A B C D E F G H I J K L M N O P

X
KA CONTACTOR KB CONTACTOR

1 5/L3
DISC1
6/T3 AWG 10 Red
CB1
5
Main Breaker
6 AWG 10 Red
TERM1
Wago 284-681
1 2 AWG 12 Red 5/L3
ABB 40A

6/T3 AWG 12 Red

ABB

5/L3
40A

6/T3 AWG 12 Red

CB6
5
X-Axis Drive Power
6 AWG 14 Red DRX:L3
05-5-E
3/L2 4/T2 AWG 10 Red 3 4 AWG 10 Red 1 2 AWG 12 Red 3/L2 4/T2 AWG 12 Red 3/L2 4/T2 AWG 12 Red 3 4 AWG 14 Red DRX:L2
05-5-E

2
1/L1 2/T1 AWG 10 Red 1 2 AWG 10 Red 1 2 AWG 12 Red 1/L1 2/T1 AWG 12 Red 1/L1 2/T1 AWG 12 Red 1 2 AWG 14 Red DRX:L1
05-5-E
Square D 50A AF26Z / CAL4-11 AF26Z / CAL4-11 EATON 8A
ABB M9F42350 FAZ-D8/2-NA

Y
OT80F3
80A

3 AWG 10 Red
3 3 VFD1:T/ L3
03-4-F CB7 Y-Axis Drive Power
3 AWG 10 Red VFD1:S/ L2 AWG 12 Red 5 6 AWG 14 Red DRY:L3
03-4-F 06-6-D
3 AWG 10 Red VFD1:R/ L1 AWG 12 Red 3 4 AWG 14 Red DRY:L2
03-4-F 06-5-D

4 AWG 12 Red 1 2 AWG 14 Red DRY:L1

06-5-D
EATON 8A
FAZ-D8/2-NA

5 CB2 Cabinet Fan

AWG 20 Green-yellow

1 GND
Z CB8 Z-Axis Drive Power

AWG 12 Red 5 6 AWG 14 Red DRZ:L3

1 2 AWG 14 Red AWG 20 Black 07-8-D
3 4 4
AWG 12 Red 3 AWG 14 Red DRZ:L2
1 2 AWG 14 Red AWG 20 Red 07-7-D
1 2 FAN1

6 EATON 1A 2 AWG 12 Red 1 2 AWG 14 Red DRZ:L1

07-7-D
18 FAZ-D1/2-NA
EATON 8A
CB3 24VDC PS FAZ-D8/2-NA
17
AWG 14 Red PWR1: L
02-2-B
16 3 4

7 15 3 1 2
AWG 14 Red
TERM3
PWR1: N
02-2-B
EATON 5A Wago 280-672
14 AWG 12 Green-yellow 07-7-D 3 FAZ-D5/2-NA 1 2 AWG 14 Yellow DRX1:L2
05-7-D
13 AWG 12 Green-yellow 06-5-D 3 AWG 14 Yellow

8
DRY2:L2
06-7-D
12 AWG 18 Green 11-5-B 1 2 AWG 14 Yellow DRZ:L2
07-9-D
#011 CB4 Drive Logic
11 AWG 14 Red 3 DRU:L2
3 4
10 AWG 20 Green-yellow AWG 14 Red 3

9
DRU:L1
1 2
9 AWG 20 Green-yellow 13-10-D EATON 3A 1 2 AWG 14 Yellow DZY:L1
07-9-D
FAZ-D3/2-NA
8 AWG 18 Green 11-6-B 3 3 AWG 14 Yellow DRY:L1
06-7-D
#012
7 AWG 14 Green-yellow 07-9-D 1 2 AWG 14 Yellow

10
DRX:L1
05-6-D
TERM2
6 AWG 14 Green-yellow 06-7-D
Wago 280-672

5 AWG 14 Green-yellow 05-7-D

AWG 12 Green-yellow CB12 Z-Brake PWR PWR2
4 05-4-E

11 3 AWG 10 Green-yellow 03-3-F

3 4
AWG 14 Red

AWG 14 Red
L
- AWG 20 White | Blue ZBRK SFTY
07-3-J
N
2 AWG 14 Green-yellow 1 2 + AWG 20 Blue ZBRK SFTY
02-2-B 07-1-J
EATON 8A AWG 14 Green-yellow
GND
AWG 14 Green-yellow FAZ-D8/2-NA DIODE
1

12
EATON PSG60E24RM 2.5A

GND1
PK18GTA

Diversified Machine Systems 220VAC Power Distribution REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
01
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

1 PWR1

CB3:4 AWG 14 Red L DC+ AWG 18 Blue

01-7-K
CNTRL

2 CB3:2 AWG 14 Red N DC+ #011 AWG 18 Black 24V DC

01-7-K 11-9-C
GND AWG 14 Green-yellow PE DC- AWG 18 White | Blue
01-11-D
CNTRL
DC- #011 AWG 18 White 0V DC
11-11-C

3 Wago
787-732
10A
24VDC

5
0V DC 24V DC
6 TERM4
Wago 280-681
1 2 AWG 20 White UPS: 0V
TERM5
Wago 280-684
1 2 AWG 20 Blue
10-3-N 07-1-D
3 #92 AWG 24 Yellow 3 AWG 20 Blue 08-4-A
04-5-H

7 AWG 20 White | Blue AWG 20 White | Blue AWG 20 Blue AWG 20 Blue
1 2 1 2
05-9-D 08-12-B 13-9-D 03-8-F
3 #VAC1 AWG 22 Black 08-3-K
3 AWG 20 Blue 09-11-E

07-5-O AWG 20 White | Blue 1 2 #85 AWG 22 Black 15-9-K 08-4-I AWG 20 Blue 1 2 #89 AWG 22 Red 14-5-K

8 #89A AWG 24 Green #81 AWG 24 Brown

3 3
10-11-E 13-4-O

AWG 20 White | Blue 1 2 #016 AWG 24 Green 09-10-I 04-6-H #92 AWG 24 Blue 1 2 AWG 20 Black UPS: 24V
10-2-N
09-4-O
3 AWG 20 White | Blue 09-11-L
3 #TC5 AWG 24 White 14-7-J

9 #VAC2 AWG 22 Black #93B AWG 24 Green #93 AWG 24 Blue AWG 20 White
1 2 1 2
08-3-M 16-9-O 14-4-I 04-4-G
3 #88 AWG 22 Black 3 AWG 20 Blue 08-4-K
14-7-K
1 2 AWG 20 White | Blue 08-12-E
1 2

10 AWG 20 White | Blue

3 3
08-12-K
1 2 AWG 20 White | Blue 09-3-O
3 AWG 20 White | Blue 13-10-D

11 AWG 20 White | Blue #92 AWG 24 Green

1 2
08-1-F 04-6-H
3 #TC5 AWG 24 Green 16-4-I

15-3-O #93 AWG 24 Green 1 2 AWG 20 White | Blue 08-2-F

12
3

Diversified Machine Systems 24VDC Power Distribution REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
02
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

2
AWG 16 Green-yellow SPIND
04-2-E
AWG 18 Green-yellow DBANK
04-10-E

3 VFD1
#90B AWG 18 Green-yellow DBANK
04-9-G

01-11-D GND AWG 10 Green-yellow GND GND #90 AWG 12 Green-yellow SPIND
04-2-H

01-4-I TERM1 AWG 10 Red R/L1 U/T1 L1 AWG 12 Red KC CONTACT

04-3-A

4 01-3-I TERM1 AWG 10 Red S/L2 V/T2 L2 AWG 12 Red KC CONTACT

04-3-A

01-3-I TERM1 AWG 10 Red T/L3 W/T3 L3 AWG 12 Red KC CONTACT

04-4-A
LSIS

5
LSLV0075S100-2EONNS

7.5kW

7 LSIS
LSLV0075S100-2EONNS

VFD1 7.5kW

8 AWG 20 Blue AWG 20 Yellow

24V IMOD1
02-7-P C1 A1 13-5-L

AWG 20 Blue Q1 EG AWG 20 Violet IMOD1

13-4-L

08-4-E RLY3 AWG 20 Brown P1 P3 AWG 20 Orange RLY6 08-4-J

9 08-4-G RLY4

RLY2
AWG 20 Red

AWG 20 Gray
P2 P4

08-4-D CM P5
#S3 AWG 22 Red CONTRL
SA V1 10-10-E

10
#S3 AWG 22 Black CONTRL
SB CM 10-10-E

SC
R1 R2
P2(+) B

AWG 14 White

AWG 14 White

AWG 14 White

AWG 14 White
11
HSD HSD
H0899D004 H0899D004
1300 W 1300 W
30 Ohms 30 Ohms

12

Diversified Machine Systems Inverter REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
03
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

1
L3 - Spindle Plate
VFD1 Hiteco
03-3-M SPIN1
2
QE-1F 8kW
03-2-M
VFD1 AWG 16 Green-yellow Shield
Shield CONNECTOR
CASE Spindle Motor
TERM-222 (Grey) 40A KC CONTACTOR #90 AWG 12 Green-yellow 2
TERM6

3 M
VFD1 AWG 12 Red 5/L3 6/T3 #90 AWG 12 Black L1
03-4-M 1

VFD1 AWG 12 Red AWG 12 Red 3/L2 4/T2 #90 AWG 12 Black L2
03-4-M 4
3~
VFD1 AWG 12 Red 1/L1 2/T1 #90 AWG 12 Black L3
03-4-M 3

4 AF26Z-30-00-21

24V AWG 20 White

CB11
1
Spindle Fan
2 #92 AWG 24 White
02-9-P P2
FAZ-C2/1-NA-DC-SP Spindle Fan
0V #92 AWG 24 Yellow
02-7-J P12

5 13-7-L IMOD1 #92 AWG 24 Brown

P5 S1+S5 Sensor- Tool Locked

13-6-L IMOD1 #92 AWG 24 Red P6 S2 Sensor- Tool Released

0V #92 AWG 24 Green

02-11-J P8 0VDC

6 02-8-L 24V #92 AWG 24 Blue

P9 24VDC Sensors

13-6-L IMOD1 #92 AWG 24 Pink P10 S1 OUTPUT

AWG 12 Red

AWG 12 Red

7 13-8-L IMOD1 #92 AWG 24 Violet P11 Overtemp Sensor

AWG 12 Red

AWG 24 Blue P13 24VDC OT/TC

#92
08-4-G RLY5 #92 AWG 24 Black P14 Tool Change Button

8
Shield CONNECTOR CASE

9 03-3-M VFD1
#90B

03-3-M VFD1 AWG 18 Green-yellow Shield

Shield

10 30A KD CONTACTOR #90B AWG 18 Green-yellow

GND
M6 BLK
220 V
RED BLUE
5/L3 6/T3 #90B T HITECO
3 AWG 18 Black W2 U2 V2
Boring- 29L0354008A
AWG 12 Red 3/L2 4/T2 2 #90B AWG 18 Black S

11 AWG 12 Red 1/L1 2/T1 1 #90B AWG 18 Black R

M U1 V1 W1

AF16Z-30-01-21 BLK RED BLUE

12 R S T

Diversified Machine Systems Spindle & Drill Bank REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
04
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

3
L5 - Gantry
X FAGOR

4 DRX
(BOTTOM)
ACSD-10L-S0
10A
Shield
Shield CONNECTOR
CASE
FAGOR
FKM22.30F.A3.000.11

GND AWG 12 Green-yellow #X2 AWG 18 Green-yellow 3 GND

01-11-D GND GND 3
CB6:2 AWG 14 Red 1 #X2 AWG 18 Black 1 1 U
01-2-P L1 U 1

5 01-2-P CB6:4 AWG 14 Red L2 V 2 #X2 AWG 18 Black 2 2

2
V M
01-1-P CB6:6 AWG 14 Red L3 W 3 #X2 AWG 18 Black 3 6
6
W 3~

(FRONT)

6
X4
COS 1 1 #X1 AWG 24 Green 8
8 MOTOR ENCODER

10
10

MOTOR ENCODER INPUT

X3 REFCOS 10 #X1 AWG 24 Yellow 1

19
1
1
TERM2 AWG 14 Yellow SIN 2 2 #X1 AWG 24 Blue 5
01-10-L L1 5
REFSIN 11 11 #X1 AWG 24 Red 6 9
6 8 1
TERM3 AWG 14 Yellow +485 19 19 #X1 AWG 24 White 2
01-7-L L2 2

7
7 12 10 2
-485 20 20 #X1 AWG 24 Brown 7 7
GND AWG 14 Green-yellow GND 25 25 #X1 AWG 24 Black 10
01-10-D GND 10 6 11 3
+8V 23 23 #X1 AWG 24 Violet 12 12 5 4
TEMP - 21 21 #X1 AWG 24 Gray 3
3
TEMP + 22 22 #X1 AWG 24 Pink 4

26
4

18
CHASSIS 26 26 SHIELD SHIELD

9
CONNECTOR CASE

8
*SET NODE ADDRESS
TO 1
SERCOS OUT Sercos Jumpers DRY
06-9-E
CONTRL Sercos Cable SERCOS IN
10-4-D

9 08-4-C RLY2 AWG 20 Violet

AWG 20 Red
SPEED
DRIVE
X2
AWG 20 Violet
AWG 20 Red
DRY:SPEED
06-9-D
08-4-B RLY1 DRY:DRIVE
06-9-D
02-7-G 0V AWG 20 White | Blue COMMON AWG 20 White | Blue DRY:0V
06-10-D

10

11

12

Diversified Machine Systems X Axis - Servo REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
05
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

3
L6 - Bridge
Y
4 DRY
FAGOR
ACSD-10L-S0
10A Shield CONNECTOR
FAGOR
FKM22.30F.A3.000.11
CASE
(BOTTOM) Shield
GND AWG 12 Green-yellow #Y2 AWG 18 Green-yellow 3 GND
01-8-D GND GND 3

5 CB7:2 AWG 14 Red 1 #Y2 AWG 18 Black 1 1 U

01-4-P L1 U 1

01-4-P CB7:4 AWG 14 Red L2 V 2 #Y2 AWG 18 Black 2 2

2
V M
01-3-P CB7:6 AWG 14 Red L3 W 3 #Y2 AWG 18 Black 3 6
6
W 3~

6 (FRONT)
X4
COS 1 1 #Y1 AWG 24 Green 8
8 MOTOR ENCODER

10
10

MOTOR ENCODER INPUT

X3 REFCOS 10 #Y1 AWG 24 Yellow 1

19
1
1
TERM2 AWG 14 Yellow SIN 2 2 #Y1 AWG 24 Blue 5
01-9-L L1 5
REFSIN 11 11 #Y1 AWG 24 Red 6 9
6

7
8 1
TERM3 AWG 14 Yellow +485 19 19 #Y1 AWG 24 White 2
01-8-L L2 2 7 12 10 2
-485 20 20 #Y1 AWG 24 Brown 7 7
GND AWG 14 Green-yellow GND 25 25 #Y1 AWG 24 Black 10
01-10-D GND 10 6 11 3
+8V 23 23 #Y1 AWG 24 Violet 12 12 5 4
TEMP - 21 21 #Y1 AWG 24 Gray 3
3
TEMP + 22 22 #Y1 AWG 24 Pink 4

26
4

18
CHASSIS 26 26 SHIELD SHIELD

9
CONNECTOR CASE

*SET NODE ADDRESS

TO 2 Sercos Jumpers
SERCOS OUT DRZ
07-11-E
DRX Sercos Jumpers SERCOS IN
05-8-J

9 AWG 20 Violet SPEED

X2
AWG 20 Violet
05-9-J DRX:SPEED DRZ:SPEED
07-11-D
05-9-J DRX:DRIVE AWG 20 Red DRIVE AWG 20 Red DRZ:DRIVE
07-12-D
05-9-J DRX:0V AWG 20 White | Blue COMMON AWG 20 White | Blue DRZ:0V
07-12-D

10

11

12

Diversified Machine Systems Y Axis - Servo REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
06
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

1 IMOD2 AWG 20 Black 33 34

14-5-E
AWG 20 Blue 44
02-6-P 24V AWG 20 Blue
01-11-O 24V:Z PWR AWG 20 Blue

#Z2 AWG 16 Black (4)

43

2
24 22 14 12
#Z2 AWG 16 Black (5)
24 K2

AWG 20 White | Blue 23 OMRON

3 21 11
01-11-O 0V: Z PWR AWG 20 White | Blue 12
G7SA-3A1B

RLY11
Z-Brake PS Fault
Wago 788-312
11

4 A2 A1
1 0

AWG 20 Black OMOD2 15-8-I

AWG 20 White | Blue 0V
02-8-G

5 AWG 20 Blue

AWG 20 White | Blue L7 - Backbone

Z
FAGOR
FKM22.30F.A3.010.11
6 FAGOR
ACSD-10L-S0
#Z2 AWG 16 Black (4) 4
4 24V +

DRZ 10A #Z2 AWG 16 Black (5) 5 0V _ Brake

5
(BOTTOM) Shield
GND AWG 12 Green-yellow #Z2 AWG 16 Green-yellow 3 3 GND
01-7-D GND GND

7 01-6-Q CB8:2 AWG 14 Red L1 U 1 #Z2 AWG 16 Black 1 1 1 U M

CB8:4 AWG 14 Red 2 #Z2 AWG 16 Black 2 2 2 V 3~
01-6-Q L2 V

CB8:6 AWG 14 Red 3 #Z2 AWG 16 Black 3 6 6 W

01-5-Q L3 W

8 (FRONT)
X4
Shield CONNECTOR CASE

COS 1 1 #Z1 AWG 24 Green 8 8 MOTOR ENCODER

10
10
MOTOR ENCODER INPUT
X3 REFCOS 10 #Z1 AWG 24 Yellow 1
19
1
1
TERM2 AWG 14 Yellow SIN 2 2 #Z1 AWG 24 Blue 5
01-9-L L1 5

9
REFSIN 11 11 #Z1 AWG 24 Red 6 9
6 8 1
TERM3 AWG 14 Yellow +485 19 19 #Z1 AWG 24 White 2
01-8-L L2 2 7 12 10 2
-485 20 20 #Z1 AWG 24 Brown 7
7
GND AWG 14 Green-yellow GND 25 25 #Z1 AWG 24 Black 10
01-10-D GND 10 6 11 3
+8V 23 23 #Z1 AWG 24 Violet 12
12 5 4
TEMP - 21 21 #Z1 AWG 24 Gray 3
3

10
TEMP + 22 22 #Z1 AWG 24 Pink 4
26

4
18

CHASSIS 26 26 SHIELD SHIELD

9

CONNECTOR CASE
*SET NODE ADDRESS
TO 3
SERCOS OUT Sercos Cable CONTRL
10-3-D

11
DRY Sercos Jumpers SERCOS IN
06-8-I

X2
06-9-J DRY:SPEED AWG 20 Violet SPEED

06-9-J DRY:DRIVE AWG 20 Red DRIVE

06-10-J DRY:0V AWG 20 White | Blue COMMON

12

Diversified Machine Systems Z Axis - Servo REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
07
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P
FMT 5X12 VAC ZONES
1 PHYSICAL VALVE LAYOUT VACUUM ZONE LAYOUT KC CONTACTOR
RELAY
JUMPER
0V AWG 20 White | Blue A2 A1 AWG 20 Black
02-11-G
4 3 2 1 4 ABB
AF26Z-30-00-21

2 3 KD CONTACTOR

02-9-G
02-7-J
FRONT OF MACHINE
2 02-12-J 0V AWG 20 White | Blue A2 A1 AWG 20 Red
ABB
1 AF16Z-30-01-21

0V

0V
AWG 22 Black
AWG 22 Black
#VAC1

#VAC2
05-9-D

05-9-D

04-8-H

13-8-L

03-9-K
02-7-P

02-9-P
03-9-F

03-9-F

03-9-F

02-8-L

AWG 20 Black
4

2
2
IMOD1
24V

24V

24V
VFD1
VFD1

VFD1

VFD1

SPIND

AWG 20 Red
XAXIS

Vac Valve 2
Vac Valve 1
DRX

VAC-VALVE-200-2
VAC-VALVE-200-2
5

#92 AWG 24 Black

AWG 20 Orange
AWG 20 Blue

AWG 20 Blue
AWG 20 Violet

K2 Reps
K2 Reps
AWG 20 Brown

AWG 20 Black
AWG 20 Gray

AWG 20 Blue
AWG 20 Red

SOL6
SOL5
AWG 20 Red

1
1

AWG 22 Red
AWG 22 Red
6

#VAC2
#VAC1
AWG 20 Gray AWG 20 Gray

7
24 22 14 12 24 22 14 12 24 22 14 12 24 22 14 12 24 22 14 12 24 22 14 12 24 22 14 12 24 22 14 12

8 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11

RLY1 RLY2 RLY3 RLY4 RLY5 RLY6 RLY7 RLY8

E-Stop Speed Enable Spindle CW Spindle CCW Tool Button Drill Bank Vac Valve 1 Vac Valve 2
Wago 788-384 Wago 788-312 Wago 788-312 Wago 788-312 Wago 788-312 Wago 788-312 Wago 788-312 Wago 788-312

9 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1

10
AWG 20 White | Blue

AWG 20 White | Blue

AWG 20 White | Blue

AWG 20 Yellow
AWG 20 Brown

AWG 20 Black
AWG 20 Violet

AWG 20 Gray
AWG 20 Red

AWG 20 Red
AWG 20 Gray

11
OMOD1

OMOD1

OMOD3

OMOD2

OMOD2
OMOD1
SFTY

SFTY
0V

0V

0V
12
09-6-L

09-9-L

02-10-J

15-1-H

15-2-H

16-5-G

02-10-J

15-10-I

15-10-I
02-7-J

15-3-H

Diversified Machine Systems Relays REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
08
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

1
E-STOP LOOP
2 BRIDGE LEFT

AWG 20 Red 1 2 AWG 20 Red KB CONTACTOR

AWG 20 Black AWG 20 Black
1 2 AWG 20 Yellow A1 A2 AWG 20 White | Blue 0V 02-10-J

#80A

#80A
#80A

#80A
ABB
AF26Z / CAL4-11

E-STOP LOOP
1 2 3 4 5 6 7 8 KA CONTACTOR

4 AWG 20 Brown A1 A2 AWG 20 White | Blue 0V 02-8-G

#015

#015

#80B
#80B
#80B

#80B
#015

#015
ABB
AF26Z / CAL4-11
1 2 1 2

5
1 2 1 2

MONITOR BRIDGE RIGHT AWG 20 Brown

To0 So5 So4 So3 So2 So1 So0

KA Contactor
Emergency Stop AWG 20 Red
Si0

16 Safety Inputs, 6 Safety Outputs, 4 Test Output, 4 AUX Output Safety PLC
AWG 20 Yellow KB Contactor
16 Safety Inputs, 6 Safety Outputs, 4 Test Output, 4 AUX Output Safety PLC

Emergency Stop AWG 20 Black

Si1

6 Controller Fault Output #05 AWG 22 Red LOCAL I/O 12-3-M

08-12-C RLY1 AWG 20 Gray Safe Stop Relay
Si2

KB CONTACTOR KA CONTACTOR <OPEN>

Reset Switch AWG 20 Black AWG 20 Black
Si3

32 31 32 31 <OPEN>
<OPEN> AF26Z / CAL4-11 AF26Z / CAL4-11
Si4

7
ABB ABB <OPEN>
Run/Setup Mode
Si5

AWG 20 Red
<OPEN> Emergency Stop
Si6

<OPEN> AWG 20 Black

To1
Si7

8
Emergency Stop
<OPEN>
Si8

To2
<OPEN> <OPEN>
24V Si15 Si14 Si13 Si12 Si11 Si10 Si9

Emergency Reset Button

<OPEN> #016 AWG 24 Black 4 3 #016 AWG 24 White

To3
9
Emergency Reset Button
<OPEN> Schneider Electric
ZB4BW0B61
AWG 20 Red

Ao3 Ao2 Ao1 Ao0

08-12-D RLY2 Speed Enable Relay
<OPEN>
0V #016 AWG 24 Green X2 X1 #016 AWG 24 Red Emergency Reset LED
02-8-J
<OPEN>

10
Emergency LED LOCAL I/O #05 AWG 22 Black Controller Fault Input
12-3-F
<OPEN>

Safety PLC
KEYENCE
GC-1000
<OPEN>
Safety PLC
KEYENCE
GC-1000

<OPEN>
02-9-J 0V AWG 20 White | Blue

0V
AWG 20 Blue 24V 02-7-P

11 09-N-5

12

Diversified Machine Systems Safety PLC REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
09
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P
IN-LINE ETHERNET COUPLER

1
TO BE MOUNTED ON MAIN CABINET

Ethernet Cable Ethernet Cable

H66
DVI-D

H31
2 B32 SERCOS H30A H30B H30C
H31B ETHERNET H30 H61 AWG 14 Green-yellow
GND
CNTRL
11-5-C

02-8-P 24V AWG 20 Black

02-6-J 0V AWG 20 White

3 USB

ZAXIS:OUT

BOTTOM
07-11-I 9 8 7 6 5 4 3 2 1
6 5 4 3 2 1 (LI 9-18)
OUT IN

(LO 1-4) Note-

0V DC

LO8

LO7

LO6

LO5

24V
Red Dash= MISSING TOOTH

LI16

LI15

LI14

LI13

LI12

LI11

LI10

LI9

0V
4
XAXIS:IN
05-9-E

I24 I23
X27
B10

AWG 20 Black
EMERGENCY
I65 A22
5 RELAY

AWG 20 White
24V
LI1
LI3
LI5

LI2
LI8

LI7

LI6

LI4
LO1
LO3

LO2
LO4

24V
2 1
(LO 5-8) (LI 1-9)
BAT DIS DIS 24V 0V GND

0V
MODE BAT-2 BAT-1
6 5 4 3 2 1 9 8 7 6 5 4 3 2 1
B64

EtherCAT Cable RIOW-E

13-6-C

AWG 20 Green-yellow
CAN1 WHITE CAN I/O: H
11-2-K I/Os SHOWN ON LOCAL I/O PAGE FAGOR
CL SH CH

LO SH HI

8070 Q7-A UPS

B28

CAN1 BLACK CAN I/O: SHIELD

11-2-K
CAN1 BROWN CAN I/O: L
11-2-K

INPUT
24V DC

CNTRL
GND
0V

11-6-C
8
15
5
10

#022

OUTPUT
AWG 22 Red 24V DC
E21

#022 AWG 22 Black 0V DC

9
11
1
6

SHIELD
14

BAT. CONTROL
SH
10
#S3 AWG 22 Red INVR #065 AWG 24 Black
AO
I26

03-10-K 24
#S3 AWG 22 Black INVR
GND 03-10-K
34
SHIELD #065 AWG 24 Red
R1
12345678

#89A AWG 24 Green 0V

02-8-J

11
#065 AWG 24 Green
R2
#89A AWG 24 Red IMOD2
14-6-H
FRONT

I25

*NOTE- REMOVE JUMPER (BOTTOM ROW) 14,24,34,R1,R2

KEEP JUMPER- (TOP ROW) 13,23,33,24V

12

Diversified Machine Systems Controller REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
10
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

1 BACK SIDE OF OPERATOR PANEL

SHIELD

SHIELD
CANH
LT

CANL
GND 0 1

GND

GND
CH
SH

SH
CL
Fagor
83760024 ADDRESS
ON
F 0 1 CAN1 BROWN CNTRL
10-7-D

2
4 3 2 1

B C DE

2
CAN1 BLACK CNTRL
10-7-D
#015 AWG 24 RED

3 4 5 6
CAN1 WHITE CNTRL
10-6-D
#015 AWG 24 BLACK
ON

A
7 8 9
1,2,3 IS ON
4 IS OFF GND
REFER TO SAFETY PAGE I8 Nodka

3 BACK SIDE OF MONITOR

I7 PANEL5000-C172-L
I6

I5

I4
#015 AWG 24 WHITE
24V I3
#015 AWG 24 GREEN
0V I2

4 GND I1

5V

AWG 14 Green-yellow

5 10-2-L CNTRL AWG 14 Green-yellow

GND #011 AWG 18 Green

01-8-D

GND #012 AWG 18 Green

01-9-D

6
VGA DVI DC IN USB
24V 0V

10-7-N CNTRL AWG 20 Green-yellow

USB
7
AWG 14 Green-yellow
DVI-D

AWG 20 Blue
MONITOR DOOR MONITOR ENCLOSURE
GROUND STUD GROUND STUD

AWG 20 White | Blue

9 TRM4 CONTROLLER 24V DC
WAGO 280-684

02-2-G 24V #011 AWG 18 Black 1 2 AWG 20 Blue

3 AWG 20 Blue LOCAL 12-2-F

10 12-3-M LOCAL AWG 20 Blue 1 2 AWG 20 Blue LOCAL 12-7-M CB29 Monitor
3 AWG 20 Blue 1 2 AWG 20 Blue

FAZ-C2/1-NA-DC-SP 2A

11
TRM5 CONTROLLER 0V DC
WAGO 280-681

0V #011 AWG 18 White 1 2 AWG 20 White | Blue

02-3-G
3 AWG 20 White | Blue LOCAL 12-6-M

12 AWG 20 White | Blue AWG 20 White | Blue

LOCAL 1 2 LOCAL
12-7-F 12-10-M
3 AWG 20 White | Blue

Diversified Machine Systems Operator Panel REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
11
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

1 PIN 1
MISSING TOOTH
I24
I23
2

8070 Q7-A PLATFORM

CNTRL

8070 Q7-A PLATFORM

AWG 20 Blue 24V DC

24V
11-10-G CNTRL
AWG 20 Blue 24V DC

24V
11-10-C

3 Emergency Signal In #05 AWG 22 Black SFTY

LI1
09-10-L
/EMERINP
Emergency Signal Out #05 AWG 22 Red

LO1
SFTY
09-6-F
Run Mode /EMEROUT

LI2
I_RUNMODE

4
<OPEN>

LO2
<OPEN>

LI3
<OPEN>

LI4
<OPEN>

LO3
5 <OPEN>
LI5 <OPEN>

LO4
<OPEN>
LI6

6
CNTRL
<OPEN> AWG 20 White | Blue 0V DC
LI7

11-12-G

0V
<OPEN>
LI8

CNTRL
AWG 20 Blue 24V DC

24V
11-10-G
CNTRL

7 AWG 20 White | Blue 0V DC

11-12-C
0V

<OPEN>

LO5
<OPEN>
LI9

8
<OPEN>
LI10

LO6
<OPEN>
LI11

<OPEN>
<OPEN>

LO7
9
LI12

<OPEN>

8070 CONTROLLER
<OPEN>

LO8
LI13

<OPEN>

8070 Q7-A
10
CNTRL

FAGOR

0V DC
AWG 20 White | Blue
LI14

<OPEN> 0V DC
11-12-G
8070 CONTROLLER

LI15

<OPEN>
8070 Q7-A

12-C-2
FAGOR

11
LI16

Handwheel Select
I_HNDWLSLCT

12-J-2

12

Diversified Machine Systems Controller- Local I/O REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
12
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

3 RIOW-E
IL EC BK-PAC

CONTR-FAG-891
Low Air Pressure Switch #81 AWG 24 Blue #81 AWG 24 Brown 24V

I17
1.1
02-8-P
I_/AIRFLT

03300061
4
Reset
RDY
Spin Run Signal AWG 20 Violet
RUN VFD1

I18
2.1
03-8-K
I_ROTATE

5
ERR Spin Fault Signal AWG 20 Yellow VFD1

I19
1.2
03-8-K
I_SPINFLT

Spin "Tool Release" Sensor #92 AWG 24 Red SPIND

I20
2.2
04-5-H
1.1 2.1 I_DRAWDN

6 Spin Drawbar Up Sensor #92 AWG 24 Pink SPIND

I21
1.3
CONTRL EtherCAT Cable 04-6-H
10-6-D 1.2 2.2 I_DRAWUP

IN

7
Spin "Tool In" Sensor #92 AWG 24 Brown SPIND

I22
2.3
04-5-H
1.3 2.3 I_TOOLIN

RIOW-E Input Mod 1

OUT Spin Overtemp Sensor #92 AWG 24 Violet SPIND

I23
1.4
04-7-H
1.4 2.4 I_SOVERTEMP

FAGOR
Manual TC Button Pushed AWG 20 Black RLY5

I24
2.4
08-4-H
I_MANTCB

9
02-7-L 24V AWG 20 Blue

01-9-D GND AWG 20 Green-yellow

10 02-11-J 0V AWG 20 White | Blue

11

12

Diversified Machine Systems CAN I/O_IMOD1 REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
13
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

4 SMC D-B53
CONTR-FAG-891

Dust Hood Up Sensor #93 AWG 24 Black AWG 20 Blue AWG 20 Brown #93 AWG 24 Blue 24V
I17
1.1

02-9-L
I_DUSTUP

L3 - Spindle Plate
03300061

Z-Brake PS Fault AWG 20 Black Z-BRK:RLY

I18
2.1

07-1-D

5
I_ZPSFAULT

24V #89 AWG 22 Red BROWN

Low Vacuum Sensor 02-8-P
I19
1.2

I_LOWVAC

SMC - Z80L
TERM7

6 Tool Probe Sensor AWG 20 Red

Wago 280-671
1 2 #89A AWG 24 Red CTRL:I25
I20
2.2

10-11-E
#89 AWG 22 Black

SMC - MGPM16-50
I_TPROBE 3 BLUE

Sliding Rack/Carousel In #TC5 AWG 24 Black B3 AWG 24 White

BLUE BROWN 24V
I21
1.3

02-9-P

7
I_RACKIN
SMC D-A53L #TC5
0V #88 AWG 22 Black
02-9-J
#TC5 AWG 24 Red B4
BLUE BROWN
I22
2.3

Sidling Rack/Carousel Out

I_RACKOUT
SMC D-A53L
OMOD1 #88 AWG 22 Red
15-6-I

8
RIOW-E Input Mod 2

TOOL SETTER SOLENOID

I23
1.4

Material Probe Up Aventics/Bosch

I_MATPROBEUP
R422101209
4V
FAGOR

I24
2.4

Material Probe Down

9
I_MATPROBEDN
AIR TUBING

10

11

12

Diversified Machine Systems INPUT MOD 2 & Tool Setter REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
14
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

IB IL 24 DO 8/HD-ECO
Fagor 3300063
Spin Clockwire Rotation AWG 20 Brown RLY3

1.1
08-12-F

O1
O_SPIN_CW

2
Spin Counter-CW Rotation AWG 20 Red RLY4

2.1
08-12-G

O2
O_SPIN_CCW

Tool Button Enable AWG 20 Violet RLY5

1.2
08-12-I

O3
O_TCBENABLE
L2 - Z-Axis Box
3 Spin Drawbar Down/UP Solenoid #93 AWG 24 Yellow AWG 22 Red 1
SOL1 Drawbar Dn/Up
2 AWG 22 Black #93 AWG 24 Green AWG 24 Green 0V

2.2
02-12-G

O4
O_DRAWDN/UP #SD1 #SD1 #93
TopSource Pneumatics
4V110-06-DC24V

4
<OPEN>

1.3
O5
SOL3 Purge *NOTE- NO PURGE REGULATOR NEEDED
Spin Purge/Cone Cleaning #93 AWG 24 Orange AWG 22 Red 1 2 AWG 22 Black #93 AWG 24 Green FOR HITECO SPINDLES

2.3
O6
O_SPURGE #SD3 TopSource Pneumatics #SD3

5 3V110-06-DC24V

RIOW-E Output Mod 1

SOL4 Dust Hood
Dust Hood #93 AWG 24 Red AWG 22 Red 1 2 AWG 22 Black #93 AWG 24 Green

1.4
O7
Phoenix Contact
O_DUSTHD #SD4 TopSource Pneumatics #SD4
4V110-06-DC24V

6
Econo Probe Solenoid #88 AWG 22 Red SETTER

2.4
14-8-K

O8
O_PROBE1ON

7
IB IL 24 DO 8/HD-ECO

Bit Blow Off

1.1
O9
O_BITCOOL

Material Probe

O10
2.1
8
O_MATPROBE

Z-Brake Safety Relay AWG 20 Black ZBRAKE:+0

O11
1.2
07-5-O
O_ZBRAKE

9 Pop-Up Pins #85 AWG 22 Red

SOL18
1
Pop-up Pins
2 #85 AWG 22 Black
O12

0V
2.2

02-8-J
O_POPUP
TopSource Pneumatics
4V110-06-DC24V

Vacuum 1 AWG 20 Black

O13

RLY7
1.3

08-12-L

10
O_VAC1

Vacuum 2 AWG 20 Yellow

O14

RLY8
2.3

08-12-N
O_VAC2
RIOW-E Output Mod 2

11
O15
1.4
Phoenix Contact
Fagor 3300063

<OPEN>
O16
2.4

12
<OPEN>

Diversified Machine Systems OUTPUT MOD 1 & 2 REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
15
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical
 A B C D E F G H I J K L M N O P

IB IL 24 DO 8/HD-ECO
Fagor 3300063

O17
1.1
<OPEN>

1 2 3 4

O18
2.1
<OPEN>

5 6 7 8 9
00L0487698A

O19
1.2
<OPEN>

3 PNEUMAX
00L0487698A

O20
2.2
<OPEN>

SOL19 Tool Rack In

1 2 3 9 10 11 12 13 14 15 16 17 18 19
4
Tool Rack In AWG 24 Yellow 1 2 #TC5 AWG 24 Green 4 5 6 7 8

O21
0V

1.3
02-11-J
O_RACKIN #TC5
TopSource Pneumatics
3V110-06-DC24V
20 21 22 23 24 25 26 27 28 29 30 31 32 GND GND GND GND GND
SOL20 Tool Rack Out 33 34 35 36 37
Tool Rack out AWG 24 Orange 1 2 #TC5 AWG 24 Green

O22
2.3
O_RACKOUT #TC5

5
TopSource Pneumatics
3V110-06-DC24V
RIOW-E Output Mod 3

PIN1 - WHITE
Drill Bank CW Rotation AWG 20 Gray PIN2 - BROWN

O23
RLY6

1.4
08-12-J
Phoenix Contact

O_DRILLSIG
PIN3 - GREEN
PIN4 - YELLOW
SOL9 Solenoid Bank- PIN1
PIN17 - WHITE/GREY *NOTE- USE SOLENOID BANK
6
Drill Bank 1 AWG 24 White AWG 24 White 1 2
O24
2.4 FOR DRILL BANK
O_DRILL1 #93B PNEUMAX 00L0487698A PIN18 - GREY/BROWN
PIN19 - WHITE/PINK
Green|Red PIN20 - PINK/BROWN
PIN21 - WHITE/BLUE

7
IB IL 24 DO 8/HD-ECO

SOL10 Solenoid Bank- PIN2

Fagor 3300063

Drill Bank 2 AWG 24 Brown AWG 24 Brown 1 2

O25

#93B GREEN (GND) PIN33 - GREEN/RED

1.1

O_DRILL2 #93B PNEUMAX 00L0487698A

PIN34 - YELLOW/RED
SOL11 Solenoid Bank- PIN3 PIN35 - GREEN/BLACK

8
Drill Bank 3 AWG 24 Red 1 2
AWG 24 Green PIN36 - YELLOW/BLACK
O26
2.1

O_DRILL3 #93B PNEUMAX 00L0487698A PIN37 - GREY/BLUE

Yellow|Red
SOL12 Solenoid Bank- PIN4
Drill Bank 4 AWG 24 Yellow AWG 24 Yellow 1 2
O27
1.2

O_DRILL4 #93B PNEUMAX 00L0487698A

9
#93B AWG 24 Green 0V
02-9-J
SOL13 Solenoid Bank- PIN17
Drill Bank 5 AWG 24 Black AWG 24 White/Grey 1 2
O28
2.2

O_DRILL5 #93B PNEUMAX 00L0487698A

Green|Black
SOL14 Solenoid Bank- PIN18

10
Drill Bank 6 AWG 24 Gray AWG 24 Grey/Brown 1 2
O29
1.3

O_DRILL6 #93B PNEUMAX 00L0487698A

SOL15 Solenoid Bank- PIN19

Drill Bank 7 AWG 24 Violet AWG 24 White/Pink 1 2
O30
2.3

O_DRILL7 #93B PNEUMAX 00L0487698A

11
Yellow|Black
RIOW-E Output Mod 4

SOL16 Solenoid Bank- PIN20

Drill Bank 8 AWG 24 Pink AWG 24 Pink/Brown 1 2
O31
1.4
Phoenix Contact

O_DRILL8 #93B PNEUMAX 00L0487698A

SOL17 Solenoid Bank- PIN21

12
Drill Bank 9 AWG 24 Blue AWG 24 White/Blue 1 2 Gray|Blue
O32
2.4

O_DRILL9 #93B PNEUMAX 00L0487698A

Diversified Machine Systems OUTPUT MOD 3 & 4 REVISION

1068 Elkton Dr. 0

Colorado Springs, CO 80907 0 8/17/2022 ndindyal
REV. DATE NAME CHANGES SCHEME
Support: (855) 266-5063
FMT-4585
LOCATION:
L1 Main Electrical Cabinet
User data 1 User data 2
16
CONTRACT: SCM Group N.A. #38 F70-4-8-12QLV/B
Document realized with version : 2022.0.5.3

SOLIDWORKS Electrical