You are on page 1of 149

Powerplant

Line & Base


Maintenance
LEAP-1A
Course Outline

V0 - 613 - Level 3
FOREWORD

Detailed information for the course that you are going to follow, is available
in digital format, containing the full version of the Training Manual.

To help you follow the lessons easily and retain as much information as
possible, you have been provided with a summary of the training manual.

This summary is called a Course Outline.

The Course Outline contains copies of the images displayed during the
course accompanied by a few lines of easy-to-read text, which provide
complementary information.

To the right of the drawing, there is a space where you can write down
notes, if you so wish.

If you have any questions, please ask your instructor, who will be happy to
help.

The content of this Course Outline is for Training purpose only and shall not
be used for any other purpose including but not limited to maintenance
practices and specifications. The Course Outline is proprietary information
and is disclosed in confidence. None of the information may be disclosed to
other than the recipient. It shall not be used, disclosed to others or
reproduced, including, but without limitation, it is not to be used in the
creation, manufacture, development or derivation of any repairs,
modifications, spare parts, design or configuration changes or to obtain
government or regulatory approval to do so.

Copyright 2014

CFM PROPRIETARY Page 2 / 149


Introduction

Introduction to the LEAP-1A Family

The LEAP-1A is the power source for the entire A320 Airbus neo family (A319, A320,
A321). The powerplant thrust range is 24,400 to 32,900 lbf.

CFM PROPRIETARY Page 3 / 149


Overall Dimensions and Ground Clearance

This display gives information on the approximate external dimensions and ground
clearance.

Airflow

The powerplant airflow is separated into two flows: the primary flow passes through the
core engine (booster, HPC, combustion chamber, HPT, LPT) while the secondary flow
passes through the OGVs and exits through the nacelle discharge duct.

CFM PROPRIETARY Page 4 / 149


Hazard and Danger Areas

Hazard and danger areas are defined at idle and full power to prevent any human or
material damage during engine run-ups: an inlet suction area and an exhaust hazard area
are defined as well as an access corridor between them.

Acoustical Hazard Areas

Engine noise can cause injury to personnel. Specific hazard areas are defined depending
on engine power. Ear protection is required in the middle and outer areas. Close to the
engine, ear injury will occur even when wearing ear protection.

CFM PROPRIETARY Page 5 / 149


General

The powerplant provides forward thrust and reverse thrust (on ground only) to the A/C. It
also provides power to the A/C: pneumatic, electrical and hydraulic systems. For operation
and maintenance, the powerplant exchanges data with the A/C.

Powerplant - Systems

The powerplant includes two groups of systems: the engine systems and the aircraft
systems that are the airframer responsibility but are partially fitted on the engine.

CFM PROPRIETARY Page 6 / 149


FADEC System

The purpose of the FADEC is to control the engine in response to thrust command inputs
and to provide cockpit indication, maintenance reporting, engine condition monitoring and
troubleshooting information.

Pylon

CFM PROPRIETARY Page 7 / 149


Pylons

The powerplant integration on the aircraft (A/C) is ensured by the pylon located under the
A/C wing. The pylon assembly has four main fonctions.

Basic Nacelle

CFM PROPRIETARY Page 8 / 149


Nacelle Components

The nacelle of the LEAP-1A consists of the air intake cowl, two fan cowl doors, the thrust
reverser and the exhaust.

Air Intake Cowl Access Doors

For maintenance actions, there are two access doors on the air inlet outer surface: the T12
access door is located at 1 o'clock and the Nacelle Anti-Ice (NAI) access door is located at
5 o'clock.

CFM PROPRIETARY Page 9 / 149


Left Hand Fan Cowl Door Components

On the LH fan cowl door, a red flag is visible during pre-flight walk-around if latch No.1 is
not locked. An access door allows manual operation of the starter valve. The IDG access
door allows maintenance actions.

Right Hand Fan Cowl Door Components

Oil tank servicing is possible through the oil tank access door. The ventilation grid vents
the fan area. The strake prevents turbulent airflow at the engine/wing interface.

CFM PROPRIETARY Page 10 / 149


T/R - Structure Components - 1/2

The T/R structure consists of a fixed structure to support the actuation system, two
cascades to direct the bypass duct air and a slat panel to serve as an aerodynamic
surface. The two access panels allow latch operations.

T/R - Structure Components - 2/2

The T/R structure features transcowl pressure seals, and IFS seals which ensure the zone
integrity. It also consists of thermal blankets for cowl fire protection.

CFM PROPRIETARY Page 11 / 149


Exhaust - Components

The exhaust consists of three parts: the exhaust plug, the exhaust nozzle and the Central
Ventilation Tube supported by the exhaust plug.

Nacelle Systems

CFM PROPRIETARY Page 12 / 149


T/R - Actuating, Control and Indicating Components

The Thrust Reverser (T/R) control and indicating components ensure T/R transcowls
delpoyment/stowage and transmit status feedbacks to the EEC units.

T/R - Cowl Opening Mechanism Components

After unlatching the 6 latches, the Thrust Reverser cowl opening actuators open the T/R
cowl doors. After opening, the Hold-Open Rods hold the T/R cowl doors in open position.

CFM PROPRIETARY Page 13 / 149


T/R - Independent Locking System Components

To prevent inadvertent transcowl deployment, the T/R independent locking system consists
of one tertiary lock system with two proximity sensors for Electrical Tertiary Lock status
monitoring.

Quick Engine Change

CFM PROPRIETARY Page 14 / 149


Quick Engine Change and Cowls

The major components of the LEAP powerplant are the Quick Engine Change (QEC), the
fan cowl doors and the thrust reverser cowls. QEC parts can be replaced directly on the
A/C.

Engine Mounts

CFM PROPRIETARY Page 15 / 149


Forward Mount and Thrust Links

The forward mount and the engine thrust links are mounted on the forward pylon primary
structure.
The forward mount allows the engine forward section adjustment.
The thrust links transmit engine torque load to the forward mount.

Aft Mount

The engine aft mount is located on the TRF clevis in the 12 o'clock position.
The engine aft mount allows the engine rear section to be positioned and supported.

CFM PROPRIETARY Page 16 / 149


Ice & Rain Protection

Engine Air Intake Ice Protection - General

The Pressure Regulating Shut-Off Valves and the two Pressure Transducers control the
system to duct regulated bleed air to the engine air intake cowl.

CFM PROPRIETARY Page 17 / 149


Engine Air Intake Ice Protection Components 1/2

The nacelle anti-ice valves regulate the HPC stage 7 bleed air to the engine air intake
cowl.

Engine Air Intake Ice Protection Components 2/2

The two Pressure Transducers (PTs) measure bleed pressure for control purposes.

CFM PROPRIETARY Page 18 / 149


Engine Air Intake Ice Protection - Interfaces

The engine air intake ice protection is connected to HPC stage 7, the air intake cowl and
the EEC units.

Engine Air Intake Ice Protection - Operation

When the "NAI ON" mode is selected in the flight deck, the PRSOVs regulate the pressure
being supplied to the air intake cowl. Both PRSOVs in cascade prevent “Pump Cavitation”
effect.

CFM PROPRIETARY Page 19 / 149


Electrical Power, Hydraulic Power and Pneumatic

Powerplant Power Source

The powerplant provides electrical, hydraulic and pneumatic power to the aircraft.

CFM PROPRIETARY Page 20 / 149


Electrical Power

The IDG is located on the forward face of the AGB, at 7 o'clock. The IDG converts
mechanical power into electrical power.

Hydraulic Power

The EDP is located on the forward face of the AGB, at 8 o'clock. The EDP pressurizes the
hydraulic fluid and supplies the hydraulic pump and lines.

CFM PROPRIETARY Page 21 / 149


Environment Control System

The Environment Control System (ECS) System is located arround the High Pressure
Compressor module.

Drain Pipes

CFM PROPRIETARY Page 22 / 149


Drain Pipes - Left Hand Side

The LHS drain system ports overboard all excess accumulated fluids from : the LHS VBV,
VSV, MTC actuators, the HPTACC, LPTACC valves, the FP, the IDG, the EDP, the
handcranking pad, the pylon and sump A.

Drain Pipes - Right Hand Side

The RHS drain system ports overboard all excess accumulated fluids from : the RHS VBV,
VSV, MTC actuators, the BAI/SBV, the TBV, the pylon, the oil tank and sump B.

CFM PROPRIETARY Page 23 / 149


Fire Protection

Fire Detection

The fire detection system consists of the fan fire detectors around the fan section and the
core fire detectors around the core section. It detects fire occurrence and sends an alert to
the flight deck.

CFM PROPRIETARY Page 24 / 149


Basic Engine General

Maintenance Concept

The on-condition maintenance concept optimizes the engine life on wing.

CFM PROPRIETARY Page 25 / 149


Performance - Limits

To increase the engine life, there are speed limits for N1 and N2, and a temperature limit
for the EGT.

Maintenance - Borescope Inspection Ports

There are 26 borescope ports to check the internal parts of the engine. Most of the
borescope ports are located on the engine right side but some are located on the engine
left side.

CFM PROPRIETARY Page 26 / 149


Mechanical Arrangement

The LEAP engine consists of: the HP rotating system (N1), the LP rotating system (N2), 5
bearings, 3 sumps, 3 frames, and an accessory drives section.

Modular Breakdown

The LEAP engine is a modular-concept engine. There are 3 Major Modules (fan, core
engine, LPT) and an accessory drives section. The 3 Major Modules and the accessory
drives section are divided into 19 Minor modules.

CFM PROPRIETARY Page 27 / 149


Mandatory Maintenance - Life-Limited Parts List

Air Transport Association (ATA) Chapter 05 determines the life limits for critical engine
parts and the approved mandatory inspection intervals. It is the operator’s responsibility to
record the total number of operated and remaining flight cycles.

Engine Sumps And Bearings

The two engine rotors are supported by five roller and ball bearings that handle axial and
radial loads. To ensure their permanent oil lubrication, they are located in three different
sumps inside the fan and booster module, TCF and TRF.

CFM PROPRIETARY Page 28 / 149


Engine Sumps Seals

The sump seals prevent any oil leaks from the engine sumps. There are 2 types of seal :
Segment Radial Seal (SRS - Carbon seal type) and abradable/seal tooth seal.

Air Inlet Section

CFM PROPRIETARY Page 29 / 149


Air Inlet Section - General

At the front of the engine, the air inlet section consists of the fan case, fan frame, fan and
booster and bearing No.1 and 2 support modules. It supplies compressed air to the HPC,
contributes to thrust and provides structural attachment.

Air Inlet Section - Interface

The air inlet section interfaces with the HPC section, the LPT shaft, the accessory drive
section, the thrust links, the forward mount and the air inlet.

CFM PROPRIETARY Page 30 / 149


Air Inlet Section - Operation

The air inlet section receives air and delivers it in the primary and secondary airflows. It
supplies the HPC with compressed air, provides thrust to powerplant, regulates airflows,
provides kinetic energy and increases pressure.

Fan And Booster Module

The fan and booster module consists of the front spinner, platform front shroud, fan
blades, flow spitter and fan blade platform. The fan and booster module drives and
regulates the airflows.

CFM PROPRIETARY Page 31 / 149


Front Spinner And Platform Front Shroud

The platform front shroud is connected to the front spinner by radial screws and to the fan
disk and fan blade platforms by axial screws. The platform front shroud is made of titanium
and the front spinner is made of anodized aluminium alloy.

Fan Blade

The fan blades are solid wide-chord, 3D-designed parts. They are connected to the fan
disk, separated by the fan blade platforms and the disk shields. Their rear section is in
contact with the booster spool.

CFM PROPRIETARY Page 32 / 149


Flow Splitter

The flow spitter is connected to the No. 1 and No. 2 stator flange of the booster and to the
flow path panel. It receives hot air from HPC stage 7. It is a one-piece titanium part.

Fan Case Assembly

The fan case assembly is located between the air intake section and the fan frame
module. It consists of the acoustic shroud, abradable liner and aft acoustical panels. It
provides an aerodynamic, smooth surface for the secondary airflow.

CFM PROPRIETARY Page 33 / 149


Fan Case And Abradable Liner

The fan case is bolted to the air intake cowl and fan frame shroud. Its inner surface
supports the acoustic shroud, abradable liner and aft acoustical panels. Its outer surface
has hoisting points and mountings for engine equipment.

Acoustic Shroud

The acoustic shroud is connected to the forward inner surface of the fan case by thirteeen
brackets. It is a one-piece barrel, made of honeycomb and carbon fiber skin.

CFM PROPRIETARY Page 34 / 149


Aft Acoustical Panel

The aft acoustical panel is attached to the aft inner surface of the fan case and inner
surface of the fan frame shroud. It is made of honeycomb and carbon fiber skin.

Fan Frame Module

The fan frame module consists of the OGVs, struts No. 1, 5 and 6 and shroud segments.
The OGV set includes 41 OGVs and 3 OGV struts. It provides an aerodynamic and
smooth surface for the secondary airflow.

CFM PROPRIETARY Page 35 / 149


Outlet Guide Vane, Struts, Platform

Each OGV and OGV strut is connected to the fan frame shroud and fan hub. OGV struts
are separated by an OGV platform and an OGV seal on their inner and outer airfoil
sections. They are hollow and feature a rib to prevent vibrations.

Struts And Shrouds Segments

The struts are connected to the fan frame, central shrouds and fan hub. Engine kit struts
No. 1 and 5 have two flow path panels installed on both sides.The five central shroud
segments house eight VBV ducts, the LPTACC and HPTACC duct.

CFM PROPRIETARY Page 36 / 149


High Pressure Compressor Module

High Pressure Compressor Module - General

The HPC module is located between the air inlet and the combustion section. It increases
the pressure of the booster discharge air, provides air for cooling and customer bleed and
provides torque to the accessory drives.

CFM PROPRIETARY Page 37 / 149


High Pressure Compressor Module - Details

The HPC module is driven in rotation by the HPT rotor assembly thus increasing the
pressure of the airflow to feed the combustion section. In order to optimize the HPC
module operation, the IGV and VSV positions are modulated.

High Pressure Compressor Rotor Assembly

The HPC rotor assembly is supported by bearing No. 3 at the front and is connected to the
HPT rotor at the rear. It consists of five stages of rotor blisks and a compressor rotor spool
made up of five disks and blades.

CFM PROPRIETARY Page 38 / 149


Forward And Rear Compressor Stator Assembly

The forward and rear compressor stator assembly is connected to the fan hub at the front
and to the CDN assembly at the rear. The forward compressor stator case consists of two
matched halves including IGVs, VSVs and static vanes.

Combustion Section

CFM PROPRIETARY Page 39 / 149


Combustion Section - General

The combustion section is located between the HPC module and the turbine section. It
mixes the fuel and the HPC air for efficient and uniform combustion. The combustion
section houses nineteen fuel nozzles and two igniters.

Combustion Section - Details

The air flow coming from the HPC module enters the combustion section through the
OGVs and the diffuser. A first part of the air flow is mixed and burned in the chamber. The
other part cools the outside of the combustion chamber.

CFM PROPRIETARY Page 40 / 149


Combustor Diffuser Nozzle Assembly

The CDN assembly is connected to the HPC rear stator assembly at the front and to the
HPT stator case and stage 1 nozzle support at the rear. It supports the combustion
chamber and includes the OGVs, the diffuser and the CDP stator seal.

Combustion Chamber Assembly

The combustion chamber assembly is connected to the CDN assembly at the front and to
the stage 1 nozzle assembly at the rear. It includes radial mixers, inner and outer liners
and baffles with cooling holes.

CFM PROPRIETARY Page 41 / 149


Turbine Section

Turbine Section - General

The turbine section is located at the rear of the engine. It includes the HPT and LPT
modules, TCF assy and TRF module. It supplies rotational energy to the HPC and fan and
booster modules.

CFM PROPRIETARY Page 42 / 149


Turbine Section - Details

The turbine section extracts the rotational energy from the flow of combustion gases. The
HPT rotor (N2) transmits the rotational energy to the HPC rotor assy. The LPT rotor (N1)
transmits this energy to the fan and booster module.

High Pressure Turbine Stage 1 Nozzle Assembly

The HPT stage 1 nozzle assy interfaces with the CDN assy, HPT rotor assy, combustion
chamber and HPT stage 2 nozzle assy. It consists of the HPT stage 1 stator nozzles,
nozzle support and outer stationary seal.

CFM PROPRIETARY Page 43 / 149


High Pressure Turbine Rotor Assembly

The HPT rotor assy interfaces with the HPC rotor assy at the front and with the TCF and
HPT stage 1 and 2 nozzle assy at the rear. It consists of the HPT stage 1 and 2 disks,
blades and blade retainers, FOS, HPT rotor interstage and aft rotating seals.

High Pressure Turbine Stage 2 Nozzle Assembly

The front flange of the HPT stage 2 nozzle assy is connected to the combustion section
and to the TCF. It interfaces with the HPT rotor assy. It consists of the HPT stage 2 stator
nozzle and stator case, the stage 1 and 2 stator shrouds.

CFM PROPRIETARY Page 44 / 149


Turbine Center Frame Assembly

The TCF case struts provide radial support and oil seals to ensure oil containment for
bearing No. 4. The TCF transition duct seal and air seals prevent flow-path gases from
leaking.

Low Pressure Turbine Stage 1 Nozzle Module

The LPT stage 1 nozzle module is located between the TCF and the LPT stator and
between the rear flange and support flange. It consists of the stage 1 insulation plate, LPT
stage 1 nozzles, rear plate, flange support, sealing plate, seal support.

CFM PROPRIETARY Page 45 / 149


Low Pressure Turbine Rotor And Stator Module

The LPT rotor and stator module is connected to the TCF rear flange assy and to the LPT
shaft module. It is connected to the TRF front flange and supported by the TRF module. Its
main components are the LPT rotor and stator.

Turbine Rear Frame Module

The TRF front flange module is connected to the LPT stator. The TRF supports the LPT
rear end. It has clevis attachment points for engine mount installation. Its main
components are the TRF case and the No. 5 bearing support.

CFM PROPRIETARY Page 46 / 149


Accessory Drives

Accessory Drives

Located on the fan and booster module, the accessory drives consist of the IGB, RDS,
TGB, TS and AGB. The accessory drives supply rotational energy to the engine core
(starting mode) and to the engine accessories (operating mode).

CFM PROPRIETARY Page 47 / 149


Accessory Drives - Interface

The AGB is attached to the fan frame with four links. Two accessories (EDP, IDG) supply
the aircraft, three others (LU, PMA and MFP) supply the engine. The sixth accessory
(PAS) provides power to start the engine.

Accessory Drives - Operation

In starting mode, the power is supplied from the PAS to the core engine.
In operating mode, the engine supplies all the accessories through the AGB.
During maintenance, the core can be rotated or locked manually with a crank.

CFM PROPRIETARY Page 48 / 149


Accessory Gearbox - Rotating Seals

Four rotating seals installed on the AGB prevent oil and fuel leakage around the rotating
shafts (EDP, IDG, manual control and MFP locations).

Accessory Gearbox Covers - Manual Control Cover

The manual control cover is located on the front face of the AGB. It is removed for
maintenance operations. The mechanic can manually rotate or lock the core engine with a
crank.

CFM PROPRIETARY Page 49 / 149


Engine Controls

Engine Control Components

The engine controls are located in the aircraft cockpit (overhead panel, central pedestal)
and allow the flight crew to select the engine operation level and mode. The TCA allows
the engine thrust and command thrust reverser to be controlled.

CFM PROPRIETARY Page 50 / 149


Throttle Control Unit

The Throttle Control Unit (TCU) is part of the Throttle Control Assembly (TCA), and is
located under the cockpit central pedestal. There is one TCU per engine.

Fuel and Control System

CFM PROPRIETARY Page 51 / 149


Fuel - General - Fuel types

To guarantee the correct operation of the engine, you must only use approved fuels and
additives during servicing.

Fuel and Control System - General

The engine fuel and control system is located around the fan and core engine modules. It
ensures fuel distribution, engine control, and indicating in order to keep an efficient and
stable engine operation.

CFM PROPRIETARY Page 52 / 149


Fuel and Control Systems - Details

The fuel first flows through the boost circuit, then through the high pressure circuit to be
finally distributed to the combustor. A part of the flow is also used as hydraulic power to
operate valves and actuators.

Fuel Distribution - Components 1/2

Amongst the fuel distribution components the Main Fuel Pump (MFP), the Main Fuel Filter
(MFF) assembly and the 19 fuel nozzles, pressurize, clean and inject fuel in the
combustion chamber.

CFM PROPRIETARY Page 53 / 149


Main Fuel Pump - 1/2

The MFP is installed on the AGB.


The centrifugal boost stage is connected to the A/C fuel system and to the IDG oil cooler.
The high pressure gear stage is connected to the FMU and to the MFF.

Main Fuel Pump - 2/2

The centrifugal boost stage of the MFP receives fuel from the A/C and supplies
pressurized fuel to the IDG oil cooler. The high pressure gear stage receives fuel from the
FMU and supplies it to the MFF.

CFM PROPRIETARY Page 54 / 149


Main Fuel Filter & Cartridge Assembly - 1/2

The MFF is attached to the fan frame and connected to the MFP (fuel inlet), FMU and SFH
(fuel outlet). It consists of the filter housing, filter bowl, cartridge assembly and two bypass
valves.

Main Fuel Filter & Cartridge Assembly - 2/2

The high pressure fuel flow passes through the cartridge assembly and goes to the FMU.
Downstream of the cartridge assembly, a part of the fuel passes through the servo wash
screen and goes out towards the SFH and the FMU.

CFM PROPRIETARY Page 55 / 149


Fuel Nozzles

The fuel nozzles are connected to the Pilot Primary/Main and Secondary manifolds. They
are bolted to the CDN assy. They consist of valve and stem housings, fittings with inlet
ports and a nozzle tip with a mounting flange.

Fuel Nozzles - Operation

The fuel nozzles distribute and atomize fuel into the combustion chamber. They inject fuel
into the main air premixer flow via main manifold and spray fuel into the pilot air swirler
flow via pilot primary manifold.

CFM PROPRIETARY Page 56 / 149


Fuel Distribution - Components 2/2

As part of the fuel distribution components the Servo Fuel Heater (SFH), the Fuel Return
Valve (FRV) and the IDG oil cooler regulate the fuel and the IDG oil temperature.

Integrated Drive Generator Oil Cooler - 1/2

The IDG oil cooler is attached to the fan frame and connected to the MFP (fuel inlet), FMU
(fuel outlet) and IDG (oil inlet and outlet).

CFM PROPRIETARY Page 57 / 149


Integrated Drive Generator Oil Cooler - 2/2

The oil-to-fuel heat transfer is done through conduction and convection within the
exchanger. The fuel flows through cold passages and the oil flows through hot passages.

Servo Fuel Heater - 1/2

The SFH is attached to the fan frame and connected to the MFF (fuel inlet), FMU and
SCU/SVA (fuel outlet), NRV (oil inlet) and SACOC (oil outlet).

CFM PROPRIETARY Page 58 / 149


Servo Fuel Heater - 2/2

The oil-to-fuel heat transfer is done through conduction and convection within the
exchanger. The fuel flows through the matrix tubes and the oil flows around the matrix
tubes.

Fuel Return Valve - 1/2

The FRV is attached to the fan frame and connected to the MFP (cold fuel inlet), FMU (hot
fuel inlet and servo valve outlet), A/C tank (fuel outlet), SFH (servo valve inlet), EEC units
(electrical connectors to channels A and B).

CFM PROPRIETARY Page 59 / 149


Fuel Return Valve - 2/2

When engine oil or fuel is too hot, the EEC commands the FRV to return it to the A/C tank.
The FRV mixes the two hot and cold fuel flows then returns the mixed fuel to the A/C tank.

Control - Components 1/4

To control the engine, the EEC units receive temperature indications from dedicated
temperature sensors, engine configuration information from the rating plug and pressure
indications through the PSS box.

CFM PROPRIETARY Page 60 / 149


Electronic Engine Control - 1/2

The EEC units are attached to the fan case and connected to the aircraft through 2
connectors (J2 and J4) and to the engine systems through 5 connectors (J3, J5 J6, J7 and
J8) for power supply and data exchange.

Electronic Engine Control - 2/2

The EEC units control the operation, performance and efficiency of the engine through 7
sub-systems: fuel, variable geometry, active clearance, FRTT, thrust reverse controls,
engine starting and ignition, engine vibration/heath monitoring.

CFM PROPRIETARY Page 61 / 149


PSS Box And Sensor - 1/2

The PSS box and sensor is attached to the fan case. It is connected to the compressor
bleed, compressor discharge, fan inlet and ambient air pressure ports. It is connected to
the EEC units for data exchange and power supply.

PSS Box And Sensor - 2/2

The PSS box and sensor converts pneumatic pressure inputs into electrical signals sent to
the EEC units. The PSS box also transmits the engine ratings from the rating plug to the
EEC units.

CFM PROPRIETARY Page 62 / 149


Rating Plug

The rating plug is connected to the PSS box and attached to a bracket with a safety cable.

Engine Wiring Harnesses

The nine engine wiring harnesses connect together the EEC units, FMU, SCU/SVA, valves
and actuators, engine pressure, temperature and speed sensors, PMA, ignition exciters,
engine fuel flow sensor and A/C harnesses.

CFM PROPRIETARY Page 63 / 149


Fuel Temperature Transducer

The fuel temperature transducer measures the main fuel temperature at the SCU/SVA
inlet. The temperature dilates the sensing material. Two independent signals are sent to
the EEC channels A and B. It is a dual-channel RTD.

Control - Components 2/4

The FMU meters the fuel flow. The SCU/SVA delivers the metered fuel to the fuel nozzles
and to servo valves and actuators. The PMA supplies dedicated electrical power to the
EEC units

CFM PROPRIETARY Page 64 / 149


Fuel Metering Unit - 1/2

The FMU is attached to the fan frame and connected to the IDG oil cooler (low pressure
fuel inlet), MFF (main fuel inlet), SFH (heated servo fuel inlet), MHX (jet pump outlet), FFT
(metered fuel flow outlet) and EEC (to channels A and B).

Fuel Metering Unit - 2/2

The FMU converts EEC electrical signals to hydraulic flows via EHSV. In the FMU, low and
high pressure inlet flows go to a jet pump. Main inlet flow first passes through the bypass
valve, FMV and HPSOV to exit as a metered flow.

CFM PROPRIETARY Page 65 / 149


Split Control Unit - 1/2

The SCU is attached to the HPC and connected to the fuel flow transmitter (main metered
flow inlet), SFH (heated servo inlet), FMU (boost inlet), fuel nozzles (Psec, PPMe, PPMne
outlets), EEC units (channels A and B) and 10 external actuators.

Split Control Unit - 2/2

The SCU/SVA modulates the fuel flow to the fuel nozzles through the PMV. A LVDT
provides the PMV position feedback to both EEC units. The SCU/SVA also has seven
servo valves that pilot external fuel actuated components.

CFM PROPRIETARY Page 66 / 149


Permanent Magnet Alternator - 1/2

The static part of the PMA is bolted to the AGB and the rotating part is connected by a
cantilevered drive shaft. The PMA is connected to the EEC through 2 electrical connectors
(channels A, B).

Permanent Magnet Alternator - 2/2

When the engine speed is 8% N2 and above, the PMA provides electrical power for the
FADEC system. During normal alternator operation, A/C 28VDC and PMA power shall
switch automatically.

CFM PROPRIETARY Page 67 / 149


Control - Components 3/4

The EEC units receive air temperatures from: T12 for fan inlet air, T25 for HPC inlet air.

T12 Sensor

The T12 sensor measures the total air temperature at the engine inlet. The temperature
dilates sensing material, modifying its resistance. The T12 sensor sends 2 independent
signals to EEC channels A and B.

CFM PROPRIETARY Page 68 / 149


T25 Sensor

The T25 sensor measures the total gas temperature at the inlet of the HPC. The
temperature dilates the sensing material, modifying its resistance. The T25 sensor sends 2
independent signals to EEC channels A and B.

Control - Components 4/4

The EEC units receive air temperature of the HPC outlet air from the T3 sensor. Fuel
pressure for combustion control is measured by the fuel manifold pressure sensor.

CFM PROPRIETARY Page 69 / 149


T3 Sensor

The T3 sensor measures the temperature of the compressor discharge airflow. The
variation between cold and hot sides of the sensing element generates a signal. The T3
sensor sends 2 independent signals to EEC channels A and B.

Fuel Manifold Pressure Transducer

The fuel manifold pressure transducer measures the pilot enriched manifold pressure. The
pressure distorts the sensing material, modifying its resistance. The fuel manifold pressure
transducer sends 2 independent signals to the EEC units.

CFM PROPRIETARY Page 70 / 149


Fuel Indicating - Components

For flight deck indicating purposes, the fuel flow transmitter provides the EEC units with
fuel flow mass used for combustion. Both fuel delta pressure sensors detect fuel filter
impending bypass for monitoring.

Fuel Filter Differential Pressure Transducer - 1/2

The fuel dP transducer is attached to the MFF and immersed in the fuel flow. It is a
dual-channel strain gage type component that consists of a body with a mounting flange, a
pressure sensor and an electrical connector.

CFM PROPRIETARY Page 71 / 149


Fuel Filter Differential Pressure Transducer - 2/2

The fuel Filter dP transducer senses the pressure drop across the fuel filter element.The
signal is sent through 2 outputs to the EEC units (channels A and B).

Fuel Flow Transmitter - 1/2

The fuel flow transmitter is attached to the forward compressor stator assembly and
connected to the FMU (fuel inlet), SCU/SVA (fuel outlet) and EEC units.

CFM PROPRIETARY Page 72 / 149


Fuel Flow Transmitter - 2/2

The fuel flow transmitter monitors the fuel flow mass rate and transmits it to the EEC units.
The fuel flow spins a transmitter rotor which imparts force on a turbine. Energized coils
provide rotor frequency and turbine angular movement signals.

FMU Differential Pressure Transducer - 1/2

The FMU dP transducer interfaces are: sensor immersed in fuel flow, EEC units, FMU.
The FMU dP transducer consists of a body with a mounting flange, a pressure sensor and
an electrical connector.

CFM PROPRIETARY Page 73 / 149


FMU Differential Pressure Transducer - 2/2

The FMU dP transducer senses the pressure drop across the fuel strainer. The signal is
sent through 2 outputs to the EEC units (channels A and B).

Ignition

CFM PROPRIETARY Page 74 / 149


Ignition System

The ignition system provides electrical power to the engine exciters. The igniters produce
sparks within the combustion chamber to ignite the air/fuel mixture.

Ignition Power Supply Components

Mounted inside a cooling box, in the 6 o'clock position on the HPC case, the two exciters
provide high voltage pulses to igniters through ignition leads.

CFM PROPRIETARY Page 75 / 149


Ignition Exciter - 1/2

The ignition exciters are attached to the exciter boxes and connected to the 115V AC
aircraft or battery source (power input) and ignition lead (output). The VBV duct cooling air
flows through the air rubber manifold into the exciter box shroud.

Ignition Exciter - 2/2

The ignition exciters transform, rectify, and store the energy in a capacitor.
Aircraft 115 VAC power is converted to 28 VDC by the exciters. This stored electrical
energy is then discharged from the exciters to the igniters.

CFM PROPRIETARY Page 76 / 149


Ignition Distribution Components

Two igniters, located in the 6 and 7 o'clock positions, receive high voltage from the two
ignition leads and produce sparks within the combustion chamber to ignite the air/fuel
mixture.

Ignition Leads

The high voltage and low energy electrical pulse is delivered from the ignition exciter to the
igniter via the ignition lead when the ignition system operates. The ignition leads are
cooled by the passive engine CCC system.

CFM PROPRIETARY Page 77 / 149


Igniters

When the ignition system is operating, the igniters receive electrical pulses from the
ignition exciters through the ignition leads. The igniter electrode uses this electrical pulse to
produce a spark in the engine combustion chamber.

Starting

CFM PROPRIETARY Page 78 / 149


Starting Components

The PAS (on the FWD side of the AGB) rotates the core engine (starting sequence or
maintenance action). The magnetic plug is used for maintenance inspection. At the front of
the PAS, the SAV controls the supplied airflow.

Pneumatic Starter And Valve System - 1/2

The pneumatic starter and valve system interfaces are the pylon via the starter air duct,
the PAS air inlet, the EEC units (channels A, B), the starter air duct, the PAS by V-bands
clamps and the AGB through a splined output shaft.

CFM PROPRIETARY Page 79 / 149


Pneumatic Starter And Valve System - 2/2

The SAV regulates the air supply to the PAS. Its pressure transducer transmits the closed
position indication to the EEC units (channels A, B). The PAS axial turbine is supplied by
pressurized air from the SAV. It transforms the air power into torque.

Pneumatic Air Starter Magnetic Plug

The PAS magnetic plug captures the metallic particles in suspension in the PAS oil circuit.
It is a bayonet-type design plug, equipped with packings to prevent oil leakage.

CFM PROPRIETARY Page 80 / 149


Air

Air System

The engine air system consist of three sub-systems: engine anti-icing, cooling/clearance
control and compressor control. These systems are located around the core engine.

CFM PROPRIETARY Page 81 / 149


SB/BAI Valve - General

The SB/BAI valve is a two-function single valve. It provides air from HPC for de-icing and
releases air from HPC during starting.

SB/BAI Valve - Details - 1/2

The SB/BAI valve air interfaces are the HPC stage 7 and the BAI tube. Its fuel interface is
the SCU/SVA. It is connected to the EEC for electrical interface. It is attached with bolts
and coupling clamps.

CFM PROPRIETARY Page 82 / 149


SB/BAI Valve - Details - 2/2

The EEC commands the SB/BAI valve via the SCU/SVA. The SB/BAI valve sends the
HPC stage 7 air to the booster flow splitter or to the ambient air. The position of the SB/BAI
valve is given to the EEC by the RVDT.

Cooling - HPTACC & LPTACC Valves

Located in the 9 o'clock position, the HPTACC and the LPTACC valves regulate the airflow
to minimize the clearances between the shrouds and the rotor blades.

CFM PROPRIETARY Page 83 / 149


Cooling - HPTACC Valve - Interface

The HPTACC valve sends air from the ACC inlet louver to the HPTACC air manifold. Its
fuel interface is the SCU/SVA. It is connected to the EEC for electrical interface. It is
attached with brackets and coupling clamps.

Cooling - LPTACC Valve - Interface

The LPTACC valve sends air from the ACC inlet louver to the manifold cooling assembly.
Its fuel interface is the SCU/SVA. It is connected to the EEC for electrical interface. It is
attached with brackets and coupling clamps.

CFM PROPRIETARY Page 84 / 149


Cooling - LPTACC & HPTACC Valves - Details

The HPTACC and LPTACC systems operate in flight and on the ground. The air enters the
systems via a 10 o’clock rectangular cut in the engine kit central shroud. The EEC
performs fault monitoring of the HPTACC and LPTACC valves.

Cooling - MTC system - General

Two MTC actuators, located on the Combustor Diffuser Nozzle (CDN) case at 3 and 9
o'clock, allow CDP air to flow to HPT stage 1 for internal cooling of the HPT blades.

CFM PROPRIETARY Page 85 / 149


Cooling - MTC Actuators (Left Shown)

A LVDT is part of the MTC actuator and is used to convert the mechanical position of the
actuator to an electrical position signal sent to the EEC units.

Cooling - MTC Valves (Left Shown)

The MTC valves are bolted to the outside of the Combustor Diffuser Nozzle (CDN) case.

CFM PROPRIETARY Page 86 / 149


Cooling - MTC System - Operation

At low power operations (cruise, descent, and ground operations), the MTC system
reduces the HPT stage 1 cooling flow.

Cooling - EEC Cooling Blower - General

The EEC cooling blowers provide cooling air when the aircraft speed is low, the aircraft is
on ground or the temperature of the internal EEC units is above a limit.

CFM PROPRIETARY Page 87 / 149


Cooling - EEC Cooling Blower - Details - 1/2

The EEC cooling blowers are installed in parallel. They consist of a housing, a fan that
includes a front and rear impeller, an electric motor, an electronic control and speed
monitoring system and a check valve.

Cooling - EEC Cooling Blower - Details - 2/2

The EEC cooling blowers are operated when the aircraft speed is under Mach 0.1 and the
EEC units temperature is above 90 °C (194 °F).

CFM PROPRIETARY Page 88 / 149


Compressor Control - VBV System - General

The VBV system provides an increased booster surge margin, during engine steady state
and transient operations.

Compressor Control - VBV Actuators - General

The VBV actuators are operated on a continuous basis.

CFM PROPRIETARY Page 89 / 149


Compressor Control - VBV System - Details

The VBV actuators are connected to the VBV doors via the turnbuckles, the VBV actuating
ring and the VBV bellcranks.

Compressor Control - VBV Actuator - Details

The VBV actuator consists of the actuator body, the fuel manifold, the piston rod and the
LVDT.

CFM PROPRIETARY Page 90 / 149


Compressor Control - VBV System - Operation

Each VBV actuator operates one door, the actuating ring transmits the mechanical
command to the other six doors. The EEC active channel can switch the VBV system to a
fail-safe position which opens the VBV doors

Compressor Control - VSV System - General

The components of the VSV system are the two VSV actuators, the two VSV bell crank
assemblies, the IGV command and the VSV stage 1 to 4 commands.

CFM PROPRIETARY Page 91 / 149


Compressor Control - VSV Actuators - General

The VSV actuators are located on the HPC case. They provide the force to position the
IGVs and the stage 1 to 4 HPC VSVs.

Compressor Control - VSV System - Details

The VSV actuators are connected to the IGVs and VSVs via two VSV bellcrank
assemblies, bridge connectors, five actuation rings and IGV/VSV lever arms.

CFM PROPRIETARY Page 92 / 149


Compressor Control - VSV Actuators - Details

The VSV actuator consists of the actuator body, the fuel manifold, the piston rod and the
LVDT.

Compressor Control - VSV System - Operation

The two VSV actuators operate in pairs to adjust the angle of the IGVs and the four VSV
stages.

CFM PROPRIETARY Page 93 / 149


Compressor Control - TBV System - General

The TBV system is installed on the CDN and the LPT case.

Compressor Control - TBV

The TBV consists of the butterfly valve, the actuator and the LVDT.

CFM PROPRIETARY Page 94 / 149


Compressor Control - TBV System - Operation

The EEC units command the TBV via the SCU/SVA according to core speed (N2).

Fan Compartment Overheat Components

The fan compartment overheat sensors send a signal to the EEC units to monitor the
temperature in the fan zone for major duct leak or a duct break detection.

CFM PROPRIETARY Page 95 / 149


Indicating

Engine Indicating

The engine indicating system transmits engine parameters to the EEC units. It consists of
3 sub-systems: power indicating, temperature indicating and analyzers.

CFM PROPRIETARY Page 96 / 149


Power Indicating - N1 and N2 Sensors

For engine control and cockpit indication, two sensors measure the rotor speeds for the
EEC units: the N1 sensor measures the Low Pressure (LP) rotor speed and the N2 sensor
measures the High Pressure (HP) rotor speed.

Power Indicating - N1 sensor

A phonic wheel located at the rear of bearing No. 2 turns just below the N1 sensor.
N1 sensor generates an AC voltage that is directly proportional to the fan speed and sends
it to EEC units channel A and channel B.

CFM PROPRIETARY Page 97 / 149


Power Indicating - N2 Sensor

A phonic wheel located on one of the transfer gearbox shafts turns in front of N2 sensor.
N2 sensor generates an AC voltage that is directly proportional to the high pressure rotor
speed and sends it to EEC channel A and channel B.

Temperature Indicating - EGT and CCT Sensors

Around the TCF, 8 EGT sensors send Exhaust Gas Temperature signals to both EEC units
through 2 EGT harnesses. The CCT sensor, located in the 2 o'clock position on the HPC
case, transmits the core compartment temperature.

CFM PROPRIETARY Page 98 / 149


Temperature Indicating - EGT Sensors

The thermocouple probe of each EGT sensor generates a voltage in relation with the
temperature of the exhaust gas flow.

Temperature Indicating - EGT Harnesses

The EGT harnesses carry the voltage of each EGT sensor independently to the EEC units
through four independent pairs of conductors.

CFM PROPRIETARY Page 99 / 149


Temperature Indicating - CCT

The thermocouple probe of the CCT sensor generates a voltage in relation with the
temperature of the core compartment air. Then, the voltage is carried to EEC channel A.

Analyzers - Vibration Sensors

The No.1 bearing accelerometer is located on the bearing housing flange and the TCF
accelerometer is located on the core engine. Both transmit a signal to the EEC units that
are used to indicate the engine vibration condition.

CFM PROPRIETARY Page 100 / 149


Turbine Center Frame Accelerometer

The TCF accelerometer converts the vibration accelerations sensed in its sensitive axis
(engine radial axis) into a proportional electrical signal.
This signal is sent to EEC channel A.

Oil

CFM PROPRIETARY Page 101 / 149


Oil system - Oil types

TBD

Oil System - General

The oil system provides oil lubrication to the engine bearings and gears of the AGB, TGB
and IGB. The oil system consists of 3 sub-systems: storage, distribution, indicating.

CFM PROPRIETARY Page 102 / 149


Oil System - Details

TBD

Oil Storage Component - Oil Tank

The oil tank is installed on the right-hand side of the fan frame at the 4 o'clock position. It
stores the engine oil.

CFM PROPRIETARY Page 103 / 149


Oil Tank - 1/2

The oil tank is connected to the vent line, the oil lubrication unit and the oil scavenge line. It
consists of a tank with a service panel.

Oil Tank - 2/2

The oil tank stores the oil and provides it to the lubrication system.

CFM PROPRIETARY Page 104 / 149


Oil Distribution - Components 1/3

The oil distribution includes lubrication unit wich pressurizes, filters and delivers engine oil,
the NRV wich prevents oil draining from the MHX and the eductor valve which controls
engine FWD sump pressurization.

Oil Distribution - Components 2/3

The lubrication unit includes an oil filter cartridge and two scavenge screen plugs with their
magnetic plugs, which block any debris or contaminates from engine oil and allow to
determine which sump the metallic particles come from.

CFM PROPRIETARY Page 105 / 149


Oil Lubrication Unit - 1/2

The oil lubrication is connected to the supply line, to the five oil lines (TGB, AGB and three
engine sumps) and two to the oil tank.

Scavenge Screen Plugs and Magnetic Bars

The scavenge screen plugs consist of a double stage or triple stage strainer and a
magnetic bar. The magnetic bar catches metallic particles in suspension in the scavenge
oil.

CFM PROPRIETARY Page 106 / 149


Oil Filter Cartridge

The oil filter cartridge is immersed in the oil flow downstream of the supply pumps and in
the oil lubrication unit housing. It filters particles with a size up to 15 micrometer.

Oil Lubrication Unit - 2/2

The oil lubrication unit pressurizes through the supply pump, filters through the oil supply
filter, delivers oil to the engine sumps, the AGB and TGB for gear and bearing lubrication
and cooling. It is supplied with oil from the oil tank via the ALV.

CFM PROPRIETARY Page 107 / 149


Non Return Valve - 1/2

The NRV inlet is connected to the oil lubrication unit, its outlet to the SFH, both via the oil
supply line. Its housing is bolted to the oil supply line. The NRV consists of a housing, a
valve and a spring.

Non Return Valve - 2/2

When there is oil pressure in the oil supply line, the NRV opens and oil from the oil
lubrication unit flows to the SFH. When there is no oil pressure, the NRV closes,
preventing the downstream oil from being siphoned into the AGB at engine shutdown.

CFM PROPRIETARY Page 108 / 149


Eductor Valve - 1/2

The eductor valve is an inlet pressure controlling valve. It consists of a piston with a
poppet, a pilot valve, an evacuation bellow, a visual position indicator, a housing with inlet
and outlet fittings and 3 mounting lugs.

Eductor Valve - 2/2

The eductor valve controls the DP of sump A seals in order to prevent oil leakage. At low
engine speed, the eductor valve opens, forces ventilation, decreases sump pressure
inside. At high pressure the DP is high, the eductor valve is closed.

CFM PROPRIETARY Page 109 / 149


Oil Distribution - Components 3/3

The MHX uses cold low pressure fuel to cool the engine supply oil. The SACOC uses the
secondary airflow to cool the engine oil. The MHX and SACOC cool half of the oil flow and
operate in parallel.

Main Heat Exchanger - 1/2

The MHX oil interfaces are: the SACOC, the sumps and the AGB/TGB. The fuel
interfaces are: the FMU, the MFP, the OPV. The mechanical interfaces are the oil and low
pressure tubes and the fan frame (bolts and nuts) connection to the MHX.

CFM PROPRIETARY Page 110 / 149


Main Heat Exchanger - 2/2

The oil-to-fuel heat transfer is done through conduction and convection within the MHX.
The oil comes from the SACOC and feeds the sumps and AGB/TGB. The fuel comes from
the FMU. The OPV pressurizes the oil to feed the engine oil dampers.

Engine Surface Air Cooling Oil Cooler - 1/2

Each SACOC oil inlet is connected to the SFH. Each SACOC oil outlet is connected to the
MHX. Each SACOC panel is attached to the fan frame with one hard mounted block and
six sliding mount assemblies.

CFM PROPRIETARY Page 111 / 149


Engine Surface Air Cooling Oil Cooler - 2/2

The two segments of the SACOC operate in parallel. The SACOC thermal valve of each
segment is the main component of control system. It is opened in cold oil conditions
(starting engine) and closed in normal operation.

Oil Level Sensor - 1/2

The Oil Level Sensor is located at the top of the oil tank. It measures the quantity of oil in
the oil tank and transmits the information to EEC Channel A for display on the flight deck
indication.

CFM PROPRIETARY Page 112 / 149


Oil Level Sensor - 2/2

The OLS magnetic float indicates the oil level on the electronic board. Depending of its
position, the reed switches close and connect one of the resistors. The resistance value is
transmitted to the EEC unit.

OPT and OFDP sensors

The OPT sensor transmits the engine oil temperature and pressure to the EEC units. The
OFDP sensor measures the differential pressure between the inlet and outlet of the oil
filter.

CFM PROPRIETARY Page 113 / 149


Oil Pressure And Temperature Sensor

The OPT sensor transmits two independent signals for temperature and pressure
measurements to the EEC units. The temperature modifies the resistance of its sensing
elements. Its dual pressure measurement system transmit the delta pressure.

Oil Filter Delta Pressure Sensor

The strain gauge of the dual pressure sensing unit senses both inlet pressure and outlet
pressure to and from the oil filter acting on a membrane and provides a proportional
voltage to the EEC units for flight deck indication.

CFM PROPRIETARY Page 114 / 149


Oil Debris Monitoring System

The air/oil separator removes air from the scavenge oil as it returns to the tank. Metallic
particles are separated within the air/oil separator and sent to the ODM sensor which
sends an electrical signal to the ODM unit.

Air Oil Separator - 1/2

The air/oil separator is mounted on the top of the oil tank, is connected to the oil scavenge
line, to the AGB, to the vent line, to the ODM sensor. Its oil outlet is connected to the oil
tank.

CFM PROPRIETARY Page 115 / 149


Air Oil Separator - 2/2

The air and oil coming from the scavenge line of the oil lubrication unit are separated within
the air/oil separator. The air is guided towards the AGB. The oil goes to the oil tank. The
potential magnetic particles are centrifugated inside the air/oil separator.

Oil Debris Monitoring Sensor

The metallic particles directed by the air/oil separator are caught by the ODM sensor
magnetic sensing element. Its magnetic elements generate an output pulse proportional to
the particle mass.

CFM PROPRIETARY Page 116 / 149


Oil Debris Monitoring Harness

The ODM harness receives a pulse from the ODM sensor and transmits it to the ODM unit.
It consists of a connector for the output and a cable.

Oil Debris Monitoring Unit

The ODM sensor sends the ODM unit a pulse proportional to the metallic particle mass.
The pulse is processed by the ODM unit and compared to a pre-determined threshold.

CFM PROPRIETARY Page 117 / 149


Engine Low Oil Pressure Switch And Harness

The engine low oil pressure switch is located on the fan case in the 9 o'clock position,
above the AGB. It indicates a low pressure level in the AGB oil supply line.

Introduction

CFM PROPRIETARY Page 118 / 149


Introduction

The FADEC system is capable of functional operation with any single failure of a
component within the control system. In the event of two or more failures, it will assume a
failsafe strategy to preserve engine and aircraft integrity.

Architecture

CFM PROPRIETARY Page 119 / 149


FADEC Architecture

The FADEC system is designed with a dual redundant architecture. It consists of the
EECs, control valves, electrical sensors, engine cables and hydraulically-powered control
actuators.

EEC Units High Level Channel Architecture

The FADEC system includes two redundant EEC channels that can control the engine
independently from each other. Each EEC channel determines its health status. The
channel with the better health status becomes the active channel.

CFM PROPRIETARY Page 120 / 149


Aircraft Systems connected to the EEC units

Many A/C computers and systems interface with the EEC units. Digital communication is
either direct to the EEC units or indirect through the EIU. Other interfaces are the power
source, the TLA analog signal, and discrete signals.

Electrical Interfaces

CFM PROPRIETARY Page 121 / 149


EEC Units Electrical Connectors

Both EEC units have identical electrical connectors and interfaces. The A/C electrical
interfaces are on connectors J2 and J4. The engine electrical interfaces are on connectors
J3, J5, J6, J7, and J8. The ground support interface is J9.

Aircraft Electrical Interfaces with EEC units

A/C electrical interfaces with the EEC units are connectors J2 and J4, via harnesses HJ2A
& HJ4A to channel A and harnesses HJ2B & HJ4B to channel B.

CFM PROPRIETARY Page 122 / 149


Engine Electrical Interfaces with EEC units

Engine electrical interfaces with the EEC units are connectors J3, J5, J6, J7, and J8 via
harnesses HJ3A, HJ5A, HJ6A &HJ8A to channel A, and harnesses HJ3B, HJ5B, HJ6B &
HJ8B to channel B. Harness HJ7 is for the CCDL.

Fault Detection

CFM PROPRIETARY Page 123 / 149


EEC Units Built-in Test

The EEC units integrate built-in test functions for the detection of internal unit hardware
failures: initialization tests and periodic tests. On ground, when the engine is not operating,
engine tests and special functions can be carried out.

Engine Signals Validation Process

Both EEC channels validate their inputs, process the data and check their outputs
identically. Values go through a signal and range check logic and they are compared
across the CCDL before selection for control law calculations or control outputs.

CFM PROPRIETARY Page 124 / 149


EEC Channel Selection And Output Driver

Only one EEC channel is active, the other one is in standby status. Each EEC channel
determines its status by comparing its health with that of the cross channel.If no channel
can control valves, they move to their failsafe positions.

Annunciation : Indicating

CFM PROPRIETARY Page 125 / 149


Engine Indication And Warning

The FADEC system interfaces with the A/C flight deck through the EIS and the FWS to
display parameters, fault indications and warnings. Messages include indications on the
E/WD, SD, master caution/warning, audible chimes, STS or ADV.

N1 General ECAM E/WD

The N1 indication is displayed in percent in analog and digital form in the ECAM E/WD.
Warnings are displayed in amber or red colors if the N1 ACTUAL value exceeds the limit
values or if N1 indication is lost or invalid.

CFM PROPRIETARY Page 126 / 149


N1: REV, AVAIL and Bump ECAM E/WD

The REV, AVAIL and B (bump) indications are displayed on the E/WD ECAM in the N1
dial. These digital indications inform the pilot about the thrust reverser status, a successful
engine relight and the bump function.

Exhaust Gas Temperature ECAM E/WD

The EGT indication is displayed on the E/WD of the ECAM. The warnings are displayed in
amber and red for exceedance of the amber line and red line respectively.

CFM PROPRIETARY Page 127 / 149


N2 ECAM E/WD

The N2 indication is displayed in percent in digital form in the ECAM E/WD. Warnings are
displayed in amber or red if N2 ACTUAL value exceeds limit values or if the N2 indication
is lost or invalid.

Fuel Flow and Fuel Used ECAM E/WD and SD

The fuel flow indication is displayed on the E/WD. The fuel used and fuel filter clog
indications are displayed on the SD. Amber color is used for invalid or excessive values.
"COOLING" is displayed when the engine is performing pre-start cooling.

CFM PROPRIETARY Page 128 / 149


Oil Quantity and Pressure ECAM SD

The oil quantity and pressure indications and oil filter clog indication are displayed on the
ECAM SD. The indication is displayed in red when the oil pressure drops below the red
line.

Oil Temperature ECAM SD

Oil temperature indication is displayed on the SD of the ECAM in steady green for normal
operation and steady amber if the oil temperature exceeds a threshold for more than 15
min. Amber crosses are displayed when oil temp parameter is invalid.

CFM PROPRIETARY Page 129 / 149


N1/N2 Vibration and Nacelle Temperature ECAM SD

The N1 and N2 vibration (shown in cockpit units) and nacelle temperature indications are
displayed on the SD of the ECAM, in green and amber according to the levels reached.
Amber crosses appear when nacelle temperature data is invalid.

Starting Sequence Indications ECAM SD

The starting sequence indications (SAV position indication, engine precooler inlet pressure
indication and ignition indication) are displayed on the ECAM SD. They replace the nacelle
temperature indications during the starting sequence.

CFM PROPRIETARY Page 130 / 149


Annunciation : Maintenance System

Maintenance System

The maintenance system monitors engine operation and provides information about
engine health. Fault detection logic is managed by the EEC units that interface with the
FWS and the CFDS. Fault indications are accessible via the MCDU.

CFM PROPRIETARY Page 131 / 149


Flight Warning System

The FWS provides the flight crew with operational assistance for aircraft normal and
abnormal configurations. It processes the cautions/warnings to inform the crew. The CFDS
establishes the ECAM reports and prints the PFR.

Centralized Fault Display System

The CFDS consists of the CFDIU and the MCDU. It provides a central maintenance aid to
extract the maintenance information and to initiate tests from the flight deck. It has a
normal mode (operation) and an interactive or menu mode (maintenance).

CFM PROPRIETARY Page 132 / 149


Annunciation : Fault Description

Aircraft Fault Class Assignment

Faults are classified as class 1, 2 or 3 fault or SMR fault [for engine only] by the aircraft.
Depending on the criticality, the fault is indicated in the cockpit, is reported in the PFR
and/or can be displayed via the MCDU.

CFM PROPRIETARY Page 133 / 149


Powerplant Fault Class Assignment

The EEC determines the criticality level of the fault, or combination of faults, to establish
the dispatch state of the control/indication system and comply with the engine and aircraft
safety objectives.

Aircraft Status - Fault Storage in EEC Memory

During normal mode operation, the CFDS transmits flight phase changes. The EEC
responds accordingly for fault storage and transmission. The EEC stores engine-related
fault data in its internal NVM.

CFM PROPRIETARY Page 134 / 149


Engine Main Menu And Reports

Engine Main Menu

The menu mode (or interactive mode) is an interactive menu-based dialog between an
operator using the MCDU in the flight deck and the EEC for data report, EEC configuration
change, ground tests and special functions.

CFM PROPRIETARY Page 135 / 149


Last and Previous Leg Reporting

The last leg report records all class 1 and 2 faults (internal and external) detected by the
EEC during the last flight. The previous legs report lists the most recent class 1 and 2
faults detected during the 63 flights prior to the last flight.

Line Replaceable Unit Identification Reporting

The LRU identification report lists the EEC unit ATA numbers and engine identification
information such as the EEC unit part numbers, AS part number, OMAP software part
number, PSS part number, N1 Trim and engine serial number.

CFM PROPRIETARY Page 136 / 149


Troubleshooting Reporting

The troubleshooting report provides a snapshot of certain parameters recorded at the time
the fault first appeared, and is used as an aid in troubleshooting.

Class 3, Ground and Scheduled Maintenance Report

Class 3 report displays unlimited time dispatch faults. The ground report displays all class
1, 2 and up to 12 class 3 faults that occurred during the last leg while the A/C was on the
ground. The SMR shows the last 12 scheduled maintenance faults.

CFM PROPRIETARY Page 137 / 149


Tests

Engine Tests of the Menu Mode

The engine tests and special functions provide various checks of the engine electrical
system as well as functional checks. Upon completion of the tests, the test result screen is
displayed on the MCDUs showing any faults detected.

CFM PROPRIETARY Page 138 / 149


FADEC, Actuators and Blower Tests

The FADEC test is a static, engine off, FADEC built-in self-test. The actuators test verifies
the operation of the fuel-driven actuator servo loops. The blower test verifies the operation
of the EEC blowers.

Ignition and Harness Tests

The ignition test checks the two igniters in sequence on a single channel. The harness test
provides a means for cable failure checking.

CFM PROPRIETARY Page 139 / 149


Wet Motoring and Engine Idle Tests

The wet motoring test reports the fuel system faults and leak check results for the valves
located downstream of the HPSOV. The engine idle test verifies the operation of the
actuators that require idle pressures to move.

Thrust Reverser Tests

A T/R cycling test detects faults during deploying and stowing cycles. The ICV test
confirms that the ICV is not failed in the open position.

CFM PROPRIETARY Page 140 / 149


Special Functions

Special Functions of the Menu Mode

These special functions are used to configure the engine for maintenance operations and
do not provide a pass or fail result. They are used to support line maintenance activities.

CFM PROPRIETARY Page 141 / 149


Special Functions 1/3

WATER WASH is conducted as part of the overall water wash procedure. OIL DEBRIS
RESET clears the oil chip counters. FUEL SYSTEM PREP replaces engine fuel by
preservation oil to protect the internal engine components.

Special Functions 2/3

NAI LOCK OPEN enables locking/unlocking of the NAI valves in/from their open position.
DISCRETE INPUT CHECK enables the test of EEC-monitored discrete inputs.

CFM PROPRIETARY Page 142 / 149


Special Functions 3/3

EXCEEDANCE displays max. N1, N2, EGT, oil press./temp. reached at last engine
operation. HYD PUMP DEPRESS allows hydraulic pressure system testing. ENGINE
BALANCING enables the user to determine how to balance an engine.

Engine Balancing Function

ACCEL CONFIG is for accelerometer selection. COEFF CALCUL/SELECT is for specific


coefficients calculation/selection if needed. WEIGHTS CONFIG is for weight config
display/change. GROUND RUN is for vibration data collection.

CFM PROPRIETARY Page 143 / 149


Aircraft Integrated Data System

Aircraft Integrated Data System

AIDS is an option that is organized around the FDIMU. One of the functions of the FDIMU
is the generation of reports as a result of specific events defined by trigger conditions.

CFM PROPRIETARY Page 144 / 149


AIDS - Parameter Call-Up Function

The parameter call-up function enables real time access to all the parameters transmitted
to the Flight Data Interface and Management Unit (FDIMU).

AIDS - Reports 1/2

The data stored and processed in the FDIMU can be read in the form of printed reports,
which are triggered and generated when specific conditions are met. These reports are
used for engine component, sensor and actuator health monitoring.

CFM PROPRIETARY Page 145 / 149


AIDS - Reports 2/2

The ENGINE CRUISE REPORT is generated when the aircraft meets the appropriate
stability criteria. The ENGINE TAKE-OFF REPORT is generated during the take-off flight
phase.

Trouble Shooting

CFM PROPRIETARY Page 146 / 149


Troubleshooting - General

The troubleshooting function is initiated by a flight/maintenance crew report. Then, using


the TSM, the troubleshooter is directed to the applicable troubleshooting procedure to
confirm, isolate and then fix the fault with the AMM.

Troubleshooting - Fault Retrieval Principle

The PFR is available via the MCDU. It is automatically printed at the end of the flight and
can be transmitted by ACARS. It provides ECAM warnings and maintenance messages,
and engine faults transmitted to the CFDS.

CFM PROPRIETARY Page 147 / 149


Troubleshooting - Fault Message

The fault messages are shown in a “clear language message” format. They provide
identification of the most probable faulty LRU (ATA number), engine position, EEC
channel, fault code number and fault type source.

Troubleshooting – How to start?

The appropriate procedure to isolate the fault is selected from a failure message in the
PFR, a class 3 report of the MCDU, a SMR report of the MCDU or a flight/maintenance
crew observation.

CFM PROPRIETARY Page 148 / 149


Troubleshooting – Fault Isolation

Troubleshooting procedures are defined to isolate faulty components. Their main steps are
the fault confirmation procedure and the fault isolation procedure.

End Course

CFM PROPRIETARY Page 149 / 149

You might also like