Professional Documents
Culture Documents
Requirementsfor Preoperational
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and Initial Start-upVibration
Testing of Nuclear Power
Plant Piping Systems
SPONSORED A N D P U B L I S H E D B Y
THE A M E R I C A N S O C I E T Y OF M E C H A N I C A L E N G I N E E R S
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DATE OF ISSUANCE: SEPTEMBER 30,1982
This code or standard was developed under procedures accredited as meeting the criteria for
American National Standards. The Consensus Committee that approved the code or standard was bal-
anced to assure that individuals from competent and concerned interests have had an opportunity t o
participate. The proposed code or standard was made available t o public review and comment which
provides an opportunity for additional public input from industry, academia, regulatory agencias,
and the public-at-large.
ASME does not "approve," "rate," or "endorse" any item, construction, proprietary device, or
activity.
ASME does not take any position with respect t o the validity of any patent rights asserted in con-
nection with any items mentioned in this document, and does not undertake t o ensure anyone utilizing
a standard against liability for infringement of any applicable Letters Patent, nor assume any such
liability. Users of a code or standard are expressly advised that determination of the validity of any
such patent rights, and the risk of infringement of such rights, is entirely their own responsibility.
Participation by federal agency representativek) or personk) affiliated with industry is not t o be
interpreted as government or industry endorsement of this code or standard.
Copyright @ 1982 b y
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
All Rights Reserved
Printed in U.S.A.
FOREWORD
Introduction
This Standard provides general requirements for the assessment of piping system vibration
for nuclear power plants including Section III of the ASME Boiler and Pressure Vessel Code
and applicable ANSI classified systems. It includes steady-state and transient vibration testing
and corresponding acceptance criteria, instrumentation and measurement techniques, and
recommendations for corrective action when required.
This Standard is applicable for vibration qualification and design verification, during pre-
operational and initial start-up testing, of piping systems which require testing by the nuclear
power plant Safety Analysis Report, Design Specification, or other governing documents. In
addition, this Standard may serve as a guide for the assessment of vibration levels of applicable
piping systems during plant operation.
General
This Standard is one of a series of nuclear power plant testing standards; it was developed as a
guide for vibration testing and monitoring under the sponsorship of the American Society of
Mechanical Engineers (ASME) as an effort by the Nuclear Codes and Standards Operation and
Maintenance Committee. This committee has been chartered to identify, develop, maintain, and
review Codes and Standards considered necessary for the safe and efficient operation and main-
tenance of nuclear power plants to ensure structural and functional adequacy.
in February 1976, the ASME Operation and Maintenance Committee established the Sub-
committee on Vibration Monitoring under whose jurisdiction this Standard was prepared. The
Subgroup on Piping Systems responsible for development of this Standard was established in
March 1977. The provisions of this Standard apply directly to the owners and operators of
nuclear power plants.
in documentation pertaining to a specific plant, statements such as “The piping systems are
being tested in accordance with ASME Nuclear Vibration Standards” may be made only with
the provision that the mandatory requirements of this Standard have been satisfied for each
piping system covered by the ASME standard.
Suggestions for improvements as gained in the use of this Standard will be welcomed. They
should be sent to the Secretary, ASME Vibration Monitoring Subcommittee, The American
Society of Mechanical Engineers, United Engineering Center, 345 East 47th Street, New York,
New York, 10017.
This Standard was approved by The American Society of Mechanical Engineers Committee
on Operation and Maintenance of Nuclear Power Plant Components. It was subsequently
designated and approved ANSI/ASME OM3-1981 by the American National Standards Institute
on June 3, 1982.
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OF FICE RS
W. P. Johnson, Chairman
J. M. Kufd, Vice Chairman
K. I. Baron, Secretary
MAIN COMMITTEE
K. 1. Baron, The American Society of Mechanical Engineers, New York, New York
D. C. Beaffy, Catalytic, Incorporated, Philadelphia, Pennsylvania
ß. W. Beer, Westinghouse Electric Corporation, Pittsburgh, Pennsylvania
G, G. Boyle, Microswitch Division of Honeywell, Incorporated, Philadelphia, Pennsylvania
i. J. Chockie, General Electric, San Jose, California
J. ß. Duck, Jr., Marsh & McLennan Nuclear Consultants, Dallas, Texas
J. J. Ferencsik, Philadelphia Electric Company, Philadelphia, Pennsylvania
T. W. Fitzgerald, American Nuclear Insurers, Farmington, Connecticut
J. Greco. Ebasco Services, Norcross, Georgia
W.P. Johnson, Yankee Atomic Electric Company, Framingham, Massachusetts
€. i. Jordan, U.S. Nuclear Regulatory Commission, Washington, D.C.
F. i. Kelly, Personnel Qualification Services, Coram, New York
G. f. Kitz, Sargent & Lundy Engineers, Chicago, Illinois
B. Koh, Hittman Nuclear 81Development Corporation, Columbia, Maryland
J. M. Kufel. Northeast Utilities Service Company, Hartford, Connecticut
ß. H. Moore, Philadelphia Electric Company, Philadelphia, Pennsylvania
J. D. Phinney, Babcock 81Wilcox, Lynchburg, Virginia
J. H. Shortt, Toledo Edison Company, Toledo, Ohio
W. C. Sommer, Burns & R o e , Incorporated, Oradell. New Jersey
J. W.stacey, Yankee Atomic Electric Corporation, Framingham, Massachusetts
R. J. Walker, Combustion Engineering Corporation, Windsor, Connecticut
E i. WiMiamson, Southern Company Services, Birmingham, Alabama
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V
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vi
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CONTENTS
...
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . lu
Standards Committee Roster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 Visual Inspection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Simplified Method for Qualifying Piping Systems . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 Rigorous Verification Method for Steady-State and Transient Vibration . . . . . . . . . . . 10
7 Instrumentation and Measurement Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8 Corrective Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figures
1 Nominal Vibrational Deflection Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Deflection Measurement at Intersection of Pipe and Elbow . . . . . . . . . . . . . . . . . . . 14
3 Single Span Deflection Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Cantilever Span Deflection Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 Cantilever Span-Elbow Span in Plane Deflection Measurement . . . . . . . . . . . . . . . . 15
6 Cantilever Span-Elbow Guided Span in Plane Deflection Measurement . . . . . . . . . . 15
7 Span-Elbow Span Out of Plane Deflection Measurement. Span Ratio < O S . . . . . . . . 16
8 Span-Elbow Span Out of Plane Deflection Measurement. Span Ratio > 0.5. . . . . . . . 16
9 Span-Elbow Span Out of Plane Configuration Coefficientvs Ratio of Spans . . . . . . . 17
10 Correction Factor Cl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Table
1 Examples of Transient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 5
Appendices
A Instrumentation and Measurement Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . 18
B AnalysisMethods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
C Test/Analysis Correlation Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
D Velocity Criterion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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9009275 0026058 246
ANSIIASME OM3-1982
maintenance, safety, and power generation of the vibration are: pump actuation and pump switching,
nuclear power plant. rapid valve opening or closing, and safety relief valve
operation.
2.3 Maintenance/Repair/Replacement
The service conditions experienced by the system
Actions taken to prevent or correct deficiencies in when undergoing tests to ensure its intended func-
the system operation. tional ability.
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analyses and/or acceptance criteria.
3 GENERAL REQUIREMENTS
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exceeds the value specified in the hold point section
of the test specification, two options are available - system response is possible using these evaluation
further testing or evaluation to a more rigorous techniques.
method or corrective action taken as described in Ail portions of piping systems which experience
Section 8. steady-state vibrations and meet one of the following
Cognizant engineering personnel shall participate in requirements shall be classified in VMG 1 and shall
the development of test specification requirements, meet the acceptance criteria of 3.2.1.
selection of instrumentation, establishment of ac- 3.1.1.1.1 Piping systems which exhibit a response
ceptance criteria, review, evaluation, and approval of not characterized by simple piping modes (e.g., rela-
test results. tively stiff piping mounted between large, softly
Selection of the locations of measuring devices and mounted equipment).
the type of measurements to be made shall be based
upon piping stress analysis, response of a similar 3.1.I.1.2 Piping systems for which the methods
system, or experience gained through testing of the of VMG 2 and VMG 3 are not applicable based on
subject system, and shall reflect any unique opera- limitations given in Sections 4 and 5.
tional characteristics of the system being tested. 3.1.1.2 Vibration Monitoring Group 2. The
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Evaluation of the test data shall consider charac- methods and devices employed in the evaluation
teristics of the measuring devices used. of vibration monitoring Group 2 provide a means
of ascertaining whether the piping systems are vibrat-
ing, and provide a means for ascertaining the maxi-
3.1 Classification
mum response at a given location.
Piping system vibrations are classified into two All portions of piping systems which meet one of
categories - steady-state and transient - as defined the following requirements shall be classified in vibra-
in 2.8 and 2.9. Within each applicable category the tion monitoring Group 2 and shali meet the accep-
piping system shall be classified into one of the three tance criteria specified in 3.2.2.
I
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~
3.1.1.2.1 All piping systems which may exhibit 3.1.2.2 Vibration Monitoring Group 2. Portions
significant vibration response based on past ex- of piping systems which experience transient vibra-
perience with similar systems or similar system tions and meet the following requirements shall be
operating conditions. classified in VMG 2 and shall meet acceptance criteria
specified in 3.2.2.
3.1.1.2.2 Piping systems for which the method
of VMG 3 is not applicable based on limitation 3.1.2.2.1 Systems which are designed and ana-
given in Section 4. lyzed for known anticipated dynamic loading condi-
tions and for which the applied loading (i.e., fluid or
3.1.1.3 Vibration Monitoring Group 3.The visual
mechanical) is based upon methodology which is
method employed in the evaluation of vibration
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known to conservatively predict the transient forcing
monitoring Group 3 is most fundamental and pro-
function and corresponding structural response.
vides the most simplified means for determining
whether any significant vibrations exist in the system. 3.1.2.3 Vibration Monitoring Group 3. Ail por-
Evaluation of vibration levels using this method is tions of piping systems which experience transient
based upon experience and judgment and provides an vibrations and meet the following requirements
acceptable basis for assessment. If firm quantitative should be classified in VMG 3 and shall meet the
assessments are required, the methods in vibration acceptance criteria specified in 3.2.3.
monitoring Groups 1 or 2 should be employed. 3.1.2.3.1 Systems which undergo transient vibra-
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Reactor coolant system Normal start and stop o f reactor recirculation pumps
Flow control system changes (BWR)
Feedwater and Normal start and stop of feed pumps, condensate and condensate
condensate systems booster pumps, and feedwater heater drain pumps
System response t o both manual and automatic valve operation
Feedwater control system changes
Other ASME Class 2 and 3 Normal startup and shutdown o f systems or transfer to other normal
and B31 water pumping modes o f operation
systems, ECCS systems,
service water and emer-
gency raw cooling
water systems
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systems shall be evaluated using the methods and 1-9.2 of Section IÏI of the ASME Code'
devices listed in Section 6. Z = section modulus of the pipe
(b) For ASME Class 2 and 3 piping, ANSI B3 1:
3.2.1.2 For steady-state vibration, the maxi-
mum calculated alternating stress intensity Sa,,
should be limited as defmed below:
(a) For ASME Class 1 piping systems: Sait - C2K2M G(0.8)Se,
Z
CK
sait
= M < 0.8 Se,
Z where
C2K2 = 2i
where
Cz = secondary stress index as defined in the 'The user shall consider the influence of temperature o n the
ASME Code Modulus of Elasticity.
i = stress intensification factor, as defined in (b) For ASME Class 2 and 3 and B31 piping, the
Subsections NC and ND of the ASME Code stresses shall be evaluated in accordance with the
or B31 requirements of 3.2.1.2(b).
If significant vibration levels are detected during the 3.2.2 Vibration Monitoring Group 2
test program which had not been previously con- 3.2.2.1 The vibration response of Group 2
sidered in the piping system analysis, consideration systems should be measured using one or more of the
should be given to modifying the Design Specifica- vibration monitoring devices specified in Section 5.
tion to reverify applicable code conformance.
3.2.2.2 The piping vibratory responses of VMG 2
piping shall be evaluated in accordance with the
allowable deflection or velocity limits given in Sec-
3.2.1.3 For transient vibrations, the maximum tion 5 . These limits are based on meeting the stress
alternating stress intensity should be limited to the requirements of 3.2.1. If adequate quantitative data
value defined below. Before determining the allow- cannot be obtained or unacceptable vibration res-
ponse is indicated by the methods and devices listed
able maximum alternating stress intensity, an esti-
mate should be made of the equivalent number of in Section 5, the methods and devices of Section 6
may be used.
maximum anticipated vibratory load cycles (EVLC).
(a) For ASME Class 1 piping systems, the maxi-
3.2.3 Vibration Monitoring Group 3
mum alternating stress intensity shall be limited to
the value which will not invalidate the Stress Report, 3.2.3.1 The vibration response of Group 3
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or if the transient event was not previously con- systems shall be determined by the methods and
sidered in the Stress Report, the following procedure devices listed in Section 4.
O
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should be followed. The unused usage factor shall 3.2.3.2 If an acceptable level of vibration is
be determined from: noted, no further measurement or evaluation is
required. The observer shall be responsible for assess-
UV = ‘ 1 - u ing whether the observed vibration level is acceptable.
The basis for determining whether the vibration level
where is acceptable s h d be consistent with the limits
U = cumulative usage factor from ASME Class specified in 3.2.1.
1 analysis, which excluded vibratory load
3.2.3.3 If the level of vibration is too small to be
The maximum allowable equivalent vibratory load perceived and the possibility of damage is judged to
cycles shall be calculated from: be minimal, the system is acceptable.
The judgment as to acceptability can be made
(EVLC) oniy by evaluation of all the following facts as to
Nv = - their effect on the piping stress:
UV (a) vibration magnitude and location
The value of Sa shall be obtained from either Fig. (b) proximity to “sensitive equipment”
1-9.1 or 1-9.2 using N,. The maximum alternating (c) branch connection behavior
stress intensity Sa,, shall be limited to 0.8 Sa ( d ) capability of nearby component supports
where Any unique operational characteristics of the system
S, = allowable alternating peak stress value from shall be considered in the evaluation.
Fig. 1-9.1 or 1-9.2 of Section III of the 3.2.3.4 If an acceptable assessment of the ob-
ASME Code. For transient vibrations, served deflections cannot be made, the acceptability
which were not previously analyzed and of vibration must be based on measured data.
for which it is not appropriate to evaluate
the load separately, a new fatigue analysis 3.2.3.5 If unacceptable vibration levels are in-
may be required in accordance with Sec- dicated by the methods and devices listed in Section
tion III of the ASME Code. 4, the methods and devices of Section 5 may be used.
.
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H 9009275 0026064 5 4 T
4 VISUAL INSPECTION METHOD 4.3.2 Branch Piping. Minor main line vibration
4.1 Obiective
may cause branch piping vibration of significant
magnitude remote from the branch connection. These
The acceptability of piping systems in VMG 3 to lines s h d be reviewed together with the system being
withstand the effects of steady-state and transient qualified.
vibration can be evaluated by observation. This
Section will discuss the different techniques and 4.3.3 Multiple Pump Operation. In cases where
some of the simple devices that can be employed in there are several pumps that operate in parallel, the
the evaluation. Finally, some of the possible problems most significant vibration might occur when some
that could be encountered during the preoperational combinations of the pumps are operating.
and startup of systems will be outlined.
4.3.4 Sensitive Equipment. Vibrations which can
affect the functionality, operability, and structural
capability of sensitive equipment such as pumps,
4.2 Evaluation Techniques valves, and heat exchangers should be closely re-
viewed.
The location or locations of maximum deflection
can be ascertained by observation. The magnitude of 4.3.5 Welded Attachment. Special consideration
the displacement may be estimated by the use of shall be given t o the areas near the welded attach-
simple measurement devices (e.g., rules, optical ment in the piping system subjected to vibration.
wedge, spring hanger scale, etc.). When simple mea- If the welded attachment configuration is such that
surement devices are used, the precautions of Appen- it could cause local movement in the pipe due t o
dix A shall be observed. vibration, the effects of local stress shd be considered.
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methods may be evaluated by procedures defined in
Section 6.
4.3 Precautions
5.1.1.2 Instrumentation. A hand-held or tem- (c) The process piping drives the branch piping at a
porarily mounted transducer which is suitable for high acceleration level as a rigid body. This problem is
making multiple measurements of displacement should generally associated with a cantilevered mass. The
be utilized. An accelerometer may be utilized, with peak acceleration at the center of gravity of the
velocity and displacement obtained by single and branch piping must be measured to establish the
double integration, respectively, of the acceleration inertial force acting at the center of gravity of the
signai, The precautions of Section 7 on measurement branch piping. The cantilever mass and center of
techniques should be observed. It is recommended to gravity of the branch piping must be conservatively
determine response frequencies and their relative estimated and a resultant stress calculated. The re-
amplitudes as an aid in verifying the appropriateness sultant stress should be compared with the criteria
of the subsystem model selected, and to assist in listed in 3.2.1.2(a) and 3.2.1.2(b).
determining the source of vibration.
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measured on the branch pipe is generally much larger able stress of 10,000 psi with stress indices equal to
than the process piping. Due to the phasing, the rela- unity. The allowable deflection limit is determined by :
tive motion of the branch pipe to the process pipe is
0.8Se,
closely approximated by adding the displacement
measurement of the process pipe to the motion of the
branch pipe. The deflection limits defined in 5.1.1.5
'
al1o W.
-
10,000*C2K2 *an
are applicable. where
( b ) The attachment point of the branch pipe with
the process line displaces relative to a branch line sup- Se,, C,, and K , are defined in 3.2.1.2, 6 , = value of
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port. The deflection limits defined in 5.1.1.5 are deflection obtained (Fig. i), and 6 al,ow. = allowable
applicable when the deflections measured reflect zero to peak deflection limit.
relative motion between points on the branch piping The dowable deflection limit is then compared to
and can be associated with a deflected shape. the measured value for piping vibration qualification.
us=,
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5.1.1.5.1 Classification of Piping Subsystems ment of the maximum velocity (V,,,.) at that point
It is recommended that the measured deflection is made and compared with an allowable peak
data be examined to assist in determining the ap- velocity (Vallow.) as given in 5.1.2.4. The criterion
propriate piping unit used to obtain the dowable for acceptability is:
deflection limit.
Piping units are broadly classified into two cate-
gories by the piping restraints. A single end restraint
with one end free forms the first category, and 5.1.2.2 Instrumentation. The instrument used
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restraint of both ends of a piping unit forms the should be portable and capable of making a number
second category. The categories are then subdivided of consecutive velocity measurements at various
into combinations of a single span and two spans points on the piping. The instrument should be
joined by a 90 deg. elbow. Deflections are measured capable of indicating a trace of the actual velocity-
in the plane of the elbow and out of the plane of the time signal from which the maximum velocity can be
elbow as shown in Fig. 2. The rotational constraint at read. This may be achieved by readout devices such
restraint points is assumed to be fured for a conserva- as a cathode ray tube or a paper chart recorder.
tive computation of the allowable deflection limit. Alternatively, the instrument could have a holding
An outline of the basic piping units is given below. circuit which would result in a meter reading of the
For any configuration not covered in 5.1.1.5.1, the maximum velocity.
K factor can be established by the user provided
equivalent conservatism is maintained. 5.1.2.3 Procedure. initial measurements are to
(a) single end restraint - cantilever: be taken at points on the piping which appear to be
(I) cantilever single span (Fig. 4); undergoing the largest displacements. These wiii
(2) cantilever span, elbow, span; n o d y correspond to points of highest velocity.
(a) deflection in plane of elbow - end span At each such point, measurements can be taken
free (Fig. 5 ) ; around the circumference of the pipe to find the
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(b) deflection in plane of elbow - guided end magnitude of the maximum velocity. Measurements
span (Fig. 6); may be confmed to directions perpendicular to the
(b) restraint at both ends of piping unit: axis of the pipe at that point.
( I ) singlespan The maximum velocity should be obtained only
(a) single span (Fig. 3); from the actual velocity-time signal. The readout of
(b) single span with elbow restraint [special the signal should be of sufficient duration to ensure
case of (b)(l)(a) or limit case of (b)(2)(a)] ; a high probability that the maximum velocity has in
(2) span, elbow, span fact been obtained for that point in that direction.
(a) maximum deflection measured out of plane
of elbow between restraint point and elbow of long 5.12.4 Allowable Peak Velocity. The expression
span (characteristic span); ratio of short span to for allowable velocity is:
long span is less than 0.5 (Fig. 7 with configuration
coefficient K from Fig. 9);
(b) maximum deflection measured out of
plane of elbow at intersection of long span and
elbow; ratio of short span to long span is between
‘ailow
.
=-
cIc4
c3
(
3.64~
C, = a correction factor to compensate for the the analytical responses must be shown to be conser-
effect of concentrated weights along the vative through comparison of the analytical responses
characteristic span of the pipe (see Fig. 10) with those measured during testing. The simplified
C, = a correcton factor accounting for pipe con- method requires that dynamic response of piping, at
tents and insulation selected locations, be measured. A minimum of two
separate remote locations selected for the data points
i ?+%)
should be based on the analysis performed. In addi-
= 1.0 +- tion, fluid pressure may be measured. The necessary
W parameters to be measured and their locations shall
be included in the test specification.
where The criteria for acceptability of the measured data
W = weight of the pipe per unit length (lb/ft) are given in 5.2.3. If the criteria specified in 5.2.3 are
WF = weight of the pipe contents per unit length not met, additional evaluation of the piping systems
(1b /ft) based on the measured data shall be made to justify
WINS = the weight of the insulation per unit length the acceptance. This may include reanalysis of the
(Ib/ft) piping system based on measured data.
= 1.0 for pipe without insulation and either
empty or containing steam 5.2.2 Instrumentation. Appropriate instruments as
C4 = correction factor for end conditions dif- recommended in Section 7 shall be utilized for
ferent from fmed ends and for configura- obtaining the piping system responses.
tions different from straight spans
= 1.0 for a straight span fmed at both ends, 5.2.3 Measurements and Criteria for Acceptance.
but conservative for any practical end con- The measured responses shall be compared to the
ditions for straight spans of pipe analytically obtained response of the system. If the
= 1.33 for cantilever and simply supported analysis indicates larger responses than those mea-
pipe span sured and the general requirements of Section 3 con-
= 0.74 for equal leg Z-bend cerning analysis versus test conditions have been met,
= 0.83 for equal leg U-bend then the vibratory response of the system is accept-
Appendix D presents examples of correction factors able.
C, and C4 for typical piping spans along with a com-
bination of these factors to provide an initial screen-
ing method.
5.3 Inaccessible Piping (Both Steady-State and
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Transient)
10
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A N AMERICAN NATIONAL STANDARD ANS IIASME OM3-1982
VMG 1 or when the methods of Sections 4 and 5 are modal displacements are available and two of these
not applicable or overly conservative. It is also intend- are discussed in Appendix B. When using either of
ed for application to systems where the dynamic the two methods described in Appendix B, special
characteristics indicate that the system modes are attention should be given to separately identify
primarily a result of rocking of massive equipment closely spaced modes which may exist in the system.
(such as pumps, heat exchangers, etc.). The primary
objective of this verification is to obtain an accurate 6.1.4 Test and Analysis Correlation. The measured
assessment of the vibrational stresses in the piping modal frequencies and modal displacements of the
system from the measured vibrational behavior. piping system shall be correlated to analytically
Two acceptable techniques for implementing this obtained modal frequencies and mode shapes for all
method are given in 6.1 and 6.2 along with corres- major contributing modes. As a minimum, the test
ponding requirements. 6.1 is supplemented by Ap- and analytical mode shapes shall correlate with
pendices B and C which describe several methods respect to the predominant modal direction; the
of implementing this technique.
relative magnitudes of the modal components need
not be in exact agreement. In addition, the corres-
6.1 Modal Response Technique ponding modal frequencies of the test and analysis
shall be in reasonable agreement.
6.1.I General Requirements. This method requires
that the modal displacements and natural frequencies
6.1.5 Evaluation of the Measured Responses. The
of the system be identified from the test data.
measured modal displacements of the piping and
--``-`-`,,`,,`,`,,`---
The method also requires that a modal analysis of the. .correlated analytical results shall be used to
the system be performed yielding analy tically deter- ~ .
obtain an accurate assessment of the vibrational
mined natural frequencies and mode shapes and
stresses (or moments) in the piping system. A method
modal stress vectors (or bending moments) correspond-
for obtaining the vibrational stress in the piping using
ing to the mode shape vectors. The analysis and test
the measured piping displacements and the informa-
natural frequencies and mode shapes of the piping
tion from the modal analysis of the system is given in
system shall be correlated and the analytical stress
Appendix C. The resulting vibrational stresses shall
vectors shail then be used to determine the actual
be evaluated according to the acceptance criteria of
state of stress in the piping due to the measured
3.2.1.2.
modal displacements.
11
12
--``-`-`,,`,,`,`,,`---
%la0
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I
I
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13
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AN AMERICAN NATIONAL STANDARD ANSIIASME OM3-1982
Tangent line
center line
Characteristic
14
--``-`-`,,`,,`,`,,`---
Characteristic
span
6 in plane deflection
I -
Q
Characteristic
span
i
FIG. 5 CANTI LEVER SPAN-ELBOW SPAN IN PLANE DEFLECTION MEASUREMENT
6 in plane deflection
I -
[ K=0.012 1
--``-`-`,,`,,`,`,,`---
e
Guide
Characteristic
15
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m 9009275 O026073 552 m
Characteristic
span L L~ Less than 0.5
-
NOTE: See Fig. 9 for K Ll
16
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9009275 0026074 4 9 9
0.03
0.02
L
0.01
O
O 0.2 0.4 0.6 0.8 1 .o
-
‘2
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‘1
1 .o
0.9
0.8
0.7
0
-
L
. 0.6
O
*
2 0.5
C
.g 0.4
E
0 0.3
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0.2
0.1
O
O 5 10 15 20 25
17
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~~ ~~ ~ ~~ ~~ ~~~
APPENDIX A
INSTRUMENTATION AND MEASUREMENT TECHNIQUES
A l VISUAL INSPECTION METHOD (VMG 3) their signal return lead electrically isolated from the
metal case facilitate control of unwanted ground
The simple aids suggested in 4.2 for estimating the
loops, but are considerably more expensive than the
amplitude of displacement are not required to yield
grounded case variety. Other methods for controlling
precise results. Even so, the user should be cautioned ground loops are treated in A2.1.3.7.
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A2.1.2 Cables. Low-noise flexible coaxial cable is A2.1.3.3 Vibration Scale Range. The signal
strongly recommended for use between the accelero- conditioner should typically be able to measure
meter and the signal conditioner (or remote pre- velocities over the range lo-* to lo2 in./sec rms,
amplifier, if one is required). Such cable is available and displacements from to 10 in. rms. It should
for continuous operation of 500°F (26OOC). A few be realized that these measurement ranges are neces-
types may be used for short times at higher tempera- sarily frequency dependent, i.e., due to physical
tures, and some exposed-braid cable can be used limitations of background noise and instrumenta-
continuously at higher temperatures. tion noise, the lowest levels of vibration cannot be
Hardline (nonflexible), mineral-insulated cable is measured reliably at the low end of the frequency
not recommended for temporay installation of band and, conversely, the highest measurement
sensors because of its high cost, susceptibility to ranges would represent unrealistically high accelera-
fatigue failure, and difficulty in installation. tions at the high end of the frequency band. For
If possible, the cable should be continuous (con- further guidance, see A2.3.
nectionless) from the sensor to the signal condi- To provide accurate measurements over the wide
tioning unit. If connectors must be used, then pre- amplitude ranges specified above, the signal condi-
cautions should be taken to avoid the introduction tioner may provide several fixed-gain adjustments or
of moisture at these locations, since both system intermediate full-scale ranges.
sensitivity and reliability may be adversely affected.
In general, long cable runs [greater than 100 ft A2.1.3.4 High-Pass Filtering. At least two switch-
(3 m)] between the sensor and the signal condi- selected, low-frequency cutoff limits (typically 0.3
tioning unit wiü produce high noise pickup or signal at- and 3 Hz) should be provided to eliminate extremely
tenuation, and a remote preamplifier (or remote low-frequency signals and unwanted noise. The filter
--``-`-`,,`,,`,`,,`---
charge converter) will be required to avoid these complexity should be at least two-pole (12 dB/octave)
difficulties. Consult the accelerometer and cable for velocity signals and at least three-pole (18 dB/
manufacturer’s data sheets for details. The connection octave) for displacement signals.
between the remote charge converter and the signal
conditioner may be made with inexpensive coaxial A2.1.3.5 Low-Pass Filtering. Low-pass filtering
cable or with a shielded twisted pair cable. of at least two-pole complexity should be applied at
the upper end of the vibration band to eliminate
A2.1.3 Signal Conditioner
center frequency is desirable. An alternative method This choice will yield a peak-to-peak ripple no greater
for achieving the same ends is to employ a spectrum than 6% of the indicated rrns value for sine waves
analyzer. throughout the measurement bandwidth selected.
The settling time for such a filter is approximately
A2.1.3.7 Control of Ground Loops. The signal l/fo seconds, where fo is the lowest measurement
conditioner should have a front-panel switch that frequency, expressed in hertz.
provides separation of the signal references for the
input circuits and the output circuits. This allows A2.1.5 Auxiliary Equipment. An oscilloscope for
an internal differential circuit to remove common- viewing the waveforms of the velocity and displace-
mode ground voltages caused by having the trans- ment outputs from the signal conditioner is optional
ducer case grounded at the point of measurement. but quite helpful under many circumstances. A
The switch and differential amplifier prevent large real-time frequency analyzer (for modal separation)
ground-circuit currents from flowing through the and an analog FM tape recorder (for data preservation
accelerometer cable shield, and thus help to minimize or additional off-line study and processing, or both)
the appearance of line-frequency components at the are also useful, but optional, equipment. The averaged
output terminals of the signal conditioner. outputs from the true rms circuitry described in
A2.1.4.2 might also be made available to an optional
A2.1.4 Output Signals and Readout. The AC strip chart recorder, thereby providing a permanent
outputs for velocity and displacement should have a record of the analog meter indication.
convenient, round-number voltage associated with
full-scale output (e.g., 1.0 V rms). These outputs are
for viewing the signal waveforms with an optional
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A 2 2 Alternatives
oscilloscope. Peak output capability of t10 V at
10 mA with 50-ohm output impedance is sufficient. A2.2.1 Accelerometer Limitations. All transducers
have limitations and some alternative sensors may
A2.1.4.1 Visual Indication. In addition to an give superior performance under certain circumstances.
oscilloscope, a suitably damped analog meter is Two intrinsic shortcomings of piezoelectric accelero-
strongly recommended to indicate the true rms meters that may cause difficulties in plant piping
value of both displacement and velocity. Due to the applications are low-level, high-impedance output and
typical time-varying amplitude of the signals being poor signai-to-noise (S/N) ratio at low frequencies,
monitored, digital indicators are generally unsatis- particularly foliowing the double integration required
factory for quantifying vibration signals. Further- to obtain displacement.
more, a true rms indication (rather than an average or In ail but the most severe electrical interference
peak value) is preferred because vibration signals environments, the accelerometer's low-level output
typically encountered may be almost random in can nevertheless be made to yield an acceptably high
character with near-Gaussian amplitude distribu- S/N ratio by placing a preamplifier (with or without
tions, or quasi-periodic with sinusoidal amplitude charge converter) close to the sensor and by using one
distributions, or pulse-like with high crest factors, and of the recommended low-noise cable types described
sometimes mixtures of all three. If r m s measurements in A2.1.2. Should these measures fail, the user may
are obtained, the requirements of Section 7 are to be be able to achieve better performance with the high-
used. output, low-impedance devices described in A2.3.2
and A2.3.3.
A2.1.4.2 Averaging. Averaging the output of the Difficulties in inferring displacements at low
true rms circuitry is required to achieve a stable frequencies from accelerometer signals often arise
meter indication. The low-pass cutoff frequency because the sensor responds inherently to accelera-
required is related to the minimum measurement tion, not velocity or displacement. "he latter required
frequency selected by the user's choice of high-pass outputs must therefore be derived by single and
filter in A2.1.3.4. If two-pole low-pass filtering of the double integrations with respect to time, and these
true rms output is used to achieve this averaging, a operations produce a magnification of any low-
cutoff frequency of no more than one-half the frequency extraneous noise that may be present. This
minimum frequency of measurement is recommended. difficulty can be overcome by employing alternative
20
--``-`-`,,`,,`,`,,`---
sensing devices that respond inherently to velocity Doppler shift accompanying motion of the target) is
and displacement as listed below. commercially available for special situations requiring
unusually high measurement accuracy or where
A2.2.2 Velocity Sensors. Velocimeters (or “velo- physical access to the vibrating structure prohibits use
city pickups”) are sensors designed to respond to this of the sensors already described. Such devices are too
variable directly. They usually consist of a moving specialized to warrant further description in this
coil or moving magnet arranged so that the electrical document.
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output generated is proportional to the rate at which
the magnetic field lines are cut by the moving element,
and hence its velocity. The main advantage of these A3 RIGOROUS METHOD FOR QUALIFYING
electrodynamic transducers over piezoelectric ac- PIPING SYSTEMS (VMG 1)
celerometers is their high-level, low-impedanceoutput,
thereby making their signals relatively immune to In addition to the instrumentation discussed for
electromagnetic noise pickup. Their chief disadvan- VMG 2, the following instrumentation is applicable
tages are their larger size and their somewhat restricted to VMG 1.
useful linear bandwidth. Like accelerometers, they
suffer from resonant responses at high frequencies A3.1 Strain Gages Method
and contamination from background at low frequen- “he method of strain gages is a method of measure-
cies. ‘she latter shortcoming limits their usefulness in ment of strain @in/in) at selected points in the piping
providing displacement indications at low frequencies, system which can, in turn, be related t o stress. Test
since the necessary integration tends to amplify low- instrumentation system typically consists of three
frequency noise selectively. major items - electrical strain gages, signal condition-
ing, and data recording systems. The type of gages
A2.2.3 Displacement Sensors. Types of direct sen- normally used on the piping systems are either the
sing displacement transducers applicable to piping weldable or the bondable type. Evaluation of the
vibration measurements are the eddy current sensor temperature and radiation level will limit the use of
(or “proximity probe”), the linearly-variable differ- bondable gages. Weldable gages are available which
ential transformer (LVDT), and the lanyard gage will operate for all temperature and radiation levels
potentiometer. All sense absolute displacement is typical of nuclear power plant piping systems. The
measured relative to a fured reference, and, therefore, usual requirement is that the state of stress of points
should have frequency response and S/Ncurves that are on the piping system can be determined from strain-
uniform all the way to zero frequency (DC). This is gage readings. This implies the use of an appropriate
their chief advantage, along with high electrical out- theory relating strains to stresses. The validity of the
put and hence, immunity to extraneous noise. An final results depends upon the validity of any rela-
attendant disadvantage, however, is that they must tionships used in reducing the data.
be mounted firmly to some structure that is sta-
tionary relative to the vibrating system whose dis- A3.1.1 Problems Encountered in the Use of
placement is to be measured, and this is often diffi- Resistance Strain Gages. The user of strain gages must
cult to accomplish in an operating plant environ- be aware of some problems encountered by the use of
ment. Other disadvantages of these sensors are these devices. Some of these problems are:
generally poor high-frequencyresponse; limited range (a) Temperature Gimpensation. If strain gages
of displacement over which the transducer responds were to be used for a long period of time, tempera-
linearly and without hysteresis; need for special ture may vary over a long period of time; it is ex-
accompanying electronics (oscdlator/demodulator) tremely important that temperature compensation
and cabling; and in some cases, high noise, offset be as perfect as possible. If temperature compensa-
errors, and limited (quantized) displacement resolu- tion is imperfect, then readings interpreted as varying
tion. strain may only represent a variation in temperature.
Due to this variation in temperature, the strain gages
A2.2.4 Special Situations. More exotic instru- are not recommended for static piping stress measure-
mentation (e.g., laser vibrometers that detect the ments.
21
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I .
Copyright ASME International
Provided by IHS under license with ASME
No reproduction or networking permitted without license from IHS Not for Resale
= 9009275 0026079 T70
( b ) Bond Stabiliw. Any shrinkage, swelling, or semiconductor gages will tolerate radiation flux of at
creep of the bond or any change in the conductivity least 1 0 ’ ~ particíes/cm2 with energies greater than i
of the bond may produce a signal which is unrecog- Mev before changes in resistance of gage factor occur.
nized from the strain-gage signai. Adequate curing of Special attention should be paid to soldered strain
strain-gage bond for long-term tests is important. gages joints and lead wires, since they are also affected
(c) Instrument Stability. Many factors acting on by radiation. Welded connections are recommended.
the strain-gage circuit and signal device may produce
signals that are unrelated to strain. Check for re- A3.1.3 Strain Measurements at High Temperatures.
sistance, supply voltage variation, and correct for Many techniques are available to use strain gages at
any drift in the indicators prior to start of the test. low or high temperature [350°F (177°C) to 1200°F
(650”C)l . Metallurgical changes that produce sudden
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(d) Moistureproofing Strain Gages. Moisture acts
to reduce the gage-to-surface resistance or partially and/or irreversible resistance changes are not en-
t o short circuit the leads or sections of the gage it- countered at temperatures below 350°F (1 77OC).
self. This may produce a change in resistance which is Strain-gage manufacturer recommendations are to be
equivalent to strain. Moistureproofmgis necessary for followedwhen using strain gages above 350°F (1 77°C).
indoor and outdoor testing. Some moistureproofmg
techniques are curing the bond, insulating, use of A3.1.4 Data Processing. Steady-state and transient
moistureproofmg agents, or covering the entire as- vibration data of piping systems should be reduced to
sembly with Epoxylite or comparable material. obtain maximum strain [micro-in./in. (mcm/cm)] at
points where maximum stresses are predicted by
A3.1.2 Strain Gages Subjected to Nuclear Radiation. analysis due to vibration. Evaluation of data shall be
The use of bonded resistance strain gages in radia- made where the material on which the gages are
tion environments is suspect. Any organic material mounted behaves in accordance with the linear
(most strain-gage bonds) is affected by modest theory of elasticity throughout the range of strain
amounts of radiation; the radiation produces dimen- being investigated. Evaluation of stresses from
sional changes as well as change in the mechanical measured strains beyond the elastic limit is uncertain
and electrical properties. Short-time tests can be due to the lack of a practical method for relating
made during irradiation until gage-to-specimen re- stresses to strains in this region. During data process-
sistance breakdowns. Some semiconductor devices ing, attention must be paid to “gage factor” value for
are affected by radiation damage; however, silicon uniaxial stress field.
22
--``-`-`,,`,,`,`,,`---
APPENDIX B
ANALYSIS METHODS
This Appendix describes two methods of obtaining to peak-to-peak response through consideration of
modal displacements of the piping system from the the statistical properties of the response.
measured total displacement time history. It is re- In addition to the modal responses, the spectral
commended to be used in conjunction with 6.1. density function will indicate system response at
deterministic frequencies associated with shaft and
blade passing frequencies of rotating equipment
BI FOURIER TRANSFORM METHOD' which feed the piping system.
The piping displacements at these frequencies
The recorded acceleration, velocity, or displace- should be determined. The piping displacements at
ment time histories can be converted to a spectral these frequencies should be absolutely summed with
--``-`-`,,`,,`,`,,`---
density function using Fast Fourier Transform the modal displacement of the piping system mode
techniques. The spectral density should be computed which is nearest to the deterministic frequency or
in the frequency range which contains the expected which closely resembles the displaced configuration
predominant system response. A sufficient number of at the deterministic frequency.
spectral averages should be made to ensure that the
density function has converged. Integration of the
density function over discrete frequency bands
around the predominant modal responses yields the 82 OTHER METHODS
RMS modal response. These can readily be converted
Alternative methods may be employed, such as
'The user of this method is referred to the latest revision of
modal superposition, provided that the method used
ANSI S210 entitled Methods for Analysis and Presentation is demonstratively conservative and the test analysis
of *hock and Vibration Data. correlation requirements of 6.1.4 are met.
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23
APPENDIX C
TEST/ANALY SIS CORRE LAT ION METHODS
This Appendix presents a method' for converting stresses in the system piping can be determined using
--``-`-`,,`,,`,`,,`---
measured modal displacements of the piping system the actual modal responses obtained from the test
to bending stress (or bending moments) through data. This can be done in the following way.
utilization of analytically obtained modal charac- The measured modal displacement at point j in
teristics. It is recommended to be used in conjunction mode i (denoted by DTii) is divided by the corres-
with 6.1. ponding analytical displacement (@ i j ) , yielding the
modal response factor Ki¡, as shown below.
C1 TEST/ANALYSIS CORRELATION
The modal displacements, at each measurement
point, obtained in 6.1.3 should be tabulated and
normalized to an appropriate value (such as the maxi-
mum displacement) in that mode. The relative sign
of each displacement can be obtained by computing Theoretically, all within a moGy shou 1 be i ie
the phase between measurement points using Fourier same if perfect correlation of test and analytical
Transform techniques. This yields a normalized mode- mode shapes has been achieved. Realistically, how-
shape and modal frequency obtained by test that can ever, the Kii wili vary. Therefore, for each mode the
be compared to analytically obtained normalized maximum Kii is chosen as the modal response factor
modeshapes and frequencies. The test and analytical for mode i (denote as Ki). The maximum Kii should
results should be correlated according to the manda- be chosen from among those Kii in the direction of
tory requirements of 6.1.4. predominant modal motion, to reduce unnecessary
conservatisms. Having obtained the modal response
factors (Ki) for each mode, the test stress vector
C2 EVALUATION OF THE MEASURED (ST) for each mode should be calculated by pre-
RESPONSES multiplying the analytical stress vector' (SAj)i by the
modal response factor:
Having achieved a correlation of test/analysis re-
sults, the analytically obtained modal moments or
(STj), = Ki
'It is assumed in this method that the stress vector includes
the stress indices as defined m 3.2.1.2. Alternatively, the The modal stress vectors thus obtained should be
modai bending moments in the piping (obtained from the
modai anaiysis of the piping) can be converted to stress using combined by an appropriate conservative method to
the equation for Saitdefmed in 3.2.1.2. obtain the total stress in the piping.
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24
9007275 0026082 5 b 5
APPENDIX D
VELOCITY CR ITER ION
--``-`-`,,`,,`,`,,`---
velocity levels higher than the screening value do not
DI Velocity Criterion necessarily have excessive stresses, but further analy-
The expression for allowable peak velocity from sis is necessary to establish its acceptability.
5.1.2.4 is The foilowing correction factors are considered to
be conservative values and should be applicable to
most piping configurations; however, the conserva-
tism for extremely complex piping configurations
cannot be attested.
Cl = 0.12
where C2K2 = 4
C, = correction factor that compensates for the C3 = 1.5
effect of concentrated weights. If concen- C, = 0.7
trated weight is less than 20 times the O.8Se1 = 10,OOOpsi
weight of the span for straight beams, - (0.12) (0.7) (0.00364) (10,000)
-
Gbends, U-bends, and Z-bends, a conserva- Vallow.
tive value of 0.12 can be used for screening (1 -5) (4)
purposes. ValIoW. = 0.5 in./sec - screening vibration velocity
C2Ks = stress indices as defined in B3 1.7, Appendix value
D, Table D-201 0-3 = use of screening vibration velocity value
C2K2< 4 for most piping systems
C, = correction factor accounting for pipe con- A screening vibration velocity value of 0.5 ips has
tents and insulation. For contents and in- been established which can be used in conjunction
sulation equal to the weight of the pipe, with 5.1.2.4. Piping systems with peak velocities less
the value would be 1.414; in most cases it than 0.5 ips are considered to be safe from a dynamic
is less than 1.5. stress standpoint and require no further analysis. If
C4 = correction factor for end conditions differ- vibrational velocities greater than 0.5 ips are mea-
ent from fEed ends and for configurations sured, then further analyses are required to determine
different from straight spans acceptability.
= 1.33 for cantilever and simply supported The first step to take if vibration velocities are
beam greater than 0.5 ips is to determine more accurate
= 0.74 for equal leg Z-bend values of the correction factors Cl, C,, and C, and
= 0.83 for equal leg U-bend the stress indices C2K2 so that the applicable velocity
= 0.7 as conservative value for screening criteria for the piping system in question can be
purposes established.
25
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