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2005 Ford Focus ZX5 S 2005 ENGINE Exhaust System - Focus SPECIFICATIONS GENERAL SPECIFICATIONS 2005 ENGINE Exhaust System - Focus GENERAL SPECIFICATIONS Ttem Specification High Temperature Nickel Anti-Seize ESE-M12A4-A Lubricant F6AZ-9L494-AA (in Canada CXG-2-B) Catalytic Converter Flange Surface 0.76 mm (0.0295 in) Warpage (maximum) TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Description Nm Ib-ft Catalytic converter nuts 55 41 Catalytic converter-to-flex. 47 35 pipe nuts Catalytic converter-to- 47 35 muffler nuts Muffler assembly flange nuts 47 35 ‘Clamp nuts a7 35 Heated oxygen sensor 47 35 (HO28) Catalyst monitor sensor 47 35 (CMS) Manifold heat shield bolts u 8 Support bracket bolts 47 35 Catalytic converter-to-engine 47 35 bracket bolts Roll restrictor bolts 48 35 Lifting eye bolt 45 33 DESCRIPTION AND OPERATION EXHAUST SYSTEM 2005 Ford Focus ZX5 S 2005 ENGINE Exhaust System - Focus Them | Part Number | Description Wem | Part Number [Description 1 [50232 ‘Catalyeie convener 7 [pce ‘Culalyst monitor sensor 2_[sK222 Mounting bracket {| _ics) 3 [5K291 Mounting bracket 8 [sane Isoltor toe Tear cid 9 [e292 Cement 5 fois Gasket wo_[9851 Gasket 6 fora Heat oxygen (EGO) ar pscn0s Fete pie Fig, 1: Identifying Exhaust System Components - Vehicles With 2.0L PZEV Engine Courtesy of FORD MOTOR CO. 2005 Ford Focus ZX5 S 2005 ENGINE Exhaust System - Focus tem | Part Number | Description item [ Part Number [Description 1 [50232 Catalytic convener 7 [Gea ‘Caalyst monitor sensor 2 | 5K222 ‘Mounting bracket {CMS) 3 [sK291 “Mounting bracket 8 a =a | 5K2e2 Hat shield (ue and conve 5) 9H8. Gasket To_[asi Gasket 6 | 9rera Heated oxygen (HEGO) Fig. 2: Identifying Exhaust System Components - Vehicles With 2.0L Zetec And 2.3L Engines Caurtecy of FORD MOTOR CO. 2005 Ford Focus ZX5 S 2005 ENGINE Exhaust System - Focus The exhaust systems are of a two-piece construction for production and five-piece construction for service. Catalytic Converter The catalytic converter plays a major role in the emission control system. The catalytic converter works as a gas reactor. It's catalytic function is to speed up the heat producing chemical reaction between components of the exhaust gases in order to reduce the air pollutants. Because of the high temperatures at which the catalytic converter operates, the vehicle body areas around the catalytic converter are protected by heat shields. The catalytic converter controls three emissions; Hydro carbons (HC), carbon monoxide (CO) and oxides of nitrogen (NOx). DIAGNOSIS AND TESTING EXHAUST SYSTEM Special Tool(s) SPECIAL TOOLS Exhaust Back Pressure Gauge 309- D002 (D9SL~6000-A) or equivalent $T1493-A Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A) 2005 Ford Focus ZX5 S 2005 ENGINE Exhaust System - Focus ae

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