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Article history: Supercritical antisolvent fractionation (SAF) was evaluated in the fractionation and concentration of a
Received 7 November 2012 family of beneficial plant compounds called lignans from the ethanol extract of flaxseed. The amount of
Received in revised form lignans obtained in different fractions was studied under varying pressures (10–30 MPa), CO2 flow rates
15 December 2012
(5–15 kg h−1 ) and times of treatment (60–180 min) in a three-stage fractionation column with constant
Accepted 16 December 2012
temperature fixed at 313, 323 and 333 K. The determination of lignan content was performed by HPLC cou-
pled with a coulometric array detector. The effects of each individual variable as well as their interactions
Keywords:
were investigated using a full factorial design with three factors and two levels and the optimal condi-
Supercritical carbon dioxide
Antisolvent
tions were calculated through response surface methodology. A statistically significant increase in lignan
Fractionation content was obtained after the SAF process; from an average initial lignan content of 1.66 ± 0.13 g L−1 it
Flaxseed was possible to obtain a total lignan content ranging from 3.42 to 12.96 g L−1 . We conclude that SAF is an
Lignans appropriate technique for the isolation of lignans from flaxseed.
Ethanol extract © 2013 Elsevier B.V. All rights reserved.
0896-8446/$ – see front matter © 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.supflu.2012.12.028
G. Perretti et al. / J. of Supercritical Fluids 75 (2013) 94–100 95
developed to contain 0.1–90% SDG by weight depending on serv- as follows: once removed from cold storage, 120 g of fresh seeds
ing size. For products with high water content that are consumed were ground in a laboratory grinder (Osterizer Sunbeam Model No.
in large amounts such as drinks and soups, the SDG content can 4153-50) at maximum speed for 30 s. Solvent defatting was per-
be appropriately decreased to a range 0.001–10% by weight, for formed over 2 h using 500 mL of petroleum ether (25:6, v:w) under
example [11]. magnetic stirring at room temperature; the mixture was filtered
After the first studies of SDG by Bakke and Klosterman (1956) with a 22.09 cm2 steel mesh (0.5 mm pore size) and the resid-
[13], some methods for the analysis of lignans and other phenolic ual petroleum ether was evaporated for 1 h at room temperature
compounds from flaxseeds have been reported [14,15]. Literature under a constant stream of air. The defatted seeds, now weighing
shows that lignans can be extracted from flaxseed and other matri- approximately 100 g, were stirred for 2 h at room temperature in
ces, using dioxane, methanol [13], ethanol or enzymatic hydrolysis, 600 mL of ethanol, water and 1 M NaOH at a ratio of 4:1:1 (v:v:v).
followed by different purification systems [13–17]. The extraction After extraction, this solution was filtered with the above described
methods vary in relation with the sample matrix and the target steel mesh, neutralized with glacial acetic acid to pH 6 and cen-
compound [14]. The method of sample preparation described in trifuged at 6000 × g for 20 min to precipitate and remove water
this article shows, after experimental tests, a high content of lig- soluble polysaccharides and proteins. For each run, the preparation
nans, the use of non-toxic solvents and the use of a short time of fresh ethanolic extract was repeated.
compared to the methods shown in the literature [14].
Our laboratory has studied the application of supercritical fluids
extraction to valorize flaxseed oil. We found extraction from ground 2.3. Supercritical antisolvent fractionation
flaxseed yields 19.5 ± 0.9% oil by weight using neat SC-CO2 (super-
critical carbon dioxide), and 23.0 ± 2.2% oil by weight with the use The SAF experiments were conducted in triplicate, using a
of ethanol as a co-solvent. The quality of the extracted oils was ana- Muller Extract Company GmbH (Koburg, Germany) pilot plant
lyzed by common parameters (e.g., free acidity, peroxide number) (Fig. 1), equipped with a three-stage fractionation column (total
and functional aspects (e.g., polyphenol content, lignan content). length 3 m, diameter 3 cm) with an internal volume of 2 L and
We found the oils obtained by supercritical fluid extraction were packed with stainless steel Raschig rings (10 mm × 10 mm); each
generally comparable to oils produced by traditional extraction column stage was individually thermostated. The separation sec-
technologies, with an increase in total polyphenol extraction but tion of the plant consisted of a 1 L cylindrical separator followed by
without an increase in lignan extraction [18–20]. The same authors two cyclonic separators, both set at 303 K and 6 MPa. Each exper-
already studied the behavior of flax seed oil fractionation by neat iment was conducted in one batch with a feed of 350 mL. The
supercritical carbon dioxide under pressures from 10 to 33 MPa three-stage column temperatures were fixed at 313, 323 and 333 K,
and temperatures of 313, 323, and 333 K, even if in this specific from the bottom to the top. These temperatures were chosen fol-
case a low efficiency was observed (no statistical differences for lowing some suggestion reported in the literature of supercritical
p < 0.05) [18]. Additionally, we also studied the shelf life of flaxseed fluids fractionation [23,24] to preserve the ethanol evaporation,
oil and SDG content [21]. In all those experiments, the concentra- to save energy and to explore the behavior at the related den-
tion of lignans in flaxseed oil was very low (2–4 mg kg−1 ), probably sities. This determined a density gradient in the solvent stream,
due to the polar and polymeric nature of lignans and their pres- with SC-CO2 densities varying along the column. The feed was
ence as glycosides. It is known that when polar compounds have introduced into the column from the bottom. At the end run, the
to be concentrated and fractionated from an organic solution, the residual fraction (RF) was recovered from the bottom of the column
hydrophobic character of CO2 can be an advantage. In this con- and measured. The separator fraction (SF) was recovered in the
text, the supercritical antisolvent fractionation (SAF) process could separator.
improve lignan extraction because it involves the continuous con-
tact between the SC-CO2 and the liquid mixture in a pressurized
vessel during concentration and fractionation [22]. 2.4. Experimental design and statistical software
The aim of this study was to assess the efficiency of SAF for the
concentration of flaxseed lignans using an ethanol extraction of The effects of three variables affecting the concentration of lig-
lignans obtained from defatted flaxseed flour. nans (time of treatment (X1 ), CO2 flow rate (X2 ) and pressure (X3 ))
were studied following a full factorial design (23 ) and response sur-
face methodology. Two factor levels were chosen for each variable
2. Materials and methods considering the limits of the experimental apparatus and the order
of the runs was randomized to avoid systematic errors. The mea-
2.1. Samples and reagents sured response (Y%) was the enrichment (E%) of lignans after SAF.
Table 1 shows the experimental matrix for the 23 factorial design
Flaxseeds (2011 harvest, Barbara variety) were purchased from (3 factors, each run at the two levels).
Terra Bio Soc. Coop. (Urbino, Italy). The flaxseed moisture deter- The influence of the different parameters on lignan content (per-
mined (8.65% ± 0.05) is comprised in the common range of flaxseed centage ratio between the RF lignan content and the initial lignan
moisture reported in literature [1]. content) was determined using the following interactions regres-
Standard preparations of the isolated lignans SECO, MATA, PINO, sion equation (Eq. (1)).
LARI, HYDMA and ISO were purchased from Arbonova (Turku,
Finland). SDG was purchased from Chemos GmbH (Reenstauf, Y = b0 − b1 X1 − b2 X2 − b3 X3 + b4 X1 X2 + b5 X1 X3 + b6 X2 X3 (1)
Germany). Methanol, ethanol, acetonitrile, petroleum ether, and
glacial acetic acid were purchased from Sigma–Aldrich Chemie where Y is the enrichment (%), b0 is the constant term, b1 , b2 and b3
GmbH (Steinhein, Germany). are the coefficients of the individual variables X1 , X2 , X3 and b4 , b5 ,
b6 are the coefficients of the pairs of interactions between the vari-
2.2. Sample preparation ables X1 X2 , X1 X3 and X2 X3 . All computations involving regression
models, response surface plots and ANOVA tests were performed
The ethanol extraction of lignans from flaxseeds was performed using the Statistic-Toolbox 7 with MATLAB (The Mathworks Inc.,
following the method of Westcott and Muir (1998) [17] modified Natick, USA).
96 G. Perretti et al. / J. of Supercritical Fluids 75 (2013) 94–100
Table 1 shown; the r2 levels are above 0.9991 for all the analytes (data not
Experimental parameters under the full factorial design.
reported).
Exp. Time (min) CO2 flow (kg h−1 ) Pressure (MPa) X1 X2 X3 The lignans in the ethanol extract of flaxseeds were identified
1 60 5 10 −1 −1 −1 by comparison of their retention times with those of the standards
2 60 15 10 −1 1 −1 and they were quantified by using their calibration curves in the
3 60 5 30 −1 −1 1 linear range 50–1050 g L−1 .
4 60 15 30 −1 1 1
5 180 5 10 1 −1 −1
6 180 15 10 1 1 −1 2.6. Ethanol quantification
7 180 5 30 1 −1 1
8 180 15 30 1 1 1 The ethanol contents of the extracts, RFs and SFs, were deter-
X1 , time; X2 , CO2 flow rate; X3 , pressure. mined by the OIV-MA-AS312-01A: R2009 4. C. method.
Table 3
Total lignan content and SDG content (g L−1 ) and enrichment % (E) in the RFs.
Exp. Time (min) CO2 flow (kg h−1 ) Pressure (MPa) Total lignans* SDG*
−1
(g L ) E (%) (g L−1 ) E (%)
representation of the real trend of the experiments. is probably due to the changed solubility of the residual ethanol
at the low concentrations in the RF, where the ethanol solubility
%Etot = 232.375 − 1.36041 XT − 1.3125 XP − 1.275 XF in water is still evident (the RF is mainly composed of water and
+ 0.1027 XTP + 0.066250 XTF + 0.1575 XPF polar moieties). On the other hand, increasing the flow rate of the
shorter treatment time had a positive effect on the concentration of
2
r = 0.9935; RMSE = 19.6250% (2) lignans. In fact, with 60 min of treatment at 300 bar and flow rate at
Fig. 5. Response surfaces for pairs of variables. Time–pressure (a), Time–CO2 flow
rate (b), and Pressure–CO2 flow rate (c).
Fig. 4. Quadratic response surface model for SDG enrichment.
G. Perretti et al. / J. of Supercritical Fluids 75 (2013) 94–100 99
Table 4
Ethanol contents of the RFs in the different experiments and the decrease in ethanol
content from the initial sample.
Exp. Time (min) CO2 flow (kg h−1 ) Pressure (MPa) Ethanol*
(Vol %) D (%)
a
1 60 5 10 26.67 60a
2 60 15 10 18.68b 72b
3 60 5 30 13.58cd 80cd
4 60 15 30 10.95ce 84ce
5 180 5 10 10.05e 85e
6 180 15 10 16.36bd 75bd
7 180 5 30 5.44f 92f
8 180 15 30 6.75f 90f
*
Means in the same column not sharing a common superscript letter were sig-
nificantly different (one way ANOVA; p < 0.05, n = 3).
Interaction Regression
100
95 exp7
Decreasing % (Ethanol) Predicted data
90
exp4 exp8
85
exp5
80 exp6
exp3
75
70 exp2
65 exp1
60
55
50
50 60 70 80 90 100
Decreasing % (Ethanol) Experimental data Fig. 8. Response surface models for pressure and CO2 flow rate at 60 min (a) and
180 min (b) of treatment.
Fig. 6. Regression model of actual values of experiments (black line) and predicted
values (gray line) for ethanol.
100 G. Perretti et al. / J. of Supercritical Fluids 75 (2013) 94–100
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[19] G.F. Regnicoli, O. Marconi, G. Perretti, Supercritical carbon dioxide and func-
The authors thank the Italian Ministry of Agricultural Food, tional properties of flaxseed oil, in: E. Reverchon (Ed.), Proceedings of the 9th
Conference on Supercritical Fluids and Their Applications, Sorrento, Italy, 2010,
Forestry and Fishery Policies, for their support through the grant pp. 119–125.
“CERSUOM”, and Dr. Valeria Sileoni for her collaboration in per- [20] G.F. Regnicoli, O. Marconi, G. Perretti, Supercritical carbon dioxide and flaxseed
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