MD 513 0G00 CN CV MST 2042 2001 - C01

Document No: Issue:
MD-513-0G00-CN-CV-MS T-2042-2001 C01
MET HOD STATEMENT FOR ACID RES IS TANCE

Description: COATING ON HORIZONTAL AND VERTICAL
SURFACES OF REINFORCED CONCRETE B AS EMENTS
Item: Method Statement
Order No.: MD-513-0G00-CN-CV-CON-2042
MAÁDEN WAÁD AL SHAMAL PHOSPHATE

Job: 16130 Client:
COMPANY
Umm Wu'al EPC Project

Project:
lnfrastructure, Utilities & Offsites at Ras Al Khair
STATUS OF DOCUMENT
x A - Approved w ithout comments D – For Information
B - Approved w ith comments Z - Cancelled
C – Not Approved E - As-Built

DATE SIGNATURE
11.April.2015 Ahmet Yildirim
NOTE: THE APPROV AL OF THIS DRAWING/DOCUMENT DOES NO T RELIEVE THE V ENDOR/SUBCONTRACTOR OF HIS
RESPONSIBILITY IN THE PROJECT OBLIGATIONS AS SPECIFIED IN THE CONTRACTUAL DOCUMENTS.
DOCUME NT APPRA ISAL S TAMP
REVIEWER'S NAME SIGN DA TE
REVIEW GRA DE
Result Code Description
A Accepted
C Proceed with exceptions to next submission and Revision
R Do Not Proceed / Revise as noted and Resubmit
Acceptance in any of these categories in no way relieves the Contractor/Supplier of its
responsibility for the due & proper performance of the Works in accordance with the
Cont ract/Purchase Order
PROJECT MA NAGER S IGN-OFF:
NAME: DA TE:
Doc. No. MD-513-0G00-CN-CV-
MA'ADEN WA'AD AL SHAMAL MST-2042-2001
PHOSPHATE COMPANY Rev No. C01
Page 2 of 25
METHOD STATEMENT FOR ACID RESISTANCE COATING
TABLE OF CONTENTS
PAGES
1.0 Purpose 3
2.0 Scope 3
3.0 Responsibility 3
4.0 Tools and Equipments 3
5.0 Storage and Handling 4
6.0 Application P rocedure 5 - 23
7.0 Inspection and Testing 23
8.0 Repair Work 24
9.0 Safety Precaution 24
10.0 Attachment 24
Page 2
Page 3 of 25
1) PURPOSE:
This document defines requirements for the anticorrosion lining systems to be supplied and
installed for the protection of concrete structures belonging to Umm Wuál EPC Project
Infrastructure, utilities & Off-sites at Ras al Khair.
2) SCOPE:
This installation procedure is referring to the horizontal and vertical surfaces of the concrete
basement protection of the following storage tanks belonging to Umm Wuál EPC Project
Infrastructure, utilities & Off-sites at Ras al Khair between the sub-contract agreement
between DRAGADOS GULF CONSTRUCTION CO. LTD. and BINZAGR FACTORY
FOR INSULATION MATERIALS CO LTD.
3) RESPONSIBILITY:
Project Manager / Construction Manage r is responsible for the implementation of this
procedure. He shall ensure that all engineers, supervisors, foremen and craftsmen associated
with this job will comply with this procedure and shall ensure availability of required tools
and equipment for the job described in this procedure.
QC Manager/Supervisor/Inspectors shall ensure inspection and test requirements of the

job as per the specifications and standards.
Safety Supe rintendent/Supervisor/of fice r will ensure safety regulations and rules as
required by the project.
4) TOOLS AND EQUIPMENT
a. All tools, labor, associated site services and equipment which are necessary for the
construction of the acid resistant lining work shall be provided by the contractor, and the
work shall be executed in accordance with this method o f statement.
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Electric Power
Water
Proper light for Installation
Hand tools to remove packing Materials
Trowels, Jointing Trowels & Floaters
Rollers and Brus hes
Marking Chalk
Wheelbarrow
Leveling Instrument
All necessary Carpenters tools
All necessary small cleaning tools
Mixers (minimum 2 sets)
Buckets & Measuring Beakers
Vacuum Cleaner
5) STORAGE AND HANDLING
a. All materials shall be stored as per the material specification and requirement.
b. All materials shall be classified item by item in a logical sequence and shall be ready for
use.
c. Contractor shall check all the quantities of the materials delivered at the storage area.
d. Shortage or missing items or mistakes in the packing lists shall be reported within 24
hours after receiving the materials in writing to the engineer.
e. The contractor shall be respo nsible for the handling o f materials throughout the job.
f. Care shall be taken in storing, handling and moving the materials to minimize breakage
or loss.
g. Contractor shall maintain a material inve ntory throughout the job.
h. Quantities of materials transported and/or damaged in each shift and materials requiring
to be transported during the following shift shall be noted on each shift report.
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i. The contractor shall maintain a good access to the storage and working area. Empty
boxes, foil etc. shall be removed.
j. All items must be kept in closed containers and stored at temperature between +10 to
+30°C.
k. Keep materials away from all fire hazards and out of direct sunlight.
l. The shelf life of the materials, as it follows:

- 6 months for Oxydur UP82 liquid 2.
- 12 months for Oxydur UP 82 Liquid 1, Alkadur P82 resin, hardener and
additive.
- 18 months for Furadur liquid 1 and powder.
6) APPLICATION PROCEDURE:
6.1 SURFACE PREPARATION:
a. A preliminary inspection has to be carried out in order to verify the following points:
i. Requirements according to Steuler-KCH Technical information no. 010

ii. Corners 45° angle for 2 cm.
iii. Concrete curing from casting completion date 15 da ys minimum, residual
moisture < 4%
iv. Surfaces measurements according to the related drawings
b. The surface shall be sweep blasted using Garnet 30/60 grit in order to remove cement
slurry, oil releases and all other loose particles.
c. Residual moisture content of the concrete substrate must not exceed 4%. Analog meter
will be used to determine the sub residual moisture.
d. The surface has to be protected from any kind of moisture (condensation, fog,
precipitation or other water source).
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e. During the installation works, the relative humidity and the substrate temperature indicate
on the data sheets will be taken as a reference. Therefore, the supervisors experienced in
installation of Steuler-KCH materials will have the final decision to control and decide if
the conditions will be suitable.
f. All the gaske ts and unwanted blasting areas to be covered and protected from blasting.
6.2 JOBSITE APPLICATION
All surfaces shall receive a sweep blasting before start of lining applications. After blasting
concrete surfaces shall be cleaned by means of using a brush, respectively vacuum cleaner.
6.3 System 1 - Oxydur ES. Materials and procedure.
Prime r Alkadur P82
Base: Epoxy resin
Material Group: Priming, Leveling.
Description/properties: Solvent- free primer for polyurethane coating systems.
Ideal storage temperature: 15-20ºC.
Max. Storage temperature: 30 ºC
Mixing Ratio / shelf life:
Component Parts by weight Parts by volume Shelf life

Alkadur P 82 Resin 7.36 6.46 12 months
Alkadur P 82 Hardener 4.00 3.81 12 months
Alkadur P 82 Additive 1.00 0.86 12 months
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Thoroughly mix the components for 2 minutes using a power drill 300-500 rpm with cement
stirrer.
Cons umption: 0.25 Kg/m2, 1 coat.
Apply: System applies by a brush or roller.
Waiting Times: Depending on temperature approx. 6 - 12 hours.
Pot Life: Depending on working temperature approx. 15 - 45 minutes.
Lining Oxydur ES
Base: Polyurethane
Properties: Oxydur ES is a monolithic, unicoloured broadcast coating, skid resistant and

abrasion resistant. This system has a good resistance to diluted acids, alkalis, salts, salt solutions,
oils, fats and pe trol.
Max. Service temperature: 60°C.
Max. Storage temperature: 30 ºC.
shelf life: Compo nent Parts by weight Shelf life

Oxydur UP 82 Liquid 1 6.00 12 months
Thoroughly mix the two Liquids for 2 minutes using a power drill 300-500 rpm with cement
stirrer.
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Waiting Times:
Temperature Hours.
At 15 °C approx. 12 hours
Pot Life :
Temperature Time
At 15 °C 90 min.
At 20 °C 40 min.
At 30 °C 10 min.
Cons umption:
- Base coat: Approx. 0,875 Kg/m2
- Top coat: Approx. 0,805 Kg/m2
Apply: System applies by a trowel.
Thickness: Approx. 2 mm.
6.3.1 Application procedure
Once the surface is prepared according to the specifications from the data sheet (TIS010)
explained before.
PRIMER ALKADUR P82 Technical Information Sheet TIS 136

Consumption: 0, 25 Kg/m2.
Base: Epoxy
Apply: System applies by a brush or roller, 1 Coat.
Page 8
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+ Silica sand 0.5-1.0 mm. thickness. Consumption: 1 Kg/m2.
BASE COAT OXYDUR ES Technical Information Sheet TIS 213

Consumption: Approx. 0,875 Kg/m2
Base: Polyurethane
Apply: System applies by a Trowel.

Note: Corners and meetings with vertical walls will be reinforced with fiberglass Rowela RO 80
TOP COAT OXYDUR ES Technical Information Sheet TIS 213

Consumption: Approx. 0,805 Kg/m2.
Base: Polyurethane
Oxydur ES
Page 9
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6.4 System 2: Oxydur ES + acid resistant tile 18 mm. bebbed and

jointed with Furadur Cement. Materials and procedure.
6.4.1 Prime r Alkadur P82
Base: Epoxy resin

Alkadur P 82 Hardener 4.00 3.81 12 months
Alkadur P 82 Additive 1.00 0.86 12 months
stirrer.
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6.4.2 Lining Oxydur ES
Base: Polyurethane

Component Parts by weight Shelf life

stirrer.
Waiting Times:
Temperature Hours.
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Pot Life:
Temperature Time
At 15 °C 90 min.
At 20 °C 40 min.
At 30 °C 10 min.
Cons umption:
6.4.3 Furadur Cement

Component Parts by Shelf life
weight
Furadur 1,00 18 months
cement
Furadur 4,00 18 months
powder
Base: Aldehyde-free furane resin
Properties: Furadur Cements are two-component resin cements specifically designed for
bedding and jointing acid-resistant ceramic split tiles and brick linings as well as carbon bricks
or tiles. Furadur Cements cure at normal ambient temperatures without subsequent heat
treatment. To attain a better resistance to solvents, subsequent heat treatment is, however,
recommended.
Furadur Cements display resistance to acids, alkalis, solvents, greases and oils as well as
conditiona l resistance to oxidizing agents.
Max. Service temperature: 160°C; after heat treatment, 180°C.
Page 12
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Temperature Hours.
At 30 °C approx. 2.5 hours
Befor e use, thoroughl y stir the Furadur Liquid until it is homogeneous.

Pour the Furadur Liquid into a mixing vessel (plastic bucket or cement mixer, e.g. a Rotex
mixer) and gradually add the specified amount of Cement Powder (in a plastic bucket, it can be
mixed using a power drill with stirrer).
Mix thoroughl y until a homogeneous and lump- free mixture is obtained.
Small amounts of the Cements can be mixed b y hand.
Waiting Times:
To support foot traffic,
To achieve full chemical resistance properties: 5 days at 20 °C (for service temperatures to 160
°C), with subsequent heat treatment, 2 da ys warm air 60 - 80 °C (for service temperatures to 180
°C and for solvents).
Pot Life:
Temperature Time
At 20 °C 30 min.
Lower temperatures extend, higher temperatures reduce the pot life.
Page 13
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6.4.4 Acid resistant ceramic tiles 240x115x18 mm.
Base: SiO2
Properties: Split tiles, manufactured in Germany.
Physical characte ristics: indicated in the technical sheet
explained before:
Base: Polyurethane

+ Surface reinforced with a fiberglass Rowela RO 80.
Base: Polyurethane

SEAL COAT OXYDUR ES Technical Information Sheet TIS 213
Page 14
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Base: Polyurethane
FURADUR CEMENT Technical Information Sheet TIS 322
Cons umption: Approx. 20 Kg/m2.
Base: furane resin.

Instructions:
Bedding:
App ly the Furadur Cements to the substrate or, particularly when lining vertical surfaces, to the
bricks or tiles to be laid. The thickness of the bed should be at least 4 mm but no more than 10
mm. Where a thicker bed is necessary, first trowel-apply a layer of cement to the substrate. The
thickness of this layer must not exceed 10 mm. A total bed thickness of 15 mm. max. is
permissible.
Jointing:
Then smooth the material before it has had a chance to cure using a jointer. Joints should have a
minimum width of 4 mm (ideal is 6 - 8 mm). The joints between the fields are closed after
termination of the first curing phase (usually after 1-2 days). Therefore, there will be no effect on
site progress.
ACID RESISTANT CERAMIC TILES 240X115X18 MMM Technical Information Sheet

TIS 401
Cons umption: Approx. 33 Units/m2.
Base: SiO2
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Oxydur ES with Acid resistant ceramic tiles in Furadur cement
6.5 System 3: Oxydur ES +acid resistant red shale brick 70 mm. bebbed and
jointed with Furadur Cement. Materials and procedure.
6.5.1 Prime r Alkadur P82
Base: Epoxy resin
Page 16
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Alkadur P 82 4.00 3.81 12 months
Hardener
Alkadur P 82 1.00 0.86 12 months
Additive
stirrer.
6.5.2 Lining Oxydur ES
Base: Polyurethane

Page 17
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stirrer.
Waiting Times:
Temperature Hours.
Pot Life:
Temperature Time
At 15 °C 90 min.
At 20 °C 40 min.
At 30 °C 10 min.
Cons umption:
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6.5.3 Furadur Ce ment
Base: Aldehyde-free furane resin
Properties: Furadur Cements are two-component resin cements specifically designed for
bedding and jointing acid-resistant ceramic split tiles and brick linings as well as carbon bricks
or tiles. Furadur Cements cure at normal ambient temperatures without subsequent heat
treatment. To attain a better resistance to solvents, subsequent heat treatment is, however,
recommended.
Furadur Cements display resistance to acids, alkalis, solvents, greases and oils as well as
conditional resistance to oxidizing agents.
Max. Service temperature: 160°C; after heat treatment, 180°C.

Furadur cement 1,00 18 months
Furadur powder 4,00 18 months
Befor e use, thoroughl y stir the Furadur Liquid until it is homogeneous.

Pour the Furadur Liquid into a mixing vessel (plastic bucket or cement mixer, e.g. a Rotex
mixer) and gradually add the specified amount of Cement Powder (in a plastic bucket, it can be
mixed using a power drill with stirrer).
Mix thoroughl y until a homogeneous and lump- free mixture is obtained.
Small amounts of the Cements can be mixed b y hand.
Page 19
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Waiting Times:
To support foot traffic,
Temperature Hours.
At 30 °C approx. 2.5 hours
To achieve full chemical resistance properties: 5 days at 20 °C (for service temperatures to 160
°C), with subsequent heat treatment, 2 days warm air 60 - 80 °C (for service temperatures to 180
°C and for solvents).
Pot Life:
Temperature Time
At 20 °C 30 min.
Lower temperatures extend, higher temperatures reduce the pot life.
6.5.4 Acid resistant ceramic red shale bricks 240x100x70 mm.
Base: Clay
Properties: Split bricks, manufactured in Germany.
Physical properties: indicated in the technical sheet
explained be fore:
Page 20
Page 21 of 25

Consumption: 0,25 Kg/m2.
Base: Epoxy
Apply: System app lies by a brush or roller, 1 Coat.

BASE COAT OXYDUR ES Technical Information Sheet TIS 213

Base: Polyurethane
+ Surface reinforced with a fiberglass Rowela RO 80.

Base: Polyurethane

SEAL COAT OXYDUR ES Technical Information Sheet TIS 213

Base: Polyurethane
FURADUR CEMENT Technical Information Sheet TIS 322
Cons umption: Approx. 40 Kg/m2.
Base: furane resin.
Page 21
Page 22 of 25
Instructions:
Bedding:
Apply the Furadur Cements to the substrate or, particularly when lining vertical surfaces, to the
bricks or tiles to be laid. The thickness of the bed should be at least 4 mm but not more than 10
mm. Where a thicker bed is necessary, first trowel-apply a layer of cement to the substrate. The
thickness of this layer must not exceed 10 mm. A total bed thickness of 15 mm. max. is
permissible.
Jointing:
Then smooth the material before it has had a chance to cure using a jointer. Joints should have a
minimum width of 4 mm (ideal is 6 - 8 mm).
The joints between the fields are closed after termination of the first curing phase (usually after
1-2 days). Therefore, there will be no effect on site progress.
ACID RESISTANT CERAMIC RED SHALE BRICKS 240 X100 X70 M MM
Cons umption: Approx. 33 Units/m2.
Base: Clay
Oxydur ES with acid resistant ceramic red shale bricks in Furadur ce ment
1.- Alkadur P 82
2.- Oxydur ES
3.- Furadur cement
4.- Acid resistant ceramic red shale bricks
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Oxydur ES with acid resistant ceramic red shale bricks in Furadur ce ment
7) INSPECTION AND TESTING
CONCRETE INSPECTION: For the inspection of the concrete surface will be taken as a
reference the form sheet 010 (requirements for concrete structures and cement–based surfaces to
be protected by acid-resistant linings ).
CLIMATIC CONTROL: For the control climatic data, 3 manual measurements per day at the
working area of the ambient temperature and the relative humidity will be taken.
VISUAL INSPECTION: Visual inspection of the lining surface to de termine presence of

imperfections such as voids, cracks or bubbles.
THICKNESS MEASUREMENT: Wet film thickness measurements have to be carried out on

the fresh material during the application of Oxydur ES. The nominal thickness is 2.00 mm; under
thickness up to 35% is acceptable.
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8) REPAIR WORK
For small patch repairs, less than 50 cm², the concerned areas shall be ground to the substrate and
beveled as much as possible at the borders by means of using a right angle grinder with rough
grind ing discs. Remove dust and re-apply as per the original instructions. Make sure areas for
overlap are properly beveled and primed. Allow the lining to cure and retest the repaired area.
9) SAFETY PRECAUTIONS
 Mix and apply material only in well ventilated areas.

 Provide all the safety hardness to the workers that specified in the safety data sheet.
 Provide ventilation suited to the conditions when working in pits or tanks.
 Do not smoke. Do not expose materials to heat or open flame.
 Do not carry out any welding work in vicinity of the actual work area (welding beads).
 Avoid direct contact with skin or eyes.
 Wash hands with soap and water; do not clean the skin with solvents.
 Use barrier soap and protective creams on exposed skin areas.
 In all other respects comply with the relevant regula tions for prevention of accident.
 Refer to the safety data sheets.
10) ATTACHMENT
 Material Data Sheet
Page 24
Surface Protective Systems
Product Information Sheet
_____________________________________________________________________________________________
Brand Red Shale
Raw Material Base Clay
Type of Bonding Ceramic
Chemical Analysis
Al203 22,5%
Fe203 7,0 %
Physical Properties
Bulk Density 2,40 g/cm3
Water absorption 1.0 W. %
Cold Crushing Strength > 150 N/mm2
Acid solubility ASTM C 279 5,05 W.%
Modulus of Rupture > 20 N/mm²
Thermal Conductivity 1,6 - 1,8 W/mK
Thermal Expansion Coefficient 6 x 10-6/°K
Dimensions
Standard Brick 240 x 100 x 70mm

Standard Brick 240 x 50 x 70mm
Radial Brick 240 x 100 x Radius 1.55m
Radial Brick 240 x 100 x Radius 2.35m
The above data are standard values applicable to machine-pressed straight bricks and similar sizes. They have been determined in compliance with the current
DIN specifications. They cannot be taken without reservation for other sizes or as inspection specification.
All Information correspond to the present state of our knowledge. However a liability concerning properties cannot be derived from the data. We reserve the right
to make any technical alterations.
All other contrary data, which have been published until now, are no longer valid.
Actual state in 10/03
Steuler Industriewerke GmbH – Surface Protective Systems Division - 56203 Höhr-Grenzhausen – Phone +49 (0) 2624/13-349 – Fax +49 (0) 2624/13-223
Technical Information
TI 136
Issue: 07/06/2013
Alkadur P 82
Base: Epoxy resin
Material Group: Priming, Levelling
Solvent-free primer for polyurethane coating systems
Description: Steel:
Refer to DIN EN14879-1 as well as to STEULER-KCH-
Alkadur P 82 is a solvent-free primer for Oxydur UP 82 - /
Formsheet 020.
Oxydur PTB – systems on concrete and steel substrates.
The steel surface shall be sandblasted to a metallic bright
finish. A preparation degree of Sa 2 ½ as specified in DIN
Use: EN ISO 12944-4 and a roughness grade “medium (G)” as
Primer on concrete and steel substrates. specified in DIN EN ISO 8503-1 must be achieved; minimum
surface roughness Rz = 70 µm. After blasting, a new forma-
Substrate: tion of rust is to be avoided by appropriate procedures, e. g.
immediate application of a primer.
The substrate should have a temperature of
approx. 12 – 25 °C.
Concrete / screed Moisture
Refer to DIN EN 14879-1 as well as to STEULER-KCH- Residual moisture content of concrete substrate must not
Formsheet 010. exceed 4 %. During application, the substrate must be kept
To attain a sufficient adhesive tensile strength, the substrate absolutely dry. Uncured material has to be protected from
is generally to be pretreated in such a way that it is free of any kind of moisture (condensation, fog, precipitation or oth-
cement slurry, cement skin, loose and crumbly particles, er water source). Distance to dew point has to be at least 3
structure imperfections and separating substances. K, at a relative humidity of above 70 % at least 5 K.
Packaging and Shelf Life:

All components are to be stored and transported dry and frost free. Shelf life is specified for a storage temperature of 20 °C.
Higher temperatures reduce, lower temperatures increase the shelf life.
Component Colour Item number Package Content Minimum Shelf Life

approx.
Alkadur P 82 Resin 91040130 bucket 9.2 kg* 12 months
Alkadur P 82 Hardener 91040129KG5 bucket 5 kg* 12 months
Alkadur P 82 Additive 91040131 can 1.25* 12 months
* predosed packaging
Mixing Ratio / Consumption: Safety Measures

Alkadur P 82: Parts by Parts by Mix and apply material only in well ventilated areas. Provide
weight volume ventilation suited to the conditions when working in pits or
Alkadur P 82 Resin 7.36 6.46 tanks. Do not smoke!
Alkadur P 82 Hardener 4.0 3.81 Do not expose materials to heat or open flame (welding
Alkadur P 82 Additive 1.0 0.86 beds). Avoid direct contact of the material with the skin.
Consumption: approx. 0.250 kg / m² Wash hands with soap and water; do not clean the skin with
Work steps: 1 solvents. Use barrier soap and protective creams on ex-
posed skin areas. In all other respects comply with the rele-
Waiting Times: vant regulations for prevention of accidents.
Depending on temperature approx. 6 - 12 hours. Refer to the Safety Data Sheets!
Pot Life: Cleaning of Equipment

Depending on working temperature approx. 15 - 45 minutes. With Steuler Universal Cleaner, Technical Information 190
All information contained in this Technical Information is based on the present state of our knowledge and practical experience. All
data are approximate values for guidance only. A legally binding warranty of certain characteristics or the suitability for a certain
purpose of use cannot be derived from this. The information given in this Technical Information is our intellectual property. The
Technical Information may neither be copied nor used by unauthorized parties, nor professionally distributed or otherwise made ac-
cessible to third parties without our prior consent. This issue replaces all previous versions.
We master aggressive media page 1 of 1
STEULER-KCH GmbH ▲ Oberflächenschutz-Systeme ▲ Berggarten 1 ▲ D-56427 Siershahn

Telefon: 02623 / 600-557 ▲ Fax: 02623 / 600-623 ▲ E-mail: sales-oss@steuler-kch.de ▲ www.steuler-kch.de
213
Issue: 05/2011
Oxydur ES
Broadcast Lining System
Base: Polyurethane
Properties Consumption and Mixing Ratio

Oxydur ES is a monolithic, unicoloured broadcast coating, skid- Standard thickness: approx. 3 mm
resistant (R 10 / V4 acc. to ZH 1/571 and DIN 51130) and abra-
sion resistant. Other broadcasting materials (for the base coat) Primer: 0,250 kg
to obtain skid-resistances R 11 up to R 13 are available on re- 0,169 kg Alkadur P 82 Liquid = 2,08 parts by weight
quest. 0,081 kg Alkadur P 82 Hardener = 1,00 part by weight
This system has a good resistance to diluted acids, alkalis, + approx. 1 kg/m² Silica sand 0,5 – 1,0 mm
salts, salt solutions, oils, fats and petrol.
Max. service temperature: 60°C. Base Coat: 0,875 kg
0,625 kg Oxydur UP 82 Liquid 1 = 2,5 parts by weight
Physical Data 0,250 kg Oxydur UP 82 Liquid 2 = 1,0 part by weight
+ approx. 4 kg Silica sand 0,5-1 mm
Density 1,8 g/ml
DIN EN ISO 2811-1 ASTM C 905 Top Coat: 0,805 kg
Abrasion resistance 4,75 cm³/50cm² 0,575 kg Oxydur UP 82 E Liquid 1 = 2,50 parts by weight
DIN 52108 0,230 kg Oxydur UP 82 Liquid 2 = 1,00 part by weight
Minimum application temperature 5 °C

Shelf Life
(Heat up material to 20°C)
Highest application temperature 30 °C When stored in dry and frost-free conditions:
(Cool down material to 20°C) Alkadur P 82 Liquid and Hardener 6 months
Oxydur UP 82 E Liquid 1 1 year
Chemical Resistance
Oxydur UP 82 Liquid 2 6 months
Refer to Technical Information Sheet 200 and 200A "Chemical Re- Silica sand 0,5 – 1,0 mm unlimited
sistances of Oxydur UP 82 E“.
Discolouring of the surface is possible (e.g. with chromic acid), Ideal storage temperature: 15-20 °C
which however does not have any negative effect on the chemical
resistance. Max. storage temperature: 30° C
Packaging
Substrate
Packed in the mixing ratio.
Concrete: Observe DIN 28052, Parts 2 and 3 as well as
Primer: Steuler-KCH-Formsheets 010 and 011.
Alkadur P82 Liquid: 5,2 kg PE-bucket Steel: Observe DIN 28053 and DIN 28054 as well as Steuler-
Alkadur P82 Hardener: 2,5 kg Can KCH-Formsheets 020 and 021.
Oxydur ES:
Oxydur UP 82 E Liquid 1 6,0 kg PE-bucket Moisture
Oxydur UP 82 Liquid 2 2,4 kg Can
Residual moisture content of concrete substrate must not exceed
Silica sand 0,5 - 1,0 mm 25,0 kg PE-Sack 4%.
During application, the substrate must remain absolutely dry. Un-
Oxydur UP 82 E Liquid 1 is a coloured component, which is to
cured material has to be protected from any kind of moisture
be thoroughly stirred before use. (condensation, fog, precipitation or other water source).
Colour: grey, red, green, brown
Special colours: On request. Distance to dew point has to be at least 3 K, at an relative humid-
ity of above 70° minimum 5 K.
Please note: Under UV-irradiation discolouring and tarnishing of
the surface possible.
Steuler-KCH GmbH ▲ Oberflächenschutz-Systeme ▲ Berggarten 1 ▲ D-56427 Siershahn

Fon: +49 (0) 2623 / 600-907 ▲ Fax: +49 (0) 2623 / 600-794 ▲ E-mail: materials@steuler-kch.de ▲ www.steuler-kch.de
Oxydur ES Technical Information 213 Issue 05/2011
Primer Pot Life of prepared Material mixture

Thoroughly stir the liquids, packed in mixing ratio,until a homo- At 5 °C 90 min.
geneous mixture is obtained. Subsequently, transfer the mixture At 20 °C 40 min.
into a plastic bucket and stir well again. At 30 °C 10 min.
Alkadur P 82 is applied with a roller or a brush.
Into the fresh coat, silica sand 0,5 – 1 mm is abundantly broad-
cast.
Waiting Times
After the drying time, the excessive silica sand is thoroughly
removed by means of a broom or a vacuum-cleaner. For support of foot traffic: 8-14 hours (depending on tempera-
ture)
Waiting Times To achieve full chemical and mechanical resistance: min. 7
days at 20° C.
For application of next coat:
At 20 °C approx. 8 hours Cleaning of Equipment
At 30 °C approx. 6 hours Use Steuler Universal Cleaner, Technical Information 190.
Max. waiting time 48 hours.
Safety Precautions
Oxydur ES Lining Mix and apply material only in well ventilated areas. Provide venti-
lation suited to the conditions when working in pits or tanks. Do
Base Coat: not smoke!
The coloured Oxydur UP 82 E Liquid 1 is thoroughly stirred. Do not expose materials to heat or open flame (welding beads!).
Subsequently, the required amount of Oxydur UP 82 Liquid 2 is Avoid direct contact of the material with the skin. Wash hands
added. Both components are thoroughly mixed by means of a with soap and water; do not clean the skin with solvents. Use bar-
stirrer. Then fill this mixture into another clean vessel (e.g. PE- rier soap and protective creams on exposed skin areas.
bucket) and mix well again. The prepared mass is evenly and Refer to Safety data sheets!
thinly (acc. to grain size of broadcast sand) applied with a rub-
In all other respects comply with the relevant regulations for
ber sleeker. Subsequently, Silica sand 0,5-1,0 mm is broad-
prevention of accidents.
casted abundantly.
After the drying time, the excessive silica sand is removed by
means of a broom and a industrial vacuum cleaner.
Top Coat:
Before application of the top coat, the sand-rough surface is
shortly ground to better the appearance and reduce the material
consumption. The top coat is then applied in the same way as
the base coat, but without broadcasting.
Standard thickness (base and top coat): 2 – 3 mm
All information contained in this Product Information sheet is based on the present state of our knowledge and practical experience. All
data are approximate values for guidance only. A legally binding warranty of certain characteristics or the suitability for a certain pur-
pose of use cannot be derived from this.
The information given in this Product Information sheet is our intellectual property. The Product Information sheet may neither be copied
nor used by unauthorized parties, nor professionally distributed or otherwise made accessible to third parties without our prior consent.
This issue replaces all previous versions.

322
Issue: 05/2011
Furadur Cement, Furadur F Cement
Resin cements for corrosion resistant tile and brick linings
Base: Aldehyde-Free Furane Resin

Description Packaging
Furadur Cements are two-component resin cements specifi- Furadur Liquid: 25 kg drum
cally designed for bedding and jointing acid-resistant ceramic Furadur Powder, -F Powder: 25 kg paper bag
split tiles and brick linings as well as carbon bricks or tiles.
Furadur Cements cure at normal ambient temperatures with- Coverage
out subsequent heat treatment. To attain a better resistance Amount required for 1 litre cement mortar and mixing ratio:
to solvents, subsequent heat treatment is, however, recom-
mended. FURADUR CEMENT
Furadur Cements display resistance to acids, alkalis, sol- 0,400 kg Furadur Liquid = 1 pt. by weight
vents, greases and oils as well as conditional resistance to 1,600 kg Furadur Powder = 4 pts. by weight
oxidizing agents.
Furadur F Cement is also resistant to hydrofluoric acid to con- FURADUR F CEMENT
centrations of 50%. 0,366 kg Furadur Liquid = 1 pt. by weight
Furadur Cements can be applied using a jointing injector. 1,830 kg Furadur F Powder = 5 pts. by weight
Coupled with an adaquately prepared substrate, Furadur Ce- Prior to use, estimate volume of bed and joints and add 10%
ments can be used where conductive linings are specified, spare.
e.g. for solvents or battery rooms.
Maximum service temperature: Shelf Life
160°C; after heat treatment, 180°C. When stored in dry conditions: 18 months.
Ideal storage temperature: 15 - 20°C
Physical Data Maximum storage temperature: 30°C
Furadur- Furadur F-
Cement Cement
Substrate Requirements
Density 2.00 2.20 g/cm3 Do not apply Furadur Cements without preparing the sub-
DIN EN ISO 2811-1 ASTM C905 strate first. Prime the substrate with Oxydur VEV and sand it
Compressive strength 79 75 N/mm2 with silicon carbide 0.5-1.0 mm or with silica grit 1-2 mm.
DIN EN ISO 604 ASTM C579 They are, however, usually applied over membrane or protec-
tive systems such as Oxydur HT, Oxydur UP 82, Densurit or
Flexural strength 16 16 N/mm2 rubber linings (see Technical Information series 200 and 600).
DIN EN ISO 178 ASTM C580
Tensile strength 8 8 N/mm2 Preparation and Application
DIN EN ISO 527 ASTM C307 Before use, thoroughly stir the Furadur Liquid until it is homo-
2 geneous!
Modulus of elasticity 11,000 10,500 N/mm
Pour the Furadur Liquid into a mixing vessel (plastic bucket or
DIN EN ISO 178 ASTM C580
cement mixer, e.g. a Rotex mixer) and gradually add the
Coefficient of thermal expansion 2.4 1.88 x10-5 K-1 specified amount of Cement Powder (in a plastic bucket, it
DIN 53752 ASTM C531 can be mixed using a power drill with stirrer). Mix thoroughly
Coefficient of thermal expansion 2.12 2.12 W/mK until a homogeneous and lump-free mixture is obtained.
Dechema Small amounts of the Cements can be mixed by hand.
Conductive discharge <106 <106 Ohm Pot Life of the Prepared Material
DIN 28052-6 At a material temperature of 20 °C: 30 minutes
Abrasion resistance 0.4 0.4 cm3/50 cm2 Lower temperatures extend, higher temperatures reduce the
DIN 52108 pot life.
Minimum application 15 15 °C
Instructions for Brick or Tile Linings
Maximum application Bedding:
(cool material to 20°C) 30 30 °C Apply the Furadur Cements to the substrate or, particularly
when lining vertical surfaces, to the bricks or tiles to be laid.
Chemical Resistance The thickness of the bed should be at least 4 mm but no more
See above. Refer to Technical Information 320 (Furadur Ce- than 10 mm.
ment, Furadur F Cement) for further details. Contact Steuler-
KCH before specifying or applying the material.

Furadur Cement, Furadur F Cement Technical Information 322 Issue 05/2011
Where a thicker bed is necessary, first trowel-apply a layer of Cleaning of Equipment

cement to the substrate. The thickness of this layer must not
exceed 10 mm. A total bed thickness of 15 mm max. is per- Clean equipment immediately after use with Steuler Universal
missible. Cleaner, Technical Information 190.
Jointing: Safety Precautions

Fill the dry and clean joints with the Furadur Cements using a
jointer or a jointing injector. Then smooth the material before it Mix and apply material only in well ventilated areas. Provide
has had a chance to cure using a jointer and Steuler Cement ventilation suited to the conditions when working in pits or
Smoothing Aid. Joints should have a minimum width of 4 mm tanks. Do not smoke! Do not expose materials to heat or open
(ideal is 6-8 mm). flame. Do not carry out any welding work in vicinity of the ac-
In case of installation of ceramic tiles or bricks particularly tual work area (welding beads!). Avoid contact with skin or
upon flexible (elastomer) substrates such as rubber linings, eyes. Wash hands with soap and water; do not clean the skin
Oxydur HT etc., laying field sizes of approx. 3 x 3 m should with solvents. Use barrier soap and protective creams on ex-
be observed. The joints between the fields are closed after posed skin areas.
termination of the first curing phase (usually after 1-2 days). Refer to the Safety Data Sheets!
Therefore, there will be no effect on site progress.
When jointing brick or tile bedded in commercially available
cement mortar or silicate cements, it is imperative to acidify
the joints with a 10% solution of alcoholic hydrochloric acid.
Curing Times
To support foot traffic:
at a substrate and material temperature of
15°C 8,0 hours
20°C 5,0 hours
30°C 2,5 hours
To achieve full chemical resistance properties:
5 days at 20°C (for service temperatures to 160°C), with sub-
sequent heat treatment, 2 days warm air 60-80°C (for service
temperatures to 200°C and for solvents).
All information contained in this Product Information sheet is based on the present state of our knowledge and practical experience. All
data are approximate values for guidance only. A legally binding warranty of certain characteristics or the suitability for a certain pur-
pose of use cannot be derived from this.
The information given in this Product Information sheet is our intellectual property. The Product Information sheet may neither be cop-
ied nor used by unauthorized parties, nor professionally distributed or otherwise made accessible to third parties without our prior
consent.
This issue replaces all previous versions.

Sistemas de Protección de Superficies
Información Técnica
TI401
Edición 01/2014
INFORMACIÓN TÉCNICA/ TECHNICAL INFORMATION
Loseta de Gres Cerámico Antiácido, de color crema, de fabricación alemana y

espesores comprendidos entre 10 y 40 mm.
Split tiles in grey yellow colour, manufactured in Germany with thickness between 10
and 40 mm.
Dimensiones/Sizes: 240 x 115 x 10mm /14mm /18mm /25mm/30mm/40mm
CARACTERISTICAS FÍSICAS/PHYSICAL CHARAKTERISTICS
3
Densidad bruta [DIN EN ISO 10545-3] > 2,33 g/cm
Bulk density
Absorción agua [DIN EN ISO 10545-3] < 1,0 %

Water absortion
Porosidad abierta [DIN EN ISO 10545-3] < 1,0 %

Apparent porosity
-6 -1
Coeficiente dilatación térmica (WAK 20-100ºC) 6,0 x 10 K
Linear thermal expansión [DIN EN ISO 10545-8]
Antideslizamiento [DIN 50097/51130] R 10 (Grado 13)

Anti slip properties
[UNE-ENV 12633:2003] Anexo A Clase 3 Rd>45
2
Resistencia flexión [DIN EN ISO 10545-4] > 35 mm
Modulus of ruptura
3
Resistencia a la abrasión profunda [ DIN EN ISO10545-6] < 185 mm
Resistance to deep abrasion
Resistencia a lejías [DIN 51103] < 1,0 peso %

Alkali solubility
Resistencia a heladas [EN ISO 10545-12] Cumplida/Fulfilled

Frost Resistance
2
Resistencia presión en frio [DIN EN ISO 993-5] >160 (N/mm )(MPa)
Cold crushing strength
APLICACIÓN PRINCIPAL/MAIN APPLICATION

Loseta para suelos con altos requerimientos en el ámbito industrial, ej industrias lácteas, fábricas de cerveza,
industria química, etc .---..
Tile for high stressed floors in industrial areas like milk factories, breweries and chemical plants.
Dominamos los medios agresivos Pagina 1de 1

Steuler Técnica, S.L•Sistemas de Protección de Superficies • Polígono Ugaldeguren III, Parcela 31-3 •48170 Zamudio
Tel.+ (34) 944 525 180 • Fax + (34) 944 521 435 ● Email:steuler@steuler-tecnica.com ●www.steuler-tecnica.com

MD 513 0G00 CN CV MST 2042 2001 - C01

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Document No: Issue:

MD-513-0G00-CN-CV-MS T-2042-2001 C01

MET HOD STATEMENT FOR ACID RES IS TANCE

Order No.: MD-513-0G00-CN-CV-CON-2042

MA´ADEN WA´AD AL SHAMAL PHOSPHATE

Umm Wu'al EPC Project

x A - Approved w ithout comments D – For Information

B - Approved w ith comments Z - Cancelled

C – Not Approved E - As-Built

DOCUME NT APPRA ISAL S TAMP

REVIEWER'S NAME SIGN DA TE

METHOD STATEMENT FOR ACID RESISTANCE COATING

4.0 Tools and Equipments 3

5.0 Storage and Handling 4

6.0 Application P rocedure 5 - 23

7.0 Inspection and Testing 23

8.0 Repair Work 24

9.0 Safety Precaution 24

METHOD STATEMENT FOR ACID RESISTANCE COATING

QC Manager/Supervisor/Inspectors shall ensure inspection and test requirements of the

4) TOOLS AND EQUIPMENT

METHOD STATEMENT FOR ACID RESISTANCE COATING

5) STORAGE AND HANDLING

g. Contractor shall maintain a material inve ntory throughout the job.

METHOD STATEMENT FOR ACID RESISTANCE COATING

l. The shelf life of the materials, as it follows:

6.1 SURFACE PREPARATION:

i. Requirements according to Steuler-KCH Technical information no. 010

METHOD STATEMENT FOR ACID RESISTANCE COATING

6.2 JOBSITE APPLICATION

6.3 System 1 - Oxydur ES. Materials and procedure.

Prime r Alkadur P82

Base: Epoxy resin

Material Group: Priming, Leveling.

Description/properties: Solvent- free primer for polyurethane coating systems.

Ideal storage temperature: 15-20ºC.

Max. Storage temperature: 30 ºC

Mixing Ratio / shelf life:

Component Parts by weight Parts by volume Shelf life

METHOD STATEMENT FOR ACID RESISTANCE COATING

Apply: System applies by a brush or roller.

Waiting Times: Depending on temperature approx. 6 - 12 hours.

Pot Life: Depending on working temperature approx. 15 - 45 minutes.

Properties: Oxydur ES is a monolithic, unicoloured broadcast coating, skid resistant and

Max. Service temperature: 60°C.

Ideal storage temperature: 15-20ºC.

Max. Storage temperature: 30 ºC.

Mixing Ratio / shelf life:

shelf life: Compo nent Parts by weight Shelf life

METHOD STATEMENT FOR ACID RESISTANCE COATING

Apply: System applies by a trowel.

Thickness: Approx. 2 mm.

6.3.1 Application procedure

PRIMER ALKADUR P82 Technical Information Sheet TIS 136

Apply: System applies by a brush or roller, 1 Coat.

METHOD STATEMENT FOR ACID RESISTANCE COATING

+ Silica sand 0.5-1.0 mm. thickness. Consumption: 1 Kg/m2.

BASE COAT OXYDUR ES Technical Information Sheet TIS 213

Apply: System applies by a Trowel.

TOP COAT OXYDUR ES Technical Information Sheet TIS 213

Apply: System applies by a Trowel.

METHOD STATEMENT FOR ACID RESISTANCE COATING

6.4 System 2: Oxydur ES + acid resistant tile 18 mm. bebbed and