Camion Minero Vial Tolva

Quality Changes the World
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Dump Truck
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Upper Part
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3-1 3-1 3-1
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za Operation and Maintenance
za Manual zae
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Dump Truck
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2- 13 Dump 1Truck
2-1
3
2-13
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2
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Operation and Maintenance Manual
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2- 13 2 -13 2-13
3-1 023
-
WARNING 1 3-1
e 202 e 2 e 202
zaRead and follow the safety precautionsazand
a instructions in this manual and on the
azamachine dec-
ma als. Failure to do can cause serious m m
injury, death or property damage. Keep this manual with the
machine for reading and future reference.
Operation and Maintenance Manual-August 2022

Dump Truck
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02 3-1 02 3-1 02 3-1
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Sany Group
Sany Automobile Manufacturing Co., Ltd
Sany Industrial City, Economic and Technological Development Zone, Changsha, Hunan
Province, China
13 3 13
Tel: 0086-4006098318
12- 2 -1 2-
02 3- 3-1
E-mail: crd@sany.com.cn
02 02 3-1
zae2 zae
2
Website: www.sanyglobal.com zae
2
ma ma ma
Scan here to download the GCP APP
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 e2 2
zae zae
APP foraAndroid & iOS
z
ma ma ma
2022 by Sany Group. All rights reserved. No part of this publication may be reproduced, used, distributed
or disclosed except3during normal operation of the machine as described
- 1 - 13 herein. All information included
13
1 2 1 2 revisions, etc., may 12-
-
within this publication was accurate at the time of
23-
publication. Product improvements,
-
2 023
result in differences between your machine and what is0presented
2 2 023
here. Sany Group assumes no liability.
ae information, contact Sany Group.
Forzmore zae zae
ma ma ma
Operation and Maintenance Manual-August 2022

Dump Truck Table of Contents
13 -13 13
02 3-1
2- Table of02Contents
3- 1 2
02 3-1
2-
2 2 2
zae zae zae
ma ma ma
1 Introduction........................................................................................................................1-1
1.1 Overview.................................................................................................................................1-3
1.2 Documentation Package......................................................................................................1-3
1.2.1 Manual Structure ..........................................................................................................1-3
1.2.2 Recommendations on Using the Documentation ....................................................1-4
1.2.3 Documentation Storage...............................................................................................1-4
1.3 Environmental Protection.....................................................................................................1-5
1.4 Safety Symbols......................................................................................................................1-5
1.5 Breaking3in a New Machine .................................................................................................1-7
1 2 -13
-1 during Purchasing Spare Parts12.....................................................................1-7 1 2 -13
-
1.6 Precautions - -
1.72 023 of Application .............................................................................................................1-8
Scope 2 023 2 023
a ae
z1.8 a zae a zae
m How to Contact SANY m m
..........................................................................................................1-8
2 Safety.....................................................................................................................................2-1
2.1 Protective Equipment ...........................................................................................................2-3
2.2 Declaration of Safety Responsibilities................................................................................2-5
2.2.1 Selection and Qualification of Personnel ..................................................................2-5
2.2.2 Division of Liabilities.....................................................................................................2-6
2.3 Operation Conditions ...........................................................................................................2-6
2.4 Specific Dangers ...................................................................................................................2-7
3
2.5 Vehicle 1Protection 13
Device ..................................................................................................2-11 13
-1 2- -1 2- -1 2-
2 023 2 023 2 023
zae zae zae
3 Dump Truck ........................................................................................................................3-1
a a a
m 3.1 Structure of Dump Truck ......................................................................................................3-3
m m
3.2 Operating Principle of Dump Truck ....................................................................................3-3
3.3 Introduction of Component Systems in Upper Structure of Dump Truck......................3-4
3.3.1 Cargo Compartment Assembly ..................................................................................3-4
3.3.2 Hydraulic Lifting System..............................................................................................3-5
3.3.3 Tarpaulin Mechanism (Optional Configuration) .......................................................3-6
3.3.4 Electrical System ..........................................................................................................3-6
4 Operation Device.............................................................................................................4-1
4.1 Resume
1 2 -13..................................................................................................................................4-3
1 2 -13 1 2 -13
- - (Optional Configuration)......................4-3 -
2 023
4.2 Opening and Closing of Tarpaulin Mechanism
2 023 2 023
a ae Lifting and Lowering of Cargo Compartment
z4.3 a zae zae
....................................................................4-4
a
m m m
4.3.1 Operational Steps.........................................................................................................4-4
4.3.2 Warning .........................................................................................................................4-4
Operation and Maintenance Manual-August 2022 I

Table of Contents Dump Truck
3 3 3
2-1- 2-1
- 1 2-1
5 Maintenance.......................................................................................................................5-1
1 - 1
023 and Items of Vehicle Maintenance
5.1 Provisions
2 2 023..................................................................5-3
2 023
a ae
5.2zPeriodic zae zae
Maintenance...........................................................................................................5-3
a a
m m m
5.3 Table of Maintenance Interval .............................................................................................5-4
5.4 Maintenance of New Vehicle ...............................................................................................5-9
5.5 Routine Maintenance............................................................................................................5-9
5.6 Air Control System – Maintain.......................................................................................... 5-10
5.7 Lubricating Point................................................................................................................. 5-10
5.8 Hydraulic System – Maintain.............................................................................................5-11
5.8.1 Lifting Oil Cylinder – Check.......................................................................................5-11
5.8.2 Lifting Oil Pump – Check .......................................................................................... 5-12
5.8.3 Oil Pipes and Lift Valve – Check ............................................................................. 5-12
2
5.8.4 Oil Tank
1 -13– Refuel .......................................................................................................
1 2 -13 5-132-1
1
3
3- Tank – Maintain....................................................................................................
5.8.502Oil 023
- 3-
025-13
za e2 za e2 za e2
ma ma ma
6 Practical Advice...............................................................................................................6-1
6.1 Common Troubleshooting ...................................................................................................6-3
6.2 Emergency Measures for Upper Part.................................................................................6-5
7 Technical Specification ...............................................................................................7-1

7.1 Dimension of Vehicle ............................................................................................................7-3
7.2 Dimension of Cargo ..............................................................................................................7-3
7.3 Technical Parameters of Complete Vehicle ......................................................................7-4
7.4 Data Plate Locations.............................................................................................................7-6
2 13 Fluids ...........................................................................................................7-7
-and 2 -13 2 -13
1
7.5 Lubricants
3- 3- 1 3- 1
202Data ..............................................................................................................................7-8
7.6 Work
e 202e e202
za za za
ma ma ma
8 Terms .....................................................................................................................................8-1
8.1 Terms ......................................................................................................................................8-3
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II Operation and Maintenance Manual-August 2022

Dump Truck Introduction
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Introduction
1.1 Overview.................................................................................................................................1-3
1 2 -13
1.2 Documentation
1 2 -13
Package......................................................................................................1-3
1 2 -13
- Manual Structure.........................................................................................................1-3
- -
023 023 023
1.2.1
2 2 2
a zae 1.2.2 Recommendations on Using a
e Documentation...................................................1-4
zathe a zae
m m m
1.2.3 Documentation Storage .............................................................................................1-4
1.3 Environmental Protection.....................................................................................................1-5
1.4 Safety Symbols......................................................................................................................1-5
1.5 Breaking in a New Machine .................................................................................................1-7
1.6 Precautions during Purchasing Spare Parts .....................................................................1-7
1.7 Scope of Application .............................................................................................................1-8
1.8 How to Contact SANY ..........................................................................................................1-8
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Operation and Maintenance Manual-August 2022 1-1

Introduction Dump Truck
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1-2 Operation and Maintenance Manual-August 2022

3 13 13
2-1
1.Introduction 2- 2-
02 3-1 02 3-1 02 3-1
2 2 2
ae Overview
z1.1 zae zae
ma ma ma
• SANY-built machines offer high-quality per-
formance and star-grade, after-sales
service.
• SANY-built machines are widely used
throughout the industry for various types of
applications.
• SANY is a leading manufacturer of con-
struction equipment worldwide.
2- 13 2 -131-1 Read this manual carefully 2 -13

3-1 - 1 - 1
Fig
2 02 2 023 2 023
zae e
zaoperation, zaeand technical
ma This operator’s manual provides m a
safety, maintenance, m a
troubleshooting
specifications. In order to properly use your equipment, it is important to read this manual carefully
before beginning any operations.
Always keep this manual nearby and have all personnel involved with any job-related procedures
read it periodically.
Continuing improvements in the design of this machine can lead to changes in detail which may
not be covered in this manual. Always consult your SANY distributor for the latest available infor-
mation on your machine or if you have questions regarding information in this manual.
If you sell the13machine, be sure to give this manual to the

13 new owner. 13
2- 2- 2-
3-1 3-1 3-1
e 202 e 202 2 02
a Documentation Package aza
z1.2 zae
ma m ma
1.2.1 Manual Structure
This manual mainly includes the following sections:
Introduction
This section provides an overview of the manual, including manual function, structure, documenta-
tion storage, equipment information and SANY contact information.
Safety
-13 -13 -13
2 3 -12 covers the basic safety information
This section
2 3
2
-1relating to this equipment. Before operating
2 3 -12 or
e 20
maintaining 20
this machine, make sure all the precautions
e 20 safety la-
described in this manual and the
e
a a
azbels on the machine fully understood. Failure a
az to do so may result in serious injury aorz death.
m m m
Dump truck

-13 the composition of some important system

This section provides
2 -13 function with the machine.
2 2- 13
2 3-1 023-1 023-1
20 device
Operation 2 2
azae a zae a zae
m
This section provides the basic operatingm
procedures for this machine. Study and m
be familiar with
all operating procedures before performing any job with the machine.
Maintenance
This section provides all general maintenance and repair procedures (detailed rebuild/replace-
ment/repair information are covered in a separate shop manual). Study and be familiar with all re-
pair and maintenance procedures before any repairing or maintenance.
Practical advice
3
-1 the common malfunctions and fault 1 3
-diagnostics procedures for all systems of2-1
3
- 2
This section includes
1 - 1 2 -1
023 and chassis.
superstructure
2 023 023
z ae za e2 za e2
m a
Technical specifications ma ma
This section provides the general required machine information for this concrete truck mixer. Some
information may vary due to design changes.
Terms and index
This section provides the terms about the truck and the index for finding information quickly.
1.2.2 Recommendations on Using the Documentation
This documentation
1 2 -13 applies only to this machine and should
1 2 -13 not be used with any other machine. 1 2 -13
-the documentation is always complete 2and - up to date. Keep all pages inside its binder
-
023 0 3 023
Ensure that
2 2 2
a zae
(if shipped loose leaf). Insert SANY replacement
a zae pages immediately into the appropriate
a zaebook and
m
destroy old versions of those pages. m m
1.2.3 Documentation Storage
The manual and parts book are packed in the premium file pocket, placed on the passenger seat.
For the daily storage, SANY recommends that place it in the storage box in front of the passenger
seat.
Always keep the operator manual in the operator cab.
The parts book is3best shelved in the workshop area or placed 3 in the office. It should always be -13
- 1 - 1
12 maintenance and service personnel as-1required.
available to -the
3
2
3 -12 3
02 02 02
za e2 zae2 zae2
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3 13 13
2-1
1.3 Environmental Protection 2- 2-
23-1 23-1 23-1
e
Sany 20 implements a comprehensive environmental
e 20 e 20 impact
policy, incorporating the environmental
z a z a z a
ma of the production process or the product
maitself into the company's decisions. ma
The purpose of the Sany is to conserve and rationally use natural resources and protect the envi-
ronment on which human beings and nature depend. Please drive your vehicle in an environmen-
tally friendly way and contribute to environmental protection.
Since fuel consumption and engine, brake and tire wear are closely related to driving habits and
operating conditions, please note that:
1. Correct tire inflation pressure must be ensured.
3 bursts of acceleration.
2. Avoid frequent
1 13 13
2- 2- 2-
3-1 3-1
3. Do02not warm up the engine while the vehicle02is stopped. 02 3-1
2 2 2
zae zae zae
ma ma
4. Pay attention to vehicle fuel consumption. ma
5. When stopping for a long time, you should turn off the engine.
Regular maintenance of vehicles will help to protect the environment.
Since this type of work requires specialized knowledge and specialized tools, it is recommended
that you go to Sany Service Center for this type of work. In particular, any work involving vehicle
safety or safety systems must be carried out in a qualified professional repair shop.
1.4 Safety Symbols

3
-1 are usually caused by failure to follow 3
-1fundamental safety rules for operation 1
-and 3
- 2
Most accidents
1 - 1 2 - 1 2
2 023
maintenance. 023 all information outlined in this manual
It is important to read and understand
2 2 023 before
ae
azoperation or maintenance. aza
e
aza
e
m m m
The following (ANSI/ISO) signal words are used to inform the user that there is a potentially haz-
ardous situation that may lead to machine damage, personal injury or even death. In this manual
and on the machine decals, different signal words or illustrations are used to express the potential
level of hazard.
Table 1–1 Typical signal words
Signal word Description Sign

A hazardous situation which, if not
-13
Danger
2 -13
avoided, will result in death or seri-
2 2-13
02 3-1 ous injury. 3- 1 3-1
2 202 202
zae e
aza which, if not
A hazardous situation zae
ma Warning m
avoided, could result in death or ma
serious injury.

2-13 Table 1–1 -13(continue)

Typical signal words
2 2- 13
02 3-1 3-1 3-1
2 A hazardous situation which, 202if not 2 02
zae e
avoided, could result ainzaminor or zae
ma Caution
m ma
moderate injury.
A situation which can cause damage
to the machine, personal property
Notice
and/or the environment, or cause
the machine to operate improperly.
This is the general warning sign. It is used to

alert the user to potential hazards. All safety
！
messages that follow this sign shall be
13 13 13
12-possible harm.
obeyed to avoid
3- 3-1
2-
3-1
2-
02 02 02
za e2 zae
2
zae
2
ma ma ma
Fig 1-2 General warning sign
This symbol indicates that the operation is not

in conformity to the safety regulations and is
prohibited. Failure to obey the symbol may
3 13 13
cause injuries12or-1fatalities. 2- 2-
023- 02 3-1 023-1
za e2 zae
2
zae
2
ma ma ma
Fig 1-3 Prohibition
2-13 2- 13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

-13 -13 2-13

-12 indicates that the operation is in 23-12
This symbol
2 3 3-1
0 0 02
e2
conformity
za
to the safety regulations.
zae2 zae
2
ma ma ma
2- 13 2- 13 2-13
023-1 02 3-1 02 3-1
2 2 2
zae zae Fig 1-4 Correct operation zae
ma ma ma
1.5 Breaking in a New Machine
Your machine has been thoroughly adjusted and tested before shipment. However, initial operation
of the machine under severe conditions can adversely affect the performance of the machine or
shorten the machine life.
SANY recommends that you check a new machine before operation. During initial 1000 km, limit
rotation speed of engine and the maximum speed of truck during running-in should not exceed 50
km/h. Thereafter, improve rotation speed from low to high gradually to complete running-in. The
applicable -13 of the engine speed of the new machine
12range
13
12- is: 900 r/min to 1500 r/min. 12-
13
- 3- 3-
2 023 02 02
e on running in: e2 e2
aza za za
Notes
m ma ma
1. The running-in mileage of the new machine is 2000 km to 3000 km;
2. During the break-in period, try to let the machine run under different loads and different engine
speeds, and avoid the engine running in high-speed or low-speed areas for a long time;
3. When the new machine is running in, the maximum speed should not exceed 50 km/h, change
gears in time, the speed should not exceed 3/4 of the corresponding gear, and do not brake by
downshifting;
4. When the new machine is running in, the load should not exceed 60% of the specified value,
3 13 13
2-1 is strictly prohibited.
and overloading 2- 2-
023-1 02 3-1 02 3-1
2 2 2
zae Precautions during Purchasing
1.6 ae Spare Partsz zae
ma ma ma
When purchase spare parts for SANY machine, give proper information on your truck as follows:

1. Product type -13 13 13

2 2- 2-
3-1
2
2. Serial20number 02 3-1 023-1
of machine 2 2
azae zae zae
m
3. VIN code ma ma
4. Model and serial number of engine (if purchasing parts for engine)
5. Model and serial number of cab (if purchasing parts for cab)
Product type and serial number of machine are marked on nameplate of the whole truck, chassis
serial number is on frame, model and serial number of engine are on cylinder body, model and se-
rial number of cab are marked on nameplate of cab.
1.7 Scope of Application
13
The manual is applicable
2- 13not limited to the following models.
to SANY dump truck including but
2- 2- 13
Model202
3-1 02 3-1 023-1
Model 2 Model 2
azae a zae zae
mSYZ324C-8W(R) SYZ324C-6W(R)
m SYZ320C-8Y(V)
ma
SYZ326C-8W(R) SYZ324C-8W(R) SYZ428C-6W
SYZ440C-8W(R) SYZ440C-6W(R) SYZ428C-8S(V)
SYZ320C-8W(R) SYZ320C-8Y SYZ320C-8Y(V)
SYZ322C-8S(V) SYZ320C-8S(Ⅴ) SYZ320C-8W(Ⅴ)
1.8 How to Contact SANY

Thank you for purchasing a SANY machine. In the event that you should need to contact us for
3 reach us as follows:
any reason, you-1can -13 -13
2 3 -12 2 3 -12 2 3 -12
20 SANY Industry Town, Economic eand
Our address:
e 20 Technological Development Zone, Changsha,
e 20
a
az China z a z a
Hunan
m ma ma
Zip code: 410100
Website: www.sanyglobal.com
Service Hotline: 0086 4006 09 8318
2- 13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Safety
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
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Safety
1 3 1 3 31
12- 12- 12-
2 Safety.....................................................................................................................................2-1
- - -
023
2.12Protective 023 023
Equipment ...........................................................................................................2-3
2 2
a ae Declaration of Safety Responsibilities................................................................................2-5
z2.2 a zae a zae
m m m
2.2.1 Selection and Qualification of Personnel.................................................................2-5
2.2.2 Division of Liabilities ...................................................................................................2-6
2.3 Operation Conditions ...........................................................................................................2-6
2.4 Specific Dangers ...................................................................................................................2-7
2.5 Vehicle Protection Device ..................................................................................................2-11
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Safety Dump Truck
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Safety
3 13 13
2-1
2.Safety 2- 2-
023-1 02 3-1 02 3-1
2 2 2
ae Protective Equipment
z2.1 zae zae
ma ma ma
When operating, maintaining or driving the dump truck, please always wear the personal protec-
tive equipment. In addition, please wear the necessary protective equipment in light of work tasks.
In working area, all persons are required to wear the following protective equipment, so as to pre-
vent personal injury or death.
Safety helmet: the safety helmet can protect

the head of operation personnel, so as to pre-
vent the head from being injured by compo-
nent of transmission pipe.
2- 13 2-13 2-13
023-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Fig 2-1 Safety helmet
Safety shoes: the safety shoes can protect

the feet of operation personnel, so as to pre-
-13 from being injured by falling 12-13
vent the 2feet
1 2-13
3-
02articles.
sharp 023
-
02 3-1
2 2 2
zae zae zae
ma ma ma
Fig 2-2 Safety shoes
2- 13 2-13 2-13
023-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Safety Dump Truck
13 13 13
Safety earcap:
3 - 12-when the operation personnel 3 - 12- 3-1
2-
202to high-noise machine, please wear e 202
get close
e 2 02
azasafety earcap, so as to protect themtwoaza zae
the
m ma
ears of operation personnel.
2-13 2 -13 2- 13
023-1 1
3- 2-3 Safety earcap
Fig 3-1
2 202 2 02
azae zae zae
m ma
Safety gloves: the safety gloves can protect ma
the hands of operation personnel against the
corrosion by corrosive chemicals or the fric-
tion and cut in mechanical operation.
2-13 2-13 2- 13
023-1 023-1 023-1
2 2 2
zae zae zae
ma ma Fig 2-4 Safety gloves ma
2-13 2-13 2- 13
023-1 023-1 023-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Safety
13 13 13
- 12-
Safety eyewear:
3
the safety eyewear can pro- -12-
3-1
2-
2 eyes of operation personnel, so as to
tect20the 2 023 202
a ae
zprevent zae
the eyes from being injured by apartic- zae
m m ma
ulate matter.
2- 13 2 -13 2-13
023-1 02
1
3- Fig 2-5 Safety eyewear 02 3-1
2 2 2
zae zae zae
ma Breathing equipment and mask: the
a
mbreath- ma
ing equipment and mask can prevent the
building materials and particles from entering
into human body via respiratory passage.
2- 13 2-13 2-13
023-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma a
mand mask
Fig 2-6 Breathing equipment
Responsibilities of working personnel:
1. Properly wear the necessary personal protective equipment.
2. Clean up and maintain the personal protective equipment on a regular basis.
3. Immediately replace the personal protective equipment which is damaged or unusable.
2.2 Declaration of Safety Responsibilities

1 2 -13 1 2 -13 2-13
0 3
-
2.2.12Selection
023
and Qualification of Personnel -
02 3-1
2 2 2
a ae
z1. a z ae zae
m Responsibilities: Responsible for driving
m the dump truck. ma
2. Conditions required:

Safety Dump Truck
-13hold the valid driving license.

a) The driver shall
2 2-13 2-13
2 3-1
0 shall be physically healthy. 02 3-1 02 3-1
b) The 2driver 2 2
a zae zae zae
m ma than 0.7 (including corrected eyesight),
c) The driver shall have the eyesight higher maand shall not
be color blind.
d) The hearing ability of driver shall meet the work requirements.
e) The driver shall be familiar with the operation of dump truck, and have been duly trained.
f) The driver shall be familiar with escape approaches under various emergencies.
g) The excessive drinkers, drug addicts and persons who have taken any reaction-inhibiting medi-
cine may not operate the dump truck.
2- 13 2-13 2-13
02
2.2.2 Division 3-1
of Liabilities 02 3-1 02 3-1
2 2 2
a zae zae zae
m maundertake any liability for any adversemconsequence
It is specially declared that, SANY will not
a
caused by the following situations:
• Consequences caused by failure to use the dump truck in accordance with the information given
in this Brochure.
• Consequences caused by retrofitting or modification of dump truck without authorization.
• Damage or accident of dump truck caused by the failure to use genuine spare parts of SANY or
the use of any spare part or tool which is not tested or authorized.
• Trouble or damage of dump truck caused by force majeure such as natural disaster (earthquake,
3 and war.
typhoon and etc.)
-1 -13 -13
•
2 3 -12
Other consequences caused by reason unattributable
2 3 -12to SANY. 2 3 -12
20
It is impossible
e e
0 may occur in operation site. Therefore,
for SANY to foresee all hazards 2which
e 20 the
az a a
az great importance to safety. z a
operator
m of dump truck and customer shallmattach ma
The government of the country or region where the dump truck is used may have stricter operation
provisions. In case of conflict with these safety provisions, the strictest safety provisions shall
apply.
2.3 Operation Conditions

The range of normal ambient temperature for operation of dump truck is from -20°C – 40°C.
When the dump truck is continuously used in the environment which contains corrosive air or
1 -13 humidity is high, the dump truck shall

wherein the relative
2 1 2 -1be3 inspected for rust and corrosion from
1 2 -13
23-and it is advised to take further protective
time to time,
20 23-measures.
20 23-
20
e e e
m aza aza
If the environment is dusty, please replacemthe filter frequently. m aza
The dump truck may not be used in any inflammable or explosive environment.

Dump Truck Safety
3 13 13
2-1 Dangers
2.4 Specific 2- 2-
23-1 23-1 02 3-1
20
1.e Hazard 0
e 2 works 2
zae
caused by hydraulic and pneumatic
za aza
ma m m a
In order to prevent the high-pressure hydraulic oil from causing injury, please comply with the fol-
lowing notices.
a) Don’t change the route of pipeline without permission, and don’t connect the pipelines in a
mixed manner.
b) The repair of hydraulic equipment can only be carried out by qualified engineer who has profes-
sional knowledge and experience in repair of hydraulic equipment.
c) Before commencing the repair work, please release the pressure in all pressure hoses and in
3
the system components
1 which will be opened. 3 1 3 1
2- 2- 2-
3-1 3-1 3-1
e 2 2 very serious, the leakage of hydraulic
d) If 0not
e
2 can’t be found easily. Don’t look for leakage
20oil e 202 point
a hand without gloves.
azwith aza aza
m m m
e) Inspect all hoses, hoses and threaded connectors for leakage and damage on a regular basis.
f) Replace the damaged hoses and hose connectors in time.
First-aid method for unexpected injury: Wrap the injured portion with antiseptic bandage, and get
medical treatment in time.
2. Hazard of scalding
3 CAUTION
1 2
Risk of-burn!
- 1
1 2 -13 1 2 -13
3 - -
2
The 02operating 2
temperature of surface of some023 components and working media in 2dump
023 truck
e
zamay e zae
a reach 65°. It could cause burning. aza a
m m m
Monitor the temperature and do not touch the hot parts.
In order to avoid scalding or burn, please
！
comply with the following notices.
a) When handling any hot component, please

put on the protective gloves.
b) After the engine cools down, inspect or re-

3 add or replace the engine
place the coolant,
- 1 -13 13
12 the fuel filter. 1 2 2-
3-1
oil, and -replace
023 02 3- Fig 2-7 Do not touch with hands 02
ae2
zc) zae
2
zae
2
ma ma
After the oil cools down to the appropriate ma oil for axles and
temperature, add or replace the ear
transmission.

Safety Dump Truck
d) Don’t touch the

1 2 -13following articles: the components which
1 2 -13contain coolant or hydraulic oil, hot hy-
1 2 -13
3-engine oil, hot exhaust pipe and turbocharger.
draulic oil2or 23- 23-
e 20 e 20 e 20
a a
z the vehicle cools down, carry out cleaning
e)aAfter z and maintenance works. aza
m ma m
First-aid method for unexpected scalding:
a) Immediately pour cold water into the scalded portion, so as to cool it down.
b) Wrap the scalded portion with antiseptic bandage, and get medical treatment.
3. Hazard of fire
When the vehicle is in fire, please take the following measures.
1 2 -13 the engine, turn the ignition key to1the

a) Quickly turn off
2 -13position LOCK, take out the fire extin-
1 2 -13
3-leave the cab.
guisher, and 3- 3-
e 202 2 02 2 02
za the radio to call for help. zae zae
ma ma ma
b) Use
c) Identify the location of fire source, and under the precondition that the safety is ensured, use the
fire extinguisher to put out the fire. Please put out the fire from bottom to top. If the fire is too large,
please back off so as to avoid the danger.
d) While putting out the fire, ask other persons to report to fire brigade, seek for other appropriate
fire extinguisher, and carry out medical treatment.
The correct method to use the fire extinguisher is as follows: Stand at the upwind position, keep far
away from fire source, and aim the fire extinguisher at fire source.
13
When the fuel12is- in fire, the materials which may be used
13 13
3 - 3 - 12to- put out fire include: sand or soil on road
3 - 12-
202 clothes and working clothes.
side, cotton 202 202
a zae a zae a zae
m m alcohol is in fire, please immediately pour
When the anti-freezing fluid which contains m water onto
the location in fire, so as to reduce the concentration of alcohol.
4. Environmental pollution
NOTICE
Risk of environmental pollution!
If fuel, oil, spent battery, plastics, tyre and similar rubber pieces, and detergent and similar liquid
go into soil, water, and sewer system, they could damage and contaminate the environment.
Monitor each leak on the mixer truck and repair it timely.
2-13 2-13 2-13

023-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Safety
-13 -13 2-13

In order
2 3 -12to avoid environmental pollution, 23-12 3-1
0 0 02
za e 2 pay attention to the following matters.
please e2 zae
2
ma m aza ma
a) If leakage is found, please carry out inspec-
tion and repair in time.
b) Immediately use degreasing agent to neu-

tralize the oil or fuel.
c) Implement the environmental protection

regulations relating to fuel and lubricant. If you
have any question, please consult with quali-
fied collection center and discuss over the ap-
propriate methods
2 - 13 for disposal of fuel and Fig 3
2 - 12-8 No dumping 2 -13
3- 1 3- 1 - 1
023and en-
lubricant.
202 draining fuel and lubricant, pleaseeuse
d)e When 202the sufficiently large oil-resistant container,
2
a a
zsure a za a zae
m that no leakage occurs. m m
e) Please use separate containers to collect and dispose of different fuel and lubricant.
5. Hazard of electrical shock
DANGER
Risk of injury or death!
Electrical shock will lead to personal injury or death. If the dump truck is exposed to electrical
shock, the life of all nearby persons is in danger. In severe weather such as rainstorm.
3 operation. Commence the operation only
Do not carry out
1 3 after the rainstorm.
1 3 1
2- 2- 2-
02 3-1 02 3-1 02 3-1
za e 2 for Operation near Power Line:
Notices
zae
2
zae
2
ma m a m a
a) The operation may be carried out only after it is confirmed by local power supply authority.
b) Even if the measure to cut off the power supply is taken, we shall still regard the power line as in
active state. We may regard the power line as inactive only after the state is confirmed and signed
by professional personnel of power supply authority.
c) Pay attention to the impact caused by wind. The power line may sway in wind, and maybe the
minimum safety distance can’t be maintained. Please inquire about the minimum safety distance
required by the power line in the construction site. For details, please refer to the national stand-
ard: GB/ T19185-2003.
-13 -13 2-13
-12
When electrical
3 -12 the following operation.
spark is generated, please implement
3 3-1
02 02 02
e2
a Keep calm.
za) zae2 zae
2
ma ma ma
b) Forbid anybody to get into the cab.

Safety Dump Truck
c) Don’t move.
2-13 2-13 2- 13
23-1 02 3-1 023-1
d) Don’t20touch the vehicle. 2 2
azae zae zae
m ma
e) Advise all nearby persons not to get close. ma
f) Notify the professional personnel of local power supply authority to immediately cut off the power
supply.
g) Move only after it is confirmed that the power supply has been cut off.
6. Hazard of poisoning and smothering
CAUTION
3
Risk of getting-1poisoned and choked! -13 -13
1 2 1 2 1 2
The exhaust
2 0 23- gas emitted by the engine of the mixer
2 0
- contains certain carbon monoxide23and
23truck 2 0
-
othere harmful components. They could cause ea blockage to the in breathing of oxygen, ethus suf-
aza persons to death.
mfocating ma
za
ma
za
Make sure sufficient ventilation and wear protective equipment when working in dangerous area.
When working in any dangerous area, please

wear the appropriate protective equipment. If
breathing mask is required, please always
wear, and duly replace the filter element.
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
Fig 2-9 Poison and choke
7. Safety measures for earthquake
When earthquake occurs, please take the following measures.
a) Stop the operation.
b) Notify all personnel to leave the surrounding area of dump truck.

13 13 13
12-
When the earthquake
- 12-
completes, be sure to carry out inspection
- before starting the dump truck.
3-1
2-
2 023 2 023 2 02
zae whether the functions of dump truck
a) Inspect
a a
e normal.
zaare zae
m m ma
b) Inspect whether the electrical components and hydraulic components are normal.

Dump Truck Safety
3 13 13
2-1 Protection Device
2.5 Vehicle 2- 2-
23-1 23-1 02 3-1
e 20 truck protection devices mainly include
e 20 2
zae
Dump
z a z a
ma side protection and rear lower protection.
ma ma
2 4
The side protective beams are made of cold-
rolled steel plate B-1.0/Q195, and the longitu- 3
dinal beams are made of cold formed hollow
section steel F30*3/Q235B.
The rear lower protection material is Φ102

Q235B steel pipe with a wall thickness of 3
mm, the ground clearance is 460 mm - 540 1
mm, and the connecting plate material is
Q235B. 2-1
3 -132-10 Side protective beams 13
2
Fig 2-
23-1 23- 1
02 3-1
e 20side and rear lower protection device eare
20 2
z
The
a z a 1. Beam ae
3. Support
az
ma bolted. ma 2. Carling m
4. Bolt
3 3 6
2 -1 2 -1 2- 13
3 - 1 3 - 1 3-1
02 02 02
za e2 zae2 zae
2
ma ma m
Fig 2-11 Rear lower protection
a
5. Rear guardrail 7. Rear guardrail

bracket sealing plate
6. Rear guardrail
beam
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Safety Dump Truck
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Dump Truck
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Dump Truck
3 Dump -13 ........................................................................................................................3-1

12Truck 12-
13
12-
13
- - -
2 023
3.1 Structure 023 023
of Dump Truck ......................................................................................................3-3
2 2
a ae Operating Principle of Dump Truck
z3.2 a
e
a zae
za....................................................................................3-3
m m m
3.3 Introduction of Component Systems in Upper Structure of Dump Truck......................3-4
3.3.1 Cargo Compartment Assembly.................................................................................3-4
3.3.2 Hydraulic Lifting System.............................................................................................3-5
3.3.3 Tarpaulin Mechanism (Optional Configuration) ......................................................3-6
3.3.4 Electrical System.........................................................................................................3-6
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

3 13 13
2-1Truck
3.Dump 2- 2-
02 3-1 02 3-1 023-1
e 2 Structure of Dump Truck zae 2
3.1 zae
2
maza a m ma
1 2 3 4
2- 13 2- 13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
7 6 5
Fig 3-1 Dump truck
1. Chassis 4. Rear door 6. Subframe

2. Hydraulic system 5. Wheel cover mechanism 7. Electrical system
13 13 13
12-
3- compartment
3. Cargo 3- 12- 3-1
2-
02 02 02
za e2 za e2 zae
2
ma 3.2 Operating Principle of Dump
ma Truck ma
Before the container is loaded with construction waste, the tarpaulin mechanism is first driven by
hydraulic motor (or motor) to close the tarpaulin mechanism, so that the tarpaulin is completely
closed under the front cover of the container, and then the rear door lock hook is closed and the
hydraulic locking cylinder of the back door is controlled to close, so that the back door is locked.
Then open the back door inflatable seal so that the back door seal expands to produce a seal. (If
the vehicle is not equipped with a rear door hydraulic locking cylinder or a rear door inflation seal,
the corresponding steps will be omitted.)
2 - 13
When the container is filled with municipal construction3 waste, the tarpaulin mechanism is driven
2 -1 2 -13
-
3 1
by hydraulic motor (or motor), then the top of the
3 - 1
container is closed. -
3 1
02 02 02
ae2 e2 e2
ma
zWhen aza position, the tarpaulin mechanism ismfirst
the vehicle arrives at the unloading
m aza driven by the
hydraulic motor (or motor) to close the tarpaulin, so that the tarpaulin is completely closed under
the front cover of the container. Then close the back door inflation seal, so that the seal

1 2 -13
automatically retracted. Then open the rear door lock hook
1 2 -13 and control the back door hydraulic 1 2 -13
- open, so that the back door is unlocked. - Finally, the hydraulic lifting cylinder is23con-
-
023 023
locking cylinder
2 2 2 0
ae to lift the container and then turn over and
trolled
z ae unload the material.
z ae
z
ma ma ma
3.3 Introduction of Component Systems in Upper Structure of Dump
Truck
3.3.1 Cargo Compartment Assembly
The cargo compartment is formed by welding high strength steel plates, the container is used to
carry the urban construction waste.
The cargo compartment is composed of front plate assembly, base plate assembly (4), top plate
-13 side plate assembly (2) and left side
assembly (1), right -13plate assembly (3). -13
2 3 -12 2 3 -12 2 3 -12
0
The U 2shaped 0
structure is adopted for inside of2cargo 0
compartment, so as to effectively 2prevent
a e a e a e
azaccumulation of soil. The front plate ofmcargo
the
m az compartment is connected with themupper
az installa-
tion seat of lifting oil cylinder, the base plate assembly is connected with sub-frame via turnover
support, and the lifting operation of lifting oil cylinder will turn over the cargo compartment to a cer-
tain angle for unloading the waste.
The schematic diagram of cargo compartment is given as follows.
2-13 2- 13 2- 13
02 3-1 023-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2- 13 2- 13
02 3-1 023-1 02 3-1
2 2 2
zae zae zae
ma ma ma

2- 13 2-13 2-13
02 3-1 023-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2
2- 13 2-13 2-13
02 3-1 023-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2-13 2-13
02 3-1 4
023-1 02 3-1
a
zFige2 3-2 Cargo Compartment Assembly a zae
2
zae
2
ma m ma
1. Top plate assembly 3. Left side plate assembly 4. Base plate assembly
2. Right side plate assembly
3.3.2 Hydraulic Lifting System
The hydraulic lifting system is mainly composed of lifting oil cylinder (1), oil tank assembly (2),
oil pipe (3) and hydraulic oil pump (4).
2- 13 2-13 2-13
02 3-1 023-1 02 3-1
2 2 2
zae zae zae
ma ma ma

2- 13 2- 13 2-13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma 1 ma ma
2- 13 2- 13 2-13
02 3-1 02 3-1 02 3-1
2 3 2 2
zae zae zae
ma ma ma
4
Fig 3-3 Hydraulic lifting system
1. Lifting oil cylinder 2. Oil tank assembly 3. Oil pipe 4. Hydraulic oil pump
3.3.3 Tarpaulin Mechanism (Optional Configuration)

1 2 -13 1 2 -13 1 2 -13
- - -
023 tarpaulin mechanism is the hydraulic
The hydraulic
2 2 023motor as the power source, through 2the
023wire
rope e drive the last rod of the tarpaulin for zaction,
zato ae other rod action driven by the lastazrod
ae to com-
m a m a
plete. The motor chain type tarpaulin mechanism is the DC deceleration motormas the power
source, through the transmission shaft and chain mechanism to drive the last rod of the tarpaulin
for action, other rod action driven by the last rod to complete.
3.3.4 Electrical System
The electrical control system of upper structure of dump truck is mainly composed of tarpaulin
switch controller, cargo compartment lifting controller, cargo compartment camera system, side
marker lamp and reflector.
-13controller: In the PTO state, the tarpaulin

1. Tarpaulin switch
2 -13is controlled by opening/closing con-
2 2-13
3-1
trol switch2automatically, and when the encoder detects 3-1
2 that the tarpaulin is opened or closed2prop- 3-1
e 20 e 20 e 20
a
erly,z the tarpaulin will automatically stop. az a aza
ma m m

3 of cargo compartment: In the PTO -state,

2. Control of-1lifting 13 the lifting of cargo compartment will-be
13
-12 3- 12 3- 12
023 by lifting operation lever.
controlled
2 202 202
a ae
z3. a zae camera installed on front edge of cargo
a
e
zacompartment
m Cargo compartment camera m
system: The m
can record the loading state of cargo compartment, and display the image on the display screen in
cab.
4. License plate lamp, and side marker lamp: The side marker lamps are used to mark the rear out-
line of vehicle at night, and the side marker lamps and rear license plate lamp (on chassis) will be
turned on and turned off simultaneously.
2- 13 2- 13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Operation Device
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Operation Device
13 13 13
12- Device.............................................................................................................4-1
4 Operation
- 12- - 12- -
2 023
4.1 Resume 023 023
..................................................................................................................................4-3
2 2
a ae Opening and Closing of TarpaulinazMechanism
z4.2 ae a zae
(Optional Configuration)......................4-3
m m m
4.3 Lifting and Lowering of Cargo Compartment ....................................................................4-4
4.3.1 Operational Steps .......................................................................................................4-4
4.3.2 Warning .......................................................................................................................4-4
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Operation Device Dump Truck
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

3 Device 13 13
2-1
4.Operation 2- 2-
023-1 02 3-1 02 3-1
2 2 2
ae Resume
z4.1 zae zae
ma ma ma
The main functional operations of dump truck include the opening and closing of tarpaulin mecha-
nism (optional configuration), and the lifting and unloading of cargo compartment.
4.2 Opening and Closing of Tarpaulin Mechanism (Optional

Configuration)
The steps are as follows:
1) Start up the engine, depress the clutch, en-

gage the low speed gear, turn on the power
2
takeoff switch
1 -13 (1) (The power takeoff switch 12-13 2-13
-
023 on operation panel in cab, and the
is located 023
-
02 3-1
2 2 2
a ae
zbuttons a
e
zaand zae
ma
are as indicated in the figure),
m then release the clutch. m
PTO
Fig 4-1 Power takeoff switch
1. Power takeoff switch
13
2- operation by pressing the top -12-
2) Carry1out
13 2-13
3 -
02 switch (2) (This rocker switch is lo- 023 02 3-1
2
cover 2 2
a ae on operation panel in cab, and the
zcated a
e
zabut- zae
m m ma
tons are as indicated in the figure) or using
the wireless remote control device.
ON
OFF 2
Fig 4-2 Top cover switch
2- 13 2
3
-1Top 2-13
023-1 02 3- 1 2. cover switch
02 3-1
2 2 2
zae zae zae
ma ma ma

-13 Lowering of Cargo Compartment

4.3 Lifting 2and 2-1
3
2- 13
23-1 02 3-1 023-1
20
4.3.1eOperational 2 2
zae zae
Steps
za
ma ma ma
1) Start up the engine, depress the clutch, en-
gage the low speed gear, turn on the power
takeoff switch (1) (The power takeoff switch
is located on operation panel in cab), and then
release the clutch.
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae Fig 4-3 Power takeoff switch zae
ma ma ma
1. Power takeoff switch
2) Retract the tarpaulin mechanism on cargo

compartment.
3) Turn the air control valve to the lift (2) posi-

tion. The air control valve is as indicated in the
figure below (located under left portion of driv-
er seat ).
3
-1 to lift up the cargo compart- -1 3 -1 3
Key point: in 1
- 2
order
- 1 2 - 1 2
023 lift (2) up the lever, in order to 2023
ment, please
2 2 023
a
lowerzae down (3) the cargo compartment, a zae Fig 4-4 Air control valve a zae
m
please pull down the lever (The neutral posi-
m m
tion is the middle) 2. Lift 3. Lower down
4) When the oil cylinder reaches the maxi-

mum stroke (the limit valve works), turn the air
control valve to the neutral position.
4.3.2 Warning
1) If the engine speed is too high and the oil supplied by oil pump is insufficient, then the oil cylin-
3 3 3
2-1will be damaged.
der and oil pump 2-1 2-1
2 3-1 2 3-1 3 -1
0 0
2speed of oil pump may not exceed 2000er/min.
2 202
zae e
2) The
a a za za
m m ma

2- 13Speed ratio of PTO 2- 13 Maximum engine speed (r/min) 2-13

02 3-1 023-1 0 2 3-1
2 0.8 2 2500
e2
zae zae z a
ma 1
ma 2000
m a
1.2 1666
3) It is absolutely prohibited to unload the sticky cargo by starting the vehicle and then carrying out
hard braking when the cargo compartment is lifted up, otherwise the vehicle, cargo compartment
and hydraulic system will get seriously damaged (for example: expansion of cylinder or damage to
oil pump).
4) In the course of lifting of oil cylinder, it is prohibited to depress the clutch, otherwise the hydraulic
system may get damaged. When it is necessary to stop the lifting of oil cylinder, please directly op-
erate the air control valve in cab.
-13
12 cargo compartment is fully lowered,3please -13 -13
5) After3-the
2 2 -12 wait about 30 seconds, and then23turn
-12 the
0 0 0
za e 2control valve to the neutral position. e 2
air e2
ma m aza m aza
6) When the air control valve is at the position “Lower”, do not start the vehicle, otherwise the hy-
draulic oil will all flow back from oil cylinder to oil tank, and thus the system components may get
damaged.
2- 13 2- 13 2-13
02 3-1 023-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2-13
02 3-1 023-1 02 3-1
2 2 2
zae zae zae
ma ma ma

2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Maintenance
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Maintenance
-13 -13 -13

5 Maintenance.......................................................................................................................5-1
2 2 2
0 2 3-1
5.1 Provisions and Items of Vehicle Maintenance
0 2 3-1 ..................................................................5-3
0 2 3-1
2 2 2
a ae Periodic Maintenance...........................................................................................................5-3
z5.2 a zae a zae
m 5.3 Table of Maintenance Interval .............................................................................................5-4
m m
5.4 Maintenance of New Vehicle ...............................................................................................5-9
5.5 Routine Maintenance............................................................................................................5-9
5.6 Air Control System – Maintain.......................................................................................... 5-10
5.7 Lubricating Point................................................................................................................. 5-10
5.8 Hydraulic System – Maintain.............................................................................................5-11
5.8.1 Lifting Oil Cylinder – Check .....................................................................................5-11
5.8.2 Lifting Oil Pump – Check......................................................................................... 5-12
5.8.3 Oil Pipes and Lift Valve – Check ............................................................................ 5-12
1 -13Tank – Refuel ......................................................................................................

5.8.4 2Oil
1 2 -13 1 2 -13
5-13
23- Oil Tank – Maintain...................................................................................................
05.8.5 023
- -
023 5-13
za e2 za e2 za e2
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Maintenance Dump Truck
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

3 13 13
2-1
5.Maintenance 2- 2-
02 3-1 023-1 023-1
2 2 Maintenance 2
ae Provisions and Items of Vehicle
z5.1 zae zae
ma ma ma
The maintenance of the vehicle mainly falls into: running-in maintenance, routine maintenance, pe-
riodic maintenance, winter maintenance, and long-term out of-service maintenance.
Running-in maintenance: The compulsory maintenance to be carried out when the new vehicle
has been used for 2000 km - 3000 km or 2 months (whichever occurs first).
Routine maintenance: The inspection and maintenance to be carried out every day and every
week.
Periodic maintenance: The routine inspection to be carried out once every 3000 km and the main-
-13carried out once every 5000 km.
tenance to be -13 -13
2 3 -12 2 3 -12 2 3 -12
20 maintenance: The special maintenance
Winter
e e 20 to be carried out for vehicle in winter. e 20
z a z a za
ma Long-term out-of-service maintenance:
maThe maintenance to be carried out for the ma vehicle which is
to be out of service for long term.
5.2 Periodic Maintenance

The periodic maintenance falls into the routine inspection to be carried out once every 3000km
and the maintenance to be carried out once every 5000km. The interval mileage (×1000km) of rou-
tine inspection and maintenance is indicated in table.
• Initial routine inspection at 3000 km, routine inspection per 3000 km.
2- 13 13 13
3-1 12-
Table 5–1 Routine inspection
3-
interval
3-1
2-
02 02 02
za e2 The number of routine inspectionaza e2 1 2 3 4zae
2
5
ma m m a
Mileage (×100km) 3 6 9 12 15
• Initial first-class maintenance at 5000 km, first-class maintenance per 5000 km.
Table 5–2 First-class maintenance interval
The number of first-class 1 2 3 4 5

maintenance
Mileage (×1000km) 5 10 15 20 25
-13
12 -13 -13
• Initial -second-class
3 -12
maintenance at 10000 km, second-class
3 maintenance per 10000 km.-12
3
02 02 02
za e2 zae2 zae2
ma ma ma

2-13 -13 interval

Table 5–3 Second-class maintenance
2 2-13
3-1 3-1 3-1
e 202 number of second-class
The 12 02 2 3 4 2052
za zae za e
ma maintenance ma ma
Mileage (×1000km) 10 20 30 40 50
• Initial third-class maintenance at 20000 km, third-class maintenance per 20000 km.
Table 5–4 Third-class maintenance interval
The number of third-class 1 2 3 4 5

maintenance
Mileage (×1000km) 20 40 60 80 100
1 2 -13 1 2 -13 1 2 -13

Note: If the3-running range exceeds the value in table,
2 0 2 2 0 23-the maintenance must be done according
2 0 23- to
zae zae zae
the interval kilometers maintenance rules.
m a m a m a
5.3 Table of Maintenance Interval
The maintenance cycle is calculated by mileage and time, whichever comes first. Please maintain
your vehicle by reference to the maintenance interval and maintenance items, so as to ensure that
your vehicle will always be kept in the best technical conditions.
Symbol meaning of maintenance periodic table:
● Daily maintenance and regular maintenance items
○ Fitting maintenance items

1 2 -13 1 2 -13 1 2 -13
Note: When
2 0 23-carrying out maintenance in accordance 2 0 23-with provisions, please appropriately2shorten
0 23-
zae zae zae
the maintenance mileage or time in light of using environment and operating conditions, so as to
m a
ensure that the vehicle can be maintainedm a
in a more reasonable manner and have higher a
m reliability.
However, the maintenance interval may not be prolonged.
2-13 2- 13 2-13
02 3-1 023-1 02 3-1
2 2 2
zae zae zae
ma ma ma

2- 13 2 -13 2 -13
02 3-1 Table
023
- 1
5–5 Table of maintenance interval
023
- 1
zae2 zae
2
ae
2
Periodic Maintenanceaz
ma m a m
Ordinary Class- First
Routine Class-1 Class-2
Mainte- 3 Main- Mai-
inspec- Mainte- Mainte-
Maintenance nance ten- nte-
Component tion nance nance
Item ance nan-
Per Every Every ce
Per Every Every
we- 10000k- 20000- item
day 3000km 5000km
ek m km
Inspect the air
pipe for dam-
2- 13 2- 13 2-13
3-1 3-1 3-1
age and leaka-
2 02 ge“Air Control ● 2 02 2 02
zae zae zae
ma ma ma
System –
Maintain” on
Air page 5-10
con- Inspect
trol whether the air
sys- control valve
tem works normally
and whether it
●
is damaged or
Gen- leaks“Air
eral
1 2 -13 Control System
2- 13 2-13
023
main-
- – Maintain” on
023-1 02 3-1
e 2 2 2
a zaten- page 5-10 zae zae
m ance Inspect
ma ma
whether the oil
cylinder works
normally,
whether it is
Hy- ●
damaged or
dra- leaks “Lifting
ulic Oil Cylinder –
sys- Check” on
tem3 page 5-11
2- 1 2- 13 2-13
02 3-1 Clean oil the
023-1 02 3-1
zae2 appearance of zae
2
zae
2
ma oil cylinder“Lift- ma ●
ma
ing Oil Cylinder

2- 13 Table 5–5 -13 (continue)

Table of maintenance interval
2 2- 13
02 3-1 02 3-1 023-1
2 2 Periodic Maintenance 2
zae zae zae
ma ma
Ordinary
Routine Class-1 Class-2 ma
Class- First
Item ance nan-
Per Every Every ce
Per Every Every
we- 10000k- 20000- item
day 3000km 5000km
ek m km
– Check” on
page 5-11
13 13 13
Inspect
3- 12- whether the oil 3-1

2-
3-1
2-
02 02 02
za e2 pump works
zae
2
zae
2
ma normally,
ma ma
whether it is ●
damaged or
leaks“Lifting Oil
Pump – Check”
on page 5-12
Inspect
whether the hy-
draulic oil pipe
is damaged or
1 3 and
- leaks, 13 13
1 2 2- 2-
023
- whether any 3-1
02 ● 023-1
2 2 2
a zae zae zae
ma ma
connector is
m loosened“Oil
Pipes and Lift
Valve – Check”
on page 5-12
Inspect the lift-
ing valve for
damage and
leakage“Oil ●
Pipes and Lift
3 – Check”
-1Valve 13 13
1 2 2- 2-
0 23- on page 5-12 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
Hy- Inspect the oil
dra- level, and add ●
ulic oil if the level is

2- 13 Table 5–5 -13 interval (continue)

Table of maintenance
2 2- 13
02 3-1 023-1 02 3-1
zae zae zae
ma ma
Ordinary
Routine Class-1 Class-2m
a Class- First
Item ance nan-
Per Every Every ce
Per Every Every
we- 10000k- 20000- item
day 3000km 5000km
ek m km
oil too low“Oil
tank Tank – Refuel”
as- on page 5-13
1 2 -13
sem- 2- 13 2- 13
- 3-1 3-1
Inspect
2023 bly whether there 2 02 2 02
zae zae zae
ma is any foreign
ma ma
matter in oil re-
●
turn filter ele-
ment“Oil Tank
– Maintain” on
page 5-13
Replace the oil
return filter ele-
ment“Oil Tank ● ● ● ○
– Maintain” on
2- 13 page 5-13 2- 13 2- 13
02 3-1 023-1 02 3-1
2 Inspect 2 2
zae zae zae
ma whether there
ma ma
is any dust, hy-
draulic oil or
water in air fil- ●
ter element“Oil
Tank –
Maintain” on
page 5-13
Replace the air
filter elemen-
2- 13 t“Oil Tank – 2- 13 ● ● ● 2○- 13
02 3-1 Maintain” on 023-1 02 3-1
2 2 2
zae page 5-13 zae zae
ma ma ma
Inspect
●
whether the

2-13 Table 5–5 -13 (continue)

Table of maintenance interval
2 2- 13
02 3-1 02 3-1 023-1
zae zae zae
ma ma
Ordinary
Routine Class-1 Class-2 ma
Class- First
Item ance nan-
Per Every Every ce
Per Every Every
we- 10000k- 20000- item
day 3000km 5000km
ek m km
hydraulic oil
tank leaks“Oil
Tank –
1 3
- Maintain” 13 13
1 2 on 2- 2-
02 3 - page 5-13 02 3-1 023-1
2 2 2
zae zae zae
ma Clean up the
ma ma
hydraulic oil
tank“Oil Tank – ● ● ● ●
Maintain” on
page 5-13
Inspect
whether the hy-
draulic oil is
discolored or
●
deteriorated“Oil
1 3 –
- Tank 13 13
1 2 2- 2-
023
- Maintain” on
02 3-1 023-1
e 2 2 2
aza zae zae
ma ma
page 5-13
m
Replace the
hydraulic oil“Oil
Tank – ● ● ● ○
Maintain” on
page 5-13
Lubricate the
Lift- connecting pin
ing shaft between
Lubri-
oil lifting oil cylin-
cating
1 3
cyl- 2- der and brack-
●
13 13
1 2- 2-
point
3- et“Lubricating
02in- 02 3-1 023-1
2 2 2
a zae der Point” on page zae zae
m 5-10 ma ma

2- 13 Table 5–5 -13 interval (continue)

Table of maintenance
2 2- 13
023-1 023-1 02 3-1
zae zae zae
ma ma
Ordinary
Routine Class-1 Class-2m
a Class- First
Item ance nan-
Per Every Every ce
Per Every Every
we- 10000k- 20000- item
day 3000km 5000km
ek m km
Lubricate the
rear turnover
shaft“Lubricat- ● ○
3 3 13
2-1 ing Point” on 2-1 2-
023-1 page 5-10 023-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Car- Lubricate the
go connecting pin
body shaft between
rear door and
● ○
cargo compart-
ment“Lubricat-
ing Point” on
page 5-10
5.4 Maintenance of New Vehicle

1 2 -13 1 2 -13 1 2 -13
- - shall carefully read the Operation Instruc-
-
023 using the dump truck, the working personnel
1. Before
2 2 023 2 023
a ae and understand the structure, operating
ztions, a zae principle and operation method of dump
a zae truck. And
m m m
check the assembly of tensioning wheel and steel wire rope to ensure No interference.
2. For the purpose of running-in of new vehicle, in the first mileage of 1000 km, the speed may not
exceed 50 km/h. Thereafter, the engine speed may be increased gradually, so as to complete the
running-in of chassis. The running-in period of upper structure is 10 hours, and during the running-
in period, please inspect whether every component is normal and whether there is any abnormal
noise, oil leakage or air leakage. When the new car has just been used for a week, the tensioner
device should be adjusted so that the wire rope is in an appropriate tightness range, and the ten-
13be adjusted regularly every month.

sioner should
2- 2- 13 2- 13
023-1 023-1 02 3-1
za e 2 Routine Maintenance
5.5
zae
2
zae
2
ma ma ma
The main works of routine maintenance are the routine inspection and maintenance carried out for
vehicle every day and every week, so as to ensure that the vehicle is clean, is in good conditions

1 2 -13 The items of routine maintenance

and can run safely.
1 2
3 set forth in“Table of Maintenance -13
-1are 12
- 5-4.
23page
Interval” on 23- 23-
e 20 e 20 e 20
aza
5.6 Air Control System – Maintain
m m aza m aza
2-13 2-13 2-13

02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2 1
Fig 5-1 Air control system
1. Air pipe 2. Air control valve

3 13 13
2-1 2- 2-
02
Check whether 3-1 3-1
02is damaged or leaked every day;
the air pipe of the air control system 02 3-1
2 2 2
zae
a the normal operation of the air control zae zae
m
Check ma valve every day, and check whethermthe
a air control
valve is damaged or leaked.
5.7 Lubricating Point

Lubricate the pins connecting the lifting cylinder and the bracket, the rear door pin shaft, and the
pins connecting the rear door and the container every week.
The greases is EP Lithium Complex Grease 2#;
Maintenance and filling standards: Lithium grease overflows a little.

- 13 - 13 2-13
-12points on upper structure are indicated-1in2the figure below:
The lubricating
3 3 3-1
02 02 02
zae2 za e2 zae
2
ma ma ma

2- 13 2-13 2-13
023-1 02 3-1 3-1
2 2 202
zae zae e
za 1
ma ma ma
2- 13 2-13 2-13
023-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma 3 ma ma 2
Fig 5-2
1. Turnover pin shaft 2. Rear door pin shaft 3. Pin shaft
5.8 Hydraulic System – Maintain

5.8.1 Lifting3Oil Cylinder – Check
2- 1 2-13 2-13
3-1 3-1 3-1
202 the working condition of lifting oil cyl-
Examine
e e 202 202
a
zinder za is zae
ma damage or leakage. ma ma
everyday. Examine whether there
Clean the surface of the lifting oil cylinder per

week.
2- 13 2-13 2-13
023-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Fig 5-3 Lifting oil cylinder

- 13 2-13 2- 13
-12Oil Pump – Check
5.8.2 Lifting
3 3-1 3-1
02 02 02
e2 zae
za the working condition of the lifting aoil
2
zae
2
a
Examine
m m ma
pump everyday. Examine whether there is
damage or leakage.
Fig 5-4 Lifting oil pump

3 13 13
2-1 2- 2-
02 3-1 02 3-1 023-1
2 2 2
aeOil Pipes and Lift Valve – Check
5.8.3
z zae zae
ma ma ma
Examine the oil pipes per 3000 km. Examine
whether there is damage or leakage. Examine
all the joints for looseness.
Check the lift valve daily for damage and

leakage.
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
Fig 5-5 Oil pipes
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

- 13 2- 13 2- 13
-12Tank – Refuel
5.8.4 Oil
3 3-1 3-1
02 202 02
a e2
zOpen za e zae
2
ma the oil level everyday. Refuel immediately
ma if ma
the tank cap (1) of oil tank and examine
1
insufficient.
2- 13 2- 13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
Fig 5-6 Oil tank
1. Tank cap
5.8.5 Oil Tank – Maintain
Check whether there is debris in the solid oil

filter element every week;
3 filter element and air filter ele- 1
Change the-1oil 13 13
1 2
3- 5000 kilometers;
ment 2every 3-12- 3-1
2-
0 02 02
a e2
zCheck a e2 zae
2
whether there is dust, hydraulicazoil or
ma m ma 2
water in the air filter every week. If there is,
please discharge it immediately.
Clean the hydraulic tank every 3000 km;
Check whether the hydraulic oil changes color

or deteriorates every week;
Change hydraulic fluid every 5000 km.

Fig 5-7 Oil tank
2- 13 2
3
1.-1Air filter element 2-1
2. Oil filter element
3
02 3-1 02 3- 1
023-1
2 2 2
zae zae zae
ma ma ma

2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Practical Advice
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Practical Advice
-13 Advice...............................................................................................................6-1
6 Practical
2 -13 2 2 -13
0 2 3-1
6.1 Common
0 2 3-1 0 2 3-1
Troubleshooting ...................................................................................................6-3
2 2 2
ae Emergency Measures for Upper Part.................................................................................6-5
z6.2 zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Practical Advice Dump Truck
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

3 13 13
2-1 Advice
6.Practical 2- 2-
02 3-1 02 3-1 023-1
2 2 2
ae Common Troubleshootingzae
z6.1 zae
ma ma ma
Table 6–1
Trouble Analysis on Causes Resolution

The PTO is not engaged Get the Pot engaged
There is no hydraulic oil in oil
Add the hydraulic oil
tank
The ball valve on bottom of oil
tank is not opened or the oil- Open the ball valve
When the air control valve is
-13 “Lift-up”, the oil 3 3
absorbing pipeline is sealed
2
at the position
1 2-1 2-1
-
023 does not lift up
cylinder 3-1is too low
The air pressure
02 0 2
1
Start up the engine, and3-in-
2 2 e 2 to 7bar
zae zae
crease the air pressure
ma a
Themhydraulic pipeline is con- m aza
Resume the correct
nected incorrectly connection
The pneumatic device is con- Resume the correct
nected incorrectly connection
The hydraulic distribution The distribution valve is in
Inspect and repair or replace
valve does not work (the air trouble
the distribution valve
pressure is normal)
The air pressure is too low Inspect the air pressure (mini-
mum 7bar)
The lifting -of13oil cylinder is too 13
- 13
slow23-1
2 The oil pump is -in12trouble
3 3 -
Request professional person- 12-
0 02 202 and
za e2 za e2 nel to carry out inspection
e
ma ma repair
maza
The oil level in oil tank is too
The oil cylinder can’t smoothly Add the oil
low
lift up (after the lifting opera-
There is air in hydraulic circuit Request professional person-
tion is carried out for several
The oil pump is in trouble nel to carry out inspection and
times)
repair
The hydraulic oil is insufficient Add the oil
The vehicle is overloaded Manually unload the cargo or
The oil cylinder can’t fully lift
even distribute the cargo
up
2-13 3
The overflow valve2-is1 in Inspect and repair or replace2 -1 3
3-1 023
-1 the one-way valve 023
- 1
202
trouble
e
zaWhen the clutch is depressed, za e2 zae
2
ma ma a
The one-way valve in distribu-
Inspect and m
repair or replace
the cargo compartment lowers tion valve is in trouble
the one-way valve
down

2- 13 Table 6–1 -13

(continue)
2 2-13
02 3-1 3-1 3-1
2 Trouble 202Causes
Analysis on Resolution 2 02
a zae zae
a on distribution zae
mThe oil cylinder lifts up when
The air m
pipe mapipe in ac-
Re-connect the air
valve or air control valve is cordance with the operation
the air control valve is at the
connected reversely instructions of hydraulic
position “Lower-down”
system
The distribution valve is in
Inspect and repair or replace
trouble
The oil cylinder can’t lower the distribution valve and air
The air control valve is in
down correctly (too fast or too control valve
trouble
slow)
The viscosity of hydraulic oil is
Replace the hydraulic oil
3 too high or too low 3 13
2-1 2-1 2-
23-1 2 3-1
The air pipe is damaged 2 3-1
The air20control valve fails 2 0 Replace the air pipe and20clean
a e zae valve is e
m a z
suddenly
The air control
a aza
up the air control valve
blockedm up by dirt m
The oil cylinder acts abnor- The cylinder is deformed
Request professional person-
mally in the course of lifting or The internal component (such nel to carry out inspection and
lowering (The cylinder does as guiding ring) is damaged repair
not extend or retract in order)
The oil seal is damaged
The external surface of oil cyl-
inder is scratched Replace the oil seal or request
Oil leaks from oil3cylinder The oil is extruded from oil3
-13
professional personnel to
1 2 -1 1 2 -1 1 2
3 - cylinder -
23 -
carry out inspection and repair
3
02 0 02
za e2 zae
The installation2fails to meet
zae2
ma m a
the requirements ma
There is air in oil cylinder and After the lifting under unloaded
The oil cylinder makes noise explosion occurs at high condition is carried out for 3 –
when it is lifting up pressure 4 times, the hydraulic system
will bleed air automatically
2- 13 2- 13 2-13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

3 3 13
2-1
6.2 Emergency 2-1
Measures for Upper Part 2-
23-1 23-1 023-1
e 20cargo box can not fall down after being
e 20 2
zae
The
z a z a
ma lifted to the top. ma ma
Solution: Unplug the lifting gas pipeline. Then
operate the manual control in the cab to pull it
to the down position.
2- 13 Fig13
2- 6-1
2-13
02 3-1 02 3-1 3-1
2 2 1. Falling down gas 202pipeline
2. Lifting gas
zae zae za e
ma ma pipeline
ma
2- 13 2- 13 2-13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2-13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Technical Specification
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Technical Specification
13 13 13
12- Specification ...............................................................................................7-1
7 Technical
- 12- - 12- -
2 023
7.1 Dimension 023 023
of Vehicle ............................................................................................................7-3
2 2
a ae Dimension of Cargo ..............................................................................................................7-3
z7.2 a zae a zae
m m m
7.3 Technical Parameters of Complete Vehicle ......................................................................7-4
7.4 Data Plate Locations.............................................................................................................7-6
7.5 Lubricants and Fluids ...........................................................................................................7-7
7.6 Work Data ..............................................................................................................................7-8
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Technical Specification Dump Truck
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
02 3-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

3 Specification 13 13
2-1
7.Technical 2- 2-
023-1 02 3-1 02 3-1
2 2 2
ae Dimension of Vehicle
z7.1 zae zae
ma ma ma
Table 7–1 Dimension of Complete Vehicle
Model Length (mm) Width (mm) Height (mm)

SYZ324C-8W(R) 8755 2540 3540
SYZ326C-8W(R) 9150 2540 3580
SYZ440C-8W(R) 11500 2540 3580
SYZ320C-8W(R) 8800 2540 3350
SYZ324C-6W(R) 8755 2540 3540
1 2 -13 2-1
3
2-13
3-1 3-1
SYZ324C-8W(R) 8755 2540 3540
3-
202SYZ440C-6W(R) 11500e 20
2
e2
0 2
zae
2540 3580
ma SYZ320C-8Y m aza
8800 2540 ma
za
3580
SYZ320C-8Y(V) 8800 2540 3580
SYZ428C-6W 11000 2550 3580
SYZ428C-8S(Ⅴ) 11000 2550 3580
SYZ320C-8Y(V) 8800 2540 3580
SYZ322C-8S(Ⅴ) 9150 2540 3350
SYZ320C-8S(Ⅴ) 8800 2540 3580
SYZ320C-8W(Ⅴ) 8800 2540 3580
1 3 13 13
3-12-
SYZ316C-8S(V) 8300
3-1
2- 2540 3580
3-1
2-
02 02 02
za e2 zae
2
zae
2
ma 7.2 Dimension of Cargo ma ma
Table 7–2 The dimension of cargo
Model Length (mm) Width (mm) Height (mm)

SYZ324C-8W(R) 5800 2300 1800
SYZ326C-8W(R) 6200 2350 1800
SYZ440C-8W(R) 8600 2350 2000
SYZ320C-8W(R) 5800 2300 1500
13
SYZ324C-6W(R)
2-
5800
2-13 2300 1800
2-13
3 - 1 3-1 3-1
02
SYZ324C-8W(R) 5800
02 2300 18002
20
e2 zae
2 e
maza SYZ440C-6W(R) 8600a
m
2350
m
a
az 2000
SYZ320C-8Y 5800 2350 1500

2- 13 -13 (continue)
Table 7–2 The dimension of cargo
2 2-13
23-1 02 3-1 3-1
2 0Model Length (mm) 2 Width (mm) 202
Height (mm)
zae zae az ae
ma SYZ320C-8Y(V) 5800 ma 2350 m1500
SYZ428C-6W 8000 2350 1500
SYZ428C-8S(Ⅴ) 8000 2350 1500
SYZ320C-8Y(V) 5800 2350 1500
SYZ322C-8S(Ⅴ) 6200 2350 1500
SYZ320C-8W(Ⅴ) 5800 2350 1500
SYZ320C-8S(Ⅴ) 5800 2350 1500
SYZ316C-8S(V) 5200 2350 1350
1 2 -13 1 2 -13 2-13

023
7.3 Technical - Parameters of Complete -
023Vehicle 02 3-1
2 2 2
a zae a zae zae
m mParameters of Complete Vehicle
Table 7–3 Technical ma
Product Curb Full Wheel Frame Min. Min. Braking
model Weight Load Base (mm) Ground turning Distance
(kg) Weight (mm) Clear- diameter V0=30km/h
(kg) ance (m) (m)
(mm)
16200 55000 3800 860×31- ≥300 ≤22 ≤10(Full
SYZ324- +1400 6×(8+8) load)；≤9
C-8W(R)
2- 13 2- 13 (Empty
-13
load) -12
02 3-1 02 3-1 0 23
za e2 4200 a e 2860×31- e 2
aza
16500 55500 ≥300 ≤22 ≤10(Full
a z
mSYZ326- ma
+1400 6×(8+8) m load)；≤9
C-8W(R) (Empty
load)
20000 66000 2000 860×31- ≥300 ≤26 ≤10(Full
SYZ440- +4600 6×(8+8) load)；≤9
C-8W(R) +1400 (Empty
load)
16000 55500 4200 860×31- ≥300 ≤24 ≤10(Full
SYZ320- +1400 6×(8+8) load)；≤9
C-8W(R) (Empty
2- 13 2- 13 load) 2-13
3-1 3-1 3-1
202
SYZ324-
e 15850 55000 3800
e
02
2860×31- ≥300 ≤22 202
≤10(Full
e
maza
C-6W(R) +1400aza 6×(8+8)
m
za
maload)；≤9
(Empty
load)

2- 13 Table 7–3 13
Technical Parameters of-Complete
2 Vehicle (continue)
2- 13
3-1 3-1 3-1
e 202
Product Curb Full Wheel 202 Frame Min. Min. 2 02
Braking
za model zae zae
ma Weight Load a
mBase (mm) Ground turninga
m Distance
(kg) ance (m) (m)
(mm)
SYZ324- 16200 55000 3800 860×31- ≥300 ≤22 ≤10(Full
C-8W(R) +1400 6×(8+8) load)；≤9
(Empty
load)
SYZ440- 20000 66000 2000 860×31- ≥300 ≤26 ≤10(Full
C-6W(R)
2- 13 +4600
2-
3
6×(8+8)
1 load)；≤9 3
2 -1
02 3-1 +1400
023-1 23-
1
(Empty
2 2 20load)
zae zae zae
ma SYZ320- 16500 46500 a
m4000 860×31- ≥300 ≤24ma ≤10(Full
C-8Y +1400 6×(8+8) load)；≤9
(Empty
load)
SYZ320- 16500 46500 4000 860×31- ≥300 ≤24 ≤10(Full
C-8Y(V) +1400 6×(8+8) load)；≤9
(Empty
load)
SYZ428- 22600 67400 2000 860×31- ≥300 ≤24 ≤10(Full
C-6W +4200 6×(8+8) load)；≤9
2- 13 +1400 2- 13 (Empty 2 -13
3-1 3-1 23-
1
e 202 2 02 0load)
e 2≤10(Full
za SYZ428- zae za
ma a ma
22600 67400 2000 860×31- ≥300 ≤24
C-8S(Ⅴ)
m
+4200 6×(8+8) load)；≤9
+1400 (Empty
load)
SYZ320- 16500 46500 4000 860×31- ≥300 ≤24 ≤10(Full
C-8Y(V) +1400 6×(8+8) load)；≤9
(Empty
load)
SYZ322- 16400 49400 4200 860×31- ≥300 ≤22 ≤10(Full
C-8S(Ⅴ) +1400 6×(8+8) load)；≤9
2- 13 2- 13 (Empty 13
2-
3-1 3-1 3-1
load)
e 202 2 02 02
2≤10(Full
za SYZ320- 16500 33000 zae
4000 860×31- ≥300 ≤18 za e
ma C-8S(Ⅴ) m a
+1400 6×(8+8) ma load)；≤9
(Empty
load)

2- 13 Table 7–3 -13 Vehicle (continue)

Technical Parameters of Complete
2 2-13
3-1 3-1 3-1
e 202
Product Curb Full Wheel 2 2
0Frame Min. Min. 202
Braking
za
amodel Weight Load Basea zae (mm) Ground turning a ae
zDistance
m m m
(kg) ance (m) (m)
(mm)
SYZ320- 16500 33000 4000 860×31- ≥300 ≤18 ≤10(Full
C-8W(Ⅴ) +1400 6×(8+8) load)；≤9
(Empty
load)
SYZ316- 16500 55000 3800 860×31- ≥300 ≤22 ≤10(Full
C-8S(V)
2- 13 +1400 6×(8+8)
2- 13 load)；≤9
-13
(Empty -12
02 3-1 02 3-1 3
2 2 202
load)
zae zae za e
ma ma ma
7.4 Data Plate Locations
The serial numbers and model numbers on the components are the only numbers that your Sany
distributor will need when ordering replacement parts or requiring assistance for your equipment. It
is a good idea to record this information in this manual for future use. Below are the locations of
the data plates. The location of the vehicle nameplate may be different for different models.
Position of the vehicle nameplate:
2- 13 2- 13 2-13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Fig 7-1 Position of vehicle nameplate
-13
1. Vehicle nameplate
2 2- 13 2-13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

2- 13 2-13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2-13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2-13 2- 13
3-1 3-1 3-1
e 202 e 202 202
a 7-2 VIN nameplate of dump truck aza
zFig zae
ma m ma
1. QR code area
7.5 Lubricants and Fluids

Table 7–4
Item Oils and greases Maintenance and filling

standards
Hydraulic oil HM 46 hydraulic oil The position of the hydraulic oil
2- 13 2-13 surface is in the upper observa-

2 -13
3-1
02cylinder support oil cup 02 3-1 tion hole.
023- 1
e 2Lift 2Complex Grease 2 a little.
zae 2# ae
EP Lithium Lithium grease overflows
za z
ma grease container m a ma

2-13 Table 7–4 -13

(continue)
2 2-13
02 3-1 02 3-1 3-1
2 Item Oils and 2greases 202
Maintenance and filling
zae zae aza
e
ma ma
standards
m
Cargo box overturn bearing EP Lithium Complex Grease Lithium grease without overflow.
2#
Tailgate pin shaft EP Lithium Complex Grease Lithium grease overflows a little.
2#
7.6 Work Data

Table 7–5 Work data
Product model Lifting angle(°) Lifting mode

3 3 13
-1 2-1 2-1 2-
3-1 3-1
SYZ324C-8W(R) 45° Front Lifting
2 0 23 202 02
e SYZ326C-8W(R) e45° Front Lifting e 2
za za aza
ma SYZ440C-8W(R) ma 45° m
Front Lifting
SYZ320C-8Y 45° Front Lifting
SYZ320C-8Y(V) 45° Front Lifting
SYZ428C-6W 45° Front Lifting
13 13 13
3- 12-
SYZ428C-8S(Ⅴ) 45° 3-12- Front Lifting 3-1
2-
02 202 02
za e 2SYZ320C-8Y(V) za e45° Front Liftingae 2
ma ma m az
SYZ322C-8S(Ⅴ) 45° Front Lifting
SYZ320C-8S(Ⅴ) 45° Front Lifting
SYZ320C-8W(Ⅴ) 45° Front Lifting
2-13 2- 13 2-13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Terms
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Terms
-13
1 1 -13
2 21 -13
8 Terms .....................................................................................................................................8-1
2
23- ......................................................................................................................................8-3
8.1 Terms
20 23-
20 20 23-
e e e
maza m aza m aza
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

Terms Dump Truck
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2- 13
023-1 02 3-1 023-1
2 2 2
zae zae zae
ma ma ma

Dump Truck Terms
3 13 13
2-1
8.Terms 2- 2-
02 3-1 02 3-1 02 3-1
2 2 2
ae Terms
z8.1 zae zae
ma ma ma
Term Description
Cargo body The body of a truck carrying goods.
Subframe The subframe can be regarded as the skeleton of the front and rear axle, and
is a component of the front and rear axle.
Hydraulic The function of the hydraulic system is to increase the force by changing the
system pressure
Electrical system A system consisting of low-voltage power supply components, also known as
a "low-voltage distribution system" or "low-voltage distribution line".
3 3 13
2-1
Wheel housing -1
Wing panels and fenders in the 2compartment. 2-
3-1 3-1 3-1
202 cylinder
Lifting 2
20device
A lifting cylinder is a lifting mounted on a dump truck and used 202to lift a
zae e
aza into middle top lift cylinder and front top
e
azalift cylinder.
ma cargo case. It is divided
m m
Pressure reduc- Pressure reducing valve is through regulation, the inlet pressure is reduced
ing valve to a need for outlet pressure, and rely on the energy of the medium itself, so
that the outlet pressure automatically maintain stable valve.
Power Take Off A group or more groups of transmission gear, also known as power output, is
(abbreviated generally composed of a gearbox, clutch, controller, and gearbox low-gear or
PTO) auxiliary box output shaft connected, the power output to the external work-
ing device.
Gas control Through the instrument data control valve positioner to achieve gas opera-
valve 13
2- 213
tion valve, remote control valve switch.
- 2 -13
3 - 1pulley 1
- wheel that is pressed on the belt to23change - 1
202
Tension
023
The tensioning wheel is a follower
2 2 0
za e the wrapping angle of e belt or to control the belt tension. It iszaaebelt drive
zathe
ma m
tensioning device.
a ma
Ball valve The opening and closing parts (ball) are driven by the stem and rotate around
the ball valve axis.
2-13 2-13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma

2- 13 Index-12-13 2- 13
02 3-1 023 02 3-1
A za e2 za e 2 Hydraulic za e
system...................................23-3, 5-5
m a a
m 5-5 m a
Air control system.........................................
Air control system-maintain........................ 5-10 L
Air control valve................................... 5-10, 6-3
Air filter element ......................................... 5-13 Left side plate assembly........................3-4–3-5
Air pipe ....................................................... 5-10 Length .......................................................... 7-3
Air pressure .................................................. 6-3 Lift................................................................. 4-4
Lift cylinder ................................................... 7-7
Lifting angle .................................................. 7-8
B Lifting mode.................................................. 7-8
Lifting oil cylinder.......................... 3-5, 5-8, 5-11
Ball valve ...................................................... 6-3
Lifting oil cylinder – check .......................... 5-11
Base plate assembly .............................3-4–3-5
Lifting oil pump – check.............................. 5-12
Beam .......................................................... 2-11
Braking Distance - 1 3
.......................................... 7-4 - 3 .................................................. 7-7
Lithium grease..............................................
1 4-42-1
3
- 1 2 Lower
1 2 down
1
Breaking in a
023
new machine .......................... 1-7
3-
02Lubricants and fluids .................................... 3-7-7
025-10
e 2 e 2 Lubricating point e 2
.........................................
Ca za za za
m ma ma
Cargo body................................................... 5-9 M
Cargo capacity ............................................. 7-8
Maintenance interval .................................... 5-4
Cargo compartment ..................................... 3-3
Maintenance of new vehicle......................... 5-9
Cargo compartment assembly ..................... 3-4
Manual structure .......................................... 1-3
Carling ........................................................ 2-11
Min. Ground Clearance ................................ 7-4
Chassis......................................................... 3-3
Min. turning diameter ................................... 7-4
Common troubleshooting............................. 6-3
Model number .............................................. 1-8
Curb Weight ................................................. 7-4
D O
Oil cylinder............................................. 4-4, 6-3
1 3
Data plate locations......................................
- 7-6 3
-1element ......................................... 5-132-1
3
- 1 2 Oil
1 2
filter
1
Dimension of
Dimension
cargo ...................................... 7-3
3-pipe .........................................................
023of Vehicle.................................... 7-3 202Oil
Oil 3-3-5
025-12
2 2
zae of liabilities ......................................a2-6
zae Oil pump ................................................
zae 4-4, 6-3
pipes – check ........................................
Division
m a
Documentation storage................................ a
m 1-4 Oil tank .........................................................
m 6-3
Oil tank – refuel .......................................... 5-13
E Oil tank –maintain....................................... 5-13
Oil tank assembly ......................................... 3-5
Electrical system ................................... 3-3, 3-6 Operation conditions .................................... 2-6
Environmental protection ............................. 1-5 Operational steps ......................................... 4-4
Overturn bearing .......................................... 7-8
Overview ...................................................... 1-3
F
First-class maintenance ............................... 5-3
Full Load Weight .......................................... 7-4 P
Periodic maintenance................................... 5-3
3 -13 5-11 -13
2-1
Pin shaft......................................................
H
- 1 -
Power 1 2 takeoff switch .................................... 12
-4-4
2 3 2 3 2 3
20
Height ...........................................................
e
7-3 20Precautions during purchasing spare parts
e e 20 ... 1-
az a
Hydraulic lifting system ................................ z a
3-5 7 z a
m
Hydraulic oil........................................... 6-3, ma7-7 Product type .................................................
ma 1-8
Hydraulic oil pump........................................ 3-5 Protective equipment ................................... 2-3
Hydraulic oil tank .......................................... 5-7 PTO .............................................................. 6-3
R 2- 13 2-13
Support....................................................... -13
2-11
3-1 3-1 3- 12
Rear02door ..................................................... 3-3
e 2 door pin shaft..................................... e5-11 202 e 202
a guardrail beam ..................................
Rear
zRear aza 2-11
T za
ma Rear m
guardrail bracket................................ 2-11
ma
Tailgate pin shaft .......................................... 7-8
Rear guardrail sealing plate ....................... 2-11 Technical parameters of Complete Vehicle.... 7-
Right side plate assembly .....................3-4–3-5 4
Routine inspection........................................ 5-3 Third-class maintenance.............................. 5-3
Routine maintenance ................................... 5-9 Top plate assembly ...............................3-4–3-5
Running in .................................................... 1-7 Turnover pin shaft ...................................... 5-11
S V
Safety earcap ............................................... 2-4 Vehicle nameplate........................................ 7-6
Safety eyewear............................................. 2-5 Vehicle protection device ........................... 2-11
Safety gloves................................................ 2-4 VIN................................................................ 1-8
1 3
- ............................................... 2-3 12- 1 3 -13
Safety helmet
- 1 2
Safety 3shoes................................................. 2-3 3- - 1 2
2 02 Symbols ............................................ 1-5
Safety 2 02 W 2 023
a ae
zScope a
of application.....................................zae 1-8 Warning ........................................................
a zae 4-4
m Second-class maintenance.......................... m 5-3 Wheel Base ..................................................
m 7-4
Selection and qualification of personnel ...... 2-5 Wheel cover mechanism.............................. 3-3
Serial number ............................................... 1-8 Width ............................................................ 7-3
Structure of dump truck................................ 3-3 Work data ..................................................... 7-8
Subframe...................................................... 3-3
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2- 13 2- 13 2- 13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13

02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13

02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13

02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13
02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13

02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13

02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13

02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13
0 23-1 02 3-1 02 3-1
e2
www.sanyglobal.com
za zae
2
zae
2
ma ma ma
2-13 2-13 2-13

02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
2-13 2-13 2-13

02 3-1 02 3-1 02 3-1
2 2 2
zae zae zae
ma ma ma
Sany Automobile Manufucturing Co.,Ltd.

SANY Industry Town,Economic and Technological Development Zone, Changsha, Hunan
China
-13
Tel: 0086-4006098318
1 2 2-13 2-13
23-
02 3-1 02 3-1
e 20 www.sanyglobal.com 2 2
z a
Website: zae zae
ma ma ma

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Operation and Maintenance Manual-August 2022

Operation and Maintenance Manual-August 2022

Operation and Maintenance Manual-August 2022 I

7 Technical Specification ...............................................................................................7-1

II Operation and Maintenance Manual-August 2022

Operation and Maintenance Manual-August 2022 1-1

1-2 Operation and Maintenance Manual-August 2022

2- 13 2 -131-1 Read this manual carefully 2 -13

If you sell the13machine, be sure to give this manual to the

This manual mainly includes the following sections:

Operation and Maintenance Manual-August 2022 1-3

-13 the composition of some important system

Terms and index

1.2.2 Recommendations on Using the Documentation

1.2.3 Documentation Storage

Always keep the operator manual in the operator cab.

1-4 Operation and Maintenance Manual-August 2022

1. Correct tire inflation pressure must be ensured.

Regular maintenance of vehicles will help to protect the environment.

1.4 Safety Symbols

Table 1–1 Typical signal words

Signal word Description Sign

Operation and Maintenance Manual-August 2022 1-5

2-13 Table 1–1 -13(continue)

This is the general warning sign. It is used to

Fig 1-2 General warning sign

This symbol indicates that the operation is not

Fig 1-3 Prohibition

1-6 Operation and Maintenance Manual-August 2022

-13 -13 2-13

Operation and Maintenance Manual-August 2022 1-7

1. Product type -13 13 13

1.7 Scope of Application

1.8 How to Contact SANY

Service Hotline: 0086 4006 09 8318

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Operation and Maintenance Manual-August 2022 2-1

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Safety helmet: the safety helmet can protect

Fig 2-1 Safety helmet

Safety shoes: the safety shoes can protect

Fig 2-2 Safety shoes

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Responsibilities of working personnel:

1. Properly wear the necessary personal protective equipment.

2. Clean up and maintain the personal protective equipment on a regular basis.

3. Immediately replace the personal protective equipment which is damaged or unusable.

2.2 Declaration of Safety Responsibilities

Operation and Maintenance Manual-August 2022 2-5

-13hold the valid driving license.

d) The hearing ability of driver shall meet the work requirements.

2.3 Operation Conditions

1 -13 humidity is high, the dump truck shall

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f) Replace the damaged hoses and hose connectors in time.

In order to avoid scalding or burn, please