&I, Set (All)
Page 85 of 210
C15 ACERT® 2007
Notes: None
2.1 2.1
Remove 1.2 1.2

Remove Crankshaft Main Bearing, Excludes Some R&I, Set (All)
Identify Crankshaft Main Bearing, Set (All)
Install 0.9 0.9
Install Crankshaft Main Bearing, Excludes Some R&I, Set (All)

1205 010 Crankshaft Damper/Pulley, Remove & Install
Notes: None
0.8 0.8
Remove 0.2 0.2

Raise Cab
Separate V-Belt(S)
Install 0.6 0.6
Connect V-Belt(S)
Adjust Serpentine Belt
Adjust V-Belt(S)
Lower Cab

1209 074 Cam Rlr Fol/Valve Lifter, Wash
Notes: None
0.5 0.5
Wash 0.5 0.5

Wash Cam Rlr Fol/Valve Lifter

1210 010 Camshaft, Remove & Install
Notes: None
Page 86 of 210
C15 ACERT® 2007
8.3 8.3
Remove 2.8 2.8

Raise Cab
Remove Radiator
Remove Valve Cover
Separate Fan Drive
Remove Camshaft
Package Camshaft
Install 5.5 5.5
Unpack Camshaft
Inspect Camshaft
Install Camshaft
Connect Fan Drive
Install Valve Cover
Install Radiator
Page 87 of 210
C15 ACERT® 2007
Prime Fuel System

Lower Cab

1210 010 ES Camshaft, Remove & Install, Excludes Some R&I
Notes: Claim this code in conjunction with (1162-010) when the two repairs are performed at the same time.
If required, add code (1051-010) for R&I air cleaner housing.
4.2 4.2
Remove 1.3 1.3

Remove Valve Cover
Time Flywheel, With Pin, Set (All)
Remove Camshaft, Excludes Some R&I
Package Camshaft
Install 2.9 2.9
Unpack Camshaft
Inspect Camshaft
Install Camshaft, Excludes Some R&I
Install Valve Cover

1210 010 XE Camshaft, Remove & Install, Off Engine
Notes: Claim this code for R&I camshaft when cylinder head is off engine on a bench.
0.7 0.7
Remove 0.3 0.3

Remove Camshaft, Off Engine
Package Camshaft
Install 0.4 0.4
Unpack Camshaft
Inspect Camshaft, Off Engine
Install Camshaft, Off Engine

1210 030 Camshaft, Test After Repair
Notes: None
1.0 1.0
Page 88 of 210
C15 ACERT® 2007
Test After Repair Camshaft

1210 035 Camshaft, Troubleshoot
Notes: None
1.2 1.2

Troubleshoot Camshaft

1210 074 Camshaft, Wash
Notes: None
0.5 0.5
Wash 0.5 0.5

Wash Camshaft

1211 010 A Camshaft Bearing, Remove & Install, Each Additional
Notes: None
0.3 0.3

Remove & Install Camshaft Bearing, Each Additional

1211 010 F Camshaft Bearing, Remove & Install, First One
Notes: None
0.9 0.9

Remove & Install Camshaft Bearing, First One

1211 010 S Camshaft Bearing, Remove & Install, Set (All)
Notes: None
2.3 2.3
Page 89 of 210
C15 ACERT® 2007

Remove & Install Camshaft Bearing, Set (All)

1212 010 Camshaft Gear, Remove & Install
Notes: None
2.2 2.2
Remove 1.0 1.0

Raise Cab
Loosen Fan Drive
Install 1.2 1.2
Tighten Fan Drive
Lower Cab

1212 025 Camshaft Gear, Adjust
Notes: None
0.6 0.6
Adjust 0.6 0.6

Install Dial Ind&Cntc Pnt M&A Tls
Remove Dial Ind&Cntc Pnt M&A Tls
Torque Camshaft Gear

1212 030 Camshaft Gear, Test After Repair
Notes: None
0.5 0.5

Test After Repair Camshaft Gear
Page 90 of 210
C15 ACERT® 2007

1212 035 Camshaft Gear, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Camshaft Gear

1212 074 Camshaft Gear, Wash
Notes: None
0.5 0.5
Wash 0.5 0.5

Wash Camshaft Gear

1214 020 A Piston, Recondition, Each Additional
Notes: None
0.2 0.2
Recondition 0.2 0.2

Remove Piston Rings, Each Additional
Wash Piston, Each Additional
Recondition Piston, Each Additional
Check Piston Rings, Groove, Each Additional
Clean & Inspect Piston, Each Additional

1214 020 F Piston, Recondition, First One
Notes: None
0.4 0.4
Recondition 0.4 0.4

Remove Piston Rings, First One
Wash Piston, First One
Recondition Piston, First One
Check Piston Rings, Groove, First One
Clean & Inspect Piston, First One
Page 91 of 210
C15 ACERT® 2007

1214 020 S Piston, Recondition, Set (All)
Notes: None
1.4 1.4
Recondition 1.4 1.4

Remove Piston Rings, Set (All)
Wash Piston, Set (All)
Recondition Piston, Set (All)
Check Piston Rings, Groove, Set (All)
Clean & Inspect Piston, Set (All)

1216 020 FH E Cylinder Liner, Recondition, Flex Hone, Each
Notes: None
0.3 0.3
Recondition 0.3 0.3

Inspect Cylinder Liner, Flex Hone, Each
Measure Cylinder Liner, Flex Hone, Each
Recondition Cylinder Liner, Flex Hone, Each
Wash Cylinder Liner, Flex Hone, Each
Lubricate Cylinder Liner, Flex Hone, Each

1216 020 FH S Cylinder Liner, Recondition, Flex Hone, Set (All)
Notes: None
1.4 1.4
Recondition 1.4 1.4

Inspect Cylinder Liner, Flex Hone, Set (All)
Measure Cylinder Liner, Flex Hone, Set (All)
Recondition Cylinder Liner, Flex Hone, Set (All)
Wash Cylinder Liner, Flex Hone, Set (All)
Lubricate Cylinder Liner, Flex Hone, Set (All)

1216 020 HH E Cylinder Liner, Recondition, Hard Hone, Each
Notes: None
0.5 0.5
Recondition 0.5 0.5

Inspect Cylinder Liner, Hard Hone, Each
Measure Cylinder Liner, Hard Hone, Each
Page 92 of 210
C15 ACERT® 2007
Recondition Cylinder Liner, Hard Hone, Each

Wash Cylinder Liner, Hard Hone, Each
Lubricate Cylinder Liner, Hard Hone, Each

1216 020 HH S Cylinder Liner, Recondition, Hard Hone, Set (All)
Notes: None
3.2 3.2
Recondition 3.2 3.2

Inspect Cylinder Liner, Hard Hone, Set (All)
Measure Cylinder Liner, Hard Hone, Set (All)
Recondition Cylinder Liner, Hard Hone, Set (All)
Wash Cylinder Liner, Hard Hone, Set (All)
Lubricate Cylinder Liner, Hard Hone, Set (All)

1216 082 LJ S Cylinder Liner, Measure, Liner Projection, Set (All)
Notes: None
0.7 0.7
Measure 0.7 0.7


1216 571 S Cylinder Liner, Clean & Inspect, Set (All)
Notes: None
0.7 0.7
Clean & Inspect 0.7 0.7

Clean & Inspect Cylinder Liner, Set (All)

1217 012 A Liner Seat/Insert, Install, Each Additional
Notes: Counterboring one cylinder does not require R&I liner of adjacent cylinder(S) on either side, when using Caterpillar service tooling.
0.7 0.7
Install 0.7 0.7

Install Liner Seat/Insert, Each Additional
Page 93 of 210
C15 ACERT® 2007
1217 012 F Liner Seat/Insert, Install, First One

1.4 1.4
Install 1.4 1.4

Install Liner Seat/Insert, First One

1217 012 S Liner Seat/Insert, Install, Set (All)
4.6 4.6
Install 4.6 4.6

Install Liner Seat/Insert, Set (All)

1218 020 MJ A Connecting Rod, Recondition, Major, Each Additional
Notes: None
0.7 0.7
Recondition 0.7 0.7

Recondition Connecting Rod, Major, Each Additional

1218 020 MJ F Connecting Rod, Recondition, Major, First One
Notes: If con-rods required only measure check, use code (1218-082- -F).
1.4 1.4
Recondition 1.4 1.4

Recondition Connecting Rod, Major, First One

1218 020 MJ S Connecting Rod, Recondition, Major, Set (All)
Notes: If con-rods required only measure check, use code (1218-082- -S).
4.9 4.9
Recondition 4.9 4.9

Recondition Connecting Rod, Major, Set (All)

1218 020 MN A Connecting Rod, Recondition, Minor, Each Additional
Notes: None
Page 94 of 210
C15 ACERT® 2007
0.3 0.3
Recondition 0.3 0.3

Recondition Connecting Rod, Minor, Each Additional

1218 020 MN F Connecting Rod, Recondition, Minor, First One
Notes: If con-rods required only measure check, use code (1218-082- -F).
0.9 0.9
Recondition 0.9 0.9

Recondition Connecting Rod, Minor, First One

1218 020 MN S Connecting Rod, Recondition, Minor, Set (All)
Notes: If con-rods required only measure check, use code (1218-082- -S).
2.4 2.4
Recondition 2.4 2.4

Recondition Connecting Rod, Minor, Set (All)

1218 082 A Connecting Rod, Measure, Each Additional
Notes: None
0.2 0.2
Measure 0.2 0.2

Polish Bearings, Each Additional
Install Bearings, Each Additional
Measure Crankshaft, Each Additional
Polish Crankshaft, Each Additional
Measure Connecting Rod, Each Additional

1218 082 F Connecting Rod, Measure, First One
Notes: None
0.5 0.5
Measure 0.5 0.5

Polish Bearings, First One
Install Bearings, First One
Measure Crankshaft, First One
Polish Crankshaft, First One
Measure Connecting Rod, First One
Page 95 of 210
C15 ACERT® 2007

1218 082 S Connecting Rod, Measure, Set (All)
Notes: None
1.5 1.5
Measure 1.5 1.5

Polish Bearings, Set (All)
Install Bearings, Set (All)
Measure Crankshaft, Set (All)
Polish Crankshaft, Set (All)
Measure Connecting Rod, Set (All)

1219 010 A Connecting Rod Bearing, Remove & Install, Each Additional
Notes: None
0.3 0.3
Remove 0.2 0.2

Remove Connecting Rod Bearing, Each Additional
Identify Connecting Rod Bearing, Each Additional
Install 0.1 0.1
Install Connecting Rod Bearing, Each Additional

1219 010 F Connecting Rod Bearing, Remove & Install, First One
Notes: None
2.9 2.9
Remove 1.7 1.7

Drain Engine Oil
Remove Connecting Rod Bearing, First One
Identify Connecting Rod Bearing, First One
Install 1.2 1.2
Install Connecting Rod Bearing, First One
Page 96 of 210
C15 ACERT® 2007
Refill Engine Oil

1219 010 S Connecting Rod Bearing, Remove & Install, Set (All)
Notes: None
4.3 4.3
Remove 2.8 2.8

Drain Engine Oil
Remove Connecting Rod Bearing, Set (All)
Identify Connecting Rod Bearing, Set (All)
Install 1.5 1.5
Install Connecting Rod Bearing, Set (All)
Refill Engine Oil

1223 040 IT S Cylinder Block Cylinder, Inspect, Using Borescope, Set (All)
Notes: None
0.6 0.6
Inspect 0.6 0.6

Inspect Cylinder Block Cylinder, Using Borescope, Set (All)

1223 082 E Cylinder Block Cylinder, Measure, Each
Notes: None
0.1 0.1
Measure 0.1 0.1

Measure Cylinder Block Cylinder, Each
Page 97 of 210
C15 ACERT® 2007
1230 010 A Ckshft Main & Rod Brg, Remove & Install, Each Additional
Notes: None
0.6 0.6
Remove 0.3 0.3

Remove Crankshaft Main Bearing, Each Additional
Identify Ckshft Main & Rod Brg, Each Additional
Install 0.3 0.3
Install Crankshaft Main Bearing, Each Additional

1230 010 F Ckshft Main & Rod Brg, Remove & Install, First One
Notes: None
3.4 3.4
Remove 2.0 2.0

Drain Engine Oil
Remove Ckshft Main & Rod Brg, First One
Identify Ckshft Main & Rod Brg, First One
Install 1.4 1.4
Install Ckshft Main & Rod Brg, First One
Refill Engine Oil

1230 010 S Ckshft Main & Rod Brg, Remove & Install, Set (All)
Notes: None
6.4 6.4
Remove 3.7 3.7

Drain Engine Oil
Page 98 of 210
C15 ACERT® 2007

Remove Ckshft Main & Rod Brg, Set (All)
Identify Ckshft Main & Rod Brg, Set (All)
Install 2.7 2.7
Install Ckshft Main & Rod Brg, Set (All)
Refill Engine Oil

1234 010 BD Idler Gear, Remove & Install, Bearing
Notes: None
0.4 0.4

Remove & Install Idler Gear, Bearing

1239 010 A Cylinder Pack, Remove & Install, Each Additional
Notes: None
0.7 0.7
Remove 0.3 0.3

Remove Piston Cooling Jet, Each Additional
Remove Cylinder Pack, Each Additional
Package Cylinder Pack, Each Additional
Install 0.4 0.4
Unpack Cylinder Pack, Each Additional
Install Cylinder Pack, Each Additional
Install Piston Cooling Jet, Each Additional

1239 010 F Cylinder Pack, Remove & Install, First One
23.9 24.0
Page 99 of 210
C15 ACERT® 2007
Remove 7.4 7.5

Raise Cab
Recover Refrigerant
Drain Engine Oil
Remove Refrigerant Compressor
Remove Alternator
Separate Fan Drive
Remove Valve Cover
Page 100 of 210
C15 ACERT® 2007

Remove Piston Cooling Jet, First One
Remove Cylinder Pack, First One
Package Cylinder Pack, First One
Clean 2.6 2.6
Clean Cylinder Liner, Bore, First One
Measure 0.7 0.7
Install 13.2 13.2
Unpack Cylinder Pack, First One
Identify Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, First One
Install Piston Cooling Jet, First One
Install Cylinder Head Assembly
Install Engine Oil Cooler, Line(S)
Install Valve Cover
Connect Fan Drive
Page 101 of 210
C15 ACERT® 2007
Install Alternator
Install Fuel Supply/Return Lines, Head Assembly
Install Coolant Hose/Lines, Head Assembly
Refill Engine Oil
Prime Fuel System
Lower Cab

1239 010 S Cylinder Pack, Remove & Install, Set (All)
27.5 27.6
Remove 8.7 8.8

Raise Cab
Recover Refrigerant
Page 102 of 210
C15 ACERT® 2007

Drain Engine Oil
Remove Alternator
Separate Fan Drive
Remove Valve Cover
Page 103 of 210
C15 ACERT® 2007

Remove Piston Cooling Jet, Set (All)
Remove Cylinder Pack, Set (All)
Package Cylinder Pack, Set (All)
Clean 3.3 3.3
Clean Cylinder Liner, Bore, Set (All)
Measure 0.7 0.7
Install 14.8 14.8
Unpack Cylinder Pack, Set (All)
Identify Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Install Cylinder Pack, Set (All)
Install Piston Cooling Jet, Set (All)
Install Cylinder Head Assembly
Install Engine Oil Cooler, Line(S)
Install Valve Cover
Connect Fan Drive
Install Alternator
Page 104 of 210
C15 ACERT® 2007

Install Fuel Supply/Return Lines, Head Assembly
Install Coolant Hose/Lines, Head Assembly
Refill Engine Oil
Prime Fuel System
Lower Cab

1239 010 ES S Cylinder Pack, Remove & Install, Excludes Some R&I, Set (All)
Notes: None
3.5 3.5

Remove & Install Cylinder Pack, Excludes Some R&I, Set (All)

1239 010 OX A Cylinder Pack, Remove & Install, Out F/Out Hull/Off Site, Each Additional
Notes: None
0.6 0.6

Remove & Install Cylinder Pack, Out F/Out Hull/Off Site, Each Additional
Page 105 of 210
C15 ACERT® 2007
1239 010 OX F Cylinder Pack, Remove & Install, Out F/Out Hull/Off Site, First One
Notes: None
12.5 12.1
Remove 3.9 3.8

Separate Cylinder Head Assembly, Wiring Harness, Out Of Frame
Remove Valve Cover
Separate V-Belt(S)
Separate Fan Drive
Remove Air Compressor Governor
Remove Cylinder Head Assembly, Bolt(S), Set (All)
Remove Engine Oil Pump, Out F/Out Hull/Off Site
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Remove Cylinder Pack, Out F/Out Hull/Off Site, First One
Remove Connecting Rod Bearing, Out F/Out Hull/Off Site, First One
Remove Cylinder Liner, Seal, First One
Package Cylinder Pack, Out F/Out Hull/Off Site, First One
Clean 1.6 1.6
Clean Cylinder Liner, Bore, First One
Install 7.0 6.7
Unpack Cylinder Pack, Out F/Out Hull/Off Site, First One
Identify Cylinder Pack, First One
Install Cylinder Liner, Seal, First One
Install Cylinder Pack, Out F/Out Hull/Off Site, First One
Install Connecting Rod Bearing, Out F/Out Hull/Off Site, First One
Measure Cylinder Liner, Liner Projection, Set (All), Out Of Frame
Install Piston Cooling Jet, Out F/Out Hull/Off Site, First One
Install Engine Oil Pump, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Bolt(S), Set (All)
Page 106 of 210
C15 ACERT® 2007

Install Air Compressor Governor
Connect Fan Drive
Connect V-Belt(S)
Install Valve Cover
Connect Cylinder Head Assembly, Wiring Harness, Out Of Frame

1239 010 OX S Cylinder Pack, Remove & Install, Out F/Out Hull/Off Site, Set (All)
Notes: None
15.8 15.4
Remove 5.2 5.1

Separate Cylinder Head Assembly, Wiring Harness, Out Of Frame
Remove Valve Cover
Remove Thermostat/Water Temp Reg, Out F/Out Hull/Off Site
Separate V-Belt(S)
Separate Fan Drive
Remove Air Compressor Governor
Remove Cylinder Head Assembly, Bolt(S), Set (All)
Page 107 of 210
C15 ACERT® 2007

Remove Engine Oil Pump, Out F/Out Hull/Off Site
Remove Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Pack, Out F/Out Hull/Off Site, Set (All)
Remove Connecting Rod Bearing, Out F/Out Hull/Off Site, Set (All)
Remove Cylinder Liner, Seal, Set (All)
Package Cylinder Pack, Set (All)
Clean 2.2 2.2
Clean Cylinder Liner, Bore, Set (All)
Install 8.4 8.1
Unpack Cylinder Pack, Set (All)
Identify Cylinder Pack, Set (All)
Install Cylinder Liner, Seal, Set (All)
Install Cylinder Pack, Out F/Out Hull/Off Site, Set (All)
Install Connecting Rod Bearing, Out F/Out Hull/Off Site, Set (All)
Measure Cylinder Liner, Liner Projection, Set (All), Out Of Frame
Install Piston Cooling Jet, Out F/Out Hull/Off Site, Set (All)
Install Engine Oil Pump, Out F/Out Hull/Off Site
Install Cylinder Head Assembly, Bolt(S), Set (All)
Install Air Compressor Governor
Connect Fan Drive
Connect V-Belt(S)
Install Valve Cover
Connect Cylinder Head Assembly, Wiring Harness, Out Of Frame

1239 020 E Cylinder Pack, Recondition, Each
Notes: None
0.6 0.6
Recondition 0.6 0.6
Page 108 of 210
C15 ACERT® 2007
Remove Piston & Connecting Rod, Each

Disassemble Piston & Connecting Rod, Each
Remove Piston Rings, Each
Clean Piston, Each
Hone Cylinder Liner, Each
Assemble Piston & Connecting Rod, Each
Install Piston Rings, Each
Install Piston & Connecting Rod, Each

1239 020 S Cylinder Pack, Recondition, Set (All)
Notes: None
3.4 3.4
Recondition 3.4 3.4

Remove Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)
Disassemble Piston & Connecting Rod, Set (All)
Remove Piston Rings, Set (All)
Clean Piston, Set (All)
Hone Cylinder Liner, Set (All)
Assemble Piston & Connecting Rod, Set (All)
Install Piston Rings, Set (All)
Install Piston & Connecting Rod, Out F/Out Hull/Off Site, Set (All)

1239 030 Cylinder Pack, Test After Repair
Notes: None
1.0 1.0

Test After Repair Cylinder Pack

1239 035 Cylinder Pack, Troubleshoot
Notes: None
1.2 1.2

Troubleshoot Cylinder Pack

1239 074 Cylinder Pack, Wash
Notes: None
Page 109 of 210
C15 ACERT® 2007
0.5 0.5
Wash 0.5 0.5

Wash Cylinder Pack

1240 010 Block Underframe, Remove & Install
Notes: None
0.3 0.3

Remove & Install Block Underframe

1250 038 ZPA Fuel System, Diagnostic Test, Troubleshoot Procedure A
Notes: None
0.4 0.4

Run Engine, AT Low Idle
Inspect Fuel Supply/Return Lines, Supply
Inspect Fuel Supply/Return Lines, Return
Remove & Install Fuel Filter, Secondary
Inspect Fuel Press Regulator Vlv
Inspect Fuel Press Regulator Vlv, Secondary
Diagnostic Test Fuel Press Regulator Vlv, Pressure(S)

1250 038 ZPB Fuel System, Diagnostic Test, Troubleshoot Procedure B
Notes: None
0.1 0.1

Inspect Fuel Supply/Return Lines, Supply
Remove & Install Fuel Filter, Secondary

1250 038 ZPC Fuel System, Diagnostic Test, Troubleshoot Procedure C
Notes: This time includes R&I of the fuel transfer pump.
0.5 0.5
Page 110 of 210
C15 ACERT® 2007


1250 038 ZPD Fuel System, Diagnostic Test, Troubleshoot Procedure D
1.0 1.0

Inspect Fuel Tank, Breather
Inspect Fuel System, Line(S)
Remove & Install Fuel Filter, Primary
Remove, Clean & Install Fuel Shutoff Solenoid
Check Fuel System, For Leaks

1250 038 ZPE Fuel System, Diagnostic Test, Troubleshoot Procedure E
1.7 1.7

Regenerate Diesel Particulate Filter
Remove, Clean & Install Fuel Shutoff Solenoid

1250 038 ZPF Fuel System, Diagnostic Test, Troubleshoot Procedure F
Notes: None
0.1 0.1
Page 111 of 210
C15 ACERT® 2007

Inspect Fuel Press Regulator Vlv, Function

1250 038 ZPG Fuel System, Diagnostic Test, Troubleshoot Procedure G
Notes: None
0.1 0.1


1250 038 ZPH Fuel System, Diagnostic Test, Troubleshoot Procedure H
Notes: None
1.1 1.1

Remove Fuel Filter, Secondary
Install Fuel Filter, Secondary
Remove Fuel Shutoff Solenoid, Front
Remove Fuel Shutoff Solenoid, Rear
Install Fuel Shutoff Solenoid, Rear
Install Fuel Shutoff Solenoid, Front
Remove Fuel Shutoff Solenoid, Main
Install Fuel Shutoff Solenoid, Main

1250 038 ZPJ Fuel System, Diagnostic Test, Troubleshoot Procedure J
Notes: None
0.6 0.6

Remove Fuel Filter, Secondary
Install Fuel Filter, Secondary
Page 112 of 210
C15 ACERT® 2007

1250 038 ZPK Fuel System, Diagnostic Test, Troubleshoot Procedure K
Notes: None
0.9 0.9

Check Fuel, Fluid Level
Inspect Fuel Tank, Breather
Prime Fuel System
Inspect Fuel Shutoff Solenoid

1250 046 Fuel System, Flush
Notes: None
0.5 0.5
Flush 0.5 0.5

Flush Fuel System

1250 082 PX Fuel System, Measure, Pressure(S)
Notes: None
0.3 0.3
Measure 0.3 0.3

Measure Fuel System, Pressure(S)

1250 535 Fuel System, Check
Notes: None
0.5 0.5
Check 0.5 0.5

Remove Fuel Pressure Sensor
Install Pressure Gauges & Probes
Install Fuel Pressure Gauge
Page 113 of 210
C15 ACERT® 2007

Run Engine, AT High Idle
Check Fuel Pressure Gauge, Pressure(S)
Remove Fuel Pressure Gauge
Remove Pressure Gauges & Probes
Install Fuel Pressure Sensor

1256 010 Fuel Transfer Pump, Remove & Install
Notes: None
0.3 0.3
Remove 0.1 0.1

Raise Cab
Install 0.2 0.2
Lower Cab

1256 030 Fuel Transfer Pump, Test After Repair
Notes: None
0.5 0.5

Test After Repair Fuel Transfer Pump

1256 035 Fuel Transfer Pump, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Fuel Transfer Pump

1256 074 Fuel Transfer Pump, Wash
Notes: None
0.3 0.3
Page 114 of 210
C15 ACERT® 2007
Wash 0.3 0.3

Wash Fuel Transfer Pump

1258 010 Fuel Priming Pump, Remove & Install
Notes: None
0.1 0.1

Remove Fuel Priming Pump
Install Fuel Priming Pump

1258 030 Fuel Priming Pump, Test After Repair
Notes: None
0.3 0.3

Test After Repair Fuel Priming Pump

1258 035 Fuel Priming Pump, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Fuel Priming Pump

1258 040 CV Fuel Priming Pump, Inspect, Check Valve
Notes: None
0.2 0.2
Inspect 0.2 0.2

Inspect Fuel Priming Pump, Check Valve

1258 074 Fuel Priming Pump, Wash
Page 115 of 210
C15 ACERT® 2007
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Fuel Priming Pump

1259 010 MV Fuel Shutoff Solenoid, Remove & Install, Main
Notes: None
0.3 0.3
Remove 0.1 0.1

Separate Fuel Shutoff Solenoid, Wiring
Install 0.2 0.2
Connect Fuel Shutoff Solenoid, Wiring

1259 010 PLT Fuel Shutoff Solenoid, Remove & Install, Pilot
Notes: None
0.2 0.2
Remove 0.1 0.1

Separate Fuel Shutoff Solenoid, Wiring
Remove Fuel Shutoff Solenoid, Pilot
Install 0.1 0.1
Install Fuel Shutoff Solenoid, Pilot
Connect Fuel Shutoff Solenoid, Wiring

1259 030 Fuel Shutoff Solenoid, Test After Repair
Notes: None
0.3 0.3

Test After Repair Fuel Shutoff Solenoid

1259 035 Fuel Shutoff Solenoid, Troubleshoot
Notes:
None
Page 116 of 210
C15 ACERT® 2007
0.5 0.5

Troubleshoot Fuel Shutoff Solenoid

1259 074 Fuel Shutoff Solenoid, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Fuel Shutoff Solenoid

1261 010 Fuel Filter, Remove & Install
Notes: None
0.1 0.1

Remove Fuel Filter
Install Fuel Filter

1262 010 Fuel Filter Housing/Base, Remove & Install
Notes: None
0.7 0.7
Remove 0.4 0.4

Remove Fuel Filter
Separate Fuel Temperature Sensor
Separate Fuel Filter Housing/Base, Line(S)
Remove Fuel Filter Housing/Base, Bolt(S)
Remove Fuel Filter Housing/Base
Install 0.3 0.3
Install Fuel Filter Housing/Base
Install Fuel Filter Housing/Base, Bolt(S)
Connect Fuel Filter Housing/Base, Line(S)
Connect Fuel Temperature Sensor
Install Fuel Filter
Page 117 of 210
C15 ACERT® 2007
1262 030 Fuel Filter Housing/Base, Test After Repair

Notes: None
0.3 0.3

Test After Repair Fuel Filter Housing/Base

1262 035 Fuel Filter Housing/Base, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Fuel Filter Housing/Base

1262 074 Fuel Filter Housing/Base, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Fuel Filter Housing/Base

1273 044 Fuel Tank, Drain & Refill
Notes: Claim this code as actual/reasonable time.
0.0 0.0
Drain & Refill 0.0 0.0

Drain & Refill Fuel Tank

1274 010 Fuel Supply/Return Lines, Remove & Install
Notes: None
0.3 0.4

Page 118 of 210
C15 ACERT® 2007

1274 030 Fuel Supply/Return Lines, Test After Repair
Notes: None
0.3 0.3

Test After Repair Fuel Supply/Return Lines

1274 035 Fuel Supply/Return Lines, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Fuel Supply/Return Lines

1274 042 Fuel Supply/Return Lines, Inspect & Maintain
Notes: This code is a visual inspection of the fuel lines for cracks and/or leaks.
0.2 0.2
Inspect & Maintain 0.2 0.2

Separate Fuel, Line(S), Limited Quantity
Inspect Fuel Supply/Return Lines
Connect Fuel, Line(S), Limited Quantity

1274 074 Fuel Supply/Return Lines, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Fuel Supply/Return Lines

1280 038 PX Fuel, Diagnostic Test, Pressure(S)
Notes: This code does not include time to isolate and repair problem.
0.3 0.3

Diagnostic Test Fuel, Pressure(S)
Page 119 of 210
C15 ACERT® 2007

1280 082 Fuel, Measure
Notes: None
0.2 0.2
Measure 0.2 0.2

Measure Fuel

1290 010 A Unit Injector, Remove & Install, Each Additional
Notes: None
0.7 0.7
Remove 0.2 0.2

Remove Rocker Arm, Each Additional
Separate Unit Injector, Wiring Harness, Each Additional
Remove Unit Injector, Each Additional
Install 0.5 0.5
Install Unit Injector, Each Additional
Connect Unit Injector, Wiring Harness, Each Additional
Install Rocker Arm, Each Additional
Adjust Inlet/Exhaust Valve, Each
Adjust Valve Actuator, Each

1290 010 F Unit Injector, Remove & Install, First One
2.7 2.7
Remove 0.8 0.8

Raise Cab
Remove Valve Cover
Remove Rocker Arm, First One
Separate Unit Injector, Wiring Harness, First One
Remove Unit Injector, First One
Install 1.9 1.9
Install Unit Injector, First One
Connect Unit Injector, Wiring Harness, First One
Install Rocker Arm, First One
Install Valve Cover
Page 120 of 210
C15 ACERT® 2007

Calibrate Unit Injector, First One
Prime Fuel System, Limited Quantity
Lower Cab

1290 010 S Unit Injector, Remove & Install, Set (All)
4.3 4.3
Remove 1.2 1.2

Raise Cab
Remove Valve Cover
Install 3.1 3.1
Install Valve Cover
Calibrate Unit Injector, Set (All)
Prime Fuel System
Lower Cab

1290 010 ES A Unit Injector, Remove & Install, Excludes Some R&I, Each Additional
Notes: None
0.2 0.2

Remove & Install Unit Injector, Excludes Some R&I, Each Additional

1290 030 Unit Injector, Test After Repair
Notes: None
0.5 0.5

Test After Repair Unit Injector
Page 121 of 210
C15 ACERT® 2007

1290 035 Unit Injector, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Unit Injector

1290 038 I3 A Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Each Additional
Notes: None
0.5 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Each Additional

1290 038 I3 S Unit Injector, Diagnostic Test, Using Cyl Cut-Out Test, Set (All)
Notes: None
0.5 0.5

Diagnostic Test Unit Injector, Using Cyl Cut-Out Test, Set (All)

1290 074 Unit Injector, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Unit Injector

1290 079 WW S Unit Injector, Torque, Wiring Harness, Set (All)
Notes: None
0.3 0.3
Page 122 of 210
C15 ACERT® 2007
Torque 0.3 0.3

Torque Unit Injector, Wiring Harness, Set (All)

1290 081 OD S Unit Injector, Test, Solenoid, Set (All)
Notes: None
0.5 0.5
Test 0.5 0.5

Test Unit Injector, Solenoid, Set (All)

1302 010 Engine Oil Pan, Remove & Install
Notes: None
2.0 2.0

Lift, Block & Lower Truck
Drain & Refill Engine Oil
Remove & Install Engine Oil Pan, In Frame/In Hull/On Site

1302 010 S1 Engine Oil Pan, Remove & Install, Sound Suppression
Notes: None
0.3 0.3

Remove & Install Engine Oil Pan, Sound Suppression

1302 030 Engine Oil Pan, Test After Repair
Notes: None
0.3 0.3

Test After Repair Engine Oil Pan

1302 035 Engine Oil Pan, Troubleshoot
Notes: None
Page 123 of 210
C15 ACERT® 2007
0.5 0.5

Troubleshoot Engine Oil Pan

1302 064 Engine Oil Pan, Ream/Bore/Drill
Notes: None
0.6 0.6
Ream/Bore/Drill 0.6 0.6

Ream/Bore/Drill Engine Oil Pan

1302 074 Engine Oil Pan, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Engine Oil Pan

1304 002 Engine Oil Pump, Tfr Components To/From
Notes: None
0.2 0.2

Tfr Components To/From Engine Oil Pump

1304 010 Engine Oil Pump, Remove & Install
Notes: None
2.4 2.4
Remove 0.5 0.5

Lift & Block Truck
Drain Engine Oil
Remove Engine Oil Pump, In Frame/In Hull/On Site
Page 124 of 210
C15 ACERT® 2007
Clean 1.1 1.1

Clean Engine Oil Pump
Install 0.8 0.8
Install Engine Oil Pump, In Frame/In Hull/On Site
Refill Engine Oil
Lower Truck

1304 010 OX Engine Oil Pump, Remove & Install, Out F/Out Hull/Off Site
Notes: None
0.3 0.3

Remove & Install Engine Oil Pump, Out F/Out Hull/Off Site

1304 010 TU Engine Oil Pump, Remove & Install, Tube
Notes: None
0.3 0.3


1304 030 Engine Oil Pump, Test After Repair
Notes: None
0.3 0.3

Test After Repair Engine Oil Pump

1304 035 Engine Oil Pump, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Engine Oil Pump
Page 125 of 210
C15 ACERT® 2007

1304 040 Engine Oil Pump, Inspect
Notes: None
0.2 0.2
Inspect 0.2 0.2

Inspect Engine Oil Pump

1304 074 Engine Oil Pump, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Engine Oil Pump

1306 010 Eng Oil Filter Hsg/Base, Remove & Install
Notes: None
6.7 6.6
Remove 2.1 2.1

Raise Cab
Remove Precooler
Remove Engine Coolant, Valve
Remove Engine Oil Cooler, Bonnet
Remove Engine Oil Cooler, In Frame/In Hull/On Site
Remove Engine Oil, Filter
Remove Eng Oil Filter Hsg/Base
Clean 1.4 1.4
Clean Eng Oil Filter Hsg/Base
Clean Engine Oil Cooler, Bonnet
Clean Engine Oil Cooler
Clean Engine Oil Cooler, Tube
Page 126 of 210
C15 ACERT® 2007

Install 3.2 3.1
Install Eng Oil Filter Hsg/Base
Install Engine Oil Cooler, In Frame/In Hull/On Site
Install Engine Oil Cooler, Bonnet
Install Engine Coolant, Valve
Install Precooler
Lower Cab

1306 017 Eng Oil Filter Hsg/Base, Disassemble & Assemble
Notes: None
0.6 0.6
Disassemble 0.3 0.3

Disassemble Eng Oil Filter Hsg/Base, Bypass Valve
Clean & Inspect Eng Oil Filter Hsg/Base, Bypass Valve
Assemble 0.3 0.3
Assemble Eng Oil Filter Hsg/Base, Bypass Valve

1306 030 Eng Oil Filter Hsg/Base, Test After Repair
Notes: None
0.3 0.3

Test After Repair Eng Oil Filter Hsg/Base

1306 035 Eng Oil Filter Hsg/Base, Troubleshoot
Notes: None
0.5 0.5
Page 127 of 210
C15 ACERT® 2007
Troubleshoot Eng Oil Filter Hsg/Base

1306 074 Eng Oil Filter Hsg/Base, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Eng Oil Filter Hsg/Base

1308 010 KY Engine Oil Filter, Remove & Install, Canister-Type
Notes: None
0.3 0.3

Remove & Install Engine Oil Filter, Canister-Type

1308 010 NN Engine Oil Filter, Remove & Install, Spin-On Type
Notes: None
0.1 0.1

Remove & Install Engine Oil Filter, Spin-On Type

1308 507 Engine Oil Filter, Cut & Analyze
Notes: None
0.3 0.3
Cut & Analyze 0.3 0.3

Cut & Analyze Engine Oil Filter

1316 010 Engine Oil Filler, Remove & Install
Notes: None
0.4 0.4
Page 128 of 210
C15 ACERT® 2007

Remove & Install Engine Oil Filler

1316 030 Engine Oil Filler, Test After Repair
Notes: None
0.3 0.3

Test After Repair Engine Oil Filler

1316 035 Engine Oil Filler, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Engine Oil Filler

1316 074 Engine Oil Filler, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Engine Oil Filler

1317 010 Crankcase Breather, Remove & Install
Notes: None
0.2 0.2

Remove & Install Crankcase Breather

1317 010 BBY Crankcase Breather, Remove & Install, Crankcase Blowby
Notes: None
Page 129 of 210
C15 ACERT® 2007
0.2 0.2
Remove 0.1 0.1

Install 0.1 0.1

1317 030 Crankcase Breather, Test After Repair
Notes: None
0.3 0.3

Test After Repair Crankcase Breather

1317 035 Crankcase Breather, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Crankcase Breather

1317 074 Crankcase Breather, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Crankcase Breather

1318 010 Engine Oil & Filter, Remove & Install
Notes: None
0.5 0.5
Remove 0.2 0.2

Drain Engine, Oil
Remove Engine Oil, Filter
Page 130 of 210
C15 ACERT® 2007
Install 0.3 0.3

Refill Engine, Oil

1318 010 AF Engine Oil & Filter, Remove & Install, Auxiliary Filter
Notes: None
0.4 0.4

Remove & Install Engine Oil & Filter, Auxiliary Filter

1326 010 Eng Oil Level Ga/Dipstick, Remove & Install
Notes: None
0.4 0.4

Remove & Install Eng Oil Level Ga/Dipstick

1326 025 Eng Oil Level Ga/Dipstick, Adjust
Notes: None
0.9 0.9
Adjust 0.9 0.9

Adjust Eng Oil Level Ga/Dipstick

1326 030 Eng Oil Level Ga/Dipstick, Test After Repair
Notes: None
0.3 0.3

Test After Repair Eng Oil Level Ga/Dipstick

1326 035 Eng Oil Level Ga/Dipstick, Troubleshoot
Notes: None
Page 131 of 210
C15 ACERT® 2007
0.5 0.5

Troubleshoot Eng Oil Level Ga/Dipstick

1326 074 Eng Oil Level Ga/Dipstick, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Eng Oil Level Ga/Dipstick

1331 010 A Piston Cooling Jet, Remove & Install, Each Additional
Notes: None
0.1 0.1

Remove & Install Piston Cooling Jet, Each Additional

1331 010 F Piston Cooling Jet, Remove & Install, First One
Notes: None
2.5 2.5
Remove 1.5 1.5

Drain Engine Oil
Remove Piston Cooling Jet, First One
Install 1.0 1.0
Install Piston Cooling Jet, First One
Refill Engine Oil
Page 132 of 210
C15 ACERT® 2007

1331 010 S Piston Cooling Jet, Remove & Install, Set (All)
Notes: None
2.9 2.9
Remove 1.6 1.6

Drain Engine Oil
Remove Piston Cooling Jet, Set (All)
Install 1.3 1.3
Install Piston Cooling Jet, Set (All)
Refill Engine Oil

1331 081 S Piston Cooling Jet, Test, Set (All)
Notes: None
0.3 0.3
Test 0.3 0.3

Test Piston Cooling Jet, Set (All)

1348 008 SM Engine Oil, Take & Analyze S-O-S From, Sample
Notes: None
0.2 0.2
Take & Analyze S-O-S From 0.2 0.2

Take & Analyze S-O-S From Engine Oil, Sample

1348 044 Engine Oil, Drain & Refill
Notes: This code does not include R&I oil filters.
0.4 0.4

Drain & Refill Engine Oil
Page 133 of 210
C15 ACERT® 2007

1348 082 PX Engine Oil, Measure, Pressure(S)
Notes: None
0.3 0.3
Measure 0.3 0.3

Measure Engine Oil, Pressure(S)

1350 034 Engine Cooling System, Crack/Leak Test
Notes: None
0.3 0.3

Crack/Leak Test Engine Cooling System

1350 038 Q3 Engine Cooling System, Diagnostic Test, Using Bottle Test
Notes: None
0.5 0.5

Diagnostic Test Engine Cooling System, Using Bottle Test

1350 046 Engine Cooling System, Flush
Notes: Do not use this code in conjunction with any repair code that includes drain & refill coolant, instead use (1350-046-ES).
1.7 1.7
Flush 1.7 1.7

Flush Engine Cooling System

1350 046 ES Engine Cooling System, Flush, Excludes Some R&I
Notes: This code does not include draining old antifreeze and refilling with new.
1.3 1.3
Flush 1.3 1.3

Flush Engine Cooling System, Excludes Some R&I
Page 134 of 210
C15 ACERT® 2007

1350 046 WD Engine Cooling System, Flush, With Dynamometer Test
Notes: None
0.6 0.6
Flush 0.6 0.6

Flush Engine Cooling System, With Dynamometer Test

1352 010 HG Coolant Conditioner, Remove & Install, Housing
Notes: None
0.2 0.2
Remove 0.1 0.1

Remove Coolant Conditioner, Filter
Remove Coolant Conditioner, Housing
Install 0.1 0.1
Install Coolant Conditioner, Housing
Install Coolant Conditioner, Filter

1352 010 NN Coolant Conditioner, Remove & Install, Spin-On Type
Notes: None
0.1 0.1

Remove & Install Coolant Conditioner, Spin-On Type

1353 010 Radiator, Remove & Install
Notes: None
4.2 4.2
Remove 1.6 1.6

Raise Cab
Separate Hoses & Lines, Vent Line
Page 135 of 210
C15 ACERT® 2007
Separate Air Conditioner Lines

Separate Radiator, Wiring
Remove Fan Guard
Remove Radiator, Mounting
Remove Radiator
Install 2.6 2.6
Install Radiator
Install Radiator, Mounting
Install Fan Guard
Connect Radiator, Support
Connect Radiator, Wiring Harness
Connect Air Conditioner Lines
Connect Hoses & Lines, Vent Line
Lower Cab

1353 010 BK Radiator, Remove & Install, Bracket
Notes: None
0.3 0.3

Remove & Install Radiator, Bracket

1353 029 Radiator, Separate & Connect
Notes: None
1.6 1.6
Separate 0.7 0.7

Raise Cab
Separate Low Liq Lvl Switch/Sensor, Wiring Harness
Separate Radiator, Support, One Side
Separate Radiator, Wiring Harness
Separate Air Inlet, Turbo To Aftercooler, One Side
Separate Air Inlet, Aftercooler To Manifold, One Side
Page 136 of 210
C15 ACERT® 2007

Remove Fan
Tilt Radiator
Connect 0.9 0.9
Align Radiator
Install Fan
Connect Air Inlet, Aftercooler To Manifold, One Side
Connect Air Inlet, Turbo To Aftercooler, One Side
Connect Radiator, Support, One Side
Connect Radiator, Wiring Harness
Connect Low Liq Lvl Switch/Sensor, Wiring Harness
Lower Cab

1353 046 OX Radiator, Flush, Out F/Out Hull/Off Site
Notes: None
0.6 0.6
Flush 0.6 0.6

Flush Radiator, Out F/Out Hull/Off Site

1355 010 Thermostat/Water Temp Reg, Remove & Install
Notes: None
1.3 1.3
Remove 0.5 0.5

Raise Cab
Remove Engine Cooling System, Hose(S)
Clean 0.1 0.1
Clean Water Manifold
Install 0.7 0.7
Install Engine Cooling System, Hose(S)
Lower Cab

1355 010 HG Thermostat/Water Temp Reg, Remove & Install, Housing
Page 137 of 210
C15 ACERT® 2007
Notes: None
1.8 1.8
Remove 0.7 0.7

Raise Cab
Remove Engine Cooling System, Hose(S)
Clean 0.2 0.2
Clean Water Manifold
Clean Water Manifold, Gasket
Install 0.9 0.9
Install Engine Cooling System, Hose(S)
Lower Cab

1355 030 Thermostat/Water Temp Reg, Test After Repair
Notes: None
0.5 0.5

Test After Repair Thermostat/Water Temp Reg

1355 035 Thermostat/Water Temp Reg, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Thermostat/Water Temp Reg

1355 038 Thermostat/Water Temp Reg, Diagnostic Test
Notes: None
0.3 0.3
Page 138 of 210
C15 ACERT® 2007

Diagnostic Test Thermostat/Water Temp Reg

1355 074 Thermostat/Water Temp Reg, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Thermostat/Water Temp Reg

1356 082 VF Fan, Measure, Speed
Notes: None
0.3 0.3
Measure 0.3 0.3

Measure Fan, Speed

1357 010 V-Belt(S), Remove & Install
Notes: None
0.3 0.3

Adjust V-Belt(S)

1357 010 S V-Belt(S), Remove & Install, Set (All)
Notes: None
0.6 0.6
Remove 0.1 0.1

Remove V-Belt(S), Set (All)
Install 0.5 0.5
Install V-Belt(S), Set (All)
Adjust V-Belt(S)

1358 010 Belt Tightener, Remove & Install
Page 139 of 210
C15 ACERT® 2007
Notes: None
0.6 0.6
Remove 0.3 0.3

Remove Belt Tightener
Install 0.3 0.3
Install Belt Tightener

1358 035 Belt Tightener, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Belt Tightener

1359 010 Fan Drive, Remove & Install
Notes: None
1.3 1.3
Remove 0.4 0.4

Remove Fan
Remove V-Belt(S)
Remove Refrigerant Compressor, Bracket
Remove Fan Drive
Install 0.9 0.9
Install Fan Drive
Install Refrigerant Compressor, Bracket
Install V-Belt(S)
Install Fan

1359 010 ES Fan Drive, Remove & Install, Excludes Some R&I
Notes: None
Page 140 of 210
C15 ACERT® 2007
0.5 0.5

Remove & Install Fan Drive, Excludes Some R&I

1359 035 Fan Drive, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Fan Drive

1361 010 Water Pump, Remove & Install
Notes: None
5.9 6.0
Remove 2.5 2.6

Raise Cab
Remove V-Belt(S)
Separate Engine Cooling System, Hose(S)
Separate Coolant Conditioner, Hose(S)
Remove Water Pump, Elbow Fitting
Remove Water Pump, Cover
Remove Precooler
Remove Coolant Hose/Lines, Supply Line
Separate Heater Hose/Lines, Pair
Remove Engine Oil Cooler, Outlet
Remove Water Pump, Elbow
Remove Water Pump, Bolt(S)
Remove Water Pump
Clean 0.3 0.3
Clean Precooler
Clean Water Pump
Install 3.1 3.1
Install Water Pump
Torque Water Pump, Bolt(S)
Page 141 of 210
C15 ACERT® 2007

Install Engine Oil Cooler, Outlet
Install Water Pump, Seal
Install Coolant Hose/Lines, Supply Line
Connect Heater Hose/Lines, Pair
Install Precooler
Install Water Pump, Cover
Install Water Pump, Elbow
Install Water Pump, Elbow Fitting
Connect Coolant Conditioner, Hose(S)
Connect Engine Cooling System, Hose(S)
Install V-Belt(S)
Lower Cab

1361 030 Water Pump, Test After Repair
Notes: None
0.3 0.3

Test After Repair Water Pump

1361 035 Water Pump, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Water Pump

1361 074 Water Pump, Wash
Notes: None
0.3 0.3
Page 142 of 210
C15 ACERT® 2007
Wash 0.3 0.3

Wash Water Pump

1361 535 PX Water Pump, Check, Pressure(S)
Notes: None
0.3 0.3
Check 0.3 0.3

Check Water Pump, Pressure(S)

1378 010 Engine Oil Cooler, Remove & Install
Notes: None
7.6 7.8
Remove 2.7 2.8

Raise Cab
Separate Engine Oil, Line(S)
Remove Precooler
Remove Water Pump, Inlet
Remove Venturi, Clamp
Separate CGI Cooler, Tube
Remove CGI Cooler, Outlet
Remove CGI Cooler, Bolt(S)
Remove CGI Cooler
Remove Engine Oil Cooler, In Frame/In Hull/On Site
Clean 0.8 0.8
Page 143 of 210
C15 ACERT® 2007
Clean Turbocharger, Gasket

Clean Engine Oil Cooler
Clean Engine Oil Cooler, Bonnet
Install 4.1 4.2
Install Engine Oil Cooler, In Frame/In Hull/On Site
Install CGI Cooler
Install CGI Cooler, Bolt(S)
Install CGI Cooler, Outlet
Connect CGI Cooler, Tube
Install Venturi, Clamp
Install Water Pump, Inlet
Install Precooler
Connect Engine Oil, Line(S)
Lower Cab

1378 010 ES Engine Oil Cooler, Remove & Install, Excludes Some R&I
Notes: None
1.9 1.8
Remove 0.6 0.6

Remove Precooler
Remove Engine Coolant, Valve
Disassemble Engine Coolant, Tube
Remove Engine Oil Cooler, Excludes Some R&I
Clean 0.2 0.2
Install 1.1 1.0
Install Engine Oil Cooler, Excludes Some R&I
Page 144 of 210
C15 ACERT® 2007
Assemble Engine Coolant, Tube

Install Engine Coolant, Valve
Install Precooler

1378 030 Engine Oil Cooler, Test After Repair
Notes: None
0.5 0.5

Test After Repair Engine Oil Cooler

1378 034 Engine Oil Cooler, Crack/Leak Test
Notes: None
0.6 0.6

Crack/Leak Test Engine Oil Cooler

1378 035 Engine Oil Cooler, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Engine Oil Cooler

1378 074 Engine Oil Cooler, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Engine Oil Cooler

1382 034 Radiator Cap, Crack/Leak Test
Page 145 of 210
C15 ACERT® 2007
0.2 0.2

Crack/Leak Test Radiator Cap

1395 044 Engine Coolant, Drain & Refill
Notes: Drain & refill is performed while doing other work.
0.4 0.4

Drain & Refill Engine Coolant

1395 081 Engine Coolant, Test
Notes: None
0.2 0.2
Test 0.2 0.2

Test Engine Coolant

1395 082 TA Engine Coolant, Measure, Temperature(S)
Notes: None
0.2 0.2
Measure 0.2 0.2

Measure Engine Coolant, Temperature(S)

1397 010 Serpentine Belt, Remove & Install
Notes: None
0.6 0.6
Remove 0.1 0.1

Separate V-Belt(S)
Install 0.5 0.5
Connect V-Belt(S)
Adjust V-Belt(S)
Page 146 of 210
C15 ACERT® 2007

1397 025 Serpentine Belt, Adjust
Notes: None
0.2 0.2
Adjust 0.2 0.2


1400 038 VO Electric System, Diagnostic Test, Using Voltmeter
Notes: None
0.2 0.2

Diagnostic Test Electric System, Using Voltmeter

1401 038 G3 Battery, Diagnostic Test, Using Battery Load Test
Notes: None
0.2 0.2

Diagnostic Test Battery, Using Battery Load Test

1405 010 Alternator, Remove & Install
Notes: For warranty repairs, use this code only if the failed alternator is a Caterpillar alternator.
0.9 0.9
Remove 0.4 0.4

Separate V-Belt(S)
Remove Alternator
Install 0.5 0.5
Install Alternator
Connect V-Belt(S)
Adjust V-Belt(S)
Page 147 of 210
C15 ACERT® 2007

1405 010 BK Alternator, Remove & Install, Bracket
Notes: None
0.2 0.2

Remove & Install Alternator, Bracket

1408 010 EM Wiring Harness, Remove & Install, Externally Mounted
Notes: None
0.9 0.9
Remove 0.5 0.5

Raise Cab
Separate Eng Electronic Cont Mod, Connector(S)
Separate Unit Injector, Connector(S)
Remove Wiring Harness, Externally Mounted
Install 0.4 0.4
Install Wiring Harness, Externally Mounted
Connect Unit Injector, Connector(S)
Connect Eng Electronic Cont Mod, Connector(S)
Lower Cab

1408 010 IC Wiring Harness, Remove & Install, Internal Component(S)
Notes: None
3.6 3.6
Remove 1.3 1.3

Raise Cab
Remove Valve Cover
Separate Unit Injector, Wiring Harness
Remove Wiring Harness, Internal Component(S)
Install 2.3 2.3
Install Wiring Harness, Internal Component(S)
Connect Unit Injector, Wiring Harness
Page 148 of 210
C15 ACERT® 2007

Install Valve Cover
Lower Cab

1408 010 SA Wiring Harness, Remove & Install, Seal
Notes: Claim this code when replacing the receptacle or seal at the valve cover base, where the internal and external harnesses plug in.
0.3 0.3

Remove & Install Wiring Harness, Seal

1408 030 Wiring Harness, Test After Repair
Notes: None
0.3 0.3

Test After Repair Wiring Harness

1408 035 Wiring Harness, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Wiring Harness

1408 510 C4 Wiring Harness, Replace, 3-Pin Connector
Notes: None
0.1 0.1
Replace 0.1 0.1

Replace Wiring Harness, 3-Pin Connector
Page 149 of 210
C15 ACERT® 2007

Notes: None
0.4 0.4
Replace 0.4 0.4


Notes: None
1.1 1.1
Replace 1.1 1.1


1408 510 C7P Wiring Harness, Replace, 70-Pin Connector
Notes: None
1.6 1.6
Replace 1.6 1.6


1408 510 SA Wiring Harness, Replace, Seal
Notes: Claim this code when replacing the receptacle or seal at the valve cover base, where the internal and external harnesses plug in.
0.3 0.3
Replace 0.3 0.3

Replace Wiring Harness, Seal

1408 535 SHR Wiring Harness, Check, Short
Notes: If coil is removed, add code (1554-010) for R&I Coil.
0.1 0.1
Check 0.1 0.1

Separate Wiring Harness, Coil
Inspect Wiring Harness, Connector(S)
Page 150 of 210
C15 ACERT® 2007

1453 010 Electric Starting Motor, Remove & Install
Notes: For warranty repairs, use this code only if the failed starter is a Caterpillar starter.
1.2 1.2
Remove 0.5 0.5

Install 0.7 0.7

1550 535 Ignition System, Check
Notes: None
0.4 0.4
Check 0.4 0.4

Check Ground/Static Strap
Check Spark Plug Wires, Connector(S)
Diagnostic Test Spark Plug Wires, Push-Pull
Check Ignition System, Wire(S)

1554 010 Coil, Remove & Install
Notes: None
0.2 0.2
Remove 0.1 0.1

Separate Ground/Static Strap
Remove Coil, Bracket
Remove Coil
Install 0.1 0.1
Install Coil, Bracket
Install Coil
Page 151 of 210
C15 ACERT® 2007
1554 030 Coil, Test After Repair

Notes: None
0.3 0.3

Test After Repair Coil

1554 035 Coil, Troubleshoot
Notes: None
0.5 0.5

Troubleshoot Coil

1554 535 Coil, Check
Notes: None
0.2 0.2
Check 0.2 0.2

Check Spark Plug, Wire(S)
Separate Coil, Wire(S)
Fabricate Wire
Inspect Coil, Output
Check Coil, Indicator

1555 010 Spark Plug, Remove & Install
Notes: None
0.1 0.1

Remove & Install Spark Plug

1555 035 Spark Plug, Troubleshoot
Notes:
None
Page 152 of 210
C15 ACERT® 2007
0.5 0.5

Troubleshoot Spark Plug

1555 040 VW Spark Plug, Inspect, Wire(S)
Notes: None
0.2 0.2
Inspect 0.2 0.2

Separate Wiring Harness, Coil
Inspect Wiring Harness, Connector(S)
Connect Wiring Harness, Connector(S)

1555 074 Spark Plug, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Spark Plug

1555 535 Spark Plug, Check
Notes: None
0.1 0.1
Check 0.1 0.1

Adjust Spark Plug, Indicator
Connect Spark Plug, Indicator

1563 010 PXS Combustion Sensor, Remove & Install, Pressure Sensor
Notes: Aka: differential pressure sensor for combustion air supply.
0.2 0.2
Page 153 of 210
C15 ACERT® 2007
Remove 0.1 0.1

Remove Combustion Sensor, Wiring Harness
Remove Combustion Sensor, Pressure Sensor
Install 0.1 0.1
Install Combustion Sensor, Pressure Sensor
Install Combustion Sensor, Wiring Harness

1563 030 Combustion Sensor, Test After Repair
Notes: None
0.3 0.3

Test After Repair Combustion Sensor

1563 035 Combustion Sensor, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Combustion Sensor

1563 074 Combustion Sensor, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Combustion Sensor

1702 010 Fuel Manifold, Remove & Install
Notes: None
2.4 2.5
Remove 0.9 1.0

Separate Wiring Harness, Engine
Page 154 of 210
C15 ACERT® 2007
Separate Eng Electronic Cont Mod, Wiring Harness

Remove Fuel Filter
Separate Fuel Shutoff Solenoid, Wire(S)
Remove Fuel Shutoff Solenoid, Pilot
Separate Fuel Pressure Sensor, Wire(S)
Remove Fuel Pressure Sensor, Main
Remove Fuel Pressure Sensor, Pilot
Remove Fuel Manifold
Install 1.5 1.5
Install Fuel Manifold
Install Fuel Pressure Sensor, Pilot
Install Fuel Pressure Sensor, Main
Connect Fuel Pressure Sensor, Wire(S)
Install Fuel Shutoff Solenoid, Pilot
Connect Fuel Shutoff Solenoid, Wire(S)
Install Fuel Filter
Connect Eng Electronic Cont Mod, Wiring Harness
Connect Wiring Harness, Engine

1702 074 Fuel Manifold, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Fuel Manifold

1713 010 A Unit Injector Sleeve, Remove & Install, Each Additional
Notes: None
0.3 0.3

Remove Unit Injector Sleeve, Each Additional
Clean Unit Injector Sleeve, Bore, Each Additional
Install Unit Injector Sleeve, Seal, Each Additional
Install Unit Injector Sleeve, Each Additional

1713 010 F Unit Injector Sleeve, Remove & Install, First One
Notes: None
Page 155 of 210
C15 ACERT® 2007
0.5 0.5
Remove 0.2 0.2

Remove Unit Injector Sleeve, First One
Install 0.3 0.3
Clean Unit Injector Sleeve, Bore, First One
Install Unit Injector Sleeve, Seal, First One
Install Unit Injector Sleeve, First One

1713 010 S Unit Injector Sleeve, Remove & Install, Set (All)
Notes: None
1.9 1.9
Remove 0.8 0.8

Remove Unit Injector Sleeve, Set (All)
Remove Unit Injector Sleeve, Seal, Set (All)
Install 1.1 1.1
Clean Unit Injector Sleeve, Bore, Set (All)
Install Unit Injector Sleeve, Seal, Set (All)
Install Unit Injector Sleeve, Set (All)

1713 010 XE S Unit Injector Sleeve, Remove & Install, Off Engine, Set (All)
Notes: None
0.7 0.7

Remove Unit Injector Sleeve, Off Engine, Set (All)
Install Unit Injector Sleeve, Off Engine, Set (All)

1718 010 Fuel Pressure Sensor, Remove & Install
Notes: None
0.1 0.1
Remove 0.0 0.0

Separate Fuel Pressure Sensor, Wiring
Remove Fuel Pressure Sensor
Install 0.1 0.1
Install Fuel Pressure Sensor, Seal
Install Fuel Pressure Sensor
Connect Fuel Pressure Sensor, Wiring
Page 156 of 210
C15 ACERT® 2007
1718 010 MV Fuel Pressure Sensor, Remove & Install, Main

Notes: None
0.2 0.2
Remove 0.1 0.1

Remove Fuel Pressure Sensor, Wiring
Remove Fuel Pressure Sensor, Main
Install 0.1 0.1
Install Fuel Pressure Sensor, Main
Install Fuel Pressure Sensor, Wiring

1718 010 PLT Fuel Pressure Sensor, Remove & Install, Pilot
Notes: None
0.2 0.2
Remove 0.1 0.1

Separate Fuel Supply/Return Lines, Limited Quantity
Separate Fuel Pressure Sensor, Wiring
Remove Fuel Pressure Sensor, Pilot
Install 0.1 0.1
Install Fuel Pressure Sensor, Pilot
Connect Fuel Pressure Sensor, Wiring
Connect Fuel Supply/Return Lines, Limited Quantity

1723 010 MV Comb Fuel Enable Solenoid, Remove & Install, Main
Notes: None
0.4 0.4
Remove 0.2 0.2

Remove Fuel Filter
Separate Fuel Supply/Return Lines, Return
Separate Comb Fuel Enable Solenoid, Wiring
Remove Comb Fuel Enable Solenoid, Main
Install 0.2 0.2
Install Comb Fuel Enable Solenoid, Main
Connect Comb Fuel Enable Solenoid, Wiring
Connect Fuel Supply/Return Lines, Return
Install Fuel Filter

1723 010 PLT Comb Fuel Enable Solenoid, Remove & Install, Pilot
Notes:
None
Page 157 of 210
C15 ACERT® 2007
0.6 0.6
Remove 0.3 0.3

Remove Fuel Filter
Separate Comb Fuel Enable Solenoid, Wiring, Both
Remove Comb Fuel Enable Solenoid, Pilot
Install 0.3 0.3
Install Comb Fuel Enable Solenoid, Pilot
Connect Comb Fuel Enable Solenoid, Wiring, Both
Install Fuel Filter

1802 010 Refrigerant Compressor, Remove & Install
Notes: None
1.4 1.4
Remove 0.6 0.6

Connect Pres & Vac Eqp M&A Tools
Connect Charging Equipment
Install 0.8 0.8
Install Refrigerant Compressor
Separate Pres & Vac Eqp M&A Tools
Separate Charging Equipment

1802 029 Refrigerant Compressor, Separate & Connect
Notes: None
0.4 0.4
Separate 0.2 0.2

Separate V-Belt(S)
Connect 0.2 0.2
Connect V-Belt(S)

1802 045 ES Refrigerant Compressor, Charge, Excludes Some R&I
Notes: Does not include time required to remove moisture from system by pulling a vacuum, which is normally done while doing other work.
Page 158 of 210
C15 ACERT® 2007
0.6 0.6
Charge 0.6 0.6

Connect Pres & Vac Eqp M&A Tools
Connect Charging Equipment
Separate Charging Equipment
Separate Pres & Vac Eqp M&A Tools

1803 002 Air Compressor, Tfr Components To/From
Notes: Add this code to (1803-010-C2), if the air compressor was replaced with an exchange compressor.
0.4 0.4


1803 002 D4 Air Compressor, Tfr Components To/From, 4-Cylinder
Notes: Add this code to (1803-010-D4), if the air compressor was replaced with an exchange compressor.
0.5 0.5

Tfr Components To/From Air Compressor, 4-Cylinder

1803 010 CV Air Compressor, Remove & Install, Check Valve
Notes: None
0.1 0.1

Remove & Install Air Compressor, Check Valve

1803 010 C2 Air Compressor, Remove & Install, Two-Cylinder Type
Notes: If fender(S) require removal, claim (7252-010- -S) or (7252-010-IN-E).
Time Includes: If exchange compressor is used, add (1803-002) to transfer CV MC
components.
1.5 1.7
Remove 0.7 0.8

Raise Cab
Remove Coolant Hose/Lines N/A
Separate Air Compressor Governor
Page 159 of 210
C15 ACERT® 2007
Remove Air Compressor, Two-Cylinder Type

Install 0.8 0.9
Install Air Compressor, Two-Cylinder Type
Connect Air Compressor Governor
Install Coolant Hose/Lines N/A
Lower Cab

1803 010 D4 Air Compressor, Remove & Install, 4-Cylinder
Notes: If fender(S) require removal, claim (7252-010- -S) or (7252-010-IN-E).
Time Includes: If exchange compressor is used, add (1803-002-D4) to transfer CV MC
components.
2.1 2.2
Remove 1.0 1.0

Raise Cab
Remove Coolant Hose/Lines N/A
Separate Air Compressor Governor
Remove Air Compressor, Bracket
Remove Air Compressor, 4-Cylinder
Install 1.1 1.2
Install Air Compressor, 4-Cylinder
Install Air Compressor, Bracket
Connect Air Compressor Governor
Install Coolant Hose/Lines N/A
Lower Cab

1803 010 ES Air Compressor, Remove & Install, Excludes Some R&I
Notes: None
1.0 1.2
Remove 0.4 0.5

Remove Fuel Manifold
Remove Air Compressor, Excludes Some R&I
Install 0.6 0.7
Install Air Compressor, Excludes Some R&I
Install Fuel Manifold

1803 010 LI Air Compressor, Remove & Install, Line(S)
Notes:
None
Page 160 of 210
C15 ACERT® 2007
0.2 0.2


1803 010 QV Air Compressor, Remove & Install, Pressure Control Valve
Notes: None
0.5 0.5

Remove & Install Air Compressor, Pressure Control Valve

1803 030 Air Compressor, Test After Repair
Notes: None
0.3 0.3

Test After Repair Air Compressor

1803 035 Air Compressor, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Air Compressor

1803 074 Air Compressor, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Air Compressor
Page 161 of 210
C15 ACERT® 2007
1805 029 Refrigerant Condenser, Separate & Connect

Notes: None
0.5 0.5

Separate & Connect Refrigerant Condenser

1900 002 Eng Electronic Cont Sys, Tfr Components To/From
Notes: None
1.1 1.1

Separate Eng Electronic Cont Sys, Wiring Harness
Remove Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Remove Eng Electronic Cont Sys, Sensor
Install Eng Electronic Cont Sys, Sensor
Install Eng Electronic Cont Mod, Out F/Out Hull/Off Site
Connect Eng Electronic Cont Sys, Wiring Harness

1901 010 Eng Electronic Cont Mod, Remove & Install
Notes: None
2.4 2.4
Remove 0.9 0.9

Raise Cab
Remove Fuel Filter
Separate Wiring Harness
Separate Eng Electronic Cont Mod, Wiring Harness
Remove Eng Electronic Cont Mod
Install 1.5 1.5
Install Eng Electronic Cont Mod
Connect Eng Electronic Cont Mod, Wiring Harness
Connect Wiring Harness
Reprogram Eng Electronic Cont Mod, In Frame/In Hull/On Site
Lower Cab
Page 162 of 210
C15 ACERT® 2007

1901 025 V3 Eng Electronic Cont Mod, Adjust, Full Load/Torque Setting
Notes: None
0.5 0.5
Adjust 0.5 0.5

Adjust Eng Electronic Cont Mod, Full Load/Torque Setting

1901 030 Eng Electronic Cont Mod, Test After Repair
Notes: None
0.5 0.5

Test After Repair Eng Electronic Cont Mod

1901 035 Eng Electronic Cont Mod, Troubleshoot
Notes: None
1.2 1.2

Troubleshoot Eng Electronic Cont Mod

1901 074 Eng Electronic Cont Mod, Wash
Notes: This code applies for 1998 and earlier models only.
0.0 0.0
Wash 0.0 0.0

Wash Eng Electronic Cont Mod

1901 081 E3 Eng Electronic Cont Mod, Test, Using Test Ecm
Notes: None
1.0 1.0
Test 1.0 1.0

Test Eng Electronic Cont Mod, Using Test Ecm
Page 163 of 210
C15 ACERT® 2007

1901 554 XW Eng Electronic Cont Mod, Obtain, Password(S)
Notes: None
0.2 0.2
Obtain 0.2 0.2

Obtain Eng Electronic Cont Mod, Password(S)

1901 591 Eng Electronic Cont Mod, Reprogram
Notes: None
0.5 0.5
Reprogram 0.5 0.5

Reprogram Eng Electronic Cont Mod

1906 010 Water Temperature Sensor, Remove & Install
Notes: None
0.6 0.6
Remove 0.3 0.3

Remove Fender, Inner, Left Side
Separate Water Temperature Sensor, Wiring Harness
Remove Water Temperature Sensor
Install 0.3 0.3
Install Water Temperature Sensor
Connect Water Temperature Sensor, Wiring Harness
Install Fender, Inner, Left Side

1912 010 Eng Speed/Timing Sensor, Remove & Install
Notes: None
0.2 0.2

Remove & Install Eng Speed/Timing Sensor, In Frame/In Hull/On Site
Page 164 of 210
C15 ACERT® 2007

1912 025 Eng Speed/Timing Sensor, Adjust
Notes: None
0.5 0.5
Adjust 0.5 0.5

Adjust Eng Speed/Timing Sensor

1912 030 Eng Speed/Timing Sensor, Test After Repair
Notes: None
0.3 0.3

Test After Repair Eng Speed/Timing Sensor

1912 035 Eng Speed/Timing Sensor, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Eng Speed/Timing Sensor

1912 074 Eng Speed/Timing Sensor, Wash
Notes: None
0.3 0.3
Wash 0.3 0.3

Wash Eng Speed/Timing Sensor

1913 010 Throttle Position Sensor, Remove & Install
Notes: None
0.9 0.9
Remove 0.3 0.3
Page 165 of 210
C15 ACERT® 2007
Remove Steering Column, Panel

Separate Throttle Position Sensor, Wiring Harness
Remove Throttle Position Sensor
Install 0.6 0.6
Install Throttle Position Sensor
Connect Throttle Position Sensor, Wiring Harness
Install Steering Column, Panel

1916 010 Crankcase Pressure Sensor, Remove & Install
Notes: None
0.2 0.2
Remove 0.1 0.1

Separate Crankcase Pressure Sensor, Wiring
Remove Crankcase Pressure Sensor
Install 0.1 0.1
Install Crankcase Pressure Sensor, Seal
Install Crankcase Pressure Sensor
Connect Crankcase Pressure Sensor, Wiring

1917 010 Boost Pressure Sensor, Remove & Install
Notes: None
0.2 0.2

Remove & Install Boost Pressure Sensor, In Frame/In Hull/On Site

1917 081 Boost Pressure Sensor, Test
Notes: None
0.3 0.3
Test 0.3 0.3

Test Boost Pressure Sensor

1919 010 Exhaust Temp Sensor, Remove & Install
Notes: None
Page 166 of 210
C15 ACERT® 2007
0.1 0.1

Remove Exhaust Temp Sensor
Install Exhaust Temp Sensor

1921 010 Inlet Air Temp Sensor, Remove & Install
Notes: None
0.1 0.1


1922 010 Fuel Temperature Sensor, Remove & Install
Notes: None
0.3 0.3
Remove 0.2 0.2

Separate Fuel, Line(S), Limited Quantity
Remove Fuel Temperature Sensor
Install 0.1 0.1
Install Fuel Temperature Sensor
Connect Fuel, Line(S), Limited Quantity

1923 010 Atmospheric Press Sensor, Remove & Install
Notes: None
0.2 0.2
Remove 0.1 0.1

Remove Fuel Filter
Remove Atmospheric Press Sensor
Install 0.1 0.1
Install Atmospheric Press Sensor
Install Fuel Filter

1924 010 Eng Oil Pressure Sensor, Remove & Install
Notes: None
0.4 0.4
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C15 ACERT® 2007

Remove Eng Oil Pressure Sensor
Install Eng Oil Pressure Sensor

3253 012 Drive Shaft, Install
Notes: Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by it s front axle.
0.6 0.6
Install 0.6 0.6

Install Drive Shaft

3278 012 Drive Axle, Install
Notes: Use this code if the axle shaft was removed for towing.
0.6 0.6
Install 0.6 0.6

Install Drive Axle

4272 010 Brake Air Tank, Remove & Install
Notes: If required, claim this code when the air system is contaminated from an air compressor failure.
1.0 1.0
Remove 0.5 0.5

Remove Brake Air Tank, Drain
Remove Brake Air Tank, Bracket
Install 0.5 0.5
Install Brake Air Tank, Bracket
Install Brake Air Tank, Drain

4272 010 A Brake Air Tank, Remove & Install, Each Additional
Notes: None
0.4 0.4

Remove Brake Air Tank, Each Additional
Install Brake Air Tank, Each Additional
Page 168 of 210
C15 ACERT® 2007
4272 046 E Brake Air Tank, Flush, Each

Notes: None
0.4 0.4
Flush 0.4 0.4

Flush Brake Air Tank, Each

4285 010 Air Dryer, Remove & Install
Notes: None
0.7 0.7

Remove & Install Air Dryer

4285 017 Air Dryer, Disassemble & Assemble
Notes: Time includes D&A, clean & replace dessicant.
0.7 0.7

Disassemble & Assemble Air Dryer

4300 029 Steering System, Separate & Connect
Notes: None
0.3 0.3

Separate & Connect Steering System

4306 010 PD Steering Pump, Remove & Install, Pump Drive
Notes: None
0.5 0.5
Remove 0.2 0.2

Remove Steering Pump, Pump Drive
Install 0.3 0.3
Install Steering Pump, Pump Drive
Page 169 of 210
C15 ACERT® 2007

4306 029 Steering Pump, Separate & Connect
Notes: None
0.3 0.3

Separate & Connect Steering Pump

7006 552 Truck, Tow
Notes: None
0.6 0.6
Tow 0.6 0.6

Tow Truck

7050 010 BK Frame, Remove & Install, Bracket
Notes: None
1.9 1.9
Remove 1.9 1.9

Remove & Install Frame, Bracket

7050 010 S4 Frame, Remove & Install, Support
Notes: None
0.3 0.3

Remove & Install Frame, Support

7151 010 Crankcase Guard, Remove & Install
Notes: Use this code for trucks equipped with a skid pan that must be removed for repair access on the underside of the vehicle.
0.7 0.7
Remove 0.7 0.7
Page 170 of 210
C15 ACERT® 2007
Remove & Install Crankcase Guard

7156 010 Bumper, Remove & Install
Notes: None
0.5 0.5
Remove 0.2 0.2

Remove Bumper
Remove Bumper, Support
Install 0.3 0.3
Install Bumper, Support
Install Bumper

7156 012 Bumper, Install
Notes: Use this code if the truck was towed by an older style tow truck which lifted the stalled truck by it s front axle.
0.3 0.3
Install 0.3 0.3

Install Bumper, Support
Install Bumper

7251 010 Hood, Remove & Install
Notes: None
0.7 0.7
Remove 0.3 0.3

Remove Hood, Tensioner
Remove Hood, Cable
Remove Hood, Bolt(S)
Remove Hood
Install 0.4 0.4
Install Hood
Install Hood, Bolt(S)
Install Hood, Cable
Install Hood, Tensioner

7252 010 Fender, Remove & Install
Notes: None
0.2 0.2
Page 171 of 210
C15 ACERT® 2007

Remove & Install Fender

7252 010 S Fender, Remove & Install, Set (All)
Notes: None
0.4 0.4

Remove & Install Fender, Set (All)

7252 010 IN E Fender, Remove & Install, Inner, Each
Notes: None
0.2 0.2

Remove & Install Fender, Inner, Each

7257 010 Battery Box/Support, Remove & Install
Notes: For cab-over trucks.
0.0 0.0
Remove 0.0 0.0

Remove & Install Battery Box/Support

7267 010 SI Body Panel, Remove & Install, Side
Notes: None
0.5 0.5

Remove & Install Body Panel, Side

7301 009 Cab, Lift, Block & Lower
Notes: For cab-over trucks.
0.0 0.0
Lift, Block & Lower 0.0 0.0

Lift, Block & Lower Cab
Page 172 of 210
C15 ACERT® 2007

7301 029 MT Cab, Separate & Connect, Mounting
Notes: None
0.7 0.7

Separate & Connect Cab, Mounting

7490 038 Electronic Mon Sys/Panel, Diagnostic Test
Notes: None
0.2 0.2

Diagnostic Test Electronic Mon Sys/Panel
Page 173 of 210
Page 174 of 210
Page 175 of 210
Page 2 of 194

1052 000 S Turbocharger, Comb Repair Time (Wrnt), Set (All)
Notes: z If both turbochargers are removed, claim this code for R&I of both high pressure and low pressure turbochargers.
6.1 6.2
1052-010-S Remove & Install Turbocharger, Set (All) 4.9 5.0

1059 000 Exhaust Manifold, Comb Repair Time (Wrnt)
Notes: z If required, add code (1051-010) for R&I air cleaner housing.
z If manifold requires disassembly, add code (1059-017) to D&A the exhaust manifold.
z If required, add code (1101-064) for broken exhaust manifold studs.
8.3 8.4
1059-030 Test After Repair Exhaust Manifold 0.3 0.3

1059 000 GKO Exhaust Manifold, Comb Repair Time (Wrnt), Gasket Only
Notes: z If required, add code (1051-010) for R&I air cleaner housing.
z If manifold requires disassembly, add code (1059-017) to D&A the exhaust manifold.
z If required, add code (1101-064) for broken exhaust manifold studs.
8.0 8.1

1100 000 Cylinder Head Assembly, Comb Repair Time (Wrnt)
Notes: z If cylinder head is machined or replaced, add codes (1101-063) or (1100-002).
25.7 25.8
1100-074 Wash Cylinder Head Assembly 0.5 0.5
1100-010 Remove & Install Cylinder Head Assembly 23.0 23.1
1100-030 Test After Repair Cylinder Head Assembly 1.0 1.0
1100-035 Troubleshoot Cylinder Head Assembly 1.2 1.2

1130 000 F Valve Actuator, Comb Repair Time (Wrnt), First One
Notes: None
2.9 2.9
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https://webwast2.ecorp.cat.com:8144/TRG_Authoring/servlet/cat.dcs.ssd.trg.booklet.servle... 7/14/2011
Page 3 of 194
1130-074 Wash Valve Actuator 0.3 0.3

1130-035 Troubleshoot Valve Actuator 0.6 0.6
1130-010-F Remove & Install Valve Actuator, First One 1.7 1.7
1130-030 Test After Repair Valve Actuator 0.3 0.3

1130 000 S Valve Actuator, Comb Repair Time (Wrnt), Set (All)
Notes: None
3.7 3.7
1130-074 Wash Valve Actuator 0.3 0.3
1130-035 Troubleshoot Valve Actuator 0.6 0.6
1130-010-S Remove & Install Valve Actuator, Set (All) 2.5 2.5
1130-030 Test After Repair Valve Actuator 0.3 0.3
Page 177 of 210

1157 000 Flywheel Housing, Comb Repair Time (Wrnt)
Notes: z If equipped with a frame bracket, add (7050-010-BK).
17.0 17.0
1157-030 Test After Repair Flywheel Housing 0.3 0.3

1157 000 GKO Flywheel Housing, Comb Repair Time (Wrnt), Gasket Only
Notes: z If equipped with a frame bracket, add (7050-010-BK).
16.7 16.7

1160 000 Crankshaft Front Seal, Comb Repair Time (Wrnt)
Notes: None
3.0 3.0
1160-074 Wash Crankshaft Front Seal 0.3 0.3
1160-010 Remove & Install Crankshaft Front Seal 1.8 1.8
1160-035 Troubleshoot Crankshaft Front Seal 0.6 0.6
1160-030 Test After Repair Crankshaft Front Seal 0.3 0.3
CX31 Transmission Page 1 of 19
SEGMENTED REPAIR TIMES FOR

CX31 Transmission

1907 010 OJ Engine Speed Sensor, Remove & Install, Output
Notes: None
Time Includes: CX31

0.1
Remove 0.0
Remove Engine Speed Sensor, Output
Install 0.1
Install Engine Speed Sensor, Output

3001 029 Trans & Torque Converter, Separate & Connect
Notes: None
Time Includes: CX31

3.9
Separate 1.8
Install Lifting Eye/Bracket, Transmission
Install Floor Stands/Jacks & Att, Transmission
Install Floor Stands/Jacks & Att, From Transmission
Lift, Block & Lower Trans & Torque Converter
Lift & Block Trans & Torque Converter
Turn/Reposition Transmission
Separate Automatic Transmission, Wiring Harness
Separate Transmission Oil Filter, Screen
Remove Transmission Oil, Pan
Remove Transmission Oil Pump, Tube
Remove Transmission Oil Pump, Bolt(S)
Remove Transmission Oil Pump
Remove Torque Converter, Plug(S)
Raise Torque Converter
Clean 0.2
Clean Transmission Oil, Pan
Connect 1.9
Lower Torque Converter
Install Torque Converter, Plug(S)
Install Transmission Oil Pump
Install Transmission Oil Pump, Bolt(S)
Install Transmission Oil Pump, Tube
Install Transmission Oil, Pan
Install Transmission Oil Filter, Screen
Connect Automatic Transmission, Wiring Harness
Remove Floor Stands/Jacks & Att, Transmission
Remove Floor Stands/Jacks & Att, From Transmission
Remove Lifting Eye/Bracket, Transmission
Page 178 of 210

3001 074 Trans & Torque Converter, Wash
Notes: None
Time Includes: CX31

0.6
Wash 0.6
Wash Trans & Torque Converter

3009 010 Automatic Transmission, Remove & Install
Notes: z Cab Over time includes garbage truck.
z If required, add code (4272-010) for R&I Brake Air Tank.
z If the transmission was replaced, add code (3030-013-PKG) for the time it takes to band the transmission for exchange.
z Cab-Type Cab Over (CO) time includes garbage truck.
Time Includes: CX31
15.6
Remove 7.5
Move Truck
Turn/Reposition Floor Stands/Jacks & Att
Raise Truck
Drain Transmission Oil
Remove Frame
Remove Elec/Hyd Pump Gp & Att
Remove Transmission Lines/Hoses, Externally Mounted
Remove Transmission Mount, Rear
Remove Trans Oil Lvl Ga/Dipstick
Remove Flexible Coupling, Bolt(S)
Remove Transmission Mount, Bolt(S)
Separate Wiring Harness, Connector(S)
Remove Transmission
Remove Power Takeoff Drive, Engine Out Of Frame
Remove & Install Power Takeoff Drive, Cover
Remove & Install Coolant Hose/Lines, Fitting, Both
Install Power Takeoff Drive, Engine Out Of Frame
Ream/Bore/Drill Flywheel Housing, Bolt Hole
Install 8.1
Install Flexible Coupling
Move Transmission
Install Transmission Mount, Bolt(S)
Install Flexible Coupling, Bolt(S)
Install Coolant Hose/Lines
Install Elec/Hyd Pump Gp & Att, Bracket
Install Elec/Hyd Pump Gp & Att
Install Transmission Mount, Rear
Ream/Bore/Drill Transmission Mount, Bolt(S)
Install Trans Oil Lvl Ga/Dipstick
Lift & Block Floor Stands/Jacks & Att, Drive Shaft
Connect Drive Shaft
Refill Transmission Oil
Install Frame
Install Transmission Lines/Hoses, Externally Mounted
Page 179 of 210

3030 013 PKG Transmission, Replace With Exchange, Package
Notes: z If the transmission was replaced, add this code to (3009-010) for the time it takes to band the transmission for exchange.
Time Includes: CX31
0.3
Package 0.3
Package Transmission
Move Transmission

3030 017 Transmission, Disassemble & Assemble
Notes: None
Time Includes: CX31

16.9
Steam Clean 0.5

Steam Clean Transmission
Disassemble 7.0
Remove Modulating Valve, Guard
Separate Automatic Transmission, Wiring Harness
Remove Modulating Valve, Set (All)
Remove Transmission Speed Sensor, Both
Remove TC Speed Sensor, Output
Separate Trans Electronic Control, Wiring Harness
Remove Trans Electronic Control
Remove Transmission Oil, Magnetic Screen
Remove Transmission Oil Pump, Housing
Remove Trans Oil Filter Base
Remove Torque Converter, Housing
Disassemble Transmission Oil Pump, Bolt(S)
Separate Transmission Oil Pump
Inspect Transmission Oil Pump
Remove Transmission Shaft, Input
Remove Transmission Clutch, Seal
Disassemble Transmission Clutch, Clutch One
Remove Transmission Clutch Plate, Retainer
Remove Transmission Clutch, Spring
Remove Trans Clutch Piston, Clutch One
Compress Transmission Clutch Plate
Remove Transmission Clutch, Hub
Remove Trans Crr Thrs Dsc/Plate, Clutch Two
Remove Transmission Clutch, Hub, First One
Page 180 of 210
Remove Pump Drive, Bolt(S)

Remove Pump Drive, Manifold
Remove Pump Drive, Shield
Remove Pump Drive
Separate Pump Drive
Remove Trans Flow Control Valve
Remove TC Relief Valve, Inlet
Disassemble Transmission Clutch, Carrier
Remove Manifold/Metering Valve
Disassemble TC Relief Valve, Outlet
Disassemble Charge & Main Relief Vlv
Disassemble Transmission Oil Filter, Switch(S)
Remove Transmission Clutch, Manifold
Remove Transmission Clutch, Clutch Three
Remove Transmission Planetary, Planetary Set One
Remove Trans Clutch Piston, Clutch Three
Disassemble Transmission Planetary, Planetary Set One
Remove Idler Yoke
Remove Trans Clutch Housing, Rear
Remove Trans Clutch Piston, Clutch Five
Remove Trans Clutch Piston, Rear
Remove Transmission Planetary, Planetary Set Three
Disassemble Transmission Planetary, Planetary Set Three
Remove Transmission Clutch, Clutch Five
Remove Transmission Planetary, Planetary Set Two
Remove Transmission Shaft
Disassemble Transmission Planetary, Planetary Set Two
Disassemble Transmission Shaft, Bolt(S)
Remove Transmission Clutch, Bolt(S)
Remove Transmission Planetary, Ring Gear
Remove Trans Clutch Piston, Clutch Four
Clean 0.9
Clean Transmission Oil Pump
Replace Gasket/Reseal Transmission Oil, Pan
Clean Transmission Oil, Magnetic Screen
Clean Trans Oil Filter Base
Replace Gasket/Reseal Transmission Case
Assemble 8.5
Install Trans Clutch Piston
Install Transmission Planetary, Ring Gear
Install Transmission Clutch, Clutch Four
Install Trans Crr Thrs Dsc/Plate, Clutch Four
Assemble Transmission Planetary, Planetary Set Two
Install Transmission Planetary, Planetary Set Two
Install Transmission Shaft
Install Transmission Clutch, Clutch Five
Install Trans Clutch Piston, Clutch Five
Assemble Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Rear
Install Trans Clutch Housing, Rear
Torque Trans Clutch Housing, Bolt(S)
Install Idler Yoke, Output
Install Trans Oil Filter Base
Remove Clutch Plate, Dowel
Install Trans Clutch Piston, Clutch Three
Assemble Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One, Each Section
Page 181 of 210
Install Transmission Clutch, Clutch Three

Install Transmission Clutch, Manifold
Connect Pump Drive
Install TC Relief Valve, Inlet
Install Pump Drive, Manifold
Install Trans Flow Control Valve
Install Pump Drive
Install Pump Drive, Shield
Install Pump Drive, Bolt(S)
Install Transmission Clutch, Hub, First One
Torque Transmission Clutch, Hub
Install Transmission Clutch, Hub
Install Transmission Clutch, Clutch Two
Install Transmission Clutch, Retainer
Assemble Transmission Clutch, Clutch One
Install Transmission Shaft, Input
Install Torque Converter, Housing
Assemble Transmission Oil Pump
Connect Transmission Oil Pump
Assemble Transmission Oil Pump, Bolt(S)
Install Transmission Oil Pump, Housing
Install Transmission Oil, Magnetic Screen
Assemble Transmission Oil Filter, Switch(S)
Assemble Charge & Main Relief Vlv
Assemble TC Relief Valve, Outlet
Install Manifold/Metering Valve
Install Trans Electronic Control
Connect Trans Electronic Control, Wiring Harness
Install TC Speed Sensor, Output
Install Transmission Speed Sensor, Both
Install Modulating Valve, Set (All)
Diagnostic Test Trans Clutch Piston
Install Modulating Valve, Guard
Connect Automatic Transmission, Wiring Harness

3030 070 Transmission, Clean
Notes: z This is the cleaning of the exterior of the transmission prior to the disassemble procedure. This code is only claimable if the
transmission is removed for disassembly.
z If required, add code (3030-070-ZR-) for clean after repair.
Time Includes: CX31
0.5
Clean 0.5
Clean Transmission

3030 070 ZR Transmission, Clean, After Repair
Notes:
z This is for cleaning the transmission after a rebuild. This code is only claimable if the transmission was removed from vehicle and
Page 182 of 210
reinstalled after repaired.

z If required, add code (3030-070--) for cleaning prior to disassembly.
Time Includes: CX31
0.5
Clean 0.5
Remove & Install Modulating Valve, Guard
Clean Transmission, Minor

3030 072 Transmission, Paint
Notes: z This is for the painting of the complete transmission after overhaul.
Time Includes: CX31
0.7
Paint 0.7
Paint Transmission

3030 074 Transmission, Wash
Notes: z This is the washing of the exterior of the transmission, prior to the disassembly or removal of a component, while the transmission is
still in the vehicle.
Time Includes: CX31
0.3
Wash 0.3
Wash Transmission

3030 075 Transmission, Package
Notes: None
Time Includes: CX31

0.4
Package 0.4
Package Transmission
Move Transmission

3030 524 Transmission, Calibrate
Notes: None
Time Includes: CX31

1.0
Calibrate 1.0
Calibrate Transmission

3066 010 Transmission Oil Pump, Remove & Install
Page 183 of 210
Notes: None
Time Includes: CX31

3.3
Remove 1.3
Clean 0.5
Clean Transmission Oil Pump
Install 1.5

3066 017 Transmission Oil Pump, Disassemble & Assemble
Notes: None
Time Includes: CX31

0.3
Disassemble 0.1
Disassemble Transmission Oil Pump, Bolt(S)
Separate Transmission Oil Pump
Inspect Transmission Oil Pump
Assemble 0.2
Assemble Transmission Oil Pump
Connect Transmission Oil Pump
Assemble Transmission Oil Pump, Bolt(S)

3068 010 Trans Oil Filter Base, Remove & Install
Notes: None
Time Includes: CX31

0.3
Remove 0.1
Remove Trans Oil Filter Base
Install 0.2
Page 184 of 210
3080 010 NJ Transmission Oil, Remove & Install, Pan

Notes: z Claim this code if Transmission is non Retarder.
Time Includes: CX31
2.6
Remove 1.1
Clean 0.3
Install 1.2

3080 010 NJ R Transmission Oil, Remove & Install, Pan, Remaining
Notes: z Claim this code only if Transmission has Retarder
Time Includes: CX31
3.1
Remove 1.3
Remove Retarder Control Valve
Clean 0.3
Install 1.5
Install Retarder Control Valve

3080 044 Transmission Oil, Drain & Refill
Notes: None
Time Includes: CX31

0.9
Drain & Refill 0.9


3081 010 NS Trans Oil Lvl Ga/Dipstick, Remove & Install, Sensor
Notes:
None
Page 185 of 210
Time Includes: CX31

2.7
Remove 1.1
Remove Trans Oil Lvl Ga/Dipstick, Sensor
Clean 0.3
Install 1.3
Install Trans Oil Lvl Ga/Dipstick, Sensor

3101 010 Torque Converter, Remove & Install
Notes: None
Time Includes: CX31

16.9
Remove 8.2
Move Truck
Raise Truck
Remove Frame
Remove Transmission
Install Floor Stands/Jacks & Att, Transmission, Each Additional
Install 8.7
Page 186 of 210
Move Transmission
Install Elec/Hyd Pump Gp & Att
Connect Drive Shaft
Install Frame

3101 017 Torque Converter, Disassemble & Assemble
Notes: None
Time Includes: CX31

1.5
Disassemble 0.5
Remove Torque Converter, Coupling
Disassemble Torque Converter Clutch
Remove Torque Conv Turbine Wheel
Disassemble Torque Converter Stator
Remove Torque Converter Impeller
Disassemble Torque Converter Impeller
Inspect Torque Converter
Assemble 1.0
Assemble Torque Converter Impeller
Torque Torque Converter Impeller
Assemble Torque Converter Stator
Install Torque Conv Turbine Wheel
Assemble Torque Converter Clutch
Install Torque Converter, Coupling

3108 010 Pump Drive, Remove & Install
Notes: None
Time Includes: CX31

22.1
Remove 9.9
Move Truck
Page 187 of 210

Raise Truck
Remove Frame
Remove Transmission
Remove Pump Drive
Steam Clean 0.5
Clean Transmission Oil Pump, Bolt(S)
Install 11.7
Install Pump Drive
Install Torque Converter
Page 188 of 210
Move Transmission
Install Elec/Hyd Pump Gp & Att, Bolt(S)
Connect Drive Shaft
Install Frame

3108 017 Pump Drive, Disassemble & Assemble
Notes: None
Time Includes: CX31

23.8
Remove 10.0
Move Truck
Raise Truck
Remove Frame
Remove Transmission
Page 189 of 210

Remove Pump Drive
Disassemble 0.7
Remove Pump Drive, Carrier
Disassemble Pump Drive, Carrier
Disassemble Pump Drive, Gear
Assemble 0.9
Assemble Pump Drive, Carrier
Compress Pump Drive, Gear
Assemble Pump Drive, Gear
Torque Pump Drive, Gear
Steam Clean 0.5
Clean Transmission Oil Pump, Bolt(S)
Install 11.7
Install Pump Drive
Install Torque Converter
Move Transmission
Install Elec/Hyd Pump Gp & Att, Bolt(S)
Connect Drive Shaft
Install Frame

3120 010 Retarder, Remove & Install
Page 190 of 210
Notes: None
Time Includes: CX31

1.1
Remove 0.6
Remove Retarder, Bearing
Remove Transmission Case, Stud(S)
Install 0.5
Install Transmission Case, Stud(S)
Install Transmission Case, Gasket
Install Retarder
Install Transmission Shaft, Bearing
Install Transmission Shaft, Seal

3120 017 Retarder, Disassemble & Assemble
Notes: None
Time Includes: CX31

0.4
Disassemble 0.1
Remove Retarder, Bolt(S)
Remove Retarder, Rotor
Remove Retarder
Assemble 0.3
Install Retarder
Install Retarder, Rotor
Install Retarder, Bolt(S)

3123 010 Retarder Control Valve, Remove & Install
Notes: None
Time Includes: CX31

0.2
Remove 0.1
Remove Retarder Control Valve
Install 0.1
Install Retarder Control Valve

3123 017 Retarder Control Valve, Disassemble & Assemble
Notes: None
Time Includes: CX31

0.6
Disassemble 0.2
Disassemble Retarder Control Valve
Page 191 of 210
Assemble 0.4
Assemble Retarder Control Valve

3133 010 IL TC Relief Valve, Remove & Install, Inlet
Notes: z Also claim code (3108-010) for the time it takes to R&I Pump Drive.
Time Includes: CX31
0.3
Remove 0.1
Remove TC Relief Valve, Inlet
Install 0.2
Install TC Relief Valve

3139 010 E Modulating Valve, Remove & Install, Each
Notes: z Add code (3030-524) for Calibrate Transmission, if a new Electronic Clutch Pressure Control (ECPC) Valve is installed.
Time Includes: CX31
0.3
Remove 0.1
Remove Modulating Valve, Transmission
Install 0.2
Install Modulating Valve, Transmission

3139 010 S Modulating Valve, Remove & Install, Set (All)
Notes: z Add code (3030-524) for Calibrate Transmission, if a new Electronic Clutch Pressure Control (ECPC) Valve is installed.
Time Includes: CX31
0.8
Remove 0.3
Remove Modulating Valve, Set (All)
Install 0.5
Install Modulating Valve, Set (All)

3139 010 GD Modulating Valve, Remove & Install, Guard
Notes: None
Time Includes: CX31

0.3
Clean and Remove 0.2

Install 0.1
Page 192 of 210

3141 010 OJ TC Speed Sensor, Remove & Install, Output
Notes: None
Time Includes: CX31

0.1
Remove & Install 0.1


3160 017 Transmission Planetary, Disassemble & Assemble
Notes: None
Time Includes: CX31

9.1
Disassemble 4.7
Remove Transmission Shaft, Input
Remove Transmission Clutch, Seal
Disassemble Transmission Clutch, Clutch One
Remove Transmission Clutch Plate, Retainer
Remove Transmission Clutch, Spring
Remove Trans Clutch Piston, Clutch One
Compress Transmission Clutch Plate
Remove Transmission Clutch, Hub
Remove Trans Crr Thrs Dsc/Plate, Clutch Two
Remove Transmission Clutch, Hub, First One
Disassemble Transmission Clutch, Carrier
Remove Transmission Clutch, Manifold
Remove Transmission Clutch, Clutch Three
Remove Transmission Planetary, Planetary Set One
Remove Trans Clutch Piston, Clutch Three
Disassemble Transmission Planetary, Planetary Set One
Remove Idler Yoke
Remove Trans Clutch Housing, Rear
Remove Trans Clutch Piston, Clutch Five
Remove Transmission Planetary, Planetary Set Three
Disassemble Transmission Planetary, Planetary Set Three
Remove Trans Clutch Piston, Rear
Remove Transmission Clutch, Clutch Five
Remove Transmission Planetary, Planetary Set Two
Remove Transmission Shaft
Disassemble Transmission Planetary, Planetary Set Two
Disassemble Transmission Shaft, Bolt(S)
Remove Transmission Clutch, Bolt(S)
Remove Trans Clutch Piston, Clutch Four
Remove Transmission Planetary, Ring Gear
Inspect Transmission Clutch, Set (All)
Inspect Transmission Planetary
Inspect Trans, Tfr Gears & Rtrdr
Page 193 of 210
Assemble 4.4
Install Trans Clutch Piston
Install Transmission Planetary, Ring Gear
Install Transmission Clutch, Clutch Four
Install Trans Crr Thrs Dsc/Plate, Clutch Four
Assemble Transmission Planetary, Planetary Set Two
Install Transmission Planetary, Planetary Set Two
Install Transmission Shaft
Install Transmission Clutch, Clutch Five
Install Trans Clutch Piston, Clutch Five
Assemble Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Planetary Set Three
Install Transmission Planetary, Rear
Install Trans Clutch Housing, Rear
Torque Trans Clutch Housing, Bolt(S)
Install Idler Yoke, Output
Diagnostic Test Trans Clutch Piston
Remove Clutch Plate, Dowel
Install Trans Clutch Piston, Clutch Three
Assemble Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One
Install Transmission Planetary, Planetary Set One, Each Section
Install Transmission Clutch, Clutch Three
Install Transmission Clutch, Manifold
Install Transmission Clutch, Hub, First One
Torque Transmission Clutch, Hub
Install Transmission Clutch, Hub
Install Transmission Clutch, Clutch Two
Install Transmission Clutch, Retainer
Assemble Transmission Clutch, Clutch One
Install Transmission Shaft, Input

3160 074 Transmission Planetary, Wash
Notes: None
Time Includes: CX31

0.6
Wash 0.6
Wash Trans & Torque Converter

3168 010 OX Trans Electronic Control, Remove & Install, Out F/Out Hull/Off Site
Notes: None
Time Includes: CX31

0.4
Remove 0.2
Remove Trans Electronic Control
Page 194 of 210
Install 0.2
Install Trans Electronic Control

3168 554 NQ Trans Electronic Control, Obtain, Parameters/Diagnostics
Notes: None
Time Includes: CX31

0.5
Obtain 0.5
Obtain Trans Electronic Control, Parameters/Diagnostics
Load Trans Electronic Control, Parameters/Diagnostics
Remove Trans Electronic Control, Bypass

3175 010 OJ E Transmission Speed Sensor, Remove & Install, Output, Each
Notes: None
Time Includes: CX31

0.1
Remove 0.0
Remove Transmission Speed Sensor, Each
Install 0.1
Install Transmission Speed Sensor, Each

3175 010 OJ O Transmission Speed Sensor, Remove & Install, Output, Both
Notes: None
Time Includes: CX31

0.2
Remove 0.1
Remove Transmission Speed Sensor, Both
Install 0.1
Install Transmission Speed Sensor, Both

3202 010 Trans Flow Control Valve, Remove & Install
Notes: None
Time Includes: CX31

0.3
Remove 0.1
Page 195 of 210
Remove Trans Flow Control Valve

Install 0.2
Install Trans Flow Control Valve

3206 010 Manifold/Metering Valve, Remove & Install
Notes: z AKA: Control Manifold
Time Includes: CX31
0.4
Remove 0.2
Install 0.2

3206 017 Manifold/Metering Valve, Disassemble & Assemble
Notes: None
Time Includes: CX31

0.5
Disassemble 0.2
Remove TC Relief Valve, Oil
Remove Charge & Main Relief Vlv
Remove Transmission Oil Filter, Bypass Valve
Assemble 0.3
Install Transmission Oil Filter, Bypass Valve
Install Charge & Main Relief Vlv
Install TC Relief Valve, Outlet
Page 196 of 210
C15 ACERT Engine Page 68 of 169

Test After Repair Timing Gear Housing

1162 035 Timing Gear Housing, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Timing Gear Housing

1162 074 Timing Gear Housing, Wash
Notes: None
0.5 0.5
Wash 0.5 0.5

Wash Timing Gear Housing

1163 010 Timing Gear Housing Plate, Remove & Install
Notes: If equipped with a head-mounted radiator bracket, add code (1353-010-BK).
If lines to A/C condenser require S&C, add code (1802-045-ES) for charging with refrigerant.
If required, add code (1151-010-SD) to R&I front housing studs.
If equipped with an oil pan plate or block stiffener ladder, add code (1240-010).
If this repair is performed in conjunction with Cylinder Pack R&I, claim (1163-010-ES) instead.
21.3 21.3
Remove 7.6 7.7

Raise Cab
Install Precooler
Drain Engine Oil
Page 197 of 210
https://trgauthoring.ecorp.cat.com/TRG_Authoring/servlet/cat.dcs.ssd.trg.booklet.servlet.Bo... 6/8/2011
Remove Radiator
Remove V-Belt(S)
Remove Fan Drive
Lift & Block Engine
Raise Engine
Remove Air Compressor
Remove Timing Gear Housing
Remove Engine Oil Cooler, Outlet
Remove Water Pump, Cover
Remove Water Pump, Bolt(S)
Remove Water Pump, Elbow Fitting
Separate Heater Hose/Lines, Pair
Remove Precooler
Remove Water Pump
Remove Timing Gear Housing Plate
Clean 2.9 2.9
Clean Timing Gear Housing Plate, Both Sides
Clean Cylinder Block, Front
Clean Water Pump
Clean Precooler
Install 10.8 10.7
Install Timing Gear Housing Plate
Install Water Pump
Install Precooler
Page 198 of 210
Connect Heater Hose/Lines, Pair

Install Engine Oil Cooler, Outlet
Torque Water Pump, Bolt(S)
Install Water Pump, Elbow Fitting
Install Timing/Accessory Gears
Install Timing Gear Housing
Install Air Compressor
Adjust Timing/Accessory Gears
Lower Engine
Install Fan Drive
Install V-Belt(S)
Install Radiator
Adjust Eng Speed/Timing Sensor
Prime Fuel System
Refill Engine Oil
Lower Cab
Page 199 of 210

1163 010 ES Timing Gear Housing Plate, Remove & Install, Excludes Some R&I
Notes: Claim this code in conjunction with Cylinder Pack R&I, when the two repairs are performed at the same time.
If required, add code (1151-010-SD) to R&I Front Housing Studs.
7.6 7.4
Remove 2.3 2.3

Lift & Block Engine
Remove Timing Gear Housing, Excludes Some R&I
Remove Water Pump
Remove Timing Gear Housing Plate, Excludes Some R&I
Clean 1.9 1.9
Clean Timing Gear Housing Plate, In Frame
Clean Cylinder Block, Front
Install 3.4 3.2
Install Timing Gear Housing Plate, Excludes Some R&I
Install Water Pump
Install Timing/Accessory Gears
Install Timing Gear Housing, Excludes Some R&I
Lower Engine

1163 030 Timing Gear Housing Plate, Test After Repair
Notes:
None
Page 200 of 210
0.3 0.3

Test After Repair Timing Gear Housing Plate

1163 035 Timing Gear Housing Plate, Troubleshoot
Notes: None
0.6 0.6

Troubleshoot Timing Gear Housing Plate

1163 074 Timing Gear Housing Plate, Wash
Notes: None
0.5 0.5
Wash 0.5 0.5

Wash Timing Gear Housing Plate
Page 201 of 210

1166 010 Timing Gear Housing Cover, Remove & Install
Notes: None
3.9 3.9
Remove 1.5 1.5

Raise Cab
Remove V-Belt(S)
Separate Alternator, Bracket
Remove Fan Drive
SDP Page 153 of 187

1723 010 MV Comb Fuel Enable Solenoid, Remove & Install, Main
Notes: None
0.4 0.4
Remove 0.2 0.2

Remove Fuel Filter
Separate Comb Fuel Enable Solenoid, Wiring
Install 0.2 0.2
Connect Comb Fuel Enable Solenoid, Wiring
Install Fuel Filter

1723 010 PLT Comb Fuel Enable Solenoid, Remove & Install, Pilot
Notes: None
0.6 0.6
Remove 0.3 0.3

Remove Fuel Filter
Separate Comb Fuel Enable Solenoid, Wiring, Both
Remove Comb Fuel Enable Solenoid, Pilot
Install 0.3 0.3
Install Comb Fuel Enable Solenoid, Pilot
Connect Comb Fuel Enable Solenoid, Wiring, Both
Install Fuel Filter

1743 010 R7 Spray Nozzle, Remove & Install, Relay
Notes: None
0.3 0.3
Remove 0.1 0.1

Separate Spray Nozzle, Wiring Harness
Remove Spray Nozzle, Bolt(S)
Remove Spray Nozzle
Install 0.2 0.2
Install Spray Nozzle
Install Spray Nozzle, Bolt(S)
Connect Spray Nozzle, Wiring Harness
Page 202 of 210
CHECKLIST FOR WARRANTY REPAIRS
MECHANIC (S): _____________________________ /____________________________________/____________________________________
DEALER CODE WORK ORDER DATE ENGINE MODEL ENGINE S/N CAB TYPE MILES/HR KM
TOW TRUCK INTO SHOP 7006-552 INSTALL DRIVE SHAFT 3253-012
R&I AIR CLEANER 1051-010 MEASURE LINER PROJECTION 1216-082 –LJ-S
WASH ****-074 JAKE BRAKE 1119-010-ES-E OR S JAKE S/N_________
RADIATOR BRACKET 1353-010-BK BUMPER INSTALL AFTER TOW 7156-012
DRIVE AXLE INSTALL 3278-012 R&I AIR TANKS 4272-010
OUTER FENDER 7252-010-S INNER FENDER EACH 7251-010-IN-E
PTO R&I 1165-010 TRANS TYPE___5 OR 6 SPD ___10 OR 13 SPD___AUTO
POWER STEERING RESERVOIR 4306-029 BATTERY BOX 7257-010 CO ONLY
BOTTLE TEST 1350-038-Q3 FLUSH COOLING SYSTEM 1350-046, 1350-046-ES
FLUSH AFTERCOOLER CORE 1064-046-AA DRAIN FUEL TANKS 1273-044
RECHARGE A/C 1802-045-ES OIL PAN SUPPRESSION PANEL 1301-010-S1
ENGINE ENCLOSURE 7263-010 REMOVE BROKEN HEAD BOLT
BROKEN EXHAUST STUDS BLOCK UNDERFRAME (LADDER) 1240-010
OIL PAN PLATE 1302-010-PH EXHAUST PIPE 1061-010
CYLINDER CUTOUT TEST REQUIRES 2 PRINTOUTS (before & after repair) 1290-038-I3-S claim 2 times
ECM HISTOGRAM (required for major engine failures)
COMMENTS______________________________________________________________________________________
SERVICEMAN SIGNATURE_________________________________________ DATE_________________
Page 203 of 210

Index of Repair Times
Part or Component Failure Page Part or Component Failure Page
A BUMPER
AFTERCOOLER Install……………………………………...……………..... 171
Crack/Leak Test – (Air To Air)...…..........................…...... 29 Remove & Install…………………….........………...…..... 171
AFTERCOOLER CORE C
Crack/Leak Test – (Air To Air)............................….......... 29 CAB
Flush – (Air To Air)........................................……............ 29 Lift, Block & Lower ……………………………………... 172
Remove & Install – (Air To Air)……………...…………..... 29 Separate & Connect – (Mounting).................................. 173
AIR CLEANER CAMSHAFT
Remove & Install………………...………...……………... 21 Combined Repair Time………………………………….... 7
AIR COMPRESSOR Remove & Install…………………………………………... 86
Combined Repair Time…………….................................. 10 Remove & Install – (Excludes Some R & I)…………….. 88
Remove & Install - (Four-Cylinder Type)……………….. 160 Remove & Install – (Off Engine)..............................….... 88
Remove & Install – (Check Valve)……………...………... 159 Test After Repair………………………………………..... 88
Remove & Install – (Excludes Some R & I)………...…… 160 Troubleshoot…………………………………………....... 89
Remove & Install – (Line[s])…………………………..….. 160 Wash………………………………………………..……. 89
Remove & Install – (Pressure Control Valve)..........…..... 161 CAMSHAFT BEARING
Remove & Install – (Two-Cylinder Type).................…..... 159 Remove & Install – (Each Additional)....................…...... 89
Test After Repair......................................................…..... 161 Remove & Install – (First One)..................................….. 89
Transfer Components To/From.........................…........... 159 Remove & Install – (Set [All]).......................................... 89
Transfer Components To/From - (Four-Cylinder)...........… 159 CAMSHAFT GEAR
Troubleshoot........................................................…......... 161 Adjust..........................................................................… 90
Wash....................................................................……..... 161 Remove & Install............................................................. 90
AIR CONTROL VALVE Test After Repair………………………………………..... 90
Remove & Install………………...………...……………... 31 Troubleshoot…………………………………………....... 91
Test After Repair………………………………………..... 31 Wash………………………………………………..……. 91
Troubleshoot…………………………………………....... 31 CGI COOLER (CLEAN GAS INDUCTION COOLER)
Wash………………………………………………..……. 32 Remove & Install……………………………………….… 34
AIR DRYER Remove & Install – (Pressure Sensor)........................... 35
Disassemble & Assemble………………………………. 169 Remove & Install – (Temperature Sensor)..............….... 35
Remove & Install………………………………..………… 169 Test After Repair………………………………….……... 35
AIR INDUCTION & EXHAUST SYSTEM Troubleshoot……………………………………….…….. 35
Crack/Leak Test………………………………………….. 21 Wash……………………………………………………… 36
Inspect……………………………………………………... 21 CLEAN GAS INDUCTION VALVE (CGI MIXER)
AIR PUMP Remove & Install..............................................……........ 41
Remove & Install..........................................................… 30 Remove & Install - (Actuator) ………………………….. 41
Test After Repair.....................................................…...... 30 Test After Repair.....................................................….... 41
Troubleshoot..........................................................…....... 30 Troubleshoot……………………………………….…….. 42
Wash ………………………………………………………. 31 Wash……………………………………………………… 42
ALTERNATOR COIL
Remove & Install...………………………………………..... 147 Check ………………………………………………………. 152
Remove & Install – (Bracket[s])……...…………….…….… 148 Remove & Install...............................................……....... 151
ATMOSPHERIC PRESSURE SENSOR Test After Repair............................................................. 152
Remove & Install…………………………………...……… 167 Troubleshoot................................................................... 152
B COMBUSTION AIR SYSTEM
BATTERY Check ............................................………….………….… 44
Diagnostic Test – (Using Battery Load Test)………........ 147 Diagnostic Test ……………………………………………. 42
BATTERY BOX/SUPPORT Diagnostic Test – (Pressure(s)) .............………………… 43
Remove & Install ………………………………………….. 172 Diagnostic Test – (Troubleshoot Procedure A) .............. 43
BELT TIGHTENER Diagnostic Test – (Troubleshoot Procedure B) .............. 43
Remove & Install…………………………………………..... 139 Diagnostic Test – (Troubleshoot Procedure C) ............. 44
Troubleshoot..........................................................…....... 140 Test After Repair.....................................................….... 42
BLOCK UNDERFRAME Troubleshoot……………………………………….…….. 42
Remove & Install ………………………………………….. 110 Wash……………………………………………………… 44
BODY PANEL COMBUSTION BODY
Remove & Install – (Side)…………………………….……. 172 Check ............................................………….…………… 33
BOOST PRESSURE SENSOR Remove & Install..................................................…….... 32
Remove & Install...………………………...…………......... 166 Remove & Install - (Temperature Sensor)...........…….... 33
Test............................................................................…... 166 Test After Repair………………………………….……... 33
BRAKE AIR TANK Troubleshoot……………………………………….…….. 33
Flush – (Each)………………………………...………...... 169 Wash……………………………………………………… 33
Remove & Install………………………...…………...…… 168
Remove & Install – (Each Additional)………….…...…... 168
Page 204 of 210

COMBUSTION FUEL ENABLE SOLENOID CRANKSHAFT MAIN & ROD BEARING

Remove & Install - (Main)...........................................…… 157 Remove & Install – (Each Additional)............................. 98
Remove & Install - (Pilot)............................................…… 157 Remove & Install – (First One)....................................... 98
COMBUSTION HEAD (ARD HEAD) Remove & Install – (Set [All]).............................…......... 98
Check ………………………………………………………. 40 CRANKSHAFT MAIN BEARING
Clean– (Internal Components) …………………………… 40 Remove & Install – (Each Additional)..........…............... 84
Remove & Install…………………………………………. 38 Remove & Install – (First One).........................…........... 84
Remove & Install - (Pressure Sensor)...................…….... 39 Remove & Install – (Set [All])...............................…....... 85
Remove & Install - (Temperature Sensor)...........…….... 39 Remove & Install – (Excludes Some R & I) – (Each)…… 85
Test After Repair………………………………….……... 39 Remove & Install – (Excludes Some R & I) – (Set [All]… 85
Troubleshoot……………………………………….…….. 40 CRANKSHAFT REAR SEAL
Wash……………………………………………………… 40 Combined Repair Time......................................…......... 6
COMBUSTION SENSOR Remove & Install................................................…......... 71
Remove & Install - (Pressure Sensor).............................. 153 Test After Repair...............................................….......... 72
Test After Repair………………………………….……... 154 Troubleshoot....................................................…............ 72
Troubleshoot……………………………………….…….. 154 Wash..............................................................….............. 72
Wash……………………………………………………… 154 CYLINDER BLOCK
CONNECTING ROD Measure – (Pressure[s])....................................…......... 81
Measure – (Each Additional).......................................... 95 Remove & Install...................................................…...... 80
Measure – (First One)...................................................... 95 Replace Gasket/Reseal – (Plug[s]) – (Each)........…..... 81
Measure – (Set [All])......................................................... 96 Test After Repair………………………………….……… 81
Recondition – (Major) – (Each Additional)....................... 94 Troubleshoot……………………………………….…….. 81
Recondition – (Major) – (First One).................................. 94 CYLINDER BLOCK CYLINDER
Recondition – (Major) – (Set [All]).................................... 94 Inspect – (Using Borescope) – (Set [All])........…............ 97
Recondition – (Minor) – (Each Additional)....................... 94 Measure – (Each).................................................…....... 97
Recondition – (Minor) – (First One).................................. 95 CYLINDER HEAD ASSEMBLY
Recondition – (Minor) – (Set [All]).................................... 95 Combined Repair Time…………………………………… 5
CONNECTING ROD BEARING Transfer Components To/From………………………….. 47
Remove & Install – (Each Additional)............................... 96 Remove & Install…………………………………………. 47
Remove & Install – (First One)......................................... 96 Remove & Install - Excludes Some R&I ……………….. 50
Remove & Install – (Set [All])........................................... 97 Remove & Install – (Out F/Out Hull/Off Site)..........…...… 51
COOLANT CONDITIONER Test After Repair...................................................…...... 52
Remove & Install – (Housing)........................................... 135 Troubleshoot........................................................….…... 52
Remove & Install – (Spin-on Type)..........................……. 135 Wash……………………………………………………… 52
COOLING SYSTEM – (SEE ENGINE COOLING SYS) Cylinder Head (Bare) Crack/Leak Test…………………. 53
CRANKCASE BREATHER Cylinder Head (Bare) Inspect, Cracks………………….. 53
Remove & Install....................................................……... 129 Cylinder Head (Bare) Machine/Grind/Mill………………. 53
Remove & Install – (Crankcase Blowby).......................... 129 Cylinder Head (Bare) Ream/Bore/Drill…………………. 54
Test After Repair………………………………….……... 130 CYLINDER LINER
Troubleshoot..................................................................... 130 Recondition, Flex Hone, Each………………………….. 92
Wash................................................................................. 130 Recondition, Flex Hone, Set (all)……………………….. 92
CRANKCASE GUARD Recondition, Hard Hone, Each…………………………. 92
Remove & Install……………………………………….. 170 Recondition, Hard Hone, Set (all)………………………. 93
CRANKCASE PRESSURE SENSOR Measure, Liner Projection, Set (all)…………………….. 93
Remove & Install………………………………………… 166 Clean & Inspect, Set (all)………………………………… 93
CRANKSHAFT CYLINDER PACK
Combined Repair Time.................................................... 7 Combined Repair Time - (First One)……………………. 7
Combined Repair Time – (With Named Components).. 7 Combined Repair Time - (Set [All])…………………….. 8
Remove & Install – (Out F/Out Hull/Off Site).................... 82 Remove & Install, Each Additional ……………………… 99
Remove & Install – (With Named Components).............. 82 Remove & Install, First One ……………………………… 99
Test After Repair............................................................... 83 Remove & Install, Set (all) ………………………………… 102
Troubleshoot..................................................................... 84 Remove & Install, Excludes Some R&I, Set (all) ……… 105
Wash................................................................................. 84 Remove & Install, Out F/Out Hull/Off Site, Each Add'l… 105
CRANKSHAFT DAMPER/PULLEY Remove & Install, Out F/Out Hull/Off Site, First One…… 106
Remove & Install.............................................................. 86 Remove & Install, Out F/Out Hull/Off Site, Set (all) …… 107
CRANKSHAFT FRONT SEAL Recondition, Each ………………………………………… 108
Combined Repair Time.................................................... 6 Recondition, Set (all) ……………………………………… 109
Remove & Install............................................................... 70 Test After Repair …………………………………………. 109
Test After Repair............................................................... 70 Troubleshoot ……………………………………………… 109
Troubleshoot..................................................................... 71 Wash.....................................................................……. 109
Wash................................................................................. 71
Page 205 of 210

DIESEL PARTICULATE FILTER (DPF) ENGINE OIL COOLER

Diagnostic Test - (Includes Other Activities)................. 174 Crack/Leak Test........................................................... 145
Regenerate …………………………………………….... 38 Remove & Install............................................................. 143
Remove & Install…………………………………..……… 37 Remove & Install – (Excludes Some R&I)..........…...… 144
Remove & Install – (Sensor)........................……….......... 37 Test After Repair............................................................. 145
Test After Repair............................................…............... 38 Troubleshoot................................................................... 145
Troubleshoot.....................................................…..…...... 38 Wash............................................................................... 145
Wash.................................................................…............ 38 ENGINE OIL FILLER
DRIVE AXLE Remove & Install............................................................. 128
Install................................................................……......... 168 Test After Repair............................................................. 129
DRIVE SHAFT Troubleshoot................................................................... 129
Install...................................................................……...... 168 Wash............................................................................... 129
E ENGINE OIL FILTER HOUSING/BASE
ELECTRIC STARTING MOTOR Disassemble & Assemble……………………………….. 127
Remove & Install.................................................…......... 151 Remove & Install.............................................……......... 126
ELECTRIC SYSTEM Test After Repair........................................................... 127
Diagnostic Test – (Using Voltmeter)............................. 147 Troubleshoot................................................................. 127
ELECTRONIC MON SYS/PANEL Wash………………………………………………………. 128
Diagnostic Test………………………………….………. 173 ENGINE OIL FILTER
ENGINE Cut & Analyze.................................................…............. 128
Dynamometer Test – (Chassis).............................…...... 13 Remove & Install – (Canister Type)………………….... 128
Dynamometer Test – (Out F/Out Hull/ Off Site).............. 13 Remove & Install – (Spin-On Type)............................... 128
Dynamometer Test – (PAR)............................................ 14 ENGINE OIL & FILTER
Dynamometer Test – (PAR After Repair)........................ 14 Remove & Install........................................................... 130
Dynamometer Test – (PAR After Repair And Unhook)... 14 Remove & Install – (Auxiliary Filter)………………….... 131
Dynamometer Test – (PAR Preliminary Inspection)….... 14 ENGINE OIL LEVEL GAUGE/DIPSTICK
Paint................................................................…….......... 15 Adjust.............................................................................. 131
Paint – (Minor).............................................…….............. 15 Remove & Install............................................................. 131
Remove & Install........................................……............... 11 Test After Repair........................................................... 131
Remove & Install – (Access Cover)…...……………….... 13 Troubleshoot................................................................. 131
Road Test.................…………………………………….... 15 Wash………………………………………………………. 132
Transfer Components To/From.............…....................... 10 ENGINE OIL PAN
Wash......................................................……................... 15 Combined Repair Time………………………………… 9
Wash – (Minor)......................................…....................... 15 Combined Repair Time – (Gasket Only)……………… 9
ENGINE COOLANT Ream/Bore/Drill…………………………………………. 124
Drain & Refill.................................................................... 146 Remove & Install.......................................................... 123
Measure – (Temperature[s])............................................. 146 Remove & Install – (Sound Suppression)……………… 123
Test................................................................................... 146 Test After Repair........................................................... 123
ENGINE COOLING SYSTEM Troubleshoot................................................................. 123
Crack/Leak Test..................................................…......... 134 Wash………………………………………………………. 124
Diagnostic Test – (Using Bottle Test)............................ 134 ENGINE OIL PRESSURE SENSOR
Flush.....................................................................…….... 134 Remove & Install………………………………………...... 167
Flush – (Excludes Some R & I).................................... 134 ENGINE OIL PUMP
Flush – (With Dynamometer Test)……………………… 135 Inspect………………………………………………....…. 126
ENGINE ELECTRONIC CONTROL MODULE Remove & Install………………………………………...… 124
Adjust – (Full Load/Torque Setting).................................. 163 Remove & Install – (Out F/Out Hull/Off Site)..........…...… 125
Obtain – (Password[s])..................................................... 164 Remove & Install – (Tube)……………………………...… 125
Remove & Install.............................................................. 162 Transfer Components To/From...................................... 124
Reprogram.......................................................………..... 164 Test After Repair........................................................... 125
Test – (Using Test ECM).....................................…….…. 163 Troubleshoot................................................................. 125
Test After Repair………………………………………… 163 Wash………………………………………………………. 126
Troubleshoot…………………………………………….. 163 ENGINE SPEED/TIMING SENSOR
Wash............................................................................... 163 Adjust.............................................................................. 165
ENGINE ELECTRONIC CONTROL SYSTEM Remove & Install.........................................................… 164
Transfer Components To/From........................................ 162 Remove & Install - (Output).......................................... 178
ENGINE FRONT SUPPORT Test After Repair ………………………………………….. 165
Separate & Connect.................…………........................ 66 Troubleshoot………………………………………………… 165
ENGINE MOUNT(S) Wash………………………………………………………… 165
Separate & Connect – (Rear)........................................... 65 EXHAUST COMBUSTION LINES
ENGINE OIL Remove & Install.........................................................… 36
Drain & Refill.................................................................... 133 Test After Repair........................................................... 36
Measure – (Pressure[s])................................................... 134 Troubleshoot………………………………………………… 36
Take & Analyze S O S From – (Sample).......................... 133 Wash………………………………………………………… 37
Page 206 of 210

EGR SYSTEM (EXHAUST GAS RECIRCULATION) FUEL PRESSURE SENSOR

Check ............................................………….……………. 46 Remove & Install.......................................................... 156
Diagnostic Test – (Troubleshoot Procedure A) ............... 45 Remove & Install – (Main)............................................ 157
Diagnostic Test – (Troubleshoot Procedure B) ............... 46 Remove & Install – (Pilot)............................................ 157
Diagnostic Test – (Troubleshoot Procedure C) ............... 46 FUEL PRIMING PUMP
Diagnostic Test – (Troubleshoot Procedure D) ............... 46 Inspect – (Check Valve)................................................ 115
EXHAUST HEAT SHIELD Remove & Install........................................................... 115
Disassemble & Assemble............................................... 30 Test After Repair........................................................... 115
Remove & Install.............................................................. 29 Troubleshoot................................................................. 115
EXHAUST MANIFOLD Wash............................................................................. 115
Combined Repair Time.................................................. 5 FUEL SHUTOFF SOLENOID
Combined Repair Time – (Gasket Only Repair)............. 5 Remove & Install. (Main)................................................ 116
Disassemble & Assemble....................................…....... 28 Remove & Install. (Pilot)................................................. 116
Remove & Install..................................................…....... 26 Test After Repair........................................................... 116
Remove & Install – (Out F/Out Hull/Off Site)......…......... 27 Troubleshoot………………………………………………… 116
Test After Repair.................................................…........ 28 Wash………………………………………………………… 117
Troubleshoot.......................................................…........ 28 FUEL SUPPLY/RETURN LINES
Wash...................................................................…........ 28 Inspect & Maintain......................................................... 119
EXHAUST PIPE Remove & Install........................................................... 118
Remove & Install................................………................. 28 Test After Repair........................................................... 119
EXHAUST TEMPERATURE SENSOR Troubleshoot………………………………………………… 119
Remove & Install…....……………………………………. 166 Wash………………………………………………………… 119
F FUEL SYSTEM
FAN Check ............................................………….……..…. 113
Measure – (Speed)....................................................... 139 Flush............................................................................ 113
FAN DRIVE Measure – (Pressure[s])................................................ 113
Remove & Install.......................................................... 140 Diagnostic Test – (Troubleshoot Procedure A) .............. 110
Remove & Install – (Excludes Some R & I)……........... 140 Diagnostic Test – (Troubleshoot Procedure B) .............. 110
Troubleshoot................................................................. 141 Diagnostic Test – (Troubleshoot Procedure C) ............. 110
FENDER Diagnostic Test – (Troubleshoot Procedure D) ............. 111
Remove & Install.......................................................... 171 Diagnostic Test – (Troubleshoot Procedure E) .............. 111
Remove & Install – (Set [All])........................................ 172 Diagnostic Test – (Troubleshoot Procedure F) .............. 111
Remove & Install – (Inner) – (Each).............................. 172 Diagnostic Test – (Troubleshoot Procedure G) ............. 112
FLYWHEEL Diagnostic Test – (Troubleshoot Procedure H) ............. 112
Remove & Install........................................................... 66 Diagnostic Test – (Troubleshoot Procedure J) .............. 112
Wash...................................................................…........ 66 Diagnostic Test – (Troubleshoot Procedure K) .............. 113
FLYWHEEL HOUSING FUEL TANK
Combined Repair Time................................................ 5 Drain & Refill.................................................….............. 118
Combined Repair Time – (Gasket Only Repair)........... 6 FUEL TEMPERATURE SENSOR
Remove & Install........................................................... 67 Remove & Install…………………………………………. 167
Remove & Install - (Excludes Some R&I) ……………… 68 FUEL TRANSFER PUMP
Remove & Install – (Out F/Out Hull/Off Site)................. 69 Combined Repair Time................................................. 8
Test After Repair........................................................... 69 Remove & Install........................................................... 114
Troubleshoot................................................................. 69 Test After Repair........................................................... 114
Wash............................................................................. 70 Troubleshoot................................................................. 114
FRAME Wash............................................................................. 114
Remove & Install - (Bracket)………………………………. 170 H
Remove & Install – (Support).............................………... 170 HOOD
FRONT COVER/HOUSING Remove & Install........................................................... 171
Remove & Install - (Studs)………………………………. 65 I
FUEL IDLER GEAR
Diagnostic Test – (Pressure[s])..................................... 119 Remove & Install – (Bearing)......................................... 99
Measure.......................................................................... 120 IGNITION SYSTEM
FUEL FILTER Check………………………………….…………………… 151
Remove & Install ..........................................………..… 117 INLET AIR TEMPERATURE SENSOR
FUEL FILTER HOUSING/BASE Remove & Install.......................................................... 167
Remove & Install........................................................... 117 INLET MANIFOLD
Test After Repair........................................................... 118 Measure – (Pressure[s])................................................ 26
Troubleshoot................................................................. 118 Remove & Install – (Pressure Sensor)........................... 25
Wash............................................................................. 118 Remove & Install – (Temperature Sensor)..................... 25
FUEL MANIFOLD Test After Repair........................................................... 25
Remove & Install........................................................... 154 Troubleshoot................................................................. 25
Wash............................................................................. 155 Wash............................................................................. 26
Page 207 of 210

INLET/EXHAUST VALVE(S) Remove & Install – (Excludes Some R & I) – (Each)…… 60

Adjust – (Set [All])........................................................ 55 Remove & Install – (Excludes Some R & I) – (Set [All])… 61
Adjust – (Excludes Some R & I) – (Each)………………. 56 Test After Repair………………………………….…........ 62
Adjust – (Front)………………………………………….. 56 Troubleshoot……………………………………….…..…. 62
Adjust – (Rear)………………………………………….. 57 Wash……………………………………………………..... 63
Recondition – (Each)…………………………………….. 55 S
Recondition – (Set [All])………………………………… 55 SERPENTINE BELT
Remove & Install – (Each)............................................ 55 Adjust ……………………………………………………. 147
Remove & Install – (Set [All])........................................ 55 Remove & Install ………….............................…............. 146
Test After Repair........................................................... 57 SHORT BLOCK
Troubleshoot................................................................. 57 Transfer Components To/From....................…............... 78
Wash............................................................................. 57 SPARK PLUG
L Check ............................................………….………...… 153
LINER SEAT/INSERT Inspect (Wires)……………………………………………. 153
Install – (Each Additional)................................................ 93 Remove & Install..........................................……............ 152
Install – (First One)...............................................…........ 94 Troubleshoot ……………………………………………. 152
Install – (Set [All])............................................................ 94 Wash............................................................................. 153
LONG BLOCK SPRAY NOZZLE
Transfer Components To/From....................…............... 15 Remove & Install – (Relay)……………………………… 202
O STEERING PUMP
OIL PAN – (SEE ENGINE OIL PAN) Remove & Install – (Pump Drive)………………………. 169
OIL PUMP – (SEE ENGINE OIL PUMP) Separate & Connect..................................….................. 170
P STEERING SYSTEM
PISTON Separate & Connect..................................….................. 169
Recondition – (Each Additional).................................... 91 T
Recondition – (First One).............................................. 91 THERMOSTAT/WATER TEMPERATURE REGULATOR
Recondition – (Set [All])................................................ 92 Combined Repair Time................................................ 9
PISTON COOLING JET Combined Repair Time – (Gasket Only)……………… 9
Remove & Install – (Each Additional)………………... 132 Diagnostic Test............................................................. 138
Remove & Install – (First One)………………………… 132 Remove & Install........................................................... 137
Remove & Install – (Set [All])………………………….. 133 Remove & Install – (Housing)....................................... 137
Test – (Set [All])...................................................…… 133 Test After Repair........................................................... 138
PRECOOLER Troubleshoot................................................................. 138
Remove & Install............................................................ 20 Wash............................................................................. 139
Test After Repair………………………………………….. 20 THROTTLE POSITION SENSOR
Troubleshoot……………………………………….…..…. 20 Remove & Install........................................................... 165
Wash………………………………………………………. 21 TIMING GEAR HOUSING
PUMP DRIVE Combined Repair Time................................................. 6
Disassemble & Assemble............................................ 189 Combined Repair Time – (Gasket Only Repair)........... 6
Remove & Install...............................................…............ 187 Remove & Install........................................................... 72
R Remove & Install – (Excludes Some R & I)…………… 74
RADIATOR Remove & Install – (Out F/Out Hull/Off Site).................. 75
Flush – (Out Of Frame)................................................ 137 Remove & Install – (Sound Suppression)................... 76
Remove & Install........................................................... 135 Test After Repair........................................................... 76
Remove & Install – (Bracket)…………………………… 136 Troubleshoot................................................................. 76
Separate & Connect…………………………………….. 136 Wash............................................................................. 77
RADIATOR CAP TIMING GEAR HOUSING COVER
Crack/Leak Test............................................................ 145 Remove & Install...............................................….......... 77
REFRIGERANT COMPRESSOR Test After Repair………………………………………… 78
Charge – (Excludes Some R & I )…………………...….. 158 Troubleshoot……………………………………………… 78
Remove & Install........................................................... 158 Wash……………………………………………………… 78
Separate & Connect…………………………………….. 158 TIMING GEAR HOUSING PLATE
REFRIGERANT CONDENSER Remove & Install...............................................….......... 197
Separate & Connect..................................................... 162 Remove & Install – (Excludes Some R&I)……………… 200
RETARDER Test After Repair…………………………………………. 200
Disassemble & Assemble ………….……………………… 191 Troubleshoot……………………………………………… 201
Remove & Install........................................................... 190 Wash……………………………………………………… 201
RETARDER CONTROL VALVE TORQUE CONVERTER
Disassemble & Assemble ………….……………………… 191 Disassemble & Assemble............................................ 187
Remove & Install........................................................... 191 Remove & Install........................................................... 186
ROCKER ARM TC RELIEF VALVE
Disassemble & Assemble – (Each)……………………… 62 Remove & Install – (Inlet)……………………………….. 192
Remove & Install - (Center) ……………………………. 60 TC SPEED SENSOR
Remove & Install - (Front) ……………………………….. 61 Remove & Install - (Output)……………......................... 193
Remove & Install – (Rear).....…………………..………... 62
Remove & Install – (Set [All])…………………………….. 60
Page 208 of 210

TRANSMISSION Troubleshoot – (High Pressure)...................................... 18

Calibrate……………………………………………...… 183 Troubleshoot – (Low Pressure).....................................… 19
Clean…………………………………………………...… 182 Wash ………………………………………………………. 24
Clean - (After Repair)……………………………………. 182 Wash – (High Pressure)................................................. 18
Disassemble & Assemble............................................ 180 Wash – (Low Pressure).................................................. 19
Package………………………………………………...… 183 U
Paint…………………………………………………...….. 183 UNIT INJECTOR
Replace With Exchange - (Package)…………………… 180 Combined Repair Time – (First One)........................... 8
Wash…………………………………………………...… 183 Combined Repair Time – (Set [All]).............................. 8
TRANSMISSION & TORQUE CONVERTER Diagnostic Test – (Using Cyl. Cut-out Test) – (Each…… 122
Separate & Connect…………………………………….. 178 Diagnostic Test – (Using Cyl. Cut-out Test) – (Set)…… 122
Wash………………………………………………………. 179 Remove & Install – (Each Additional)..................…........ 120
TRANSMISSION (AUTOMATIC) Remove & Install – (First One).........................…........... 120
Remove & Install...............................................….... 179 Remove & Install – (Set [All])..………………………….. 121
TRANSMISSION ELECTRONIC CONTROL Remove & Install – (Excl. Some R & I) – (Each Add'l)… 121
Obtain - (Parameters/Diagnostics)………………………… 195 Test – (Solenoid) – (Set [All])........................................ 123
Remove & Install - (Out F/Out Hull/Off Site) ……………… 194 Test After Repair........................................................... 121
TRANSMISSION FLOW CONTROL VALVE Torque – (Wiring Harness) – (Set [All])....................... 122
Remove & Install........................................................... 195 Troubleshoot................................................................. 122
TRANSMISSION MANIFOLD/METERING VALVE Wash............................................................................. 122
Disassemble & Assemble............................................ 196 UNIT INJECTOR SLEEVE
Remove & Install........................................................... 196 Remove & Install – (Each Additional)............................ 155
TRANSMISSION MODULATING VALVE Remove & Install – (First One)...................................... 155
Remove & Install – (Each)………………………………. 192 Remove & Install – (Set [All])........................................ 156
Remove & Install - (Guard)……………............................ 192 Remove & Install – (Off Engine) – (Set [All]).......…..... 156
Remove & Install - Set (all)……………............................ 192 V
TRANSMISSION OIL VALVE ACTUATOR
Drain & Refill............................................................ 185 Combined Repair Time - (First One).............................. 176
Remove & Install – (Pan)……………………………….. 185 Combined Repair Time – (Set [All]))........................... 177
Remove & Install – (Pan, Remaining)………………….. 185 Ream/Bore/Drill……………………………………...…. 175
TRANSMISSION OIL FILTER BASE Remove & Install………………………………………. 63
Remove & Install........................................................... 184 Remove & Install – (Each Additional)………………... 63
TRANSMISSION OIL GAUGE/DIPSTICK Remove & Install – (First One)………………………… 63
Remove & Install – (Sensor)……………………………. 185 Remove & Install – (Pressure Sensor) ……………….. 64
TRANSMISSION OIL PUMP Remove & Install – (Set [All])………………………….. 64
Disassemble & Assemble............................................ 184 Test After Repair………………………………….…........ 64
Remove & Install........................................................... 183 Troubleshoot……………………………………….…..…. 65
TRANSMISSION PLANETARY Wash……………………………………………………..... 65
Disassemble & Assemble............................................ 193 VALVE COVER
Wash ………………………………………………………. 194 Remove & Install..................................................…….... 58
TRANSMISSION SPEED SENSOR Test After Repair…………………………………………. 58
Remove & Install – (Output, Both)................................ 195 Troubleshoot……………………………………………… 58
Remove & Install – (Output, Each)................................ 195 Wash……………………………………………………… 58
TRUCK VALVE COVER BASE
Tow.......................................................................………. 170 Remove & Install..................................................…....... 59
TURBOCHARGER Troubleshoot………………………………........……...... 59
Combined Repair Time – (High Pressure).................... 4 Wash……………………………………………………… 59
Combined Repair Time – (High Press. Gasket Only)… 4 VALVE GUIDE
Combined Repair Time – (Low Pressure)…………… 4 Remove & Install – (Each)..............…............................ 54
Combined Repair Time – (Low Press. Gasket Only).... 4 Remove & Install – (Seal - Each)..............….................. 54
Combined Repair Time – Set (all)……………………… 5 VALVE SEAT/INSERT(S)
Disassemble & Assemble............................................. 23 Remove & Install – (Each)..................…......................... 54
Inspect.............................................................….............. 24 Machine/Grind/Mill………………………………………. 54
Measure..........................................................….............. 24 V-BELT(S)
Remove & Install – (High Pressure)................................ 17 Remove & Install ………………………………………….. 139
Remove & Install – (Line[s])............................…............ 23 Remove & Install - Set (all) ………………………………. 139
Remove & Install – (Low Pressure).................................. 18 VENTURI - PRESSURE SENSOR
Remove & Install - (Out F/Out Hull/Off Site) ……………… 23 Remove & Install - (Pressure Sensor)............................ 44
Remove & Install - Set (all)……………............................ 22 Test After Repair…………………………………………. 44
Test After Repair …………………………………………. 24 Troubleshoot……………………………………………… 45
Test After Repair – (High Pressure)................................… 17 Wash……………………………………………………… 45
Test After Repair – (Low Pressure)................................… 19
Troubleshoot ……………………………………………… 24
Page 209 of 210

W
WATER PUMP
Combined Repair Time................................................. 9
Combined Repair Time – (Gasket Only Repair)........... 10
Check – (Pressure[s])................................................... 143
Remove & Install........................................................... 141
Test After Repair........................................................... 142
Troubleshoot................................................................. 142
Wash............................................................................. 142
WATER TEMPERATURE SENSOR
Remove & Install........................................................... 164
WIRING HARNESS
Check – (Short)................................................……….. 150
Remove & Install – (Externally Mounted)………….… 148
Remove & Install – (Internal Component[s])................ 148
Remove & Install – (Seal)……………………………… 149
Replace – (3-pin Connector)....................................... 149
Replace – (12-pin Connector).............………….......... 150
Replace – (40-pin Connector).........………….............. 150
Replace – (70-pin Connector)........…………............... 150
Replace – (Seal[s])...................................................... 150
Test After Repair........................................................... 149
Troubleshoot................................................................. 149
Page 210 of 210

2007 C15 ACERT® 2007 Technology TRG

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September 2013

Labor Requirement Guide

Combined Repair Times For

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

1157-010 Remove & Install Flywheel Housing 15.6 15.6

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

Notes: If liner required replacement, add (1239-020- -E) or (1214-020- -F).

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

SEGMENTED REPAIR TIMES FOR

COMP JOB MOD QTY Code Description

Tfr Components To/From 4.2 4.2

Remove & Install V-Belt(S)

COMP JOB MOD QTY Code Description

Remove 8.8 8.9

Separate TC/Trans Oil Cooler

Connect Engine, Connector(S)

COMP JOB MOD QTY Code Description

Remove 0.0 0.2

COMP JOB MOD QTY Code Description

Dynamometer Test 1.1 1.1

COMP JOB MOD QTY Code Description

Dynamometer Test 5.0 5.0

Connect Engine, Out F/Out Hull/Off Site

COMP JOB MOD QTY Code Description

Dynamometer Test 0.9 0.9

COMP JOB MOD QTY Code Description

Dynamometer Test 2.8 2.8

COMP JOB MOD QTY Code Description

Dynamometer Test 0.8 0.8

COMP JOB MOD QTY Code Description

Dynamometer Test 2.4 2.4

COMP JOB MOD QTY Code Description

Paint 1.5 1.5

COMP JOB MOD QTY Code Description

Paint 0.2 0.2

COMP JOB MOD QTY Code Description

Wash 0.3 0.3

COMP JOB MOD QTY Code Description