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MXG 328-428-438-638-938 - Rev. 2017-06
MXG 328-428-438-638-938 - Rev. 2017-06
SERVICE MANUAL
MXG 328
MXG 428
MXG 438
MXG 638
MXG 938
Electronic
modular cubers
REV. 06/2017
Page 2 Page 2
OPERATING INSTRUCTIONS
Start up 16
Operatiobnal checks 17
SPECIFICATIONS
MIN. MAX.
Air temperature 10°C (50°F) 40°C (100°F)
Water temperature 5°C (40°C) 35°C (90°F)
Water pressure 1 bar (14 psi) 5 bars (70 psi)
Electr. voltage variations
from voltage rating
specified on nameplate -10% +10%
129
138
ICE PRODUCED PER 24 HRS.
AMBIENT TEMPERATURE
AMBIENT TEMPERATURE
127
125 136 38
123
121 134
32
119
117 132
115
113 130
111
109 128
107
126
105
103
124
101
99
122
97
38
95 120
93
91 118
89
87 116
85
83 114
32 27 21 15 10 °C 32 27 21 15 10 °C
NOTE. The daily ice-making capacity is directly related to the condenser air inlet temperature, water
temperature and age of the machine.
To keep your SCOTSMAN MODULAR CUBER at peak performance levels, periodic maintenance
checks must be carried out as indicated on maintenance section of this manual.
Production charts shown are indicating the production of "M" (medium) and "L" (large) models. For
"S" (small) models ice production is approx. 10% lower.
Page 4 Page 4
SPECIFICATIONS
DIMENSIONS:
HEIGHT 720 mm.
WIDTH 568 mm.
DEPTH 703.5 mm.
WEIGHT 66 Kgs.
SPECIFICATIONS
MIN. MAX.
Air temperature 10°C (50°F) 40°C (100°F)
Water temperature 5°C (40°C) 35°C (90°F)
Water pressure 1 bar (14 psi) 5 bars (70 psi)
Electr. voltage variations
from voltage rating
specified on nameplate -10% +10%
AMBIENT TEMPERATURE
156
154 176
152
150 174
148
146 172
144
170
142
140 168
138
136 32 166 32
134
132 164
130
128 162
126
160
124
122 158
120
118 156
116
114 154
112 38 38
110 152
108
106 150
104 148
102
100 146
98
96 144
32 27 21 15 10 °C 32 27 21 15 10 °C
NOTE. The daily ice-making capacity is directly related to the condenser air inlet temperature, water
temperature and age of the machine.
To keep your SCOTSMAN MODULAR CUBER at peak performance levels, periodic maintenance
checks must be carried out as indicated on maintenance section of this manual.
Production charts shown are indicating the production of "M" (medium) and "L" (large) models. For
"S" (small) models ice production is approx. 10% lower.
Page 6 Page 6
SPECIFICATIONS
DIMENSIONS:
HEIGHT 720 mm.
WIDTH 568 mm.
DEPTH 703.5 mm.
WEIGHT 66 Kgs.
SPECIFICATIONS
MIN. MAX.
Air temperature 10°C (50°F) 40°C (100°F)
Water temperature 5°C (40°C) 35°C (90°F)
Water pressure 1 bar (14 psi) 5 bars (70 psi)
Electr. voltage variations
from voltage rating
specified on nameplate -10% +10%
AMBIENT TEMPERATURE
AMBIENT TEMPERATURE
156
154 176
152
150 174
148
172
146
144 170
142
140 168
138
136 32 166 32
134
132 164
130
162
128
126 160
124
122 158
120
118 156
116
114 154
38 38
112
152
110
108 150
106
104 148
102
100 146
98
96 144
32 27 21 15 10 °C 32 27 21 15 10 °C
NOTE. The daily ice-making capacity is directly related to the condenser air inlet temperature, water
temperature and age of the machine.
To keep your SCOTSMAN MODULAR CUBER at peak performance levels, periodic maintenance
checks must be carried out as indicated on maintenance section of this manual.
Production charts shown are indicating the production of "M" (medium) and "L" (large) models. For
"S" (small) models ice production is approx. 10% lower.
Page 8 Page 8
SPECIFICATIONS
DIMENSIONS:
HEIGHT 720 mm.
WIDTH 773 mm.
DEPTH 704.5 mm.
WEIGHT 73 Kgs.
SPECIFICATIONS
MIN. MAX.
Air temperature 10°C (50°F) 40°C (100°F)
Water temperature 5°C (40°C) 35°C (90°F)
Water pressure 1 bar (14 psi) 5 bars (70 psi)
Electr. voltage variations
from voltage rating
specified on nameplate -10% +10%
280
AMBIENT TEMPERATURE
AMBIENT TEMPERATURE
275 310
270
265 305
260
300
255
250
295
245
240 290
235 32
230 285
225
220 280
215
210 275
205
38 270
200
195
265
190
185 260
180
175 255
32 27 21 15 10 °C 32 27 21 15 10 °C
NOTE. The daily ice-making capacity is directly related to the condenser air inlet temperature, water
temperature and age of the machine.
To keep your SCOTSMAN MODULAR CUBER at peak performance levels, periodic maintenance
checks must be carried out as indicated on maintenance section of this manual.
Production charts shown are indicating the production of "M" (medium) and "L" (large) models. For
"S" (small) models ice production is approx. 10% lower.
Page 10 Page 10
SPECIFICATIONS
DIMENSIONS:
HEIGHT 1128 mm.
WIDTH 773 mm.
DEPTH 700 mm.
WEIGHT 116 Kgs.
SPECIFICATIONS
MIN. MAX.
Air temperature 10°C (50°F) 40°C (100°F)
Water temperature 5°C (40°C) 35°C (90°F)
Water pressure 1 bar (14 psi) 5 bars (70 psi)
Electr. voltage variations
from voltage rating
specified on nameplate -10% +10%
AMBIENT TEMPERATURE
344 368
340 366
336 364
332 362
328 360
324 358
320 32 356
354
316 352
312 350 38
308 348
304 346
300 344
296 342
292 340
288 338
336
284
334
280 38 332
276 330
272 328
268 326
264 324
260 322
256 320
318
252
316
248 314
244 312
240 310
236 308
32 27 21 15 10 °C 32 27 21 15 10 °C
NOTE. The daily ice-making capacity is directly related to the condenser air inlet temperature, water
temperature and age of the machine.
To keep your SCOTSMAN MODULAR CUBER at peak performance levels, periodic maintenance
checks must be carried out as indicated on maintenance section of this manual.
Production charts shown are indicating the production of "M" (medium) and "L" (large) models. For
"S" (small) models ice production is approx. 10% lower.
Page 12 Page 12
SPECIFICATIONS
DIMENSIONS:
HEIGHT 1236 mm.
WIDTH 773 mm.
DEPTH 704.5 mm.
WEIGHT 140 Kgs.
3. Inspect the Storage Bin top mounting gasket Check voltage on the line and the ice maker’s
which should be flat with no wrinkles, to provide data plate before connecting the unit.
a good sealing when the Modular Cuber is
installed on top of it.
1. Is the unit in a room where ambient 7. Have the bolts holding the compressor down
temperatures are within a minimum of 10°C been checked to ensure that the compressor is
(50°F) even in winter months? snugly fitted onto the mounting pads?
2. Is there at least a 15 cm (6") clearance 8. Check all refrigerant lines and conduit lines
around the unit for proper air circulation? to guard against vibrations and possible failure.
3. Is the unit level? (IMPORTANT) 9. Have the bin liner and cabinet been wiped
clean?
4. Have all the electrical and plumbing
connections been made, and is the water supply 10. Has the owner/user been given the User
shut-off valve open?
Manual and been instructed on the importance
of periodic maintenance checks?
5. Has the voltage been tested and checked
against the data plate rating?
11. Has the Manufacturer’s registration card
been filled in properly? Check for correct model
6. Has the water supply pressure been and serial number against the serial plate and
checked to ensure a water pressure of at least 1
bar (14 psi). mail the registration card to the factory.
G. INSTALLATION PRACTICE
WARNING. This icemaker is not designed for outdoor installation and will not function in
ambient temperatures below 10°C (50°F) or above 40°C (100°F).
This icemaker will malfunction with water temperatures below 5°C (40°F) or above 35°C
(90°F).
Page 16 Page 16
OPERATING INSTRUCTIONS
NOTE. Pcb is equipped by "no delay" NOTE. Every time the unit returns under
(MXG 328-428-438) or 60 minutes jumper power, after having been switched off, the
setting start up delay (see pag. 26). In case water inlet valve, the hot gas valve and the
of pcb setting to 60 minutes (MXG 638 - 938) water drain valve get energized for a period
ice maker doesn't start until this time is elapsed. of 5 minutes, thus to admit new water to the
After having correctly installed the ice maker machine sump reservoir to fill it up and,
eventually, to wash-off any dirt that can have
and completed the plumbing and electrical deposited in it during the unit off period
connections, perform the following “Start-up” (Fig.1).
procedure.
B. During the water filling operation, check to
START UP see that the incoming water dribbles, through the
evaporator platen dribbler holes, down into the
sump reservoir to fill it up and also that the
After having correctly installed the ice maker and
incoming surplus of water flows out through the
completed the plumbing and electrical
overflow pipe into the drain line.
connections, perform the following “Start-up” pro-
During the water filling phase the components
cedure. energized are:
A. Give power to the unit to start it up by THE WATER INLET SOLENOID VALVE
switching "ON" the power line main disconnect THE HOT GAS SOLENOID VALVE
switch and push "Green button Power" switch at THE WATER DRAIN SOLENOID VALVE/S
unit front panel. for the first 30 seconds.
FIG. 1
16
WATER IN VALVE
DIP 7
- CONDENSER SWITCH 8
14
DATA
4
13
FAN MOTOR
L 1 TRIAC 5
6
N 2 TRANSF.
COMPRESSOR
WATER PUMP
RELAY 11
12
ELECTRONIC CARD
Page 17 Page 17
NOTE. If in the 5 minutes length of the water NOTE. On air cooled models the condenser
filling phase the machine sump reservoir temperature sensor, which is located within
does not get filled with water up to the rim of the condenser fins, keep the head (condensing)
the overflow pipe, it is advisable to check: pressure at average 21 °C amb/15°C water
1.The water pressure of the water supply line temp. between 14 and 16 bars (203-232 psig).
that must be at least 1 bar (14 psig) Minimum In the water cooled models the discharge
(Max 5 bar-70 psig). pressure is kept constant at the value of 15
2.The filtering device installed in the water bars (217 psig) by means of a water regulating
line that may reduce the water pressure below valve located on the water supply line to the
the Minimum value of 1 bar (14 psig). condenser.
3. Any clogging situation in the water circuit In case of condenser clogging such to prevent
like the inlet water strainer and/or the flow the proper flow of the cooling air or, in case
control. the fan motor is out of operation or shortage
of water in the water cooled condenser, the
condenser temperature rises and when it
C. At completion of the water filling phase (5 reaches 70°C (160°F) - for air cooled version
minutes) the unit passes automatically into the - or 60°C (140°F) - for water cooled version -
freezing cycle with the start up of: the condenser temperature sensor shuts-off
COMPRESSOR the ice maker with the consequent light-up of
WATER PUMP the RED WARNING LED (Fig.3).
FAN MOTOR/S (in air cooled version) controlled
by the condensing temperature sensor located
within the condenser fins (Fig.2).
After having diagnosed the reason of the rise
of temperature and removed its cause, it is
necessary to unplug (wait few seconds) and
OPERATIONAL CHECKS plug in again the unit, thus to put the machine
in condition to initiate a new freezing cycle.
D. If necessary install the refrigerant service
gauges on both the high side and low side The machine restarts with the usual 5 minutes
Schräder valves to check the compressor head water filling phase in order to provide enough
and suction pressures. water into the sump tank.
FIG. 2
16
WATER IN VALVE
DIP 7
- CONDENSER SWITCH 8
14
DATA
4
13
FAN MOTOR
L 1 TRIAC 5
6
N 2 TRANSF.
COMPRESSOR
WATER PUMP
RELAY 11
12
ELECTRONIC CARD
Page 18 Page 18
E. Check to see through the ice discharge F. The ice making process takes place thereby,
opening that the self propeller spray bar is with the water sprayed into the molds that gets
correctly rotating and that the water jets uniformely gradually refrigerated by the heat exchange with
reach the interior of the inverted mold cups and the refrigerant flowing into the evaporator
there is not excessive water spilling through it. serpentine.
FIG. 3
16
WATER IN VALVE
DIP 7
- CONDENSER SWITCH 8
4
13
FAN MOTOR
L 1 TRIAC 5
6
N 2 TRANSF.
COMPRESSOR
WATER PUMP
RELAY 11
12
ELECTRONIC CARD
FIG. 4
16
WATER IN VALVE
DIP 7
- CONDENSER SWITCH 8
14
DATA
4
13
FAN MOTOR
L 1 TRIAC 5
6
N 2 TRANSF.
COMPRESSOR
WATER PUMP
RELAY 11
12
ELECTRONIC CARD
Page 19 Page 19
During the freezing process, when the evaporator G. After about 17-20 minutes from the
temperature falls below an established value, to beginning of the freezing cycle, in an hypothetic
the evaporator temperature sensor supplies a ambient temperature of 21°C , the defrost cycle
low voltage power signal to the electronic control takes place with the hot gas and the water inlet
device (P.C.BOARD) in order to activate an valves being simoultaneously activated (Fig.5).
electronic timer. The electrical components in operation are:
This one takes over the control of the freezing
COMPRESSOR
cycle up to the complete formation of the ice
cubes (Fig.4). WATER PUMP for the first 30 seconds
WATER INLET SOLENOID VALVE
NOTE. The length of the entire freezing cycle HOT GAS VALVE
is governed by the evaporator temperature WATER DRAIN SOLENOID VALVE/S
sensor which has its brobe placed in contact
with the evaporator serpentine (Non
adjustable) in combination with the electronic NOTE. The length of the defrost cycle is
timer (Adjustable) incorporated in the P.C. related to the length of the second phase of
BOARD). freezing cycle T2. (Time to drop the
The timer adjustment is factory set in evaporating temperature from 0°C (32°F) -
consideration of the ice maker model, cooling small Red LED blinking-to-15°C (5°F) small
version and ice cube size (Small, Medium, Red LED ON steady.
Large). It is possible to extend the length of the defrost
It is possible, however, to modify the timed cycle by changing the setting of DIP SWITCH
length of the freezing cycle, by changing the 7 and 8 as shown on table at page 28.
DIP SWITCH keys setting.
In Table B of PRINCIPLE OF OPERATION
are shown the various time extensions of the H. Check, during the defrost cycle, that the
freezing cycle second phase, in relation with incoming water flows correctly into sump reservoir
the different DIP SWITCH keys settings. in order to refill it and that the surplus overflows
through the overflow drain tube.
FIG. 5
16
WATER IN VALVE
DIP 7
- CONDENSER SWITCH 8
14
DATA
4
13
FAN MOTOR
L 1 TRIAC 5
6
N 2 TRANSF.
COMPRESSOR
WATER PUMP
RELAY 11
12
ELECTRONIC CARD
Page 20 Page 20
I. Check the texture of ice cubes just released. NOTE. The ICE LEVEL CONTROL
They have to be in the right shape with a small (INFRARED SYSTEM) is independent of the
depression of about 5-6 mm in their crown. temperature however, the reliability of its
If not, wait for the completion of the second cycle detection can be affected by external light
before performing any adjustment. radiations or by any sort of dirt and scale
If required, the length of the timed freezing cycle sediment which may deposit directly on the
can be modified by changing the DIP SWITCH light source and on the receiver.To prevent
keys setting as illustrated in OPERATING any possible ice maker malfunction, due to
PRINCIPLE. negative affection of the light detector, it is
If the ice cubes are shallow and cloudy, it is advisable to locate the unit where it is not
possible that the ice maker runs short of water reached by any direct light beam or light
during the freezing cycle second phase or, the radiation, also it is recommended to keep the
quality of the supplied water requires the use of bin door constantly closed and to follow the
an appropriate water filter or conditioner. instructions for the periodical cleaning of
the light sensor elements as detailed in the
MAINTENANCE AND CLEANING PRO-
J. To be sure of the correct operation of ice level CEDURES.
control device, place some ice cubes between its At time of installation it's necessary to perform
sensing “eyes” to interrupt the light beam. the calibration of the I/R Ice Level control.
The Bin Full YELLOW LED starts blinking fill the • Switch OFF the machine at Master Green
end of defrost cycle afterward, the unit stops with Push Button Switch
the simultaneous glowing of the same LED to • Push and hold the PC Board Push Button
monitor the BIN FULL situation (Fig.6). • Switch ON the machine at Master Green
Push Button Switch
• Few seconds later the LEDs of the PC
Board are ON
• Release the PC Board Push Button
Remove ice cubes out from the ice level control The I/R Ice Level control is now calibrated.
sensors to allow the resumption of the light
beam. Water inlet valve is energized for 45 K. Remove, if previously installed, the
seconds to refill the sump, the BIN FULL YELLOW refrigerant service gauges and re-fit the unit
LED blinks fast and after approximately 6 seconds service panels previously removed.
the ice maker resume its operation with the
immediate glowing of the FIRST YELLOW LED L. Instruct the owner/user on the general
indicating UNIT IN OPERATION and the operation of the ice machine and about the
extinguishing of the “BIN FULL” YELLOW LED. cleaning and care it requires.
FIG. 6
16
WATER IN VALVE
DIP 7
- CONDENSER SWITCH 8
14
DATA
4
13
FAN MOTOR
L 1 TRIAC 5
6
N 2 TRANSF.
COMPRESSOR
WATER PUMP
RELAY 11
12
ELECTRONIC CARD
Page 21 Page 21
PRINCIPLE OF OPERATION
TAB. A DIP SWITCH FACTORY SETTING COMBINATIONS PER MODEL AND VERSION
DEFROST DEFR. CYCLE AIR
FREEZING CYCLE CYCLE ADD. TIME 15/30° WATER
DIP SWITCH 1 2 3 4 5 6 7 8 9 10
MXG-S 328 A ON OFF ON ON OFF ON ON ON OFF ON
MXG-S 328 W - 230/60 OFF ON ON ON OFF ON ON ON OFF ON
MXG-M 328 A ON ON OFF ON OFF ON ON ON OFF ON
MXG-M 328 W ON ON OFF ON OFF ON ON ON OFF OFF
MXG-M 328 W - 230/60 ON ON OFF ON OFF ON OFF ON OFF OFF
MXG-L 328 A OFF OFF OFF ON OFF ON ON ON OFF ON
MXG-L 328 W OFF OFF OFF ON OFF ON ON ON OFF OFF
MXG-S 428-438 A ON OFF ON ON OFF ON ON ON OFF ON
MXG-S 428-438 W
MXG-M 428-438 A OFF OFF ON ON OFF ON ON ON OFF ON
MXG-M 428-438 W OFF OFF ON ON OFF ON ON ON OFF OFF
MXG-M 428-438 - 230/60 ON ON OFF ON OFF ON ON ON OFF ON
MXG-L 428-438 A OFF OFF OFF ON OFF ON ON ON OFF ON
MXG-L 428-438 W OFF OFF OFF ON OFF ON ON ON OFF OFF
MXG-S 638 A ON OFF ON ON OFF ON ON ON OFF ON
MXG-S 638 A - 230/60 ON OFF ON ON OFF ON ON ON OFF ON
MXG-S 638 W
MXG-M 638 A ON ON OFF ON OFF ON ON ON OFF ON
MXG-M 638 W ON OFF ON ON OFF ON ON ON OFF OFF
MXG-M 638 - 230/60 OFF OFF ON ON OFF ON OFF ON OFF ON
MXG-L 638 A OFF OFF OFF ON OFF ON OFF ON OFF ON
MXG-L 638 A - 400/50/3 OFF OFF OFF ON OFF ON OFF ON OFF ON
MXG-L 638 W OFF OFF OFF ON OFF ON OFF ON OFF OFF
MXG-L 638 W - 230/60 OFF OFF OFF ON OFF ON OFF ON OFF OFF
MXG-M 938 A ON ON OFF ON OFF ON ON ON OFF ON
MXG-M 938 W ON ON OFF ON OFF ON ON ON OFF OFF
MXG-L 938 A OFF OFF OFF ON OFF ON ON OFF OFF ON
MXG-L 938 W OFF OFF OFF ON OFF ON ON OFF OFF OFF
Page 22 Page 22
Page 23 Page 23
ATTENTION. In case, after 15 minutes it causes the total and immediate SHUT-OFF
from the beginning of the freezing cycle, of the machine in order to prevent the unit
the temperature of the evaporator sensor from operating in abnormal and dangerous
probe is higher then 0°C (32°F) (shortage conditions.
of refrigerant, inoperative hot gas valve, When the ice maker stops on account of this
etc.) the P.C. BOARD switch OFF protective device, there is a simultaneous
immediately the unit with the glowing of the RED LED, warning the user of
simultaneous blinking of the WARNING
RED LED. the Hi Temperature situation.
After having efiminated the source of the
The length of this second portion of the freezing condenser hi-temperature, to restart the
cycle is pre-fixed and related to the setting of the machine just switching OFF and ON the unit
first four DIP SWITCH keys. at main line switch.
The DIP SWITCH keys setting is made in The ice machine resumes its normal operation
consideration of the type of condenser used. by going through the 5 minutes water filling
In Table B are indicated the various lengths of the phase.
second portion of freezing cycle (Time mode) in
relation to the different combinations of the DIP
SWITCH KEYS. MXG refrigerant operating pressures (suction/
In Table A herebelow are illustrated the DIP discharge) may change according to models.
SWITCH key combinations for the three different See related table at pag. 25.
factory. The total length of the freezing cycle ranges f rom
The electrical components in operation during 20 to 25 minutes.
the freezing cycle are:
COMPRESSOR
FAN MOTOR (in air cooled version) DEFROST OR HARVEST CYCLE (Fig. D)
WATER PUMP
As the electronic timer has carried the system
CONTACTOR COIL (only MXG 638-938)
and during the second phase of freezing cycle throughout the second phase of freezing cycle,
(Time mode) they are joined by the the defrost cycle starts.
ELECTRONIC TIMER
At average 21°C amb/15°C water temp. t he ATTENTION. In case the unit be able to
refrigerant head pressure, in the course of the reach 0°C (32°F) evaporating temperature
freezing cycle, ranges between 16 and 14 bars within 15 minutes, but after 45 minutes
(232-203 psig) being controlled by the tempera- from the beginning of the freezing cycle it
ture sensor probe located within the condenser has not yet reached the evaporator tem-
fins (air cooled version) or, on the condenser perature of -15°C (5°F) the machine goes
tube coil (water cooled version). straight into the defrost cycle omitting
On the air cooled version, the condenser tempe- the timed portion of the freezing cycle
rature sensor, when senses a rising of the relied to the setting of the first four DIP
condenser temperature beyond the pre-fixed SWITCHES.
limit, changes its electrical resistance and send a
low voltage power flow to the Micro Processor of
P.C. BOARD which in turn energizes, through a NOTE. The length of the defrost cycle is
TRIAC, the FAN MOTOR. related to the length of the second phase of
When the opposite situation occures, i.e. the
condenser temperature gets below the pre-fixed freezing cycle T2. (Time to drop the
limit, the temperature sensor changes again its evaporating temperature from 0°C (32°F) -
electrical resistance reducing therefore the current small Red LED blinking-to-15°C (5°F) small
flow to the P.C. BOARD to cause the fan motor Red LED ON steady.
temporary cut-off. It is possible to extend the length of the defrost
cycle by changing the setting of DIP SWITCH
NOTE. On this model the condenser sensors 7 and 8 as shown on table at page 28.
are used just to switch off the unit in case the
condensing temperature rise up to more then The electrical components in operation during
70°C (for air cooled version) or more then this phase are:
62°C (for water cooled version) for one of the
following abnormal reasons: COMPRESSOR
CLOGGED CONDENSER (Air cooled CONTACTOR COIL (only MXG 638)
version) WATER INLET VALVE
FAN MOTOR OUT OF OPERATION (Air
cooled version) HOT GAS VALVE
INSUFFICIENT FLOW OF COOLING WATER DRAIN VALVE
WATER (Water cooled version) and the
AMBIENT TEMPERATURE HIGHER THEN WATER PUMP
40°C (100°F) on the first 30 seconds.
Page 24 Page 24
The incoming water, passing through the water Electronic Controls & Sensors .. ON OFF
inlet valve and the flow control, runs over the Evaporator Sensor ....................... •
evaporator platen and then flows by gravity
through the dribbler holes down into the sump/ Condenser Sensor ....................... •
reservoir (Fig. D). Ice Level Control .......................... •
The water filling the sump/reservoir forces part of
the surplus water from the previous freezing
cycle to go out to the waste through the overflow TIMED FREEZE
pipe. This overflow limits the level of the sump
water which will be used to produce the next
batch of ice cubes. Electrical components (Loads) . ON OFF
Meanwhile, the refrigerant as hot gas, discharged Compressor .................................. •
from the compressor, flows through the hot gas Fan Motor (Air cooled only) and TRIAC • •
valve directly into the evaporator serpentine by- Hot Gas Valve .............................. •
passing the condenser.
The hot gas circulating into the serpentine of the Inlet Water Valve .......................... •
evaporator warms up the copper molds causing P.C. Board Relay 1 Coil ............... •
the defrost of the ice cubes. The ice cubes, P.C. Board Relay 2 & 3 Coil ......... •
released from the cups, drop by gravity onto a Water Pump ................................. •
slanted cube chute, then through a curtained Contactor Coil (only MXG 638-938) •
opening they fall into the storage bin.
At the end of the defrost cycle, both the hot gas Electronic Timer ........................... •
and the water inlet valves close and the machine
starts again a new freezing cycle. Electronic Controls & Sensors . ON OFF
Evaporator Sensor ....................... •
OPERATION - CONTROL SEQUENCE Condenser Sensor ....................... • •
At the start of freezing cycle, the evaporator
Ice Level Control .......................... •
temperature sensor controls the length of the
first part of the freezing cycle. As it reaches a
predetermined temperature, it supplies a low HARVEST (Drain portion - first 30 sec.)
voltage current to the P.C. BOARD in order to
activate the electronic timer which, takes over
the control of the freezing cycle for a pre-fixed Electrical components (Loads) . ON OFF
time, according to the DIP SWITCH keys setting Compressor .................................. •
(see Tab. B). Fan Motor (Air cooled only) and TRIAC . •
Hot Gas Valve .............................. •
NOTE. The evaporator temperature sensor, Water Inlet Valve .......................... •
factory pre-set, is the same for all the models
and is not adjustable. Water Drain Valve ........................ •
P.C. Board Relay 1 & 2 Coil ......... •
Once completed the freezing cycle 2nd phase P.C. Board Relay 3 Coil ............... •
the system goes automatically into the defrost
cycle which also has a pre-fixed length. At completion Water Pump ................................. •
of the defrost cycle the P.C. BOARD commands Contactor Coil (only MXG 638-938) •
the unit to start again a new freezing cycle. P.C.B. Timer ................................. •
OPERATION - ELECTRICAL SEQUENCE
HARVEST (Water filling portion)
The following charts illustrate which switches
and which components are ON or OFF during a
partÌcular phase of the icemaking cycle. Electrical components (Loads) . ON OFF
Compressor .................................. •
Fan Motor (Air cooled only) and TRIAC . •
BEGINNIING FREEZE
Hot Gas Valve .............................. •
Water Inlet Valve .......................... •
Electrical components (Loads) . ON OFF
Water Drain Valve ........................ •
P.C. Board Relay 1 & 2 Coil ......... •
Compressor .................................. • P.C. Board Relay 3 Coil ............... •
Fan Motor (Air cooled only) and TRIAC • Water Pump ................................. •
Hot Gas Valve .............................. • Contactor Coil (only MXG 638-938) •
Inlet Water Valve .......................... • P.C. Board Timer ......................... •
P.C. Board Relay 1 Coil ............... •
P.C. Board Relay 2 & 3 Coil ......... • Electronic Controls & Sensors . ON OFF
Water Pump ................................. • Evaporator Sensor ....................... •
Contactor Coil (only MXG 638-938) • Condenser Sensor ....................... •
Electronic Timer ........................... • Ice Level Control .......................... •
Page 25 Page 25
NOTE. Before charging the refrigerant system According to the current received, the evaporator
always check the type of refrigerant and sensor supplies power to the P.C. BOARD first,
quantity as specified on the individual ice when it reachs 0°C (32°F), second at -15°C (5°F);
machine dataplate. in this second case it supply power to the electronic
The refrigerant charges indicated are related timer built into the P.C. BOARD so that it may
to average operating conditions. take control of the fength of the 2nd phase of
freezing cycle. The length of the timed phase is
WARNING. As R 404 a is a band of different pre-f ixed by the setting of the keys 1, 2, 3 and 4
types of refrigerants it is imperative to charge of the DIP SWITCH.
the system only in liquid phase in order to The activation of the electronic timer (-15°C -
avoid to alter their mix-up percentage. 5°F) is monitored by the lighting up of the RED
LED placed in the front of the P.C. BOARD. This
lighting up occures usually in the mid period of
COMPONENTS DESCRIPTION the freezing cycle and signals the switching from
the first to the second phase of the freezing cycle.
A. EVAPORATOR TEMPERATURE SENSOR
NOTE. Whenever, after 15 minutes from the
The evaporator temperature sensor probe, beginning of the freezing cycle, the
located in contact with the evaporator serpentine, evaporating temperature have not yet
detects the dropping of the evaporator tempera- reached the value of 0°C (32°F), the P.C.
ture during the freezing cycle and signals it by BOARD switches OFF the machine with the
supplying a current flow to the micro processor of BLINKING of RED LED.
P.C. BOARD.
Page 26 Page 26
JUMP IN - NO DELAY
VARISTOR
ALARM
COMPRESSOR
RELAY
WATER PUMP
EXTERNAL
RELAY
SWICHES
SOCKET
POWER
SYEN
FUSE
CONDENSER SENSOR
TERMINAL
HOT GAS, WATER INLET AND
At the end of the 3 minutes the PC Board switch TOO HI EVAP TEMP
OFF the entire machine with the blinking of all the BIN FULL
JUMP IN - NO DELAY
BLINKING
WATER SYSTEM
TEST
CLEANING REMIND
JUMP IN Ð NO REMIND
F. LED MEANING
CONDENSER
SENSOR EVAPORATOR
SENSOR
GREEN LED ON
Unit under power
SYEN
G. DIP SWITCH
LED STATUS REASON WHY
The P.C.BOARD which controls the entire
operation of the ice maker, has a DIP SWITCH
ON STEADY UNIT UNDER POWER with ten switching keys which allow to set up
the micro processor program in order to extend
or to shorten the length of freezing cycle in relation
to the different model and versions of ice machines.
ON STEADY FREEZING CYCLE
The DIP SWITCH first four keys setting
60 MINUTES DELAY AT START UP determines the length of the 2nd phase of
BLINKING freezing cycle (controlled by the electronic
JUMPER J3 OUT
timer) as detailed in the table B.
TOO HI DISCHARGE
ON STEADY The DIP SWITCH keys 5 & 6 setting determines
PRESSURE/TEMP
the length of the defrost cycle according to the
TOO HI EVAP. TEMP. (> 0C°) size of the cubes (Large or Medium) as per the
BLINKING
AFTER 15’ FROM START UP
following setting:
ON STEADY UNIT OFF AT BIN FULL
ON ON : PROGRAM A
ON OFF : PROGRAM B
BLINKING
OFF OFF : PROGRAM C
SLOW
I/R BEAM CUTTED OFF ON : PROGRAM D
BLINKING I/R ON AFTER TRIP OFF AT
FAST BIN FULL LENGTH OF HARVEST CYCLE
ACCORDING TO THE TIME TO DROP THE
ON STEADY I/R CALIBRATION DONE EVAP. TEMPERATURE FROM 0°C TO -15°C
WIRING DIAGRAM
WIRING DIAGRAM
MXG 638 A-W 230/50-60//1
Page 33 Page 33
WIRING DIAGRAM
MXG 638-938 A-W 400/50/3
LIQUID
VALVE
CRANCKCASE
HEATER
RELAY
Page 34 Page 34
Page 35 Page 35
SERVICE DIAGNOSIS
SYMPTOM POSSIBLE CAUSE SUGGESTED CORRECTION
Unit will not run Blown power in fuse in P.C.Board Replace fuse & check for cause of
(No warning LEDS glows) blown fuse
(Green LED-Power ON glows) Blown power out fuse in P.C. Board Replace fuse & check for cause of
blown fuse
(Bin full LED glows) Inoperative ice level control Clean or replace ice level control
(Red-alarm LED blinks) High evaporating temperature Hot gas valve leak - Replace it.
after 15 mins. beginning freeze Water inlet valve leak - Replace it.
Short of refrigerant.
Compressor cycles intermittently
(Freezing or Bin Full LED + Ice Level Control out of order Replace it
Red-alarm LED blink alternatively)
Cubes too small Freezing cycle too short Review setting of DIP SWITCH keys
Capillary tube partially restricted Blow charge, add new gas & drier, after
evacuating systemwithvacuum pump
Shortage of water Water spilling out through curtain Check or replace curtain
Water solenoid valve not opening Replace valve
Water leak in sump area Locate and repair
Water flow control plugged Replace water inlet valve
Leak of water drain valve Replace valve
Page 36 Page 36
SERVICE DIAGNOSIS
Irregular cubes size & some Some jets plugged Remove spray bar & jet bearing
cloudy and clean them
Spray bar not rotating Remove spray bar & jet bearing
and clean them
Cubes too large Freezing cycle too long Review setting of DIP SWITCH keys
Poor harvest Restriction in incoming water line Check water valve strainer and flow
control. If necessary enlarge the
flow control orifice
Water inlet valve not opening Valve coil with open winding
Replace valve
Hot gas valve orifice restricted Replace hot gas valve assy
Clogged air vented holes in mold cups Clean out holes plugged
Excessive water in unit base Water tubing leaking Check. Tighten or replace
Page 37 Page 37
A. GENERAL
NOTE. Cleaning requirements vary according
The periods and the procedures for maintenance to the local water conditions and individual
and cleaning are given as guides and are not to user operation. Continuous check of the clarity
be construed as absolute or invariable. of ice cubes and visual inspection of the
Cleaning, especially, will vary depending upon water spraying parts before and after cleaning
local water and ambient conditions and the ice will indicate frequency and procedure to be
volume produced; and, each icemaker must be followed in local areas.
maintened individually, in accordance with its
particular location requirements.
5. With the ice machine and fan motor OFF on
air cooled models, clean condenser using vacuum
B. ICEMAKER cleaner, whisk broom or non metallic brush taking
care to do not damage both the condenser and
The following maintenance should be scheduled ambient temperature sensor probes.
at least two times per year on these icemakers.
6. Check for water leaks and tighten drain line
1. Check and clean the water line strainer. connections. Pour water down through the
storage bin drain line to be sure that drain line is
2. Check that the icemaker is levelled in side open and clear.
to side and in front to rear directions.
7. Check size, condition and texture of ice
3. Clean the water system, evaporators, bin cubes. Perform adjustment of DIP SWITCH keys
and spray bar/s using a solution of SCOTSMAN as required.
Ice Machine Cleaner.
Refer to procedure C cleaning instructions and 8. Check the ice level control sensor to test
after cleaning will indicate frequency and proce- shut-off. Put some ice cubes between the light
dure to be followed in local areas. source and the receiver so to cut off the light
beam for at least one minutes.
4. Reach the water spray bar from the inside of This should cause the ice maker to shut off and
the freezing chamber lifting it from its seat with its the light-up of the 2nd LED (yellow light).
bottom race washer.
IMPORTANT. Perform the above check only
at the end of harvest cycle or at the beginning
of freezing cycle in order to do not cause to
the unit to make a double freezing cycle.
FIG. 7
16
WATER IN VALVE
DIP 7
- CONDENSER SWITCH 8
14
DATA
4
13
FAN MOTOR
L 1 TRIAC 5
6
N 2 TRANSF.
COMPRESSOR
WATER PUMP
RELAY 11
12
ELECTRONIC CARD
Page 39 Page 39
8. With the system in Cleaning mode the 14. Flush out the rinsing solution from the sump
water pump is the only component in operation reservoirs
to circulate the cleaning solution in the entire
water system 15. Place again the evaporator cover and the
unit service panels.
9. Let the unit remain in the cleaning mode for
about 20 minutes then turn the main switch to 16. Give POWER to the unit.
OFF (disconnect unit from POWER)
17. At completion of the freezing and harvest
cycle make sure of proper texture and clearness
10. Flush out the cleaning solution from the of the ice cubes and that, they do not have any
sump reservoirs then pour onto each evaporator acid taste.
cavity two or three liters of clean potable water
with a capfull of antibacteria solution to rinse and
sanitize the mold cups and the platen. ATTENTION. in case the ice cubes are
If necessary remove the water spry bar to clean cloudy, white and have an acid taste, melt
it separately as per steps 3 and 4 of paragraph B. them immediatelly by pouring on them
some warm water. This to prevent that
somebody could use them.
11. Give power to the unit by the main switch
FIG. 88
FIG.
16
WATER IN VALVE
DIP 7
- CONDENSER SWITCH 8
14
DATA
4
13
FAN MOTOR
L 1 TRIAC 5
6
N 2 TRANSF.
COMPRESSOR
WATER PUMP
RELAY 11
12
ELECTRONIC CARD
Page 40 Page 40